HAVER ROTOSEAL®-PACKER - SALAM Enterprises

HAVER & BOECKER
Information
HAVER
ROTOSEAL ® -PACKER

HAVER ROTOSEAL ®
Cleanly filled palletized bags using HAVER seal technology
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When filling building materials
and fine mineral-based powder, the
ROTOSEAL ® -System developed
by HAVER & BOECKER will
surely convince you when it comes
to operation and economics. The
especially clean filling and exact
weighing with a filling capacity of
up to 3000 bags/hr. are the remarkable
characteristics of this system’s
continuous development.
The especially remarkable
features are:
Smooth handling of filled bags in upright position
•exact feeding
•complete seal between the bag
valve and the filling pipe during
filling
•exact positioning of the filled bag
before closing off
•optimally designed bag opening
with minimum possible valve
extension
•ultrasonic bag sealing before
discharge of the filled bag
(a 100% bag closing rate)
•cost savings from reduced plant
operating costs, reduced filter
system sizes, minimized energy
consumption, improved work
conditions and longer lifetimes
of subsequently placed machine
aggregates
For discharging clean bundles, the
ROTOSEAL ® -PACKER requires
no subsequent bag cleaning
systems or dust removal devices.
ROTOSEAL ® -PACKERS
set the standards for cleanliness
during packing operations.
Minimal bag valve extension
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HAVER ROTOSEAL ® -PACKER with impeller filling system
A partial view of a HAVER ROTOSEAL ® -PACKER (impeller filling system)
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Getting optimum filling
results with free-flowing,
bulk material is the
objective of our continuous
development of
HAVER impeller filling
systems.
The advantages for
the user:
•improved product
handling and protection
of the bags via short
filling spouts and
reduced aeration
• airtight seal of bag
valves during filling by
using inflatable filling
spouts
• absolute cleanliness of
bags and optimized bag
closing results are
achieved by preventing
product accumulation
at the bag valve
• use of conventional,
self-closing bag valves
without mechanical
modifications is
possible
• automatic, stepless
bag length adjustment
is integrated
And another special
feature:
The HAVER MEC II
weigher electronic
system controls the
weigher functions, filling
spout functions and
the bag closing system
functions.
Cross-section of HAVER ROTOSEAL ® -PACKER
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HAVER ROTOSEAL ® -PACKER
in accordance with the air type filling system
HAVER ROTOSEAL ® -PACKER (air type filling system)
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The well proven, air type
filling sytem used in the
building materials
industry together with
ROTOSEAL ® technology
make an ideal
combination.
The advantages that
emerge are:
•higher filling speeds
• optimized product-air
mixture preparation
using minimized air
quantities (for smooth
product filling and
minimized loading on
bags)
• consistent high quality
with blended products
(≤ 16 mm grain size)
• reduced equipment
operation costs through
minimized wear and
tear of parts
• exact positioning of
filling spouts by using
servo-drives
• filling spouts may be
used for emptying and
servicing
• automatic control unit
is separated from
the operator’s panel,
allowing easier access
HAVER ROTOSEAL ® PACKER with air type filling system
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HAVER ROTOSEAL ® -PACKER
Technologically, the
future has already begun
at HAVER & BOECKER.
The following features
characterize
the ROTOSEAL ® -Machine
of the new millenium which
can be equipped with
up to 12 filling stations at
its final stage of expansion:
•compact construction in
a complete up-to-date
design which includes an
integrated automatic bag
applicator, control panel
and control cabinet
•partially transparent
cover panels assure ideal
equipment viewing as
well as adjustment and
maintenance work
•compact design of the
spillage-return – a basic
cost savings factor, and
not only plant costs
•reduced work needed
for installation and
commissioning through
its modular design.
Wiring of the control
network is done with
ease by using plug-type
connector systems
The end of the filling tube
is submerged below the
material fill level, which
allows optimized filling of
highly aerated fine powder
products.
Type RSEF-U.
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The new generation in a straight magazine layout
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HAVER weigher electronics
The DPS 4.0 data processing system can be hooked up to the MEC II-20
Every filling spout uses
the electronic weigher
controller MEC II-20,
which in addition to
controlling the weigher
functions, also controls
the machine functions
as well.
Weigher functions:
• automatic taring and
zero-setting
• dosing time regulator
• dynamic cut-off point
determination
• tolerance evaluation
• coarse flow
• fine flow
Machine functions:
• bag breakage detection
• regulated filling vessel
aeration
•rapid discharge
• saddle height adjustment
• bag discharge
determination
dependent on rotary
speed
Additional features:
• separate operating
terminal IP 65
• touch surface keypad
•8 status messages
• plain text display,
dialog inputs and
error messages in a
pre-selected language
• five digit weight display
• memory for storing
31 sorts
•weight correction
via check weigher is
possible, but not
necessary
• network capable
• series interfaces, 20 mA
• PTB test certificate as
well as domestic
approval and OIML
certificate available
The DPS 4.0 data
processing system can
be hooked up to the
MEC II-20.
