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Number 175<br />
<strong>Hydrex</strong> US: Fully operational in North America<br />
Ecospeed chosen for new cruise<br />
ship built by Meyer Werft<br />
<strong>Hydrex</strong> active with jobs around<br />
the world<br />
The second edition of the<br />
Journal of Ship Hull<br />
Performance<br />
An interview with Koen<br />
Smouts, <strong>Hydrex</strong> Equipment<br />
Officer
Worldwide network of offices<br />
and service stations<br />
<strong>Underwater</strong> solutions<br />
avoid drydocking<br />
Offshore repair and<br />
maintenance services<br />
Fully trained and certified diver/technicians<br />
Removal of heavy marine fouling<br />
on FPSO and drill vessels<br />
Fast response centers with<br />
instant mobilizable equipment<br />
Turnkey underwater solutions for the offshore industry<br />
Phone: +32 3 213 5300 (24/7)<br />
Fax: +32 3 213 5321<br />
E-mail: hydrex@hydrex.be<br />
www.hydrex.be<br />
2
Table of contents<br />
<strong>Hydrex</strong> US: Fully operational in<br />
North America 5 - 10<br />
Ecospeed chosen for new cruise ship built<br />
by Meyer Werft 11 - 15<br />
<strong>Hydrex</strong> active with jobs around the world 17 - 22<br />
The second edition of the Journal of<br />
Ship Hull Performance 23 - 24<br />
An interview with Koen Smouts,<br />
<strong>Hydrex</strong> Equipment Officer 25 - 26<br />
3
Message from <strong>Hydrex</strong><br />
founder Boud van Rompay<br />
Last month we included a special<br />
brochure with our magazine<br />
that highlighted the activities of our<br />
office in Spain. We follow that up this<br />
month with a feature article on our<br />
Tampa Bay office.<br />
The <strong>Hydrex</strong> office is fully established<br />
and ready to mobilize immediately. To<br />
offer the swiftest possible service to<br />
customers, the fast-response center of<br />
the US office is stocked with an extensive<br />
range of state-of-the-art trucks,<br />
tools and diving support equipment that<br />
is available at all times for the underwater<br />
teams. This enables the office to<br />
mobilize diver/ technician teams immediately<br />
for all kinds of operations on<br />
vessels and off-shore units calling on<br />
ports in Canada, North, Central and<br />
South America as well as the Caribbean.<br />
The second feature article in this magazine<br />
includes interviews with representatives<br />
of the Meyer Werft shipyard in<br />
Papenburg, Germany and of SICOR<br />
GmbH, a Hamburg-based coating application<br />
company. With them we talk<br />
about the first in a series of two newbuild<br />
cruise vessels recently built by<br />
Meyer Werft, the first of that famous<br />
shipyard’s vessels to be given an Ecospeed<br />
treatment. The underwater hull<br />
coating will protect it against cavitation<br />
and corrosion damage throughout its<br />
entire service life as well as making it<br />
possible for the cruise line to achieve<br />
enormous fuel savings with an environmentally<br />
safe hull coating system.<br />
In our monthly around the world section<br />
we give you an update of some of<br />
the in-situ jobs that were carried out by<br />
<strong>Hydrex</strong> diver/technicians across the<br />
globe. This month you can read about an<br />
underwater bow thruster reinstallation<br />
and a propeller blade cropping in Panama,<br />
an insert repair and an underwater<br />
stern tube seal replacement in Algeciras,<br />
an insert repair in Flushing and a propeller<br />
blade straightening in Rotterdam.<br />
Further on in this magazine you can<br />
read about the content of the upcoming<br />
second edition of the quarterly Journal<br />
of Ship Hull Performance. This Journal<br />
is intended to help shipowners, operators,<br />
port authorities and anyone in the<br />
shipping industry who is interested in<br />
saving money and being a good citizen<br />
as far as the environment is concerned,<br />
to see their way through the maze of<br />
data and scientific and product literature<br />
regarding various types and brands of<br />
hull coating systems and choose the best<br />
solution for their individual situation.<br />
We end the magazine with an interview<br />
with Koen Smouts, the man responsible<br />
for the organization of the <strong>Hydrex</strong><br />
fast-response centers that allow us to<br />
mobilize swiftly to any kind of job,<br />
anywhere in the world.<br />
We hope that this magazine will encourage<br />
you to call us if you have a problem<br />
or need maintenance work carried out or<br />
if you want to move your ship or fleet to<br />
an environmentally safe, highly fuel<br />
efficient hull coating system. We can<br />
offer turnkey solutions that include the<br />
engineering as well as the practical part<br />
of any operation.<br />
Best regards,<br />
<strong>Hydrex</strong> founder<br />
Boud van Rompay<br />
<strong>Hydrex</strong> US: Fully operational in North<br />
America<br />
ISO 9001 certified<br />
To receive a free copy, fax to:<br />
<strong>Hydrex</strong> N.V. +32 3 213 53 21<br />
or e-mail to hydrex@hydrex.be<br />
4
<strong>Hydrex</strong> US: Fully operational<br />
in North America<br />
The <strong>Hydrex</strong> office in Clearwater,<br />
Florida, in the Tampa Bay area<br />
is fully established and ready to<br />
mobilize immediately. The office<br />
has a fast-response center that is<br />
equipped with a full range of diving<br />
support equipment and everything<br />
needed to carry out <strong>Hydrex</strong> underwater<br />
operations at short notice.<br />
This enables <strong>Hydrex</strong> LLC to efficiently<br />
service vessels and offshore<br />
units calling on ports in Canada,<br />
North, Central and South America<br />
as well as the Caribbean.<br />
Because of the nature of repair work,<br />
it is often necessary for solutions to<br />
difficult problems to be worked out<br />
in a short time period, sometimes<br />
even while an operation is already in<br />
progress. This can only be done successfully<br />
by technical experts who<br />
have familiarity with the challenges<br />
involved and the relevant know-how<br />
to resolve such technical difficulties.<br />
This is why all staff members of the<br />
<strong>Hydrex</strong> office in Clearwater undergo<br />
The <strong>Hydrex</strong> office in Clearwater, Tampa is fully equipped and ready to mobilize<br />
immediately.<br />
stringent training at the <strong>Hydrex</strong> headquarters<br />
in Antwerp, after which they<br />
are skilled to perform a wide range of<br />
operations. They can carry out both<br />
simple and complex jobs even in the<br />
harshest of circumstances and achieve<br />
this uniformly without unnecessary<br />
loss of time or quality.<br />
“To offer the fastest possible service to customers, the<br />
fast-response center of the US office is stocked with an<br />
extensive range of state-of-the-art logistics, trucks, tools<br />
and diving support equipment.”<br />
To offer the fastest possible service to<br />
customers, the fast-response center<br />
of the US office is stocked with an<br />
extensive range of state-of-the-art,<br />
trucks, tools and diving support equipment<br />
that is available at all times for<br />
the underwater teams. This enables<br />
the office to mobilize diver/technician<br />
teams immediately to all kinds of operations.<br />
Saving significant amounts of time,<br />
trouble and expense through on-site<br />
underwater work, the offered services<br />
All <strong>Hydrex</strong> US staff members have received stringent training at the headquarters<br />
in Antwerp.<br />
5
isks and would not let the vessels sail<br />
to a different location before the oil<br />
leaks had been permanently repaired.<br />
Therefore a team immediately left<br />
“The <strong>Hydrex</strong> flexible mobdock enables our diving teams<br />
to carry out any required work in-situ and underwater but<br />
in a dry environment, saving the owner the time and<br />
money which going to drydock would entail.”<br />
A dive support vessel is part of the<br />
fast response service offered by<br />
<strong>Hydrex</strong> US.<br />
range from a detailed inspection of a<br />
vessel’s external condition and any<br />
required maintenance or cleaning<br />
work all the way through to highly<br />
technical major repairs. Repairs to<br />
thrusters, propellers, rudders, stern<br />
tube seals, damaged or corroded hulls<br />
and all other underwater services are<br />
done while the vessel is in-situ. This<br />
eliminates the need to drydock, along<br />
with the loss of time and production<br />
this entails. Working closely with<br />
owners, managers and supervisors, all<br />
used methods are fully approved by<br />
all major classification societies.<br />
from the <strong>Hydrex</strong> office in Clearwater,<br />
Tampa together with the needed<br />
equipment on each occasion and set<br />
up a diving station at the berthing<br />
location of the respective ships.<br />
<strong>Hydrex</strong> teams carried out the repairs<br />
with the use of the company’s proprietary<br />
flexible mobdock technique<br />
which allows divers to create a dry<br />
environment around the stern tube<br />
seal assembly. This enables them to<br />
carry out any required work in-situ<br />
and underwater but in a dry environment,<br />
saving the owner the time and<br />
money which going to drydock would<br />
entail.<br />
New York<br />
