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Number 175<br />

<strong>Hydrex</strong> US: Fully operational in North America<br />

Ecospeed chosen for new cruise<br />

ship built by Meyer Werft<br />

<strong>Hydrex</strong> active with jobs around<br />

the world<br />

The second edition of the<br />

Journal of Ship Hull<br />

Performance<br />

An interview with Koen<br />

Smouts, <strong>Hydrex</strong> Equipment<br />

Officer


Worldwide network of offices<br />

and service stations<br />

<strong>Underwater</strong> solutions<br />

avoid drydocking<br />

Offshore repair and<br />

maintenance services<br />

Fully trained and certified diver/technicians<br />

Removal of heavy marine fouling<br />

on FPSO and drill vessels<br />

Fast response centers with<br />

instant mobilizable equipment<br />

Turnkey underwater solutions for the offshore industry<br />

Phone: +32 3 213 5300 (24/7)<br />

Fax: +32 3 213 5321<br />

E-mail: hydrex@hydrex.be<br />

www.hydrex.be<br />

2


Table of contents<br />

<strong>Hydrex</strong> US: Fully operational in<br />

North America 5 - 10<br />

Ecospeed chosen for new cruise ship built<br />

by Meyer Werft 11 - 15<br />

<strong>Hydrex</strong> active with jobs around the world 17 - 22<br />

The second edition of the Journal of<br />

Ship Hull Performance 23 - 24<br />

An interview with Koen Smouts,<br />

<strong>Hydrex</strong> Equipment Officer 25 - 26<br />

3


Message from <strong>Hydrex</strong><br />

founder Boud van Rompay<br />

Last month we included a special<br />

brochure with our magazine<br />

that highlighted the activities of our<br />

office in Spain. We follow that up this<br />

month with a feature article on our<br />

Tampa Bay office.<br />

The <strong>Hydrex</strong> office is fully established<br />

and ready to mobilize immediately. To<br />

offer the swiftest possible service to<br />

customers, the fast-response center of<br />

the US office is stocked with an extensive<br />

range of state-of-the-art trucks,<br />

tools and diving support equipment that<br />

is available at all times for the underwater<br />

teams. This enables the office to<br />

mobilize diver/ technician teams immediately<br />

for all kinds of operations on<br />

vessels and off-shore units calling on<br />

ports in Canada, North, Central and<br />

South America as well as the Caribbean.<br />

The second feature article in this magazine<br />

includes interviews with representatives<br />

of the Meyer Werft shipyard in<br />

Papenburg, Germany and of SICOR<br />

GmbH, a Hamburg-based coating application<br />

company. With them we talk<br />

about the first in a series of two newbuild<br />

cruise vessels recently built by<br />

Meyer Werft, the first of that famous<br />

shipyard’s vessels to be given an Ecospeed<br />

treatment. The underwater hull<br />

coating will protect it against cavitation<br />

and corrosion damage throughout its<br />

entire service life as well as making it<br />

possible for the cruise line to achieve<br />

enormous fuel savings with an environmentally<br />

safe hull coating system.<br />

In our monthly around the world section<br />

we give you an update of some of<br />

the in-situ jobs that were carried out by<br />

<strong>Hydrex</strong> diver/technicians across the<br />

globe. This month you can read about an<br />

underwater bow thruster reinstallation<br />

and a propeller blade cropping in Panama,<br />

an insert repair and an underwater<br />

stern tube seal replacement in Algeciras,<br />

an insert repair in Flushing and a propeller<br />

blade straightening in Rotterdam.<br />

Further on in this magazine you can<br />

read about the content of the upcoming<br />

second edition of the quarterly Journal<br />

of Ship Hull Performance. This Journal<br />

is intended to help shipowners, operators,<br />

port authorities and anyone in the<br />

shipping industry who is interested in<br />

saving money and being a good citizen<br />

as far as the environment is concerned,<br />

to see their way through the maze of<br />

data and scientific and product literature<br />

regarding various types and brands of<br />

hull coating systems and choose the best<br />

solution for their individual situation.<br />

We end the magazine with an interview<br />

with Koen Smouts, the man responsible<br />

for the organization of the <strong>Hydrex</strong><br />

fast-response centers that allow us to<br />

mobilize swiftly to any kind of job,<br />

anywhere in the world.<br />

We hope that this magazine will encourage<br />

you to call us if you have a problem<br />

or need maintenance work carried out or<br />

if you want to move your ship or fleet to<br />

an environmentally safe, highly fuel<br />

efficient hull coating system. We can<br />

offer turnkey solutions that include the<br />

engineering as well as the practical part<br />

of any operation.<br />

Best regards,<br />

<strong>Hydrex</strong> founder<br />

Boud van Rompay<br />

<strong>Hydrex</strong> US: Fully operational in North<br />

America<br />

ISO 9001 certified<br />

To receive a free copy, fax to:<br />

<strong>Hydrex</strong> N.V. +32 3 213 53 21<br />

or e-mail to hydrex@hydrex.be<br />

4


<strong>Hydrex</strong> US: Fully operational<br />

in North America<br />

The <strong>Hydrex</strong> office in Clearwater,<br />

Florida, in the Tampa Bay area<br />

is fully established and ready to<br />

mobilize immediately. The office<br />

has a fast-response center that is<br />

equipped with a full range of diving<br />

support equipment and everything<br />

needed to carry out <strong>Hydrex</strong> underwater<br />

operations at short notice.<br />

This enables <strong>Hydrex</strong> LLC to efficiently<br />

service vessels and offshore<br />

units calling on ports in Canada,<br />

North, Central and South America<br />

as well as the Caribbean.<br />

Because of the nature of repair work,<br />

it is often necessary for solutions to<br />

difficult problems to be worked out<br />

in a short time period, sometimes<br />

even while an operation is already in<br />

progress. This can only be done successfully<br />

by technical experts who<br />

have familiarity with the challenges<br />

involved and the relevant know-how<br />

to resolve such technical difficulties.<br />

This is why all staff members of the<br />

<strong>Hydrex</strong> office in Clearwater undergo<br />

The <strong>Hydrex</strong> office in Clearwater, Tampa is fully equipped and ready to mobilize<br />

immediately.<br />

stringent training at the <strong>Hydrex</strong> headquarters<br />

in Antwerp, after which they<br />

are skilled to perform a wide range of<br />

operations. They can carry out both<br />

simple and complex jobs even in the<br />

harshest of circumstances and achieve<br />

this uniformly without unnecessary<br />

loss of time or quality.<br />

“To offer the fastest possible service to customers, the<br />

fast-response center of the US office is stocked with an<br />

extensive range of state-of-the-art logistics, trucks, tools<br />

and diving support equipment.”<br />

To offer the fastest possible service to<br />

customers, the fast-response center<br />

of the US office is stocked with an<br />

extensive range of state-of-the-art,<br />

trucks, tools and diving support equipment<br />

that is available at all times for<br />

the underwater teams. This enables<br />

the office to mobilize diver/technician<br />

teams immediately to all kinds of operations.<br />

Saving significant amounts of time,<br />

trouble and expense through on-site<br />

underwater work, the offered services<br />

All <strong>Hydrex</strong> US staff members have received stringent training at the headquarters<br />

