A Resistive Humidity Sensor Based on Nanostructured WO3-ZnO ...

<strong>Sensor</strong>s & Transducers
Volume 134 Issue 11
November 2011
www.sensorsportal.com ISSN 1726-5479
Editors-in-Chief: professor Sergey Y. Yurish, tel.: +34 696067716, e-mail: editor@sensorsportal.com
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<strong>Sensor</strong>s & Transducers Journal (ISSN 1726-5479) is a peer review international journal published monthly online by International Frequency <strong>Sensor</strong> Association (IFSA).
Available in electronic and on CD. Copyright © 2011 by International Frequency <strong>Sensor</strong> Association. All rights reserved.

<strong>Sensor</strong>s & Transducers Journal
Contents
Volume 134
Issue 11
November 2011
www.sensorsportal.com ISSN 1726-5479
Research Articles
Nanomaterials and Chemical <strong>Sensor</strong>s
Sukumar Basu and Palash Kumar Basu ............................................................................................ 1
Fabrication of Phenyl-Hydrazine Chemical <strong>Sensor</strong> <strong>Based</strong> on Al- doped ZnO Nanoparticles
Mohammed M. Rahman, Sher Bahadar Khan, A. Jamal, M. Faisal, Abdullah M. Asiri ..................... 32
Nanostructured Ferrite <strong>Based</strong> Electronic nose Sensitive to Ammonia at room temperature
U. B. Gawas, V. M. S. Verenkar, D. R. Patil....................................................................................... 45
A <strong>Humidity</strong> <strong>Sensor</strong> <strong>Based</strong> on Nb-doped Nanoporous TiO 2 Thin Film
Mansoor Anbia, S. E. Moosavi Fard................................................................................................... 56
A <strong>Resistive</strong> <strong>Humidity</strong> <strong>Sensor</strong> <strong>Based</strong> on Nanostructured WO 3 -ZnO Composites
Karunesh Tiwari, Anupam Tripathi, N. K. Pandey.............................................................................. 65
Highly Sensitive Cadmium Concentration <strong>Sensor</strong> Using Long Period Grating
A. S. Lalasangi, J. F. Akki, K. G. Manohar, T. Srinivas, Prasad Raikar, Sanjay Kher
and U. S. Raikar ................................................................................................................................. 76
MEMS <strong>Based</strong> Ethanol <strong>Sensor</strong> Using ZnO Nanoblocks, Nanocombs and Nanoflakes as
Sensing Layer
H. J. Pandya, Sudhir Chandra and A. L. Vyas ................................................................................... 85
Simple Synthesis of ZnCo 2 O 4 Nanoparticles as Gas-sensing Materials
S. V. Bangale,S. M. Khetre D. R. Patil and S. R. Bamane................................................................. 95
Nanostructured Spinel ZnFe 2 O 4 for the Detection of Chlorine Gas
S. V. Bangale, D. R. Patil and S. R. Bamane..................................................................................... 107
Fabrication of Polyaniline-ZnO Nanocomposite Gas <strong>Sensor</strong>
S. L. Patil, M. A. Chougule, S. G. Pawar, Shashwati Sen, A. V. Moholkar, J. H. Kim and V. B. Patil 120
Synthesis and Characterization of Nano-Crystalline Cu and Pb 0.5 -Cu 0.5 - ferrites by
Mechanochemical Method and Their Electrical and Gas Sensing Properties
V. B. Gaikwad ,S. S. Gaikwad, A. V. Borhade and R. D. Nikam........................................................ 132
Surface Modification of MWCNTs: Preparation, Characterization and Electrical Percolation
Studies of MWCNTs/PVP Composite Films for Realization of Ammonia Gas <strong>Sensor</strong>
Operable at Room Temperature
Sakshi Sharma, K. Sengupta, S. S. Islam.......................................................................................... 143
An Investigation of Structural and Electrical Properties of Nano Crystalline SnO2: Cu Thin
Films Deposited by Spray Pyrolysis
J. Podder and S. S. Roy ..................................................................................................................... 155

Nanocrystalline Cobalt-doped SnO2 Thin Film: A Sensitive Cigarette Smoke <strong>Sensor</strong>
Patil Shriram B., More Mahendra A., Patil Arun V.............................................................................. 163
Effect of Annealing on the Structural and Optical Properties of Nano Fiber ZnO Films
Deposited by Spray Pyrolysis
M. R. Islam, J. Podder, S. F. U. Farhad and D. K. Saha.................................................................... 170
Amperometric Acetylcholinesterase Biosensor <strong>Based</strong> on Multilayer Multiwall Carbon
Nanotubes-chitosan Composite
Xia Sun, Chen Zhai, Xiangyou Wang................................................................................................. 177
Fabrication of Biosensors <strong>Based</strong> on Nanostructured Conducting Polyaniline (NSPANI)
Deepshikha Saini, Ruchika Chauhan and Tinku Basu....................................................................... 187
Authors are encouraged to submit article in MS Word (doc) and Acrobat (pdf) formats by e-mail: editor@sensorsportal.com
Please visit journal’s webpage with preparation instructions: http://www.sensorsportal.com/HTML/DIGEST/Submition.htm
International Frequency <strong>Sensor</strong> Association (IFSA).