A full inspection of the vessel in New<br />
York revealed that huge quantities of<br />
fishing line and nets around the stern<br />
tube seal assembly had caused the oil<br />
leak. Moreover, the inspection also<br />
Some cases in point.<br />
<strong>Underwater</strong> stern tube<br />
seal repairs in New York<br />
Mississippi and Alabama<br />
<strong>Underwater</strong> stern tube seal replacements<br />
on vessels berthed in New<br />
York, Gulfport (Mississippi), and<br />
Mobile (Alabama) were carried out by<br />
<strong>Hydrex</strong> diver/technicians. All three<br />
vessels had oil leaks and were not<br />
allowed to sail unless permanent<br />
repairs were carried out.<br />
The U.S. Coast Guard has very strict<br />
policies concerning environmental<br />
By performing repair and maintenance work underwater off hire time is<br />
minimalized.<br />
6
assembly and the installation of the<br />
flexible mobdock, the team removed<br />
the old seals. Next they positioned and<br />
bonded the new seals. The entire unit<br />
was reassembled and pressure tests<br />
were carried out with positive results.<br />
Every day a ship has to go off hire<br />
brings about a substantial loss of<br />
money. Flexibility is therefore essential<br />
during operations like these. The<br />
teams worked in shifts to perform the<br />
operations within the shortest possible<br />
timeframe. Much to the satisfaction of<br />
the ship owners, <strong>Hydrex</strong> was able to<br />
perform the repairs in a very tight<br />
timeframe with no time wasted.<br />
Stern tube seal replacements and other repairs are carried out in-situ, eliminating<br />
the need to go to drydock.<br />
revealed that part of one of the propeller<br />
blades was also missing, causing it<br />
to lose its balance and its optimum<br />
efficiency.<br />
Arrangements were made to perform a<br />
propeller repair while the <strong>Hydrex</strong><br />
diving team replaced the worn seals<br />
one by one with new seals. By cropping<br />
the opposite blade to exactly the<br />
same shape as the damaged blade, the<br />
propeller’s performance was brought<br />
back into balance.<br />
seals. Next they reassembled the entire<br />
unit and carried out wear-down<br />
measurements with positive results.<br />
Mobile<br />
The seal repair on the vessel in<br />
Mobile, Alabama had to be performed<br />
before the ship was transferred to a<br />
new chartering party.<br />
<strong>Hydrex</strong> diver/technicians already performed<br />
a similar operation on one of<br />
the customer’s other vessels so he<br />
Permanent insert repair<br />
on bulk carrier in Virginia,<br />
U.S.A.<br />
<strong>Hydrex</strong> was contacted to carry out<br />
permanent insert repairs on board a<br />
bulk carrier that had suffered several<br />
cracks in the shell plating of its ballast<br />
tanks. In total three new insert plates<br />
were installed while the vessel was<br />
berthed in Norfolk, Virginia, U.S.A.<br />
A fully-equipped diver/technician<br />
team was mobilized from the <strong>Hydrex</strong><br />
office in Clearwater, Florida, to Norfolk.<br />
When the team arrived on site<br />
with two locally constructed tailormade<br />
cofferdams, they carried out<br />
both an onboard and an underwater<br />
inspection of the damaged area.<br />
Gulfport<br />
The operation in Gulfport started with<br />
a thorough underwater inspection of<br />
the stern tube seal assembly. This<br />
revealed that the running surface of<br />
the stern tube seals was severely worn<br />
and no longer functional. After a<br />
discussion with all parties involved, it<br />
was decided to remove the spacer ring<br />
and create a new running area.<br />
The team then installed the flexible<br />
mobdock and replaced the damaged<br />
“The <strong>Hydrex</strong> office in Clearwater is also capable of<br />
carrying out high quality and fast underwater maintenance<br />
and repair work on offshore units located in the<br />
Gulf of Mexico.”<br />
knew that <strong>Hydrex</strong> has well trained<br />
diving teams and knows how to handle<br />
this kind of situation without loss of<br />
quality or time.<br />
After the preliminary underwater<br />
inspection of the stern tube seal<br />
After the designated ballast tanks<br />
were declared gas free, the team prepared<br />
and set up all the equipment for<br />
the inside work. Next they removed<br />
the part of the bilge keel covering the<br />
damaged areas.<br />
7
The divers positioned the first cofferdam<br />
on the in-water side of the hull<br />
over the first location. Next the old<br />
shell plating was removed and a new<br />
insert was installed and secured with<br />
full penetration welding. The first<br />
cofferdam was then removed and<br />
positioned over the second crack<br />
while at the same time the second<br />
cofferdam was installed over the location<br />
of the third and final cracked area.<br />
The team then removed the shell plating<br />
at both locations and positioned<br />
and secured a second and third new<br />
insert following the same procedure.<br />
A surveyor from the American Bureau<br />
of Shipping who was on site then<br />
tested all three inserts with ultrasonic<br />
testing equipment and approved the<br />
work.<br />
Rudder<br />
alignment in<br />
Mobile<br />
In February <strong>Hydrex</strong> performed an<br />
inspection and realignment of the<br />
rudder of a 245-meter tanker while the<br />
vessel was afloat in Mobile, Alabama,<br />
U.S.A.<br />
A <strong>Hydrex</strong> diver/technician team mobilized<br />
from the office in Clearwater<br />
to assist the vessel during its stop in<br />
Fairground in the Gulf of Mexico.<br />
After the team carried out a comprehensive<br />
inspection of the rudder it<br />
After the team secured the rudder,<br />
they used special hydraulic equipment<br />
to detach the rudder from the vessel<br />
and align it correctly. This was done in<br />
close communication with a representative<br />
of the manufacturer.<br />
“All projects are engineered and carried out by <strong>Hydrex</strong><br />
in close cooperation with the customer. Starting from<br />
the design and construction of equipment all the way<br />
through to the actual repair or replacement and subsequent<br />
follow-up.”<br />
was confirmed that its indicated pitch<br />
position was not in accordance with<br />
its actual pitch position. Therefore<br />
the rudder needed to be realigned.<br />
No other damage was found on the<br />
rudder so that no further repairs were<br />
necessary.<br />
Because such an operation was not<br />
allowed at the vessel’s location the<br />
decision was made to move the vessel<br />
to Mobile, Alabama. At this location<br />
the team positioned two barges with<br />
all their equipment next to the rudder<br />
and started the operation.<br />
During the operation, the team worked<br />
in shifts around the clock. Extra<br />
welders were also mobilized to secure<br />
the rudder again after the alignment.<br />
This was done to finish the operation<br />
as soon as possible and avoid any additional<br />
loss of time for the customer.<br />
<strong>Hydrex</strong> US offers turnkey<br />
maintenance and<br />
repair solutions for offshore<br />
units<br />
The <strong>Hydrex</strong> office in Clearwater is<br />
also capable of carrying out high quality<br />
and fast underwater inspection<br />
and cleaning operations or any other<br />
maintenance and repair work on offshore<br />
units located in the Gulf of<br />
Mexico. A <strong>Hydrex</strong> diver/technician<br />
team can be on location and ready to<br />
service offshore units or offshore related<br />
vessels within days.<br />
By taking advantage of the <strong>Hydrex</strong>’s<br />
in-house designed range of cleaning<br />
units all types of fouling can be removed<br />
from any type of offshore structure.<br />
This offers owners big savings in fuel<br />
when moving their unit from one location<br />
to another which also means<br />
reduced GHG and other emissions. It<br />
also reduces drag and weight on the<br />
unit and facilitates any needed full<br />
scale inspection.<br />
All used methods are fully approved by all major classification societies.<br />
8
An extensive range of state-of-the-art equipment enables <strong>Hydrex</strong> US to mobilize diver/technician teams immediately to all<br />
kinds of operations.<br />
For offshore cleaning operations an<br />
all-embracing combination of single,<br />
twin and triple head cleaning machines<br />
is used. The twin head unit is<br />
designed for cleaning light, medium<br />
and heavy marine fouling from tubular<br />
pipes, bracings and legs of offshore<br />
oil and gas platforms, jetties,<br />
piles, intakes and ship hulls. The triple<br />
head machine on the other hand is<br />
easily adaptable to the flat shapes of<br />
a ship or pontoon hull. It has a reverse<br />
function and its heads self-adjust to<br />
the contours of the hull making it far<br />
easier to clean complex areas.<br />
Preventive and protective maintenance<br />
services can also be provided. These<br />
are highly effective and save a great<br />
deal of time and money in comparison<br />
to the costs incurred during a break-<br />
down for which there has been no preparation.<br />
With preventive engineering<br />
and scheduled maintenance, work<br />
delays can be eliminated or reduced<br />
significantly.<br />
<strong>Hydrex</strong> also has the know-how and<br />