in Antwerp.<br />

5


isks and would not let the vessels sail<br />

to a different location before the oil<br />

leaks had been permanently repaired.<br />

Therefore a team immediately left<br />

“The <strong>Hydrex</strong> flexible mobdock enables our diving teams<br />

to carry out any required work in-situ and underwater but<br />

in a dry environment, saving the owner the time and<br />

money which going to drydock would entail.”<br />

A dive support vessel is part of the<br />

fast response service offered by<br />

<strong>Hydrex</strong> US.<br />

range from a detailed inspection of a<br />

vessel’s external condition and any<br />

required maintenance or cleaning<br />

work all the way through to highly<br />

technical major repairs. Repairs to<br />

thrusters, propellers, rudders, stern<br />

tube seals, damaged or corroded hulls<br />

and all other underwater services are<br />

done while the vessel is in-situ. This<br />

eliminates the need to drydock, along<br />

with the loss of time and production<br />

this entails. Working closely with<br />

owners, managers and supervisors, all<br />

used methods are fully approved by<br />

all major classification societies.<br />

from the <strong>Hydrex</strong> office in Clearwater,<br />

Tampa together with the needed<br />

equipment on each occasion and set<br />

up a diving station at the berthing<br />

location of the respective ships.<br />

<strong>Hydrex</strong> teams carried out the repairs<br />

with the use of the company’s proprietary<br />

flexible mobdock technique<br />

which allows divers to create a dry<br />

environment around the stern tube<br />

seal assembly. This enables them to<br />

carry out any required work in-situ<br />

and underwater but in a dry environment,<br />

saving the owner the time and<br />

money which going to drydock would<br />

entail.<br />

New York<br />

A full inspection of the vessel in New<br />

York revealed that huge quantities of<br />

fishing line and nets around the stern<br />

tube seal assembly had caused the oil<br />

leak. Moreover, the inspection also<br />

Some cases in point.<br />

<strong>Underwater</strong> stern tube<br />

seal repairs in New York<br />

Mississippi and Alabama<br />

<strong>Underwater</strong> stern tube seal replacements<br />

on vessels berthed in New<br />

York, Gulfport (Mississippi), and<br />

Mobile (Alabama) were carried out by<br />

<strong>Hydrex</strong> diver/technicians. All three<br />

vessels had oil leaks and were not<br />

allowed to sail unless permanent<br />

repairs were carried out.<br />

The U.S. Coast Guard has very strict<br />

policies concerning environmental<br />

By performing repair and maintenance work underwater off hire time is<br />

minimalized.<br />

6


assembly and the installation of the<br />

flexible mobdock, the team removed<br />

the old seals. Next they positioned and<br />

bonded the new seals. The entire unit<br />

was reassembled and pressure tests<br />

were carried out with positive results.<br />

Every day a ship has to go off hire<br />

brings about a substantial loss of<br />

money. Flexibility is therefore essential<br />

during operations like these. The<br />

teams worked in shifts to perform the<br />

operations within the shortest possible<br />

timeframe. Much to the satisfaction of<br />

the ship owners, <strong>Hydrex</strong> was able to<br />

perform the repairs in a very tight<br />

timeframe with no time wasted.<br />

Stern tube seal replacements and other repairs are carried out in-situ, eliminating<br />

the need to go to drydock.<br />

revealed that part of one of the propeller<br />

blades was also missing, causing it<br />

to lose its balance and its optimum<br />

efficiency.<br />

Arrangements were made to perform a<br />

propeller repair while the <strong>Hydrex</strong><br />

diving team replaced the worn seals<br />

one by one with new seals. By cropping<br />

the opposite blade to exactly the<br />

same shape as the damaged blade, the<br />

propeller’s performance was brought<br />

back into balance.<br />

seals. Next they reassembled the entire<br />

unit and carried out wear-down<br />

measurements with positive results.<br />

Mobile<br />

The seal repair on the vessel in<br />

Mobile, Alabama had to be performed<br />

before the ship was transferred to a<br />

new chartering party.<br />

<strong>Hydrex</strong> diver/technicians already performed<br />

a similar operation on one of<br />

the customer’s other vessels so he<br />

Permanent insert repair<br />

on bulk carrier in Virginia,<br />

U.S.A.<br />

<strong>Hydrex</strong> was contacted to carry out<br />

permanent insert repairs on board a<br />

bulk carrier that had suffered several<br />

cracks in the shell plating of its ballast<br />

tanks. In total three new insert plates<br />

were installed while the vessel was<br />

berthed in Norfolk, Virginia, U.S.A.<br />

A fully-equipped diver/technician<br />

team was mobilized from the <strong>Hydrex</strong><br />

office in Clearwater, Florida, to Norfolk.<br />

When the team arrived on site<br />

with two locally constructed tailormade<br />

cofferdams, they carried out<br />

both an onboard and an underwater<br />

inspection of the damaged area.<br />

Gulfport<br />

The operation in Gulfport started with<br />

a thorough underwater inspection of<br />

the stern tube seal assembly. This<br />

revealed that the running surface of<br />

the stern tube seals was severely worn<br />

and no longer functional. After a<br />

discussion with all parties involved, it<br />

was decided to remove the spacer ring<br />

and create a new running area.<br />

The team then installed the flexible<br />

mobdock and replaced the damaged<br />

“The <strong>Hydrex</strong> office in Clearwater is also capable of<br />

carrying out high quality and fast underwater maintenance<br />

and repair work on offshore units located in the<br />

Gulf of Mexico.”<br />

knew that <strong>Hydrex</strong> has well trained<br />

diving teams and knows how to handle<br />

this kind of situation without loss of<br />

quality or time.<br />

After the preliminary underwater<br />

inspection of the stern tube seal<br />

After the designated ballast tanks<br />

were declared gas free, the team prepared<br />

and set up all the equipment for<br />

the inside work. Next they removed<br />

the part of the bilge keel covering the<br />

damaged areas.<br />

7


The divers positioned the first cofferdam<br />

on the in-water side of the hull<br />

over the first location. Next the old<br />

shell plating was removed and a new<br />

insert was installed and secured with<br />

full penetration welding. The first<br />

cofferdam was then removed and<br />

positioned over the second crack<br />

while at the same time the second<br />

cofferdam was installed over the location<br />

of the third and final cracked area.<br />

The team then removed the shell plating<br />

at both locations and positioned<br />

and secured a second and third new<br />

insert following the same procedure.<br />

A surveyor from the American Bureau<br />

of Shipping who was on site then<br />

tested all three inserts with ultrasonic<br />

testing equipment and approved the<br />

work.<br />

Rudder<br />

alignment in<br />

Mobile<br />

In February <strong>Hydrex</strong> performed an<br />

inspection and realignment of the<br />

rudder of a 245-meter tanker while the<br />

vessel was afloat in Mobile, Alabama,<br />

U.S.A.<br />

A <strong>Hydrex</strong> diver/technician team mobilized<br />

from the office in Clearwater<br />

to assist the vessel during its stop in<br />

Fairground in the Gulf of Mexico.<br />

After the team carried out a comprehensive<br />

inspection of the rudder it<br />

After the team secured the rudder,<br />

they used special hydraulic equipment<br />

to detach the rudder from the vessel<br />

and align it correctly. This was done in<br />

close communication with a representative<br />

of the manufacturer.<br />

“All projects are engineered and carried out by <strong>Hydrex</strong><br />

in close cooperation with the customer. Starting from<br />

the design and construction of equipment all the way<br />

through to the actual repair or replacement and subsequent<br />

follow-up.”<br />

was confirmed that its indicated pitch<br />

position was not in accordance with<br />

its actual pitch position. Therefore<br />

the rudder needed to be realigned.<br />

No other damage was found on the<br />

rudder so that no further repairs were<br />

necessary.<br />

Because such an operation was not<br />

allowed at the vessel’s location the<br />

decision was made to move the vessel<br />

to Mobile, Alabama. At this location<br />

the team positioned two barges with<br />

all their equipment next to the rudder<br />

and started the operation.<br />

During the operation, the team worked<br />

in shifts around the clock. Extra<br />

welders were also mobilized to secure<br />

the rudder again after the alignment.<br />

This was done to finish the operation<br />

as soon as possible and avoid any additional<br />

loss of time for the customer.<br />

<strong>Hydrex</strong> US offers turnkey<br />

maintenance and<br />

repair solutions for offshore<br />

units<br />

The <strong>Hydrex</strong> office in Clearwater is<br />

also capable of carrying out high quality<br />

and fast underwater inspection<br />

and cleaning operations or any other<br />

maintenance and repair work on offshore<br />

units located in the Gulf of<br />

Mexico. A <strong>Hydrex</strong> diver/technician<br />

team can be on location and ready to<br />

service offshore units or offshore related<br />

vessels within days.<br />

By taking advantage of the <strong>Hydrex</strong>’s<br />

in-house designed range of cleaning<br />

units all types of fouling can be removed<br />

from any type of offshore structure.<br />

This offers owners big savings in fuel<br />

when moving their unit from one location<br />

to another which also means<br />

reduced GHG and other emissions. It<br />

also reduces drag and weight on the<br />

unit and facilitates any needed full<br />

scale inspection.<br />

All used methods are fully approved by all major classification societies.<br />

8


An extensive range of state-of-the-art equipment enables <strong>Hydrex</strong> US to mobilize diver/technician teams immediately to all<br />