<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
<strong>Sensor</strong>s & Transducers
ISSN 1726-5479
© 2011 by IFSA
http://www.sensorsportal.com
A <strong>Resistive</strong> <strong>Humidity</strong> <strong>Sensor</strong> <strong>Based</strong> on Nanostructured
WO 3 -ZnO Composites
Karunesh Tiwari, Anupam Tripathi, N. K. Pandey
<strong>Sensor</strong> & Material Research laboratory, Department of Physics, University of Lucknow
Lucknow, India
Email: Karunesh81@gmail.com, anu_198117@yahoo.co.in
Received: 15 August 2011 /Accepted: 21 November 2011 /Published: 29 November 2011
Abstract: Paper reports morphological and humidity sensing studies of WO 3 and WO 3 -ZnO composite
pellets prepared in the weight % ratio of 10:1, 4:1 and 2:1 by solid-state reaction route. The pellets
have been annealed at temperatures of 300-500 °C. XRD pattern shows peaks of ZnWO 4 formed due
to solid state reaction between WO 3 and ZnO. SEM micrographs show that the sensing elements
manifest porous structure. Granulation and tendency to agglomerate seen in the SEM micrograph are
due to the presence of zinc ions in ZnWO 4 . Nanoparticles are having their sizes in the range
37-182 nm. The average Kelvin radius at 20˚C room temperature is 27 Ả. <strong>Humidity</strong> sensing
application of the pellets has been studied in a humidity control cabinet. It is observed that as relative
humidity increases, there is decrease in the resistance of pellets in the range 10-85 % RH. Sensing
element of WO 3 -ZnO in 2:1 weight % ratio shows best results in 10-85 % relative humidity range. The
average sensitivity of this sample is 1.25 MΩ/%RH. This sensing element shows good reproducibility,
low hysteresis and less effect of aging. Copyright © 2011 IFSA.
Keywords: <strong>Humidity</strong>, WO 3 , ZnO, Nanocomposite, Kelvin radius, Metal oxides, Sem, XRD.
1. Introduction
The use of humidity control systems has greatly increased in quality control of production processes.
Metal oxides have shown advantages in terms of their resistance to chemical attack and their thermal
and physical stability. These materials possess a unique structure consisting of grains, grain boundaries
surfaces and pores, which make them suitable for this kind of sensors. The working mechanism of
metal oxide sensors lies in change of the resistance of the sensing element from chemisorption,
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
physisoption and catalytic reaction on exposure to a stimuli like humidity [1-2]. Researchers have
earlier paid much attention to WO 3 and ZnO as gas-sensing materials [3-4]. Yadav et al. have reported
humidity sensor based on ZnO nanomaterials [5]. D Patil et al. have prepared the organic-inorganic
composite containing Poly (2, 5- Dimethoxyaniline) as organic material and WO 3 as inorganic material
and examined the possibility of using them as a candidate for humidity sensing application [6]. In our
earlier work, we have reported morphological and humidity sensing studies of WO 3 mixed with ZnO
and TiO 2 powders [7]. We report here the morphological and relative humidity (RH) sensing studies of
pure WO 3 and WO 3 -ZnO nanocomposite. Sensitivity is defined as change in resistance of the sensing
element per unit % RH.
2. Sample Preparation
Powders with pure WO 3 (sample WZ-0) and WO 3 -ZnO (WO 3 and ZnO – Loba Chemie, 99.9 % pure)
in % ratio of 10:1, 4:1 and 2:1 by weight (samples WZ-10, WZ-25 and WZ-50 respectively) have been
prepared by solid-state reaction route. 10 weight % of glass powder has been added as binder to
increase the strength of the sample. The powders have been pressed in pellet shape by uniaxially
applying pressure of 260 MPa in hydraulic press machine at room temperature. The pellets are in disc
shape having diameter of 12 mm. The pellets have been sintered in air at temperature of 300-500 °C
for 3 hours in an electric muffle furnace (Ambassador, India).