expertise to provide comprehensive<br />
on-site repair services and project<br />
management for offshore related<br />
units. These services include a wide<br />
range of possible repair operations<br />
that make use of specially designed<br />
cofferdams. These can be rigid or flexible<br />
depending on the type of repair.<br />
All projects are engineered and carried<br />
out by <strong>Hydrex</strong> in close cooperation<br />
with the customer. Starting from<br />
the design and construction of equipment<br />
all the way through to the actual<br />
repair or replacement and subsequent<br />
follow-up.<br />
Case in point.<br />
Full UWILD inspection<br />
and cleaning of drilling<br />
vessels in Gulf of Mexico<br />
In the second half of 2010 <strong>Hydrex</strong><br />
diver/technician teams carried out a<br />
full inspection and removed all fouling<br />
from three drilling vessels in the<br />
Gulf of Mexico owned by Transocean,<br />
the world’s largest offshore drilling<br />
company. This was done to reduce the<br />
weight and drag of the vessels and<br />
increase their available deck load.<br />
9
<strong>Hydrex</strong> had carried out repairs on<br />
other offshore units belonging to the<br />
same owners. Impressed by the complete<br />
package of both engineering<br />
and project management that <strong>Hydrex</strong><br />
offers, the owners asked <strong>Hydrex</strong> to<br />
perform the inspection and cleaning<br />
of one of their drilling vessels in the<br />
Gulf of Mexico. Satisfied with the<br />
way the operation was handled, a<br />
second and third drilling vessel were<br />
soon added.<br />
The scope of work consisted of a comprehensive<br />
UWILD inspection of the<br />
three vessels, particularly the weld<br />
seams, and a cleaning of the underwater<br />
parts of the units. Replacement<br />
of anodes was also performed wherever<br />
needed and all overboard lines<br />
were blanked in order to enable<br />
inspection from the inside. The<br />
<strong>Hydrex</strong> teams also assisted with the<br />
removal of one of the vessels’ thrusters<br />
so that they could be overhauled.<br />
The vessels were away from the field<br />
and because the crew also needed to<br />
carry out other maintenance and repair<br />
work on them, a very tight schedule<br />
had to be followed. This schedule<br />
allowed the team to plan the inspection<br />
and cleaning operation around the<br />
other work. Flexibility is a very important<br />
factor during a large operation<br />
like this. <strong>Hydrex</strong> teams are trained to<br />
adapt themselves to the customer’s<br />
program as much as possible instead<br />
of the other way around.<br />
Contact <strong>Hydrex</strong> US<br />
info@hydrex.us<br />
www.hydrex.us<br />
Phone: +1 (727) 443 3900 (24/7)<br />
Fax: +1 (727) 443 3990<br />
CLASS<br />
ACCEPTED<br />
UNDERWATER<br />
STERN TUBE<br />
SEAL REPAIRS<br />
UNDER<br />
WARRANTY<br />
Using our flexible mobdock<br />
method to create a dry<br />
underwater environment, we<br />
have carried out stern tube seal<br />
repairs and replacements underwater<br />
for some years now in<br />
cooperation with top specialist<br />
suppliers.<br />
This technology brings drydock<br />
conditions to the ship rather<br />
than having to take the ship to<br />
drydock, saving a considerable<br />
amount of time and money in<br />
doing so.<br />
This class accepted method is<br />
performed by our diving teams<br />
under our warranty. It can be<br />
used while the ship is carrying<br />
out its usual cargo or other commercial<br />
operations in port.<br />
Visit the special stern tube seal<br />
repair section on our website for<br />
more information and examples<br />
of the many seal repairs we have<br />
performed in recent years.<br />
<strong>Hydrex</strong> US can efficiently service vessels and offshore units calling on ports in<br />
Canada, North, Central and South America as well as the Caribbean.<br />
Phone : +32 3 213 5300 (24/7)<br />
Fax: +32 3 213 53 21<br />
hydrex@hydrex.be<br />
www.hydrex.be<br />
10
Ecospeed chosen for new cruise<br />
ship built by Meyer Werft<br />
Meyer Werft, one of the world’s<br />
leading shipyards with the<br />
most modern facilities for designing<br />
and building the largest luxury<br />
cruise ships, has turned to Ecospeed<br />
from <strong>Hydrex</strong> for the first time for<br />
lasting, non-toxic protection of the<br />
underwater hull of two of their latest<br />
newbuilds.<br />
Meyer Werft – Tradition<br />
and Innovation<br />
Headquartered in Papenburg, Germany,<br />
Meyer Werft has been building ships<br />
since 1795. Today the family owned<br />
business has a reputation for the<br />
highest standards of engineering<br />
and manufacturing available anywhere,<br />
achieving quality of construction<br />
second to none, and for always<br />
delivering their ships on time.<br />
Ecospeed will protect the newbuild cruise vessel and will optimize its performance.<br />
The Meyer Werft facilities in<br />
Papenburg include two huge roofed<br />
construction docks which enable them<br />
to build the largest cruise ships afloat,<br />
as well as a wide range of other ships<br />
up to 180,000 gross tons, all under<br />
"The newbuild cruise ship is one of the largest ever built<br />
by Meyer Werft"<br />
cover, something which no other shipyard<br />
can accomplish. Perhaps the<br />
company’s biggest asset is its 2,500<br />
plus employees, including some 300<br />
apprentices undergoing professional<br />
training, part of Meyer Werft’s ongoing<br />
investment in human resources.<br />
Utilizing cutting edge IT systems<br />
from design through to manufacture,<br />
and innovative construction technology,<br />
Meyer Werft’s shipyard is<br />
Europe’s most advanced.<br />
Meyer Werft facilities in Papenburg.<br />
For decades, Meyer Werft has been<br />
a pioneer in operational environmental<br />
protection, paying great attention<br />
to emissions control, environmental<br />
management and pollution avoidance.<br />
This philosophy pervades the shipyard<br />
itself and is also a major concern in<br />
the designing and building of ships:<br />
minimizing the vessels’ environmental<br />
impact is a major concern.<br />
11
Cruise ship project<br />
One of Meyer Werft’s recent projects<br />
was to build two new ships for one of<br />
the world’s most respected cruise<br />
lines. The first of these has been completed<br />
and launched. The 128,000-ton<br />
ship is close to 340 meters (1,115 ft,)<br />
in length, 38 meters (125 ft) wide<br />
(maximum) and has 14 decks. It is one<br />
of the largest cruise ships ever built<br />
by Meyer Werft.<br />
The cruise line for whom the ship was<br />
built is very conscious of, and has a<br />
reputation for, the minimal environmental<br />
impact of its vessels.<br />
The non-toxic Ecospeed coating is the<br />
best solution for cruise ship owners<br />
from an environmental and cost<br />
saving (fuel efficiency) point of view.<br />
Not only does Ecospeed not leach<br />
biocides into the oceans, it lasts the<br />
lifetime of the ship, requiring only<br />
minor touch-ups, and can easily be<br />
cleaned in the water which greatly<br />
improves ship performance and helps<br />
reduce CO2 emissions.<br />
This was a new product and application<br />
for Meyer Werft, but one which<br />
fits in well with their innovative<br />
approach and environmental concerns.<br />
Meyer Werft assigns a Project Manager<br />
to each ship owner. In this case,<br />
the Naval Architect who was in charge<br />
of the design of the new cruise ships,<br />
One of the sections of the cruise vessel prior to Ecospeed application.<br />
to be painted in place and the paint<br />
had to blend in smoothly with the coating<br />
already on the blocks.<br />
There was some concern about trying<br />
something completely new since the<br />
shipyard had its guarantees to meet<br />
and could not take risks.<br />
"The non-toxic Ecospeed coating is the best solution from<br />
an environmental and cost saving point of view.”<br />
Philip Gennotte, was asked to also<br />
take on the project management of the<br />
ships he designed. With degrees in<br />
Marine Engineering and Naval Architecture<br />
from Newcastle University in<br />
the UK, Philip Gennotte has been with<br />
Meyer Werft for nine years. This was<br />
the first newbuild project he managed.<br />
“The owners came to us and asked us<br />
if we could use Ecospeed on their<br />
new ships,” recalls Philip Gennotte.<br />
“This was a new product for us so<br />
we researched it to make sure it<br />
would work with our new strategy of<br />
building the ships in blocks. It is not<br />
a matter of simply painting the completed<br />
hull.” The ship was built in<br />
blocks at six different shipyards and<br />
these blocks were then assembled at<br />
the Papenburg shipyard. Each block<br />
had to be painted before the assembly<br />
stage, as once the blocks were in place<br />
they could not be accessed for painting.<br />
After the blocks were welded<br />
together, the seam and the overlap had<br />
“Even in our ranks there was skepticism<br />
about using Ecospeed,” says<br />
Philip Gennotte. “They either hadn’t<br />
heard of it or it was a different application.<br />
One of the big things that was<br />
different for us was that it had to be<br />
applied in one or two thick coats [two<br />
coats of Ecospeed must achieve a<br />