kinds of operations.<br />

For offshore cleaning operations an<br />

all-embracing combination of single,<br />

twin and triple head cleaning machines<br />

is used. The twin head unit is<br />

designed for cleaning light, medium<br />

and heavy marine fouling from tubular<br />

pipes, bracings and legs of offshore<br />

oil and gas platforms, jetties,<br />

piles, intakes and ship hulls. The triple<br />

head machine on the other hand is<br />

easily adaptable to the flat shapes of<br />

a ship or pontoon hull. It has a reverse<br />

function and its heads self-adjust to<br />

the contours of the hull making it far<br />

easier to clean complex areas.<br />

Preventive and protective maintenance<br />

services can also be provided. These<br />

are highly effective and save a great<br />

deal of time and money in comparison<br />

to the costs incurred during a break-<br />

down for which there has been no preparation.<br />

With preventive engineering<br />

and scheduled maintenance, work<br />

delays can be eliminated or reduced<br />

significantly.<br />

<strong>Hydrex</strong> also has the know-how and<br />

expertise to provide comprehensive<br />

on-site repair services and project<br />

management for offshore related<br />

units. These services include a wide<br />

range of possible repair operations<br />

that make use of specially designed<br />

cofferdams. These can be rigid or flexible<br />

depending on the type of repair.<br />

All projects are engineered and carried<br />

out by <strong>Hydrex</strong> in close cooperation<br />

with the customer. Starting from<br />

the design and construction of equipment<br />

all the way through to the actual<br />

repair or replacement and subsequent<br />

follow-up.<br />

Case in point.<br />

Full UWILD inspection<br />

and cleaning of drilling<br />

vessels in Gulf of Mexico<br />

In the second half of 2010 <strong>Hydrex</strong><br />

diver/technician teams carried out a<br />

full inspection and removed all fouling<br />

from three drilling vessels in the<br />

Gulf of Mexico owned by Transocean,<br />

the world’s largest offshore drilling<br />

company. This was done to reduce the<br />

weight and drag of the vessels and<br />

increase their available deck load.<br />

9


<strong>Hydrex</strong> had carried out repairs on<br />

other offshore units belonging to the<br />

same owners. Impressed by the complete<br />

package of both engineering<br />

and project management that <strong>Hydrex</strong><br />

offers, the owners asked <strong>Hydrex</strong> to<br />

perform the inspection and cleaning<br />

of one of their drilling vessels in the<br />

Gulf of Mexico. Satisfied with the<br />

way the operation was handled, a<br />

second and third drilling vessel were<br />

soon added.<br />

The scope of work consisted of a comprehensive<br />

UWILD inspection of the<br />

three vessels, particularly the weld<br />

seams, and a cleaning of the underwater<br />

parts of the units. Replacement<br />

of anodes was also performed wherever<br />

needed and all overboard lines<br />

were blanked in order to enable<br />

inspection from the inside. The<br />

<strong>Hydrex</strong> teams also assisted with the<br />

removal of one of the vessels’ thrusters<br />

so that they could be overhauled.<br />

The vessels were away from the field<br />

and because the crew also needed to<br />

carry out other maintenance and repair<br />

work on them, a very tight schedule<br />

had to be followed. This schedule<br />

allowed the team to plan the inspection<br />

and cleaning operation around the<br />

other work. Flexibility is a very important<br />

factor during a large operation<br />

like this. <strong>Hydrex</strong> teams are trained to<br />

adapt themselves to the customer’s<br />

program as much as possible instead<br />

of the other way around.<br />

Contact <strong>Hydrex</strong> US<br />

info@hydrex.us<br />

www.hydrex.us<br />

Phone: +1 (727) 443 3900 (24/7)<br />

Fax: +1 (727) 443 3990<br />

CLASS<br />

ACCEPTED<br />

UNDERWATER<br />

STERN TUBE<br />

SEAL REPAIRS<br />

UNDER<br />

WARRANTY<br />

Using our flexible mobdock<br />

method to create a dry<br />

underwater environment, we<br />

have carried out stern tube seal<br />

repairs and replacements underwater<br />

for some years now in<br />

cooperation with top specialist<br />

suppliers.<br />

This technology brings drydock<br />

conditions to the ship rather<br />

than having to take the ship to<br />

drydock, saving a considerable<br />

amount of time and money in<br />

doing so.<br />

This class accepted method is<br />

performed by our diving teams<br />

under our warranty. It can be<br />

used while the ship is carrying<br />

out its usual cargo or other commercial<br />

operations in port.<br />

Visit the special stern tube seal<br />

repair section on our website for<br />

more information and examples<br />

of the many seal repairs we have<br />

performed in recent years.<br />

<strong>Hydrex</strong> US can efficiently service vessels and offshore units calling on ports in<br />

Canada, North, Central and South America as well as the Caribbean.<br />

Phone : +32 3 213 5300 (24/7)<br />

Fax: +32 3 213 53 21<br />

hydrex@hydrex.be<br />

www.hydrex.be<br />

10


Ecospeed chosen for new cruise<br />

ship built by Meyer Werft<br />

Meyer Werft, one of the world’s<br />

leading shipyards with the<br />

most modern facilities for designing<br />

and building the largest luxury<br />

cruise ships, has turned to Ecospeed<br />

from <strong>Hydrex</strong> for the first time for<br />

lasting, non-toxic protection of the<br />

underwater hull of two of their latest<br />

newbuilds.<br />

Meyer Werft – Tradition<br />

and Innovation<br />

Headquartered in Papenburg, Germany,<br />

Meyer Werft has been building ships<br />

since 1795. Today the family owned<br />

business has a reputation for the<br />

highest standards of engineering<br />

and manufacturing available anywhere,<br />

achieving quality of construction<br />

second to none, and for always<br />

delivering their ships on time.<br />

Ecospeed will protect the newbuild cruise vessel and will optimize its performance.<br />