3. Sample Characterization
XRD of the samples have been done with the X-Ray Diffractometer X-pert PRO-Analytical
(Netherland) using CuKα radiation (wavelength λ = 1.54060Å). Figs. 1, 2, 3, 4 show XRD patterns of
the sensing elements of pure WO 3 and WO 3 -ZnO composite. These XRD patterns shown in
Figs. 2, 3, 4 reveal peaks of ZnWO 4 formed due to solid state reaction between WO 3 and ZnO. The
particle size calculated according to Scherer formula is in the range of 37-182 nm.
Surface morphology of sensing elements has been studied using Scanning Electron Microscope Unit
(SEM, LEO-0430, Cambridge). SEM micrographs of all the sensing elements WZ-0, WZ-10, WZ-25
and WZ-50 manifest porous structure. SEM micrograph of pure WO 3 shows molecules of WO 3
particles combining with adhesive glass particles to form beautiful mud particle-like clusters leaving
spaces as pores. SEM micrographs of samples of WO3-ZnO reveal that the particles are distributed in
the form of granules and agglomerated having bunched-like structure. The particle density is seen to
increase with increase in weight % of ZnO in WO 3 . Figs. 5, 6, 7 and 8 show SEM micrographs of
sensing elements WZ-0, WZ-10, WZ-25 and WZ-50 respectively.
The Kelvin radius at 20˚C room temperature has been calculated [8]. The value has been found to be in
the range of 4.6 Ả to 100 Ả for relative humidity from 10 to 85 % RH.
4. Experimental
After sintering, variation in resistance is recorded with change in % RH in a humidity control cabinet
at room temperature. The resistance of the pellet has been measured normal to the cross-section of the
pellet using copper electrode. To see the effect of ageing, the samples have again been exposed to
humidity after six months. The stability of the sensing element has been checked by keeping the
sensing element at fixed values of % RH in the chamber and the values of resistance is recorded as a
function of time [6]. For average sensitivity, the difference in the values of resistance has been taken
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
for each 5 % interval of RH. This difference has been divided by 5. Then the average has been taken
for all these values.
Fig. 1. X-Ray Diffraction of sensing element WZ-O annealed at 500 °C.
Fig. 2. X-Ray Diffraction of sensing element WZ-10 annealed at 500 °C.
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Fig. 3. X-Ray Diffraction of sensing element WZ-25 annealed at 500 °C.
Fig. 4. X-Ray Diffraction of sensing element WZ-5O annealed at 500 °C.
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Fig. 5. SEM of sensing element WZ-0 annealed at 500 °C.
Fig. 6. SEM of sensing element WZ-10 annealed at 500 °C.
Fig. 7. SEM of sensing element WZ-25 annealed at 500 °C.
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Fig. 8. SEM of sensing element WZ-50 annealed at 500 °C.
5. Results and Discussion
Fig. 9 is the hysteresis curve showing the variations of the resistance of the sensing element WZ-0 with
change in the value of relative humidity after the sample has been annealed at 500 ˚C. In increasing
cycle, the resistance is found to decrease by 60 % for increase in relative humidity from 10 to 40 %
RH whereas resistance decreases by 80 % in the range 40 to 85 % RH. Decreasing cycle of the curve
shows almost linear response with some hysteresis. The value of sensitivity for sensing element WZ-0
in increasing and decreasing cycle is 1.24 and 1.26 respectively. Fig. 10 is the repeatability graph
showing variations of resistance of sensing element WZ-0 with change in the value of relative
humidity after six months. It is seen that resistance decreases by 82% for increase in relative humidity
from 10 to 85 %RH. As it can be seen from Fig. 10, sensitivity of sample WZ-0 is found to decrease
from 1.24 to 1.09 after six months.
120
increasing
decreasing
100
Resistance in Mega ohm
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 9. Variation of resistance with RH % for WZ-0 annealed at 500 ˚C (Hysteresis).
70

<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Resistancein Mega Ohm
120
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
RH%
increasing
After six months
Fig. 10. Variation of resistance with RH % for WZ- 0 annealed at 500 ˚C after six months.
Fig. 11 is the hysteresis curve showing the variations of the resistance of the sensing element WZ-10
with change in the value of relative humidity after the sample has been annealed at 500 ˚C. In
increasing cycle, the resistance is found to decrease by 76 % for increase in relative humidity from
10 to 30 % RH whereas resistance decreases by 88 % in the range 35 to 85 % RH. Decreasing cycle of
the curve shows that resistance decreases sharply from 10 to 50 % RH. The value of sensitivity for
sensing element WZ-10 is nearly same. Fig. 12 is the repeatability graph showing variations of
resistance of sensing element WZ-10 with change in the value of relative humidity after six months. It
is seen that resistance decreases by 82% for increase in relative humidity from 10 to 70 % RH. As it
can be seen from Fig. 12, sensitivity of sample WZ-10 is found to decrease from 1.32 to 1.26 after six
months.