minimum thickness of 500 microns<br />
each or a total of over 1000 microns].<br />
How could you guarantee that the coat<br />
was going to be that thickness”<br />
12
Final stages of Ecospeed application on underwater hull of cruise vessel.<br />
“We worked it out with Ecospeed and<br />
the owner and it worked really well.<br />
It’s been a really good result. The<br />
owner is also very happy with the<br />
result.”<br />
The application itself was done by one<br />
of Meyer Werft’s paint subcontrators,<br />
SICOR. “It was a matter of explaining<br />
it, going through it, planning it,<br />
organizing it, coordinating it and it<br />
worked. One of the discussions from<br />
the beginning that had to be solved<br />
was how to work with the pumps<br />
and spray equipment because if it’s<br />
not done right they can get clogged up<br />
and they have to be cleaned. That was<br />
solved. It worked.”<br />
Why Ecospeed<br />
There were several reasons for the<br />
owner’s insistence on using Ecospeed<br />
for the underwater hull rather than<br />
a biocide leaching antifoulant or a<br />
silicone hull paint.<br />
Philip Gennotte explains the owner’s<br />
reasons for specifying Ecospeed:<br />
“They had three main concerns which<br />
were answered by Ecospeed. For this<br />
ed into a lot of ways of improving<br />
their performance and Ecospeed with<br />
regular hull cleaning was a solution<br />
that worked for them. The improved<br />
performance led to lowered fuel costs<br />
and CO2 emissions. Another important<br />
factor was extending the drydocking<br />
period to five years. The ship<br />
"The ship was built to meet a docking period of five years<br />
and because Ecospeed is guaranteed not to need replacing<br />
for 10 years, this was a vital factor."<br />
owner the environment is extremely<br />
important. It’s important for all ship<br />
owners at the moment, especially<br />
cruise line owners, it really is, but this<br />
company has a particularly strong<br />
reputation for environmental care to<br />
maintain, so they want to really make<br />
sure they do whatever they can.<br />
Another factor is performance. With<br />
their other cruise ships they had look-<br />
was built to meet that docking period<br />
and because Ecospeed is guaranteed<br />
not to need replacing for 10 years, this<br />
was a vital factor.”<br />
Ecospeed can be an important part of<br />
any ship owner’s overall strategy for<br />
13
then the seams were painted in place<br />
in the Papenburg shipyard.<br />
The blocks and rudders were built in a<br />
total of six shipyards in Germany and<br />
Poland and transported to Papenburg<br />
for the assembly.<br />
The paint was applied by two paint<br />
specialist companies, SICOR at the<br />
German shipyards, and FaSt for the<br />
Polish shipyards in Gdansk (under<br />
supervision of SICOR). SICOR was<br />
overall responsible for all the painting.<br />
Ecospeed will protect the newbuild cruise vessel and will optimize its performance.<br />
ship performance and environmental<br />
friendliness.<br />
The durable coating improves the<br />
hydrodynamic characteristics of the<br />
hull and increases fuel efficiency.<br />
Because Ecospeed creates a smooth<br />
surface on the hull, the coating helps<br />
the ships glide more easily through<br />
the water. Since the engines do not<br />
have to be pushed as hard to get from<br />
one place to the next, several cruise<br />
vessels coated with Ecospeed can<br />
actually run with reduced propulsion<br />
power. This helps to both save energy<br />
and conserve fuel.<br />
Being non-toxic, the coating is also<br />
effective in prohibiting corrosion and<br />
resisting barnacle formation while<br />
providing a more environmentally<br />
friendly alternative to traditional<br />
coatings and paint. The coating does<br />
not emit solvents or residues during<br />
its application, regular cleaning or<br />
ongoing sailings, and has an expected<br />
life of 25 years at sea.<br />
As explained, the ship was built in<br />
blocks and these blocks were fabricated<br />
in different shipyards and painted<br />
In all, 18 blocks were coated with<br />
Ecospeed, a total of 330 linear meters<br />
when assembled. The total area painted<br />
was 14,800 sq. mtrs.<br />
The painting began in June 2009 and<br />
was completed in November 2010.<br />
“Since the engines do not have to be pushed as hard,<br />
several cruise vessels coated with Ecospeed can actually<br />
run with reduced propulsion power.”<br />
at the yard where they were built.<br />
Then they were transported to Papenburg<br />
and there assembled to form<br />
the completed ship. The blocks were<br />
welded together, the welds ground and<br />
Nine different paint inspectors were<br />
involved in the application, chief<br />
among them, Ecospeed inspector<br />
Erwin Honoré who attended many of<br />
the paint applications at the different<br />
Applying the paint<br />
The hull of the cruise ship was not<br />
simply built and then painted in one<br />
place once construction was complete.<br />
Ecospeed inspector at work.<br />
14
Another benefit of using Ecospeed is<br />
the fact that it is environmentally safe.<br />
Mr. Bachmann notes, “In this day<br />
and age it is very important to use<br />
products which do not pollute our<br />
environment.”<br />
“We only experienced a very smooth<br />
working relationship with <strong>Hydrex</strong><br />
personnel and with the Ecospeed<br />
application,” concludes Sicor’s Managing<br />
Director.<br />
Application of Ecospeed on bottom plating of cruise vessel.<br />
The results testify to this excellent<br />
teamwork. The application on the hull<br />
of the cruise ship is one of the best in<br />
the history of <strong>Hydrex</strong> and Ecospeed.<br />
shipyards. A veteran Ecospeed paint<br />
inspector, he verified that the surface<br />
preparation was adequate (and in at<br />
least one case had to have parts of the<br />
hull blocks re-blasted to ensure an<br />
adequate profile), and that each coat<br />
was correctly applied to a minimum<br />
thickness of 500 microns. The inspection<br />
of the paint application was supervised<br />
by Manuel Hof who heads the<br />
Ecospeed division of <strong>Hydrex</strong>.<br />
All blocks were coated to the necessary<br />
thickness of 1000 microns. When<br />
the blocks were welded together,<br />
the resulting seams were coated in<br />
place, resulting in a smooth, seamless<br />
coating for the entire hull.<br />
SICOR<br />
SICOR GmbH is a Hamburg based<br />
company specializing in corrosion<br />
protection in a variety of fields of<br />
which ships and new ship construction<br />
is an important one. They have established<br />
long term relationships with<br />
shipyards including Meyer Werft and<br />
have a subsidiary office in Papenburg<br />
from which their operations with<br />
Meyer Werft, who greatly value their<br />
work, are run.<br />
Even though SICOR has worked successfully<br />
for years with Meyer Werft,<br />
this was the first time the company<br />
was contracted to apply Ecospeed.<br />
Reinhard Bachmann, Managing Director<br />
of SICOR, describes the project<br />
including the preparatory actions they<br />
took: “As we had not worked with this<br />
product before, we consulted other<br />
paint companies who had used Ecospeed,<br />
and visited the manufacturer in<br />
Belgium to learn about the paint and<br />
its application. We did an analysis<br />
of all parameters and set up sample<br />
surfaces to achieve the best quality on<br />
the ship. Ecospeed must be applied<br />
exactly according to the instructions<br />
Summary<br />
The combined efforts of an enlightened<br />
ship owner, an innovative and<br />
quality conscious Meyer Werft, a<br />
highly professional SICOR team, and<br />
<strong>Hydrex</strong> have resulted in a top notch<br />
application of Ecospeed to the underwater<br />
hull of a stellar new cruise ship.<br />
On a practical level, the ship will maintain<br />
a very high level of fuel efficiency<br />
which, with regular in-water hull<br />
cleaning, will remain steady throughout<br />
the five year period before she<br />
goes to drydock, and for her entire<br />
"<strong>Hydrex</strong> qualified paint inspectors were on site to make<br />
sure that the results were correct. There was not one<br />
technician who did not give us his full support, which is<br />
very rare in the industry."<br />
in the data sheet by a skilled sprayer<br />
in order to achieve a smooth, high<br />
quality result.”<br />
<strong>Hydrex</strong> qualified paint inspectors<br />
were on site to make sure that the<br />
results were correct. “The process<br />
with the technicians went very well<br />
and they supported us in every way,”<br />
continues Mr. Bachmann. “There was<br />
not one technician who did not give us<br />
his full support, which is very rare in<br />
the industry.”<br />
life. At the same time she will sail confidently<br />
knowing that she is causing<br />
zero pollution to the marine environment<br />
where she sails and docks.<br />
Based on experience, when she does<br />
go to drydock in five years, the underwater<br />
hull paint will be pristine and<br />
require at the most some very minor<br />
touch-ups.<br />
15
Permanent rudder repairs now<br />
possible without drydocking<br />
<strong>Hydrex</strong> has developed an<br />
entirely new method enabling<br />
permanent repairs of<br />
rudders without drydocking<br />