The Meyer Werft facilities in<br />

Papenburg include two huge roofed<br />

construction docks which enable them<br />

to build the largest cruise ships afloat,<br />

as well as a wide range of other ships<br />

up to 180,000 gross tons, all under<br />

"The newbuild cruise ship is one of the largest ever built<br />

by Meyer Werft"<br />

cover, something which no other shipyard<br />

can accomplish. Perhaps the<br />

company’s biggest asset is its 2,500<br />

plus employees, including some 300<br />

apprentices undergoing professional<br />

training, part of Meyer Werft’s ongoing<br />

investment in human resources.<br />

Utilizing cutting edge IT systems<br />

from design through to manufacture,<br />

and innovative construction technology,<br />

Meyer Werft’s shipyard is<br />

Europe’s most advanced.<br />

Meyer Werft facilities in Papenburg.<br />

For decades, Meyer Werft has been<br />

a pioneer in operational environmental<br />

protection, paying great attention<br />

to emissions control, environmental<br />

management and pollution avoidance.<br />

This philosophy pervades the shipyard<br />

itself and is also a major concern in<br />

the designing and building of ships:<br />

minimizing the vessels’ environmental<br />

impact is a major concern.<br />

11


Cruise ship project<br />

One of Meyer Werft’s recent projects<br />

was to build two new ships for one of<br />

the world’s most respected cruise<br />

lines. The first of these has been completed<br />

and launched. The 128,000-ton<br />

ship is close to 340 meters (1,115 ft,)<br />

in length, 38 meters (125 ft) wide<br />

(maximum) and has 14 decks. It is one<br />

of the largest cruise ships ever built<br />

by Meyer Werft.<br />

The cruise line for whom the ship was<br />

built is very conscious of, and has a<br />

reputation for, the minimal environmental<br />

impact of its vessels.<br />

The non-toxic Ecospeed coating is the<br />

best solution for cruise ship owners<br />

from an environmental and cost<br />

saving (fuel efficiency) point of view.<br />

Not only does Ecospeed not leach<br />

biocides into the oceans, it lasts the<br />

lifetime of the ship, requiring only<br />

minor touch-ups, and can easily be<br />

cleaned in the water which greatly<br />

improves ship performance and helps<br />

reduce CO2 emissions.<br />

This was a new product and application<br />

for Meyer Werft, but one which<br />

fits in well with their innovative<br />

approach and environmental concerns.<br />

Meyer Werft assigns a Project Manager<br />

to each ship owner. In this case,<br />

the Naval Architect who was in charge<br />

of the design of the new cruise ships,<br />

One of the sections of the cruise vessel prior to Ecospeed application.<br />

to be painted in place and the paint<br />

had to blend in smoothly with the coating<br />

already on the blocks.<br />

There was some concern about trying<br />

something completely new since the<br />

shipyard had its guarantees to meet<br />

and could not take risks.<br />

"The non-toxic Ecospeed coating is the best solution from<br />

an environmental and cost saving point of view.”<br />

Philip Gennotte, was asked to also<br />

take on the project management of the<br />

ships he designed. With degrees in<br />

Marine Engineering and Naval Architecture<br />

from Newcastle University in<br />

the UK, Philip Gennotte has been with<br />

Meyer Werft for nine years. This was<br />

the first newbuild project he managed.<br />

“The owners came to us and asked us<br />

if we could use Ecospeed on their<br />

new ships,” recalls Philip Gennotte.<br />

“This was a new product for us so<br />

we researched it to make sure it<br />

would work with our new strategy of<br />

building the ships in blocks. It is not<br />

a matter of simply painting the completed<br />

hull.” The ship was built in<br />

blocks at six different shipyards and<br />

these blocks were then assembled at<br />

the Papenburg shipyard. Each block<br />

had to be painted before the assembly<br />

stage, as once the blocks were in place<br />

they could not be accessed for painting.<br />

After the blocks were welded<br />

together, the seam and the overlap had<br />

“Even in our ranks there was skepticism<br />

about using Ecospeed,” says<br />

Philip Gennotte. “They either hadn’t<br />

heard of it or it was a different application.<br />

One of the big things that was<br />

different for us was that it had to be<br />

applied in one or two thick coats [two<br />

coats of Ecospeed must achieve a<br />

minimum thickness of 500 microns<br />

each or a total of over 1000 microns].<br />

How could you guarantee that the coat<br />

was going to be that thickness”<br />

12


Final stages of Ecospeed application on underwater hull of cruise vessel.<br />

“We worked it out with Ecospeed and<br />

the owner and it worked really well.<br />

It’s been a really good result. The<br />

owner is also very happy with the<br />

result.”<br />

The application itself was done by one<br />

of Meyer Werft’s paint subcontrators,<br />

SICOR. “It was a matter of explaining<br />

it, going through it, planning it,<br />

organizing it, coordinating it and it<br />

worked. One of the discussions from<br />

the beginning that had to be solved<br />

was how to work with the pumps<br />

and spray equipment because if it’s<br />

not done right they can get clogged up<br />

and they have to be cleaned. That was<br />

solved. It worked.”<br />

Why Ecospeed<br />

There were several reasons for the<br />

owner’s insistence on using Ecospeed<br />

for the underwater hull rather than<br />

a biocide leaching antifoulant or a<br />

silicone hull paint.<br />

Philip Gennotte explains the owner’s<br />

reasons for specifying Ecospeed:<br />

“They had three main concerns which<br />

were answered by Ecospeed. For this<br />

ed into a lot of ways of improving<br />

their performance and Ecospeed with<br />

regular hull cleaning was a solution<br />

that worked for them. The improved<br />

performance led to lowered fuel costs<br />

and CO2 emissions. Another important<br />

factor was extending the drydocking<br />

period to five years. The ship<br />

"The ship was built to meet a docking period of five years<br />

and because Ecospeed is guaranteed not to need replacing<br />

for 10 years, this was a vital factor."<br />

owner the environment is extremely<br />

important. It’s important for all ship<br />

owners at the moment, especially<br />

cruise line owners, it really is, but this<br />

company has a particularly strong<br />

reputation for environmental care to<br />

maintain, so they want to really make<br />

sure they do whatever they can.<br />

Another factor is performance. With<br />

their other cruise ships they had look-<br />

was built to meet that docking period<br />

and because Ecospeed is guaranteed<br />

not to need replacing for 10 years, this<br />

was a vital factor.”<br />

Ecospeed can be an important part of<br />

any ship owner’s overall strategy for<br />

13


then the seams were painted in place<br />

in the Papenburg shipyard.<br />

The blocks and rudders were built in a<br />

total of six shipyards in Germany and<br />

Poland and transported to Papenburg<br />

for the assembly.<br />

The paint was applied by two paint<br />

specialist companies, SICOR at the<br />

German shipyards, and FaSt for the<br />

Polish shipyards in Gdansk (under<br />

supervision of SICOR). SICOR was<br />

overall responsible for all the painting.<br />

Ecospeed will protect the newbuild cruise vessel and will optimize its performance.<br />

