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Fluid Jetting for Next Generation Packages - Nordson ASYMTEK 首页

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higher fluid pressure (inside of the syringe)<br />

helps <strong>for</strong>ce liquid down and around the<br />

needle when it is raised. However, greater<br />

pressure causes more fluid to be jetted with<br />

each dot than that fluid which is directly<br />

below the needle tip. Through a redesign on<br />

the seat, the higher pressure could still be<br />

used to <strong>for</strong>ce fluid below the needle, but as<br />

the needle slammed down into the seat, there<br />

would be greater backpressure to limit the<br />

amount of additional fluid <strong>for</strong>ced underneath<br />

the needle tip. One of the alterations to the<br />

jet that had the largest impact on dot size was<br />

the switch from a 20-mil seat to a 15-mil<br />

seat. It is proposed that by testing a 10-mil<br />

seat, even smaller dots could be achieved. It<br />

is also proposed that the opening length of<br />

the seat be extended from 20 mils to 25 mils,<br />

to potentially increase the backpressure.<br />

With all other parameters kept constant, dot<br />

size dropped from about 15.5 mil diameter to<br />

about 12.5-13 mil diameter, by switching<br />

seats, an approximately 16 percent reduction<br />

in diameter (which corresponds to about a 40<br />

percent reduction in volume). If this same<br />

percentage decrease in size could be<br />

achieved by switching to a 10-mil seat, then<br />

dots in the 9.8-10.2-mil diameter range might<br />

be produced. A 20 to 15-mil seat switch is a<br />

25% drop, resulting in a 16% drop in<br />

diameter, a 15 to 10 mil switch is a 33%<br />

drop, potentially resulting in a 21% drop in<br />

diameter.<br />

Conclusions<br />

Acknowledgement<br />

The authors would like to thank Mr. A.P.<br />

Babiarz <strong>for</strong> the experimental work and data<br />

analysis and to Mr. J. Vint <strong>for</strong> his guidance<br />

during this study.<br />

Reference<br />

Pac Tech, Berlin, April 2002

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