the ship. Permanent repairs<br />
were hitherto not possible and<br />
ships had to drydock in case a<br />
major defect was found. The<br />
newly designed equipment is<br />
lightweight and can be mobilized<br />
very rapidly in our<br />
special flight containers. Therefore<br />
this new service is now<br />
available worldwide.<br />
Major defects on rudders very<br />
often cause unscheduled drydocking<br />
of ships. The new<br />
method designed by our technical<br />
department allows engineers,<br />
welders and inspectors to perform<br />
their tasks in dry conditions.<br />
Class approved permanent<br />
repairs in-situ, without moving<br />
the ship, are now possible<br />
and commercial operations<br />
can continue. Steel repairs and<br />
replacements can be performed<br />
and pintle and bushing defects<br />
can be solved without the loss of<br />
time and money associated with<br />
drydocking.<br />
The equipment can be mobilized<br />
within hours to any port in the<br />
world and is available for rapid<br />
mobilization from the <strong>Hydrex</strong><br />
headquarters in Antwerp.<br />
16
<strong>Hydrex</strong> around the world<br />
Bow thruster reinstallation in Panama<br />
Last month a <strong>Hydrex</strong> diver/technician<br />
team reinstalled a bow<br />
thruster unit on a 294-meter cargo<br />
vessel during its stop in Panama.<br />
The unit had been removed during<br />
the vessel’s last drydock visit and<br />
was brought on board again last<br />
year after being overhauled.<br />
<strong>Hydrex</strong> diver/technician performing an inspection of the gearbox of the bow<br />
thruster unit prior to installation.<br />
Preparation of the bow thruster tunnel<br />
for the reinstallation of the unit.<br />
The vessel lay at the inner anchorage<br />
close to the quay were it was protected<br />
against bad weather conditions. The<br />
team arrived at the ship with a workboat<br />
and started the operation with a<br />
full check-up and cleaning of the bow<br />
thruster unit.<br />
onboard team started the reinstallation<br />
of the unit to the engine room while<br />
the second team simultaneously started<br />
the fitting of the propeller blades.<br />
At this point the vessel’s schedule<br />
made it necessary for the ship to unload<br />
its cargo, after which it sailed<br />
through the Panama Canal. On the<br />
other side the diver/technician team<br />
put the bolts on torque and performed<br />
all the necessary tests, including a test<br />
of the pitch position communication.<br />
This successfully concluded the repair<br />
and allowed the ship to make full used<br />
of its thruster again, without having to<br />
go to drydock for the reinstallation.<br />
While part of the diver/technician<br />
team started with the preparation of<br />
the thruster tunnel, the rest of the team<br />
readied the thruster room. The unit<br />
was then lowered into the water and<br />
brought inside the thruster tunnel.<br />
Once this was done the team leader,<br />
who was coordinating the operation<br />
from inside the monitoring station,<br />
gave the underwater section of the<br />
team the go-ahead to position and<br />
secure the bow thruster unit. Next the<br />
<strong>Hydrex</strong> diver/technician during installation of mobdock.<br />
17
HYDREX WEST<br />
AFRICA IN<br />
PORT GENTIL,<br />
GABON<br />
<strong>Hydrex</strong> West Africa is situated in<br />
Port Gentil, Gabon right next<br />
to Cape Lopez Bay. Working closely<br />
together with the headquarters in<br />
Antwerp the office can benefit from<br />
<strong>Hydrex</strong>’s long tradition in the ship<br />
repair and offshore industry.<br />
Insert repair on bulk<br />
carrier in Flushing<br />
When a 266-meter bulk carrier<br />
suffered damage to the outer<br />
shell plating of one of its ballast<br />
tanks, a <strong>Hydrex</strong> diver/technician<br />
team performed a permanent insert<br />
repair during the vessel’s stay in<br />
Flushing.<br />
A diver/technician team with equipment<br />
was mobilized to the vessel from<br />
the <strong>Hydrex</strong> headquarters in Antwerp.<br />
When the team arrived on site they<br />
carried out both an onboard and an<br />
Port Gentil is a general and bulk cargo<br />
port. It is the only port on the Gabon<br />
coast with a bunkering service. Thanks<br />
to the sheltered environment, the bay is<br />
ideally suited for in water work. This<br />
combined with its central location on<br />
the African West sea coast makes it the<br />
ideal place to have repair or maintenance<br />
work carried out on a ship,<br />
barge or rig in optimal circumstances.<br />
<strong>Hydrex</strong> West Africa can mobilize<br />
teams immediately to service vessels<br />
and offshore units in Port Gentil or any<br />
other suitable location in West Africa.<br />
A good example of this is the recent<br />
removal, repair and reinstallation of<br />
a 40 ton swing-up azimuth thruster<br />
of an offshore crane barge that was<br />
servicing rigs in an oil field off the<br />
coast of Gabon. The entire operation<br />
was performed while the unit stayed at<br />
anchorage just outside the oil field.<br />
<strong>Hydrex</strong> West Africa<br />
Sis TLC/ Cité Shell<br />
BP 2160 Port Gentil - Gabon<br />
Phone : +241 04 16 49 48 (24/7)<br />
E-mail: westafrica@hydrex.be<br />
Certified <strong>Hydrex</strong> welder performing<br />
full penetration weld.<br />
underwater inspection of the damaged<br />
area. This revealed that an area of<br />
600 mm x 300 mm needed to be cut<br />
away and replaced with a new insert<br />
plate.<br />
The divers then positioned a cofferdam<br />
on the in-water side of the hull<br />
over the affected location. While the<br />
new insert was being fabricated to the<br />
exact measurements, the team removed<br />
the frames covering the affected<br />
area and cut away the damaged section<br />
of the shell plating. Next they<br />
prepared the edges of the hole for<br />
the installation of the insert which<br />
<strong>Hydrex</strong> diver/technician getting ready<br />
to install mobdock over underwater<br />
side of affected shell plating.<br />
was positioned and secured with a full<br />
penetration weld according to the<br />
class-approved <strong>Hydrex</strong> procedures.<br />
When the insert plate was fully welded,<br />
ultrasonic testing was carried out<br />
with positive results. The full penetration<br />
weld was also inspected from the<br />
outside, found in a good condition<br />
and authorized by the attending classification<br />
society inspector. Finally the<br />
team reinstalled the frames which had<br />
been removed, concluding the repair.<br />
This allowed the customer to sail his<br />
vessel with a permanently repaired<br />
hull.<br />
New permanent insert plate with all<br />
frames installed again.<br />
18
<strong>Underwater</strong> stern tube seal replacement<br />
in Algeciras avoids drydocking<br />
To save time and money for the<br />
owners of a 270-meter container<br />
vessel that was leaking oil, a<br />
<strong>Hydrex</strong> diver/technician team replaced<br />
four stern tube seals, using<br />
one of <strong>Hydrex</strong>’s flexible mobdocks.<br />
This enabled the team to carry out<br />
the entire operation underwater<br />
during the vessel’s stop in Algeciras.<br />
The diver/technicians mobilized from<br />
the <strong>Hydrex</strong> office in Algeciras, arriving<br />
at the dock together with all the<br />
needed equipment. The <strong>Hydrex</strong> team<br />
leader met up with the vessel’s owner<br />
One of the two fully equipped dive support workboats of the <strong>Hydrex</strong> office in<br />
Algeciras<br />
the dry underwater environment created<br />
around the stern tube seal assembly<br />
by the flexible mobdock. The four aft<br />
stern tube seals were replaced and<br />
bonded one by one. The team created<br />
a new running area for these seals as<br />
well.<br />
Subsequently all parts were reinstalled<br />
and secured. After a leakage test was<br />
successfully performed, the rope guard<br />
was welded on again.<br />
The <strong>Hydrex</strong> flexible mobdock creates a dry working environment around the stern<br />
tube seal assembly.<br />
and superintendent while the rest of<br />
the diving team set up a work station<br />
to monitor all underwater activities.<br />
Next, all quayside preparations were<br />
made for the main activity, which<br />
started immediately with the removal<br />
of the rope guard. This was followed<br />
by a thorough underwater inspection<br />
and shaft wear down readings.<br />
forward seals were damaged as well,<br />
the team first replaced both of them<br />
and created a new running area.<br />
<strong>Hydrex</strong> diver/technicians then entered<br />
Taking advantage of more than 35<br />
years of experience and with well<br />
trained diver/technician teams, all<br />
<strong>Hydrex</strong> offices know how to handle<br />
any kind of operation to the highest<br />
standards and always saving time for<br />
the customer.<br />
Next the flexible mobdock was installed,<br />
creating a dry working environment<br />
for the divers, making it<br />
possible for the entire stern tube<br />
assembly to be cleaned. Because the<br />
<strong>Hydrex</strong> diver/technician working on<br />
the fore seals of the vessel<br />
19<br />
All <strong>Hydrex</strong> diver/technicians have<br />
experience with working inside the<br />
flexible mobdock.