ship performance and environmental<br />

friendliness.<br />

The durable coating improves the<br />

hydrodynamic characteristics of the<br />

hull and increases fuel efficiency.<br />

Because Ecospeed creates a smooth<br />

surface on the hull, the coating helps<br />

the ships glide more easily through<br />

the water. Since the engines do not<br />

have to be pushed as hard to get from<br />

one place to the next, several cruise<br />

vessels coated with Ecospeed can<br />

actually run with reduced propulsion<br />

power. This helps to both save energy<br />

and conserve fuel.<br />

Being non-toxic, the coating is also<br />

effective in prohibiting corrosion and<br />

resisting barnacle formation while<br />

providing a more environmentally<br />

friendly alternative to traditional<br />

coatings and paint. The coating does<br />

not emit solvents or residues during<br />

its application, regular cleaning or<br />

ongoing sailings, and has an expected<br />

life of 25 years at sea.<br />

As explained, the ship was built in<br />

blocks and these blocks were fabricated<br />

in different shipyards and painted<br />

In all, 18 blocks were coated with<br />

Ecospeed, a total of 330 linear meters<br />

when assembled. The total area painted<br />

was 14,800 sq. mtrs.<br />

The painting began in June 2009 and<br />

was completed in November 2010.<br />

“Since the engines do not have to be pushed as hard,<br />

several cruise vessels coated with Ecospeed can actually<br />

run with reduced propulsion power.”<br />

at the yard where they were built.<br />

Then they were transported to Papenburg<br />

and there assembled to form<br />

the completed ship. The blocks were<br />

welded together, the welds ground and<br />

Nine different paint inspectors were<br />

involved in the application, chief<br />

among them, Ecospeed inspector<br />

Erwin Honoré who attended many of<br />

the paint applications at the different<br />

Applying the paint<br />

The hull of the cruise ship was not<br />

simply built and then painted in one<br />

place once construction was complete.<br />

Ecospeed inspector at work.<br />

14


Another benefit of using Ecospeed is<br />

the fact that it is environmentally safe.<br />

Mr. Bachmann notes, “In this day<br />

and age it is very important to use<br />

products which do not pollute our<br />

environment.”<br />

“We only experienced a very smooth<br />

working relationship with <strong>Hydrex</strong><br />

personnel and with the Ecospeed<br />

application,” concludes Sicor’s Managing<br />

Director.<br />

Application of Ecospeed on bottom plating of cruise vessel.<br />

The results testify to this excellent<br />

teamwork. The application on the hull<br />

of the cruise ship is one of the best in<br />

the history of <strong>Hydrex</strong> and Ecospeed.<br />

shipyards. A veteran Ecospeed paint<br />

inspector, he verified that the surface<br />

preparation was adequate (and in at<br />

least one case had to have parts of the<br />

hull blocks re-blasted to ensure an<br />

adequate profile), and that each coat<br />

was correctly applied to a minimum<br />

thickness of 500 microns. The inspection<br />

of the paint application was supervised<br />

by Manuel Hof who heads the<br />

Ecospeed division of <strong>Hydrex</strong>.<br />

All blocks were coated to the necessary<br />

thickness of 1000 microns. When<br />

the blocks were welded together,<br />

the resulting seams were coated in<br />

place, resulting in a smooth, seamless<br />

coating for the entire hull.<br />

SICOR<br />

SICOR GmbH is a Hamburg based<br />

company specializing in corrosion<br />

protection in a variety of fields of<br />

which ships and new ship construction<br />

is an important one. They have established<br />

long term relationships with<br />

shipyards including Meyer Werft and<br />

have a subsidiary office in Papenburg<br />

from which their operations with<br />

Meyer Werft, who greatly value their<br />

work, are run.<br />

Even though SICOR has worked successfully<br />

for years with Meyer Werft,<br />

this was the first time the company<br />

was contracted to apply Ecospeed.<br />

Reinhard Bachmann, Managing Director<br />

of SICOR, describes the project<br />

including the preparatory actions they<br />

took: “As we had not worked with this<br />

product before, we consulted other<br />

paint companies who had used Ecospeed,<br />

and visited the manufacturer in<br />

Belgium to learn about the paint and<br />

its application. We did an analysis<br />

of all parameters and set up sample<br />

surfaces to achieve the best quality on<br />

the ship. Ecospeed must be applied<br />

exactly according to the instructions<br />

Summary<br />

The combined efforts of an enlightened<br />

ship owner, an innovative and<br />

quality conscious Meyer Werft, a<br />

highly professional SICOR team, and<br />

<strong>Hydrex</strong> have resulted in a top notch<br />

application of Ecospeed to the underwater<br />

hull of a stellar new cruise ship.<br />

On a practical level, the ship will maintain<br />

a very high level of fuel efficiency<br />

which, with regular in-water hull<br />

cleaning, will remain steady throughout<br />

the five year period before she<br />

goes to drydock, and for her entire<br />

"<strong>Hydrex</strong> qualified paint inspectors were on site to make<br />

sure that the results were correct. There was not one<br />

technician who did not give us his full support, which is<br />

very rare in the industry."<br />

in the data sheet by a skilled sprayer<br />

in order to achieve a smooth, high<br />

quality result.”<br />

<strong>Hydrex</strong> qualified paint inspectors<br />

were on site to make sure that the<br />

results were correct. “The process<br />

with the technicians went very well<br />

and they supported us in every way,”<br />

continues Mr. Bachmann. “There was<br />

not one technician who did not give us<br />

his full support, which is very rare in<br />

the industry.”<br />

life. At the same time she will sail confidently<br />

knowing that she is causing<br />

zero pollution to the marine environment<br />

where she sails and docks.<br />

Based on experience, when she does<br />

go to drydock in five years, the underwater<br />

hull paint will be pristine and<br />

require at the most some very minor<br />

touch-ups.<br />

15


Permanent rudder repairs now<br />

possible without drydocking<br />

<strong>Hydrex</strong> has developed an<br />

entirely new method enabling<br />

permanent repairs of<br />

rudders without drydocking<br />

the ship. Permanent repairs<br />

were hitherto not possible and<br />

ships had to drydock in case a<br />

major defect was found. The<br />

newly designed equipment is<br />

lightweight and can be mobilized<br />

very rapidly in our<br />

special flight containers. Therefore<br />

this new service is now<br />

available worldwide.<br />

Major defects on rudders very<br />

often cause unscheduled drydocking<br />

of ships. The new<br />

method designed by our technical<br />

department allows engineers,<br />

welders and inspectors to perform<br />

their tasks in dry conditions.<br />

Class approved permanent<br />

repairs in-situ, without moving<br />

the ship, are now possible<br />

and commercial operations<br />

can continue. Steel repairs and<br />

replacements can be performed<br />

and pintle and bushing defects<br />

can be solved without the loss of<br />

time and money associated with<br />

drydocking.<br />

The equipment can be mobilized<br />

within hours to any port in the<br />

world and is available for rapid<br />

mobilization from the <strong>Hydrex</strong><br />

headquarters in Antwerp.<br />

16


<strong>Hydrex</strong> around the world<br />

Bow thruster reinstallation in Panama<br />

Last month a <strong>Hydrex</strong> diver/technician<br />

team reinstalled a bow<br />

thruster unit on a 294-meter cargo<br />

vessel during its stop in Panama.<br />

The unit had been removed during<br />

the vessel’s last drydock visit and<br />

was brought on board again last<br />

year after being overhauled.<br />

<strong>Hydrex</strong> diver/technician performing an inspection of the gearbox of the bow<br />

thruster unit prior to installation.<br />

Preparation of the bow thruster tunnel<br />

for the reinstallation of the unit.<br />

The vessel lay at the inner anchorage<br />

close to the quay were it was protected<br />

against bad weather conditions. The<br />

team arrived at the ship with a workboat<br />

and started the operation with a<br />

full check-up and cleaning of the bow<br />

thruster unit.<br />

onboard team started the reinstallation<br />

of the unit to the engine room while<br />

the second team simultaneously started<br />

the fitting of the propeller blades.<br />

At this point the vessel’s schedule<br />

made it necessary for the ship to unload<br />

its cargo, after which it sailed<br />

through the Panama Canal. On the<br />

other side the diver/technician team<br />

put the bolts on torque and performed<br />

all the necessary tests, including a test<br />

of the pitch position communication.<br />

This successfully concluded the repair<br />

and allowed the ship to make full used<br />

of its thruster again, without having to<br />

go to drydock for the reinstallation.<br />

While part of the diver/technician<br />

team started with the preparation of<br />

the thruster tunnel, the rest of the team<br />

readied the thruster room. The unit<br />

was then lowered into the water and<br />

brought inside the thruster tunnel.<br />

Once this was done the team leader,<br />

who was coordinating the operation<br />

from inside the monitoring station,<br />

gave the underwater section of the<br />

team the go-ahead to position and<br />

secure the bow thruster unit. Next the<br />

<strong>Hydrex</strong> diver/technician during installation of mobdock.<br />

17


HYDREX WEST<br />

AFRICA IN<br />

PORT GENTIL,<br />

GABON<br />

<strong>Hydrex</strong> West Africa is situated in<br />

Port Gentil, Gabon right next<br />

to Cape Lopez Bay. Working closely<br />

together with the headquarters in<br />

Antwerp the office can benefit from<br />

<strong>Hydrex</strong>’s long tradition in the ship<br />

repair and offshore industry.<br />

Insert repair on bulk<br />

carrier in Flushing<br />

When a 266-meter bulk carrier<br />

suffered damage to the outer<br />

shell plating of one of its ballast<br />

tanks, a <strong>Hydrex</strong> diver/technician<br />

team performed a permanent insert<br />

repair during the vessel’s stay in<br />

Flushing.<br />

A diver/technician team with equipment<br />

was mobilized to the vessel from<br />

the <strong>Hydrex</strong> headquarters in Antwerp.<br />

When the team arrived on site they<br />

carried out both an onboard and an<br />

Port Gentil is a general and bulk cargo<br />

port. It is the only port on the Gabon<br />

coast with a bunkering service. Thanks<br />

to the sheltered environment, the bay is<br />

ideally suited for in water work. This<br />

combined with its central location on<br />

the African West sea coast makes it the<br />

ideal place to have repair or maintenance<br />

work carried out on a ship,<br />

barge or rig in optimal circumstances.<br />

<strong>Hydrex</strong> West Africa can mobilize<br />

teams immediately to service vessels<br />

and offshore units in Port Gentil or any<br />

other suitable location in West Africa.<br />

A good example of this is the recent<br />

removal, repair and reinstallation of<br />

a 40 ton swing-up azimuth thruster<br />

of an offshore crane barge that was<br />

servicing rigs in an oil field off the<br />

coast of Gabon. The entire operation<br />

was performed while the unit stayed at<br />

anchorage just outside the oil field.<br />

<strong>Hydrex</strong> West Africa<br />

Sis TLC/ Cité Shell<br />

BP 2160 Port Gentil - Gabon<br />

Phone : +241 04 16 49 48 (24/7)<br />

E-mail: westafrica@hydrex.be<br />

Certified <strong>Hydrex</strong> welder performing<br />

full penetration weld.<br />

underwater inspection of the damaged<br />

area. This revealed that an area of<br />

600 mm x 300 mm needed to be cut<br />

away and replaced with a new insert<br />

plate.<br />

The divers then positioned a cofferdam<br />

on the in-water side of the hull<br />

over the affected location. While the<br />

new insert was being fabricated to the<br />

exact measurements, the team removed<br />

the frames covering the affected<br />

area and cut away the damaged section<br />

of the shell plating. Next they<br />

prepared the edges of the hole for<br />

the installation of the insert which<br />

<strong>Hydrex</strong> diver/technician getting ready<br />

to install mobdock over underwater<br />

side of affected shell plating.<br />

was positioned and secured with a full<br />

penetration weld according to the<br />

class-approved <strong>Hydrex</strong> procedures.<br />

When the insert plate was fully welded,<br />

ultrasonic testing was carried out<br />

with positive results. The full penetration<br />

weld was also inspected from the<br />

outside, found in a good condition<br />

and authorized by the attending classification<br />

society inspector. Finally the<br />

team reinstalled the frames which had<br />

been removed, concluding the repair.<br />

This allowed the customer to sail his<br />

vessel with a permanently repaired<br />

hull.<br />

New permanent insert plate with all<br />

frames installed again.<br />

18


<strong>Underwater</strong> stern tube seal replacement<br />

in Algeciras avoids drydocking<br />

To save time and money for the<br />

owners of a 270-meter container<br />

vessel that was leaking oil, a<br />

<strong>Hydrex</strong> diver/technician team replaced<br />

four stern tube seals, using<br />

one of <strong>Hydrex</strong>’s flexible mobdocks.<br />

This enabled the team to carry out<br />

the entire operation underwater<br />

during the vessel’s stop in Algeciras.<br />

The diver/technicians mobilized from<br />

the <strong>Hydrex</strong> office in Algeciras, arriving<br />

at the dock together with all the<br />

needed equipment. The <strong>Hydrex</strong> team<br />

leader met up with the vessel’s owner<br />

One of the two fully equipped dive support workboats of the <strong>Hydrex</strong> office in<br />