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HAVER Data Processing System
Report monitoring
The HAVER DPS data
processing system is a
program for collecting,
recording and reporting
process data which
can be read and stored
through the serial
interfaces of PCs with
Windows 95/98/NT
operating systems.
The data can be called
up either over the
MEC II-20 server,
or over a subsequently
connected EWK 439H
check weigher.
The advantages in
summary:
• generation of single
weight reports and
weight diagrams –
which is also helpful
for servicing and
maintenance
• complete product and
batch recording by
determining actual
weights, specification
weights, tare weights
and classification
results
•external text messages
about weigher
conditions as well as
reporting error
messages
• the ideal tool for
quality management
Further technical
information about
HAVER weighing
technology is available
from the MEC II-20
Weigher Electronics and
DPS Data Processing
System brochures.
Statistics window for Packing Line 1, ROTOSEAL ® -PACKER P1
Single weight report displayed as a diagram
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HAVER valve bag applicator systems
The ROTOSEAL ® -System
can be automated simply
and comfortably by
using the time tested
HAVER-RADIMAT bag
applicator technology.
The application speed is
automatically adjusted to
the speeds of the bag filling
and bag closing systems –
without special operator
interference.
A servo-driven applicator
unit ensures reliable and
exact bag placement over
the long term.
Bundle system:
For frequent changes of
bag sorts, a bundle system
with direct feeding from a
horizontal empty bag
bundle magazine is the best
choice.
HAVER RADIMAT bundle system
Reel magazine:
For high speed systems,
the advantages of a reel
magazine in simple or
double version come into
play. A significant
time-savings factor can
be achieved by using a bag
reel magazine instead
of a bundle magazine,
especially for production
outputs > 2000 bags/hr.
HAVER RADIMAT reel system
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HAVER accessories
Fully tested, rapid
discharge devices are
available for impeller and
air type filling systems
of the ROTOSEAL ® -
PACKER. Rapid discharge
is performed automatically
with the help of the spout
control system.
The emptying of material
remaining in the rotating
hopper occurs sequentially
without dust. The main
resulting advantage is the
prevention of contamination
of different filling
materials as a direct
channel over the discharge
system to the material silo
can be established.
General advantages:
• high level of assurance
against product contamination
or blending
• automatic self-monitoring
of the system
• forced discharge of dust
Rapid discharge for various filling systems
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HAVER ROTOSEAL ® -PACKER systems
HAVER ROTOSEAL ® -PACKER for building materials
HAVER ROTOSEAL ® -PACKER for chemical products
HAVER ROTOSEAL ® -PACKER for dry mortar
HAVER ROTOSEAL ® -PACKER for high value mineral products
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HAVER ROTOSEAL ® complete system solutions
For the customer:
Material spillage collection system as a standard design
• clean and proper bags
for the best impression
• reduced weight tolerances
from the prevention of
spillage during bag
discharge, transport and
unloading
• improved volume filling
efficiencies
• no leakage from the
valves during bag transport
to the palletizer
• no leakage or spillage
during subsequent transport
to the building sites
• highly productive
• economically attractive
• quicker ROI
• easy for care and
maintenance
•reliable even after years
of operation
Material spillage collection system for seal technology
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HAVER high performance ROTOSEAL ® -PACKER
for
building materials, mortar, mineral and chemical products
Stationary valve-type bag filling machines – HAVER INTEGRA
PM 209 E 2601 0502 2 Fe
HAVER & BOECKER
P.O. Box 33 20 • D-59282 OELDE, Germany • Phone: +49-25 22-30 0 • Telefax: +49-25 22-3 04 03
E-Mail: haver@haverboecker.com • Internet: http://www.haverboecker.com
Affiliated Company USA: HAVER FILLING SYSTEMS, INC.
Phone: +1-770 760-11 30 • Telefax: +1-770 760-11 81
E-Mail: sales@haverusa.com • Internet: http://www.haverusa.com
Affiliated Company Brazil: HAVER & BOECKER Latinoamericana Màqs. Ltda.
Phone: +55-19-3879-9100 • Telefax: +55-19-3879-1410
E-Mail: haverhbl@haverbrasil.com.br • Internet: http://www.haverbrasil.com
Affiliated Company France: HAVER FRANCE S.A.R.L.
Phone: +33.01.39.11.80.80 • Telefax: +33.01.39.11.80.89
E-Mail: haver.hfp@wanadoo.fr