Aship that has suffered damage<br />
to its propeller blades might<br />
have severe vibrations while sailing.<br />
The classification society might<br />
demand a repair before the vessel is<br />
allowed to sail on. By straightening<br />
the blades or cropping them underwater,<br />
<strong>Hydrex</strong> can restore the propeller’s<br />
balance, resulting in a green<br />
light from the class for the vessel<br />
without need for drydocking. This is<br />
illustrated by a propeller blade<br />
straightening in Rotterdam and a<br />
propeller blade cropping performed<br />
in Panama by <strong>Hydrex</strong> diver/technician<br />
teams recently.<br />
Propeller modifications in<br />
Rotterdam and Panama<br />
Propeller blades can be straightened<br />
with the <strong>Hydrex</strong> cold straightening<br />
machines. The <strong>Hydrex</strong> research department<br />
is constantly looking into<br />
ways to develop this technique even<br />
further and new improved versions are<br />
put in use every few years, the latest<br />
of which being earlier this year. This<br />
enables the <strong>Hydrex</strong> diver/technicians<br />
to straighten blades that have been<br />
bent over an even bigger angle.<br />
The crew of a 183-meter tanker suspected<br />
that there was damage to their<br />
vessel’s propeller blades caused by<br />
travelling through ice. An underwater<br />
The latest version of the <strong>Hydrex</strong> cold<br />
straightening machine was put in<br />
practice earlier this year.<br />
Fast and high quality in-situ repair services in the<br />
Western Mediterranean area and North Africa<br />
The <strong>Hydrex</strong> office in Algeciras<br />
is ready to mobilize immediately<br />
with their two dedicated<br />
dive support vessels. Both vessels<br />
are fully equipped as service<br />
stations for a wide range of<br />
repair operations and allow for<br />
a fast response in the bay of<br />
Algeciras, Gibraltar<br />
African ports.<br />
and North<br />
As part of the <strong>Hydrex</strong> group, <strong>Hydrex</strong><br />
Spain takes advantage of the companies’<br />
37 years of experience. All<br />
operations are carried out by highly<br />
certified diver/technicians all of<br />
which have been trained in the<br />
headquarters in Antwerp and have<br />
extensive experience, enabling the<br />
office to offer their customers the<br />
high quality <strong>Hydrex</strong> is known for.<br />
Jobs recently carried out by <strong>Hydrex</strong><br />
Spain include a propeller modification,<br />
pipe repairs, rudder repairs<br />
and stern tube seal repairs in<br />
Algeciras, propeller modifications<br />
in Cadiz and an azimuth bow<br />
thruster removal and reinstallation<br />
on a pipe laying vessel in Cartagena.<br />
<strong>Hydrex</strong> Spain<br />
Poligono Industrial Palmones II<br />
Calle Dragaminas Nave N29<br />
11370 Algeciras • Spain<br />
Phone: +34 956 675 049 (24/7)<br />
Fax: +34 956 921 914<br />
E-mail: info@hydrex.es<br />
20
Bent propeller blades can often be straightened to restore<br />
the propeller’s efficiency and balance.<br />
Damaged blades of a propeller can be cropped if the<br />
damage is too extensive to be straightened.<br />
inspection carried out by a <strong>Hydrex</strong><br />
team confirmed this to be the case.<br />
The vessel was therefore trimmed<br />
during its stay in Rotterdam and the<br />
team straightened the bent propeller<br />
blade tip. This restored the blade to its<br />
original condition.<br />
When a blade is damaged too severely<br />
by ice of other floating debris,<br />
straightening is not feasible. If it is<br />
decided that cropping is the only option,<br />
measurements are taken and used<br />
to calculate the exact radius of the<br />
area to be cropped.<br />
This was the case with the propeller<br />
blades of a 197-meter ro/ro vessel. A<br />
<strong>Hydrex</strong> diver/technician team mobilized<br />
from the office in Clearwater,<br />
U.S.A. to assist the vessel in Panama.<br />
To make a full assessment of the<br />
damage, the team first performed an<br />
underwater inspection. They then<br />
used the information acquired to find<br />
the best cutting line that would bring<br />
the performance of the propeller back<br />
as close to its optimal condition as<br />
was possible.<br />
The actual repair job consisted of the<br />
four blades being modified underwater<br />
one after the other by the <strong>Hydrex</strong><br />
diver/technicians. The area to be cropped<br />
was marked out on each blade and<br />
verified. The blade was then cropped<br />
and its edge ground to give it the correct<br />
radius. When the cropping was<br />
complete, the blades were polished to<br />
make sure that any remaining loss of<br />
efficiency would be minimal.<br />
<strong>Hydrex</strong> has been cropping propellers<br />
since 1985 and straightening them<br />
since 2000. Both cropping and<br />
straightening are done to restore the<br />
propeller’s performance to as close to<br />
its optimum condition as possible and<br />
to balance it. This can help a vessel<br />
that is suffering loss of speed due to<br />
an out-of-balance propeller. <strong>Hydrex</strong><br />
diver/technicians can assist in working<br />
out the best solution and have the<br />
skill and experience needed to implement<br />
the theoretical solutions that<br />
have been worked out.<br />
An underwater inspection is carried out to take the measurements<br />
needed to calculate the best cutting line.<br />
The cropped areas are polished to make sure that any<br />
remaining loss of efficiency is minimal.<br />
21
Permanent underwater insert repair in Algeciras<br />
Recently <strong>Hydrex</strong> Spain carried<br />
out a permanent insert repair<br />
on a 225-meter cargo vessel at<br />
anchorage in Algeciras. The vessel<br />
had suffered a stress-related crack<br />
on the port side next to the bilge keel<br />
and water was coming into the ballast<br />
tank. The classification society<br />
therefore required that a repair be<br />
carried out before the end of April.<br />
After arrival on site and installation of<br />
a workstation, both an on-board and<br />
an underwater inspection were made<br />
of the damaged area. This revealed<br />
that a 450mm x 335mm insert plate<br />
needed to be installed.<br />
Before the team could install the<br />
cofferdam that would seal off the<br />
One of two identical dive support vessels of the <strong>Hydrex</strong> office in Spain.<br />
damage, part of the bilge keel needed<br />
to be removed. When this was done<br />
and the cofferdam was in place, the<br />
diver/technicians cut away the area<br />
around the crack to the same size as<br />
the insert, which was then welded<br />
with a deep penetration weld according<br />
to the class approved <strong>Hydrex</strong> procedures.<br />
As a result of the permanent repair<br />
carried out with the ship at anchor,<br />
further attention to the hull cracks will<br />
not be needed during her next drydocking.<br />
The vessel was ready to sail<br />
on time as the repair was carried out<br />
well within the available time frame.<br />
<strong>Hydrex</strong> diver/technician carrying out<br />
certified full penetration weld.<br />
During the operation similar damage<br />
was found in the same location on the<br />
starboard side of the vessel. The team<br />
therefore used the same procedure to<br />
install a 700mm x 335mm insert plate<br />
on that side as well.<br />
Cofferdam installed over the affected<br />
area.<br />
HYDREX OFFICES IN INDIA READY TO MOBILIZE<br />
<strong>Hydrex</strong> has two fully staffed<br />
offices in India. One in<br />
Mumbai and one on Visakhapatnam,<br />
covering the East and the<br />
West Coast of India.<br />
Equipped with a complete array of<br />
<strong>Hydrex</strong> diving and repair equipment,<br />
both offices are ready to<br />
carry out any necessary repair and<br />
maintenance work and provide<br />
preventive as well as problem solving<br />
services.<br />
All operations will be carried out<br />
by professional <strong>Hydrex</strong> teams,<br />
trained and qualified to perform<br />
complex technical tasks underwater.<br />
All procedures are fully approved by<br />
all major classification societies.<br />
<strong>Hydrex</strong> Mumbai<br />
Phone/Fax:<br />
+91 222 2046 988 (24/7)<br />
E-mail:<br />
mumbai@hydrex.be<br />
<strong>Hydrex</strong> Vishakhapatnam<br />