Algeciras<br />

the dry underwater environment created<br />

around the stern tube seal assembly<br />

by the flexible mobdock. The four aft<br />

stern tube seals were replaced and<br />

bonded one by one. The team created<br />

a new running area for these seals as<br />

well.<br />

Subsequently all parts were reinstalled<br />

and secured. After a leakage test was<br />

successfully performed, the rope guard<br />

was welded on again.<br />

The <strong>Hydrex</strong> flexible mobdock creates a dry working environment around the stern<br />

tube seal assembly.<br />

and superintendent while the rest of<br />

the diving team set up a work station<br />

to monitor all underwater activities.<br />

Next, all quayside preparations were<br />

made for the main activity, which<br />

started immediately with the removal<br />

of the rope guard. This was followed<br />

by a thorough underwater inspection<br />

and shaft wear down readings.<br />

forward seals were damaged as well,<br />

the team first replaced both of them<br />

and created a new running area.<br />

<strong>Hydrex</strong> diver/technicians then entered<br />

Taking advantage of more than 35<br />

years of experience and with well<br />

trained diver/technician teams, all<br />

<strong>Hydrex</strong> offices know how to handle<br />

any kind of operation to the highest<br />

standards and always saving time for<br />

the customer.<br />

Next the flexible mobdock was installed,<br />

creating a dry working environment<br />

for the divers, making it<br />

possible for the entire stern tube<br />

assembly to be cleaned. Because the<br />

<strong>Hydrex</strong> diver/technician working on<br />

the fore seals of the vessel<br />

19<br />

All <strong>Hydrex</strong> diver/technicians have<br />

experience with working inside the<br />

flexible mobdock.


Aship that has suffered damage<br />

to its propeller blades might<br />

have severe vibrations while sailing.<br />

The classification society might<br />

demand a repair before the vessel is<br />

allowed to sail on. By straightening<br />

the blades or cropping them underwater,<br />

<strong>Hydrex</strong> can restore the propeller’s<br />

balance, resulting in a green<br />

light from the class for the vessel<br />

without need for drydocking. This is<br />

illustrated by a propeller blade<br />

straightening in Rotterdam and a<br />

propeller blade cropping performed<br />

in Panama by <strong>Hydrex</strong> diver/technician<br />

teams recently.<br />

Propeller modifications in<br />

Rotterdam and Panama<br />

Propeller blades can be straightened<br />

with the <strong>Hydrex</strong> cold straightening<br />

machines. The <strong>Hydrex</strong> research department<br />

is constantly looking into<br />

ways to develop this technique even<br />

further and new improved versions are<br />

put in use every few years, the latest<br />

of which being earlier this year. This<br />

enables the <strong>Hydrex</strong> diver/technicians<br />

to straighten blades that have been<br />

bent over an even bigger angle.<br />

The crew of a 183-meter tanker suspected<br />

that there was damage to their<br />

vessel’s propeller blades caused by<br />

travelling through ice. An underwater<br />

The latest version of the <strong>Hydrex</strong> cold<br />

straightening machine was put in<br />

practice earlier this year.<br />

Fast and high quality in-situ repair services in the<br />

Western Mediterranean area and North Africa<br />

The <strong>Hydrex</strong> office in Algeciras<br />

is ready to mobilize immediately<br />

with their two dedicated<br />

dive support vessels. Both vessels<br />

are fully equipped as service<br />

stations for a wide range of<br />

repair operations and allow for<br />

a fast response in the bay of<br />

Algeciras, Gibraltar<br />

African ports.<br />

and North<br />

As part of the <strong>Hydrex</strong> group, <strong>Hydrex</strong><br />

Spain takes advantage of the companies’<br />

37 years of experience. All<br />

operations are carried out by highly<br />

certified diver/technicians all of<br />

which have been trained in the<br />

headquarters in Antwerp and have<br />

extensive experience, enabling the<br />

office to offer their customers the<br />

high quality <strong>Hydrex</strong> is known for.<br />

Jobs recently carried out by <strong>Hydrex</strong><br />

Spain include a propeller modification,<br />

pipe repairs, rudder repairs<br />

and stern tube seal repairs in<br />

Algeciras, propeller modifications<br />

in Cadiz and an azimuth bow<br />

thruster removal and reinstallation<br />

on a pipe laying vessel in Cartagena.<br />

<strong>Hydrex</strong> Spain<br />

Poligono Industrial Palmones II<br />

Calle Dragaminas Nave N29<br />

11370 Algeciras • Spain<br />

Phone: +34 956 675 049 (24/7)<br />

Fax: +34 956 921 914<br />

E-mail: info@hydrex.es<br />

20


Bent propeller blades can often be straightened to restore<br />

the propeller’s efficiency and balance.<br />

Damaged blades of a propeller can be cropped if the<br />

damage is too extensive to be straightened.<br />

inspection carried out by a <strong>Hydrex</strong><br />

team confirmed this to be the case.<br />

The vessel was therefore trimmed<br />

during its stay in Rotterdam and the<br />

team straightened the bent propeller<br />

blade tip. This restored the blade to its<br />

original condition.<br />

When a blade is damaged too severely<br />

by ice of other floating debris,<br />

straightening is not feasible. If it is<br />

decided that cropping is the only option,<br />

measurements are taken and used<br />

to calculate the exact radius of the<br />

area to be cropped.<br />

This was the case with the propeller<br />

blades of a 197-meter ro/ro vessel. A<br />

<strong>Hydrex</strong> diver/technician team mobilized<br />

from the office in Clearwater,<br />

U.S.A. to assist the vessel in Panama.<br />

To make a full assessment of the<br />

damage, the team first performed an<br />

underwater inspection. They then<br />

used the information acquired to find<br />

the best cutting line that would bring<br />

the performance of the propeller back<br />

as close to its optimal condition as<br />

was possible.<br />

The actual repair job consisted of the<br />

four blades being modified underwater<br />

one after the other by the <strong>Hydrex</strong><br />

diver/technicians. The area to be cropped<br />

was marked out on each blade and<br />

verified. The blade was then cropped<br />

and its edge ground to give it the correct<br />

radius. When the cropping was<br />

complete, the blades were polished to<br />

make sure that any remaining loss of<br />

efficiency would be minimal.<br />

<strong>Hydrex</strong> has been cropping propellers<br />

since 1985 and straightening them<br />

since 2000. Both cropping and<br />

straightening are done to restore the<br />

propeller’s performance to as close to<br />

its optimum condition as possible and<br />

to balance it. This can help a vessel<br />

that is suffering loss of speed due to<br />

an out-of-balance propeller. <strong>Hydrex</strong><br />

diver/technicians can assist in working<br />

out the best solution and have the<br />

skill and experience needed to implement<br />

the theoretical solutions that<br />

have been worked out.<br />

An underwater inspection is carried out to take the measurements<br />

needed to calculate the best cutting line.<br />

The cropped areas are polished to make sure that any<br />

remaining loss of efficiency is minimal.<br />

21


Permanent underwater insert repair in Algeciras<br />

Recently <strong>Hydrex</strong> Spain carried<br />

out a permanent insert repair<br />

on a 225-meter cargo vessel at<br />

anchorage in Algeciras. The vessel<br />

had suffered a stress-related crack<br />

on the port side next to the bilge keel<br />

and water was coming into the ballast<br />

tank. The classification society<br />

therefore required that a repair be<br />

carried out before the end of April.<br />

After arrival on site and installation of<br />

a workstation, both an on-board and<br />

an underwater inspection were made<br />

of the damaged area. This revealed<br />

that a 450mm x 335mm insert plate<br />

needed to be installed.<br />

Before the team could install the<br />

cofferdam that would seal off the<br />

One of two identical dive support vessels of the <strong>Hydrex</strong> office in Spain.<br />