120
increasing
decreas ing
Resistance in Mega ohm
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 11. Variation of resistance with RH % for WZ-10 annealed at 500 ˚C (hysteresis).
71

<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Resistance in Mega ohm
120
100
80
60
40
20
0
increasing
After six months
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 12. Variation of resistance with RH % for WZ-10 annealed at 500 ˚C (after six months).
Fig. 13 is the hysteresis curve showing the variations of the resistance of the sensing element WZ-25
with change in the value of relative humidity after the sample has been annealed at 500 ˚C. In
increasing cycle, the resistance is found to decrease linearly by 95 % for increase in relative humidity
from 10 to 85 % RH Decreasing cycle of the curve shows almost linear response with some hysteresis.
The value of sensitivity for sensing element WZ-10 is nearly same. Fig. 14 is the repeatability graph
showing variations of resistance of sensing element WZ-25 with change in the value of relative
humidity after six months. It is seen that resistance decreases linearly. As it can be seen from Fig. 14,
sensitivity of sample WZ-25 is found to same even after six months.
Fig. 15 is the hysteresis curve showing the variations of the resistance of the sensing element WZ-50
with change in the value of relative humidity after the sample has been annealed at 500 ˚C. In
increasing cycle, the resistance is found to decrease linearly by 94 % for increase in relative humidity
from 10 to 85 % RH. Decreasing cycle of the curve shows almost linear response with some
hysteresis. The value of sensitivity for sensing element WZ-50 in increasing and decreasing cycle is
1.25 and 1.28 respectively. Fig. 16 is the repeatability graph showing variations of resistance of
sensing element WZ-50 with change in the value of relative humidity after six months. It is seen that
resistance decreases linearly by 66 %. As it can be seen from Fig. 16, sensitivity of sample WZ-50 is
found to decrease from 1.25 to 0.88 after six months.
Resistance in Mega ohm
120
100
80
60
40
20
0
increasing
decreasing
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 13. Variation of resistance with RH % for WZ-25 annealed at 500 ˚C (Hysteresis).
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
Resistance in mega ohm
120
100
80
60
40
20
0
increasing
After six months
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 14. Variation of resistance with RH % for WZ- 25 annealed at 500 ˚C after six months.
120
increasing
decreasing
Resistance after six months
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
RH%
Fig. 15. Variation of resistance with RH % for WZ-50 annealed at 500 ˚C (hysteresis).
Resistance in Mega ohm
120
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
RH%
increasing
After six months
Fig. 16. Variation of resistance with RH % for WZ-50 annealed at 500 ˚C (after six months).
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<strong>Sensor</strong>s & Transducers Journal, Vol. 134, Issue 11, November 2011, pp. 65-75
As it can be compared from columns ‘a’ and ‘b’ of Table 1, for the annealing temperatures 300 ˚C and
400 ˚C, the change in the value of sensitivity is found to be generally low in the decreasing cycle of
relative humidity over the increasing cycle. How ever the value of sensitivity decreases sharply for the
annealing temperatures 300 ˚C and 400 ˚C for all the sensing elements WZ-0,WZ-10, WZ-25 and
WZ-50 when the sensing element is exposed to humidity after six months, as it can be seen from
column ‘c’ of the Table 1. Even at annealing temperature 500 ˚C, the sensitivity falls drastically when
the all sensing elements are exposed to humidity after six months. For the sensing element WZ-0, the
sensitivity falls from 1.24 to 1.09, a drop by 12%. For the sensing element WZ-10, the sensitivity falls
from 1.32 to 1.26, a drop by 5 %. For the sensing element WZ-25, the sensitivity remains same i.e. a
drop by 0 %. For the sensing element WZ-50, the sensitivity falls from 1.25 to 0.88, a drop by 30 %.
Annealing
Temperature
Sensitivity
(in MΩ/ % RH)
WZ -0
Sensitivity
(in MΩ/ % RH)
WZ -10
Sensitivity
(in MΩ/ % RH)
WZ -25
Table 1. Value of sensitivity.