Phone/Fax:<br />
+91 891 2711 863 (24/7)<br />
E-mail:<br />
vishakhapatnam@hydrex.be<br />
22
The new quarterly Journal of<br />
Ship Hull Performance<br />
Journal of Ship Hull Performance, Vol I, Issue 2, April 2011<br />
Demystifying Ship Hull Coating Systems<br />
The second edition of the quarterly<br />
Journal of Ship Hull<br />
Performance is due for publication<br />
at the end of April. By the time you<br />
read this it will be available on line<br />
at www.shiphullperformance.org<br />
for download. Those who have already<br />
registered for either emailed<br />
or printed versions of the Journal<br />
can expect to receive their copy(ies)<br />
in due course if they have not already<br />
done so.<br />
This second issue of the Journal is<br />
intended to help shipowners, operators,<br />
port authorities and anyone in<br />
the shipping industry who is interested<br />
in saving money and being good a<br />
good citizen as far as the environment<br />
is concerned, to see their way through<br />
the maze of data and scientific and<br />
product literature regarding various<br />
types and brands of hull coating<br />
systems and choose the best solution<br />
for their individual situation.<br />
The contents of Issue 2 of the Journal<br />
of Ship Hull Performance consists of<br />
the following:<br />
<strong>Hydrex</strong> White Paper No. 3, Clean<br />
Ship Hulls and Ports, Without Compromise:<br />
Best approach to safeguarding<br />
of the marine environment<br />
through correct hull protection and<br />
maintenance. This White Paper is reprinted<br />
in full in the Journal. It is<br />
a guide to ship hull coatings and<br />
maintenance which are not only costeffective<br />
but also environmentally<br />
safe.<br />
<strong>Hydrex</strong> White Paper No. 4, Ship<br />
Hull Coating Systems Simplified,<br />
How to choose the right ship hull<br />
coating system, from an economic<br />
and environmental perspective – an<br />
executive manual. This recently released<br />
White Paper is an overview of<br />
the possibilities for ship hull protection<br />
and fouling control available<br />
23
commercially at this time, noting the<br />
strengths and weaknesses of each type<br />
of system so that a decision maker or<br />
executive responsible for selection of<br />
hull coating systems for ships or fleets<br />
can make an accurate and informed<br />
choice when it comes to painting ship<br />
hulls, at newbuild stage or when the<br />
ship is to be drydocked for repainting.<br />
The overview approaches the subject<br />
more from an economical and environmental<br />
viewpoint than from a technical<br />
or scientific one.<br />
There are many papers and much<br />
literature on the subject and much of<br />
it is highly scientific, written for<br />
chemists, biologists, engineers and<br />
technical people, rather than for executives<br />
and decision makers.<br />
This White Paper considers the three<br />
main classifications of hull coating<br />
systems currently in use without going<br />
into manufacturers or brand names.<br />
Once the decision has been made as<br />
to which type of coating system to<br />
employ, further research will be needed<br />
to select the best specific brand<br />
and coating to suit particular circumstances.<br />
Michael P. Schultz, Furthering<br />
Research on Ship Hull Hydrodynamics,<br />
features a short article based<br />
on an interview with Michael Schultz,<br />
Program Director of Ocean Engineering<br />
at the US Naval Academy<br />
at Annapolis, Maryland, and a reprint<br />
of his paper, “Economic impact of<br />
biofouling on an naval surface ship,”<br />
published at the end of 2010 in<br />
Biofouling, containing very useful<br />
information to any shipowner or operator<br />
looking to cut fuel costs and<br />
GHG emissions.<br />
Maxim Candries, Marine Fouling<br />
and Hull Coating Research, is a<br />
short article about Maxim Candries,<br />
an expert on hull friction, fouling,<br />
coatings and fouling control working<br />
at the University of Ghent, and a<br />
reprint of his essay, “Greener coatings<br />
for cleaner ships” published in The<br />
Journal of Ocean <strong>Technology</strong> and<br />
reprinted in full.<br />
Ship Hull Coatings – A Paint<br />
Inspector/Specialist’s Perspective,<br />
is an in-depth interview with Gunnar<br />
Ackx, joint owner of SCICON Worldwide,<br />
a specialist coatings inspection<br />
and consulting company based in<br />
Bruges, Belgium. The interview contains<br />
practical advice on hull protection<br />
and fouling control.<br />
Issue 2 of the Journal of Ship Hull<br />
Performance is packed with useful<br />
information intended for shipowners,<br />
operators and all decision makers and<br />
executives in the marine industry.<br />
The Journal can be downloaded at<br />
www.shiphullperformance.org<br />
IN-SITU BOW THRUSTER OPERATIONS<br />
The <strong>Hydrex</strong> lightweight flexible mobdocks are<br />
designed to be easily transported around the<br />
world and are used to close off the thruster tunnel<br />
on both sides, allowing divers to perform repairs<br />
and other operations in a dry environment around<br />
the bow thruster unit.<br />
This technique enables them to reinstall the propeller<br />
blades of an overhauled thruster inside the thruster tunnel<br />
after the unit has been secured or replace the blades or<br />
seals and perform repair work on a specific part without<br />
removing the unit.<br />
Since the development of this flexible mobdock technique,<br />
numerous thruster repairs have been carried out by<br />
<strong>Hydrex</strong> diver/technicians around the world.<br />
There is no need to send the vessel to drydock as all<br />
operations can be carried out in port or while the vessel<br />
is stationary at sea. Normal commercial activities can<br />
therefore continue without disruption.<br />
hydrex@hydrex.be<br />
Phone: + 32 3 213 5300 (24/7)<br />
Fax: + 32 3 213 5321 www.hydrex.be<br />
24
Making sure that the <strong>Hydrex</strong><br />
fast-response centers are fully stocked<br />
with state-of-the-art equipment<br />
An interview with Koen Smouts, <strong>Hydrex</strong> Equipment Officer<br />
The <strong>Hydrex</strong> office have fast response<br />
centers that are designed<br />
for a fast mobilization to vessels all<br />
round the world. For this reason<br />
they are equipped with a wide-ranging<br />
stock of logistics, tools and dive<br />
support equipment as well as a fleet<br />
of vehicles and workboats.<br />
<strong>Hydrex</strong> Equipment Officer Koen<br />
Smouts is the man responsible for the<br />
organization of these fast-response<br />
centers. Since he joined the <strong>Hydrex</strong><br />
team eleven years ago he has done a<br />
full reorganization of the warehouse,<br />
enabling the swift mobilization our<br />
teams are known for.<br />
<strong>Hydrex</strong>: Can you briefly tell us about<br />
your career so far<br />
Koen Smouts: I’ve always worked in<br />
the mechanical sector. I originally did<br />
repairs in Belgium and northern<br />
Europe. I worked for the company<br />
I keep for myself and also expect from<br />
others. Boud asked me to create a nice<br />
system which would keep everything<br />
in its right place and which would<br />
make it easy to check the inventory.<br />
I started with the diving equipment,<br />
the helmets and the hydraulic power<br />
packs. Next I started working on the<br />
certificates and made sure that everything<br />
got checked and certified on a<br />
“If you don’t look professional, how can you expect<br />
people to trust that you can work professional What<br />
people see above the water is reflected in what is carried<br />
out underwater.”<br />
<strong>Hydrex</strong> Equipment Officer Koen Smouts supervising the mobilization for a big<br />
repair operation.<br />
in perfect condition. When they come<br />
back from a job they have to check<br />
each item separately before they put it<br />
back on the shelves. That way they<br />
don’t have to worry about it when they<br />
take it off the shelves for a job, speeding<br />
up the response time. All the chests<br />
you see over there contain working<br />
equipment which we maintain in as<br />
good a shape as possible. Buying all<br />
that equipment is a big investment and<br />
we want to keep it safe, to make sure<br />
that it lasts as long as possible. The<br />
longer you can use it the more the<br />