damage, part of the bilge keel needed<br />

to be removed. When this was done<br />

and the cofferdam was in place, the<br />

diver/technicians cut away the area<br />

around the crack to the same size as<br />

the insert, which was then welded<br />

with a deep penetration weld according<br />

to the class approved <strong>Hydrex</strong> procedures.<br />

As a result of the permanent repair<br />

carried out with the ship at anchor,<br />

further attention to the hull cracks will<br />

not be needed during her next drydocking.<br />

The vessel was ready to sail<br />

on time as the repair was carried out<br />

well within the available time frame.<br />

<strong>Hydrex</strong> diver/technician carrying out<br />

certified full penetration weld.<br />

During the operation similar damage<br />

was found in the same location on the<br />

starboard side of the vessel. The team<br />

therefore used the same procedure to<br />

install a 700mm x 335mm insert plate<br />

on that side as well.<br />

Cofferdam installed over the affected<br />

area.<br />

HYDREX OFFICES IN INDIA READY TO MOBILIZE<br />

<strong>Hydrex</strong> has two fully staffed<br />

offices in India. One in<br />

Mumbai and one on Visakhapatnam,<br />

covering the East and the<br />

West Coast of India.<br />

Equipped with a complete array of<br />

<strong>Hydrex</strong> diving and repair equipment,<br />

both offices are ready to<br />

carry out any necessary repair and<br />

maintenance work and provide<br />

preventive as well as problem solving<br />

services.<br />

All operations will be carried out<br />

by professional <strong>Hydrex</strong> teams,<br />

trained and qualified to perform<br />

complex technical tasks underwater.<br />

All procedures are fully approved by<br />

all major classification societies.<br />

<strong>Hydrex</strong> Mumbai<br />

Phone/Fax:<br />

+91 222 2046 988 (24/7)<br />

E-mail:<br />

mumbai@hydrex.be<br />

<strong>Hydrex</strong> Vishakhapatnam<br />

Phone/Fax:<br />

+91 891 2711 863 (24/7)<br />

E-mail:<br />

vishakhapatnam@hydrex.be<br />

22


The new quarterly Journal of<br />

Ship Hull Performance<br />

Journal of Ship Hull Performance, Vol I, Issue 2, April 2011<br />

Demystifying Ship Hull Coating Systems<br />

The second edition of the quarterly<br />

Journal of Ship Hull<br />

Performance is due for publication<br />

at the end of April. By the time you<br />

read this it will be available on line<br />

at www.shiphullperformance.org<br />

for download. Those who have already<br />

registered for either emailed<br />

or printed versions of the Journal<br />

can expect to receive their copy(ies)<br />

in due course if they have not already<br />

done so.<br />

This second issue of the Journal is<br />

intended to help shipowners, operators,<br />

port authorities and anyone in<br />

the shipping industry who is interested<br />

in saving money and being good a<br />

good citizen as far as the environment<br />

is concerned, to see their way through<br />

the maze of data and scientific and<br />

product literature regarding various<br />

types and brands of hull coating<br />

systems and choose the best solution<br />

for their individual situation.<br />

The contents of Issue 2 of the Journal<br />

of Ship Hull Performance consists of<br />

the following:<br />

<strong>Hydrex</strong> White Paper No. 3, Clean<br />

Ship Hulls and Ports, Without Compromise:<br />

Best approach to safeguarding<br />

of the marine environment<br />

through correct hull protection and<br />

maintenance. This White Paper is reprinted<br />

in full in the Journal. It is<br />

a guide to ship hull coatings and<br />

maintenance which are not only costeffective<br />

but also environmentally<br />

safe.<br />

<strong>Hydrex</strong> White Paper No. 4, Ship<br />

Hull Coating Systems Simplified,<br />

How to choose the right ship hull<br />

coating system, from an economic<br />

and environmental perspective – an<br />

executive manual. This recently released<br />

White Paper is an overview of<br />

the possibilities for ship hull protection<br />

and fouling control available<br />

23


commercially at this time, noting the<br />

strengths and weaknesses of each type<br />

of system so that a decision maker or<br />

executive responsible for selection of<br />

hull coating systems for ships or fleets<br />

can make an accurate and informed<br />

choice when it comes to painting ship<br />

hulls, at newbuild stage or when the<br />

ship is to be drydocked for repainting.<br />

The overview approaches the subject<br />

more from an economical and environmental<br />

viewpoint than from a technical<br />

or scientific one.<br />

There are many papers and much<br />

literature on the subject and much of<br />

it is highly scientific, written for<br />

chemists, biologists, engineers and<br />

technical people, rather than for executives<br />

and decision makers.<br />

This White Paper considers the three<br />

main classifications of hull coating<br />

systems currently in use without going<br />

into manufacturers or brand names.<br />

Once the decision has been made as<br />

to which type of coating system to<br />

employ, further research will be needed<br />

to select the best specific brand<br />

and coating to suit particular circumstances.<br />

Michael P. Schultz, Furthering<br />

Research on Ship Hull Hydrodynamics,<br />

features a short article based<br />

on an interview with Michael Schultz,<br />

Program Director of Ocean Engineering<br />

at the US Naval Academy<br />

at Annapolis, Maryland, and a reprint<br />

of his paper, “Economic impact of<br />

biofouling on an naval surface ship,”<br />

published at the end of 2010 in<br />

Biofouling, containing very useful<br />

information to any shipowner or operator<br />

looking to cut fuel costs and<br />

GHG emissions.<br />

Maxim Candries, Marine Fouling<br />

and Hull Coating Research, is a<br />

short article about Maxim Candries,<br />

an expert on hull friction, fouling,<br />

coatings and fouling control working<br />

at the University of Ghent, and a<br />

reprint of his essay, “Greener coatings<br />

for cleaner ships” published in The<br />

Journal of Ocean <strong>Technology</strong> and<br />

reprinted in full.<br />

Ship Hull Coatings – A Paint<br />

Inspector/Specialist’s Perspective,<br />

is an in-depth interview with Gunnar<br />

Ackx, joint owner of SCICON Worldwide,<br />

a specialist coatings inspection<br />

and consulting company based in<br />

Bruges, Belgium. The interview contains<br />

practical advice on hull protection<br />

and fouling control.<br />

Issue 2 of the Journal of Ship Hull<br />

Performance is packed with useful<br />

information intended for shipowners,<br />

operators and all decision makers and<br />

executives in the marine industry.<br />

The Journal can be downloaded at<br />

www.shiphullperformance.org<br />

IN-SITU BOW THRUSTER OPERATIONS<br />

The <strong>Hydrex</strong> lightweight flexible mobdocks are<br />

designed to be easily transported around the<br />

world and are used to close off the thruster tunnel<br />

on both sides, allowing divers to perform repairs<br />

and other operations in a dry environment around<br />

the bow thruster unit.<br />

This technique enables them to reinstall the propeller<br />

blades of an overhauled thruster inside the thruster tunnel<br />

after the unit has been secured or replace the blades or<br />

seals and perform repair work on a specific part without<br />

removing the unit.<br />

Since the development of this flexible mobdock technique,<br />

numerous thruster repairs have been carried out by<br />

<strong>Hydrex</strong> diver/technicians around the world.<br />

There is no need to send the vessel to drydock as all<br />

operations can be carried out in port or while the vessel<br />

is stationary at sea. Normal commercial activities can<br />

therefore continue without disruption.<br />

hydrex@hydrex.be<br />

Phone: + 32 3 213 5300 (24/7)<br />

Fax: + 32 3 213 5321 www.hydrex.be<br />

24


Making sure that the <strong>Hydrex</strong><br />

fast-response centers are fully stocked<br />

with state-of-the-art equipment<br />

An interview with Koen Smouts, <strong>Hydrex</strong> Equipment Officer<br />

The <strong>Hydrex</strong> office have fast response<br />

centers that are designed<br />

for a fast mobilization to vessels all<br />

round the world. For this reason<br />

they are equipped with a wide-ranging<br />

stock of logistics, tools and dive<br />

support equipment as well as a fleet<br />

of vehicles and workboats.<br />

<strong>Hydrex</strong> Equipment Officer Koen<br />

Smouts is the man responsible for the<br />

organization of these fast-response<br />

centers. Since he joined the <strong>Hydrex</strong><br />

team eleven years ago he has done a<br />

full reorganization of the warehouse,<br />

enabling the swift mobilization our<br />

teams are known for.<br />

<strong>Hydrex</strong>: Can you briefly tell us about<br />

your career so far<br />

Koen Smouts: I’ve always worked in<br />

the mechanical sector. I originally did<br />

repairs in Belgium and northern<br />

Europe. I worked for the company<br />

I keep for myself and also expect from<br />

others. Boud asked me to create a nice<br />

system which would keep everything<br />

in its right place and which would<br />

make it easy to check the inventory.<br />

I started with the diving equipment,<br />

the helmets and the hydraulic power<br />

packs. Next I started working on the<br />

certificates and made sure that everything<br />

got checked and certified on a<br />

“If you don’t look professional, how can you expect<br />

people to trust that you can work professional What<br />

people see above the water is reflected in what is carried<br />

out underwater.”<br />

<strong>Hydrex</strong> Equipment Officer Koen Smouts supervising the mobilization for a big<br />