Sensitivity
(in MΩ/ % RH)
WZ -50
a b c a b c a b c a b c
300 0 C 1.24 1.26 0.89 1.30 1.37 1.12 1.28 1.08 1.22 1.22 1.16 1.26
400 0 C 1.28 1.29 0.89 1.32 1.32 1.30 1.25 1.32 1.29 1.13 1.13 1.24
500 0 C 1.24 1.26 1.09 1.32 1.33 1.26 1.26 1.22 1.26 1.25 1.28 0.88
a-sensitivity during increasing cycle, b- sensitivity during decreasing cycle, c-sensitivity after six months
The entire sensing elements show large decrease in the values of the resistance for initial values of the
relative humidity from 10 to 40 % RH. It is understood that the large decrease in the value of
resistance or increase in the conductivity of the sample with relative humidity is due to the adsorption
of water molecules on the pellet surface with capillary nanopores. Higher porosity increases surface to
volume ratio of the materials and enhances diffusion rate of water into or out off the porous structures
and thus helps in getting good sensitivity. At high relative humidity (>40 %), liquid water condenses in
the capillary like pores, forming a liquid like layer. A further rise in electrical conductivity occurs due
to electrolytic conduction in addition to the protonic transport in the adsorbed layer.
Acknowledgement
Authors would like to thank the University Grants Commission for providing the Financial Assistance
for carrying out the research work [File No.33-23 (2007). Authors would also like to thank the
Geological Survey of India, Lucknow for providing XRD and SEM facilities.
References
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[2]. Kulwicki B. M., <strong>Humidity</strong> Sensitive Characteristics of ZnO 2 -TiO 2 -Ta 2 O 5 Ceramic, J. Am. Ceram. Soc., 74,
1991, p. 697-708.
[3]. X. Jiaking, C. Yuping, C. Daoyong, S. Jianian, Hydrothermal Synthesis and Gas Sensing Characters of
ZnO Nanorods, <strong>Sensor</strong>s and Actuators B, Vol. 113, 2006, p. 526-531.
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[4]. M. Stankova, X. Vilanova, E. Llobet, J. Calderer, C. Bittencourt, J. J. Pireaux, X. Correig, Influence of the
Annealing and Operating Temperatures on the Gas-sensing properties of rf-sputtered WO 3 Thin Film
<strong>Sensor</strong>s, <strong>Sensor</strong>s and Actuators B, Vol. 105, 2005, p. 271-277.
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[6]. Devyani Patil, You-Kyong Seo, Young Kyu Hwang, Jong-San Chang, Pradip Patil, <strong>Humidity</strong> Sensitive
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___________________
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75

<strong>Sensor</strong>s & Transducers Journal
Contents
Volume 134
Issue 11
November 2011
www.sensorsportal.com ISSN 1726-5479
Research Articles
Nanomaterials and Chemical <strong>Sensor</strong>s
Sukumar Basu and Palash Kumar Basu ............................................................................................ 1
Fabrication of Phenyl-Hydrazine Chemical <strong>Sensor</strong> <strong>Based</strong> on Al- doped ZnO Nanoparticles
Mohammed M. Rahman, Sher Bahadar Khan, A. Jamal, M. Faisal, Abdullah M. Asiri ..................... 32
Nanostructured Ferrite <strong>Based</strong> Electronic nose Sensitive to Ammonia at room temperature
U. B. Gawas, V. M. S. Verenkar, D. R. Patil....................................................................................... 45
A <strong>Humidity</strong> <strong>Sensor</strong> <strong>Based</strong> on Nb-doped Nanoporous TiO 2 Thin Film
Mansoor Anbia, S. E. Moosavi Fard................................................................................................... 56
A <strong>Resistive</strong> <strong>Humidity</strong> <strong>Sensor</strong> <strong>Based</strong> on Nanostructured WO 3 -ZnO Composites
Karunesh Tiwari, Anupam Tripathi, N. K. Pandey.............................................................................. 65
Highly Sensitive Cadmium Concentration <strong>Sensor</strong> Using Long Period Grating
A. S. Lalasangi, J. F. Akki, K. G. Manohar, T. Srinivas, Prasad Raikar, Sanjay Kher
and U. S. Raikar ................................................................................................................................. 76
MEMS <strong>Based</strong> Ethanol <strong>Sensor</strong> Using ZnO Nanoblocks, Nanocombs and Nanoflakes as
Sensing Layer
H. J. Pandya, Sudhir Chandra and A. L. Vyas ................................................................................... 85
Simple Synthesis of ZnCo 2 O 4 Nanoparticles as Gas-sensing Materials
S. V. Bangale,S. M. Khetre D. R. Patil and S. R. Bamane................................................................. 95
Nanostructured Spinel ZnFe 2 O 4 for the Detection of Chlorine Gas
S. V. Bangale, D. R. Patil and S. R. Bamane..................................................................................... 107
Fabrication of Polyaniline-