investment pays off.<br />
next door to <strong>Hydrex</strong>. When this company<br />
ceased its business I met Boud<br />
van Rompay who asked me to come<br />
and work for <strong>Hydrex</strong>. I started off<br />
doing all-round work and organizing<br />
all the equipment. Purchases were<br />
done by someone else back then.<br />
About five years ago I took over that<br />
job.<br />
H: Was everything organized so nicely<br />
back then<br />
KS: I have very high standards which<br />
regular basis. After that I worked my<br />
way through the rest of our stock until<br />
everything in our warehouse was where<br />
it needed to be and in the inventory.<br />
H: Everything in our fast-response<br />
center is state-of-the-art, in tiptop<br />
shape and certified, which is rather<br />
unique I would say.<br />
KS: If you want to do a high standard<br />
job you have to have high standard<br />
tools and equipment. We train our divers<br />
to report as soon as something is not<br />
H: Have you also helped getting the<br />
fast-response centers of our other<br />
offices on the rails<br />
KS: I’ve been to our US office a couple<br />
of times to train the new staff members<br />
and teach them how they can<br />
organize their fast-response center in<br />
the most economical way. Showing<br />
people something is always better<br />
than just telling them. I did the same<br />
for <strong>Hydrex</strong> Spain. New divers are also<br />
paired to experienced staff members<br />
in all offices. I keep an eye on this<br />
25
training so that they learn how to get<br />
everything ready for an operation.<br />
H: Are you also involved in organizing<br />
the mobilization of operations<br />
KS: I am involved with all operations,<br />
whether big or small, guiding the<br />
loading of the trucks and vans to make<br />
sure that everything is done correctly.<br />
This is of course done in close coordination<br />
with the people of our technical<br />
department. They receive the order<br />
and then check with me to see what<br />
we have in stock and what needs to be<br />
bought. I am in charge of rush purchases.<br />
This is necessary because if you<br />
have to leave for an emergency operation<br />
there is just no time to wait until<br />
it has gone through all the regular<br />
lines. You have to be able to react<br />
immediately. For this reason I work<br />
with a lot of regular suppliers. Since<br />
the start of the financial crisis they<br />
have a lot less in stock, and working<br />
with just one fixed supplier is not<br />
enough anymore. You have to have<br />
several people you can call to get what<br />
you need as soon as possible, because<br />
entire fleet is refurbished or even<br />
replaced if needed. They are repainted<br />
and new vehicle graphics are applied.<br />
The inside of the vans are also reorganized<br />
regularly to turn them into<br />
state-of-the-art mobile monitoring stations.<br />
It is essential that all the equipment<br />
you use, from the clothing and the<br />
shoes to the containers and the workboats,<br />
is in perfect condition and looks<br />
“We redesigned the inside of our containers and built them<br />
in-house. On the one hand to reduce the investment in them,<br />
but on the other hand because we wanted to make sure that<br />
we had the best possible equipment for our divers.”<br />
often there is no time to wait until they<br />
have ordered something. Very few<br />
companies these days have such a big<br />
stock as we have. Over the years I<br />
have built a good relationship with<br />
those people. I already worked with a<br />
lot of them when I worked in the<br />
mechanical sector.<br />
H: Do you also handle bigger purchases<br />
KS: Yes. Whenever a new van or<br />
truck needs to be ordered I also take<br />
care of this and in case of a workboat<br />
sometimes even from the design phase<br />
and the manufacturing of the very first<br />
part of the boat. Every few years our<br />
Koen has organized the <strong>Hydrex</strong> fast-response center to allow for a very swift<br />
mobilization in case of an emergency.<br />
pristine. This is very important for<br />
customers because how you look<br />
reflects on the quality of the work. If<br />
you don’t look professional, how can<br />
you expect people to trust that you can<br />
work professionally What people see<br />
above the water is reflected in what is<br />
carried out underwater. Just this weekend<br />
our divers went on a propeller<br />
modification operation. Both the owner<br />
and superintendent of the vessel<br />
were at the site. They followed the<br />
operation on the big monitoring<br />
screens in the dive support container.<br />
They were impressed with our professionalism<br />
and complimented the divers<br />
who worked long hours. The owner<br />
26<br />
also told them that he was impressed<br />
with the equipment they brought. It is<br />
nice to hear when you come in on<br />
Monday morning that your work is<br />
appreciated. This also generates new<br />
work. Word of mouth is important.<br />
H: Our range of various containers is<br />
one of the most striking features of<br />
<strong>Hydrex</strong>. Have you been involved in<br />
creating them<br />
KS: Yes, Boud and I designed the<br />
inside and changed the entire concept<br />
of these containers and we built them<br />
in-house. We want to make sure that<br />
we have the best possible equipment<br />
for our divers, to meet the high standards<br />
we offer our customers. Since<br />
we began to customize our containers,<br />
we have seen very similar containers<br />
used by other companies who have<br />
seen how easy they are to use. We did<br />
the same with the video units used<br />
during an operation. They used to be<br />
these big blue boxes. When we wanted<br />
to make them smaller and lightweight<br />
and at the same time capable of recording<br />
more video material they told us<br />
this was not feasible, so we designed<br />
them ourselves in cooperation with a<br />
manufacturer. Now almost everyone<br />
is using them.<br />
H: That is also a nice compliment I<br />
think. Thanks for the interview.
SHIP HULL PERFORMANCE TECHNOLOGY<br />
Ecospeed ship hull performance<br />
technology lasts<br />
the lifetime of the vessel. The<br />
need for full repaints during<br />
future drydockings is eliminated.<br />
An impermeable and extremely<br />
tough coating is combined with<br />
an underwater cleaning system<br />
keeping the hull roughness at an<br />
optimum level and resulting in a<br />
major saving in fuel.<br />
a<br />
Ecospeed is a 100% non-toxic<br />
technology and is guaranteed<br />
for 10 years. Its surface texture<br />
will improve over time with regular<br />
inwater hull maintenance.<br />
Phone: +32 3 213 5318<br />
Fax: +32 3 213 5321<br />
info@ecospeed.be<br />
www.ecospeed.be<br />
27
Keeping ships in business<br />
<strong>Hydrex</strong> underwater technology<br />
and services provide<br />
high quality solutions<br />
to the repair and replacement<br />
problems encountered<br />
by ships and offshore vessels.<br />
We deliver a complete line of<br />
services that may reduce or<br />
avoid off-hire time entirely.<br />
From major projects to simple<br />
inspections, <strong>Hydrex</strong> has the<br />
worldwide facilities and capability<br />
to meet your demands.<br />
Drydocking is not necessary<br />
so time, trouble and expense<br />
are saved by doing work<br />
in-situ. <strong>Hydrex</strong> services cover<br />
highly technical major repairs<br />
or replacements of a ship’s<br />
external underwater equipment<br />
such as thrusters, propellers,<br />
rudders, stern tube<br />
seals and damaged or corroded<br />
hulls.<br />
Headquarters <strong>Hydrex</strong> N.V. - Antwerp<br />
Phone: + 32 3 213 5300 (24/7)<br />
E-mail: hydrex@hydrex.be<br />
<strong>Hydrex</strong> Spain - Algeciras<br />
Phone: + 34 (956) 675 049 (24/7)<br />
E-mail: info@hydrex.es<br />
<strong>Hydrex</strong> LLC - Tampa, U.S.A.<br />
Phone: + 1 727 443 3900 (24/7)<br />
E-mail: info@hydrex.us<br />
<strong>Hydrex</strong> West Africa – Port Gentil, Gabon<br />
Phone: + 241 04 16 49 48 (24/7)<br />
E-mail: westafrica@hydrex.be<br />
www.hydrex.be<br />
<strong>Hydrex</strong> India - Mumbai<br />
Phone: + 91 222 2046 988 (24/7)<br />
E-mail: mumbai@hydrex.be<br />
<strong>Hydrex</strong> India -Vishakhaptnam<br />
Phone: + 91 891 2711 863 (24/7)<br />
E-mail: vishakhapatnam@hydrex.be