repair operation.<br />

in perfect condition. When they come<br />

back from a job they have to check<br />

each item separately before they put it<br />

back on the shelves. That way they<br />

don’t have to worry about it when they<br />

take it off the shelves for a job, speeding<br />

up the response time. All the chests<br />

you see over there contain working<br />

equipment which we maintain in as<br />

good a shape as possible. Buying all<br />

that equipment is a big investment and<br />

we want to keep it safe, to make sure<br />

that it lasts as long as possible. The<br />

longer you can use it the more the<br />

investment pays off.<br />

next door to <strong>Hydrex</strong>. When this company<br />

ceased its business I met Boud<br />

van Rompay who asked me to come<br />

and work for <strong>Hydrex</strong>. I started off<br />

doing all-round work and organizing<br />

all the equipment. Purchases were<br />

done by someone else back then.<br />

About five years ago I took over that<br />

job.<br />

H: Was everything organized so nicely<br />

back then<br />

KS: I have very high standards which<br />

regular basis. After that I worked my<br />

way through the rest of our stock until<br />

everything in our warehouse was where<br />

it needed to be and in the inventory.<br />

H: Everything in our fast-response<br />

center is state-of-the-art, in tiptop<br />

shape and certified, which is rather<br />

unique I would say.<br />

KS: If you want to do a high standard<br />

job you have to have high standard<br />

tools and equipment. We train our divers<br />

to report as soon as something is not<br />

H: Have you also helped getting the<br />

fast-response centers of our other<br />

offices on the rails<br />

KS: I’ve been to our US office a couple<br />

of times to train the new staff members<br />

and teach them how they can<br />

organize their fast-response center in<br />

the most economical way. Showing<br />

people something is always better<br />

than just telling them. I did the same<br />

for <strong>Hydrex</strong> Spain. New divers are also<br />

paired to experienced staff members<br />

in all offices. I keep an eye on this<br />

25


training so that they learn how to get<br />

everything ready for an operation.<br />

H: Are you also involved in organizing<br />

the mobilization of operations<br />

KS: I am involved with all operations,<br />

whether big or small, guiding the<br />

loading of the trucks and vans to make<br />

sure that everything is done correctly.<br />

This is of course done in close coordination<br />

with the people of our technical<br />

department. They receive the order<br />

and then check with me to see what<br />

we have in stock and what needs to be<br />

bought. I am in charge of rush purchases.<br />

This is necessary because if you<br />

have to leave for an emergency operation<br />

there is just no time to wait until<br />

it has gone through all the regular<br />

lines. You have to be able to react<br />

immediately. For this reason I work<br />

with a lot of regular suppliers. Since<br />

the start of the financial crisis they<br />

have a lot less in stock, and working<br />

with just one fixed supplier is not<br />

enough anymore. You have to have<br />

several people you can call to get what<br />

you need as soon as possible, because<br />

entire fleet is refurbished or even<br />

replaced if needed. They are repainted<br />

and new vehicle graphics are applied.<br />

The inside of the vans are also reorganized<br />

regularly to turn them into<br />

state-of-the-art mobile monitoring stations.<br />

It is essential that all the equipment<br />

you use, from the clothing and the<br />

shoes to the containers and the workboats,<br />

is in perfect condition and looks<br />

“We redesigned the inside of our containers and built them<br />

in-house. On the one hand to reduce the investment in them,<br />

but on the other hand because we wanted to make sure that<br />

we had the best possible equipment for our divers.”<br />

often there is no time to wait until they<br />

have ordered something. Very few<br />

companies these days have such a big<br />

stock as we have. Over the years I<br />

have built a good relationship with<br />

those people. I already worked with a<br />

lot of them when I worked in the<br />

mechanical sector.<br />

H: Do you also handle bigger purchases<br />

KS: Yes. Whenever a new van or<br />

truck needs to be ordered I also take<br />

care of this and in case of a workboat<br />

sometimes even from the design phase<br />

and the manufacturing of the very first<br />

part of the boat. Every few years our<br />

Koen has organized the <strong>Hydrex</strong> fast-response center to allow for a very swift<br />

mobilization in case of an emergency.<br />

pristine. This is very important for<br />

customers because how you look<br />

reflects on the quality of the work. If<br />

you don’t look professional, how can<br />

you expect people to trust that you can<br />

work professionally What people see<br />

above the water is reflected in what is<br />

carried out underwater. Just this weekend<br />

our divers went on a propeller<br />

modification operation. Both the owner<br />

and superintendent of the vessel<br />

were at the site. They followed the<br />

operation on the big monitoring<br />

screens in the dive support container.<br />

They were impressed with our professionalism<br />

and complimented the divers<br />

who worked long hours. The owner<br />

26<br />

also told them that he was impressed<br />

with the equipment they brought. It is<br />

nice to hear when you come in on<br />

Monday morning that your work is<br />

appreciated. This also generates new<br />

work. Word of mouth is important.<br />

H: Our range of various containers is<br />

one of the most striking features of<br />

<strong>Hydrex</strong>. Have you been involved in<br />

creating them<br />

KS: Yes, Boud and I designed the<br />

inside and changed the entire concept<br />

of these containers and we built them<br />

in-house. We want to make sure that<br />

we have the best possible equipment<br />

for our divers, to meet the high standards<br />

we offer our customers. Since<br />

we began to customize our containers,<br />

we have seen very similar containers<br />

used by other companies who have<br />

seen how easy they are to use. We did<br />

the same with the video units used<br />

during an operation. They used to be<br />

these big blue boxes. When we wanted<br />

to make them smaller and lightweight<br />

and at the same time capable of recording<br />

more video material they told us<br />

this was not feasible, so we designed<br />

them ourselves in cooperation with a<br />

manufacturer. Now almost everyone<br />

is using them.<br />

H: That is also a nice compliment I<br />

think. Thanks for the interview.


SHIP HULL PERFORMANCE TECHNOLOGY<br />

Ecospeed ship hull performance<br />

technology lasts<br />

the lifetime of the vessel. The<br />

need for full repaints during<br />

future drydockings is eliminated.<br />

An impermeable and extremely<br />

tough coating is combined with<br />

an underwater cleaning system<br />

keeping the hull roughness at an<br />

optimum level and resulting in a<br />

major saving in fuel.<br />

a<br />

Ecospeed is a 100% non-toxic<br />

technology and is guaranteed<br />

for 10 years. Its surface texture<br />

will improve over time with regular<br />

inwater hull maintenance.<br />

Phone: +32 3 213 5318<br />

Fax: +32 3 213 5321<br />

info@ecospeed.be<br />

www.ecospeed.be<br />

27


Keeping ships in business<br />

<strong>Hydrex</strong> underwater technology<br />

and services provide<br />

high quality solutions<br />

to the repair and replacement<br />

problems encountered<br />

by ships and offshore vessels.<br />

We deliver a complete line of<br />

services that may reduce or<br />

avoid off-hire time entirely.<br />

From major projects to simple<br />

inspections, <strong>Hydrex</strong> has the<br />

worldwide facilities and capability<br />

to meet your demands.<br />

Drydocking is not necessary<br />

so time, trouble and expense<br />

are saved by doing work<br />

in-situ. <strong>Hydrex</strong> services cover<br />

highly technical major repairs<br />

or replacements of a ship’s<br />

external underwater equipment<br />

such as thrusters, propellers,<br />

rudders, stern tube<br />

seals and damaged or corroded<br />

hulls.<br />

Headquarters <strong>Hydrex</strong> N.V. - Antwerp<br />

Phone: + 32 3 213 5300 (24/7)<br />

E-mail: hydrex@hydrex.be<br />

<strong>Hydrex</strong> Spain - Algeciras<br />

Phone: + 34 (956) 675 049 (24/7)<br />

E-mail: info@hydrex.es<br />

<strong>Hydrex</strong> LLC - Tampa, U.S.A.<br />

Phone: + 1 727 443 3900 (24/7)<br />

E-mail: info@hydrex.us<br />

<strong>Hydrex</strong> West Africa – Port Gentil, Gabon<br />

Phone: + 241 04 16 49 48 (24/7)<br />

E-mail: westafrica@hydrex.be<br />

www.hydrex.be<br />

<strong>Hydrex</strong> India - Mumbai<br />

Phone: + 91 222 2046 988 (24/7)<br />

E-mail: mumbai@hydrex.be<br />

<strong>Hydrex</strong> India -Vishakhaptnam<br />

Phone: + 91 891 2711 863 (24/7)<br />

E-mail: vishakhapatnam@hydrex.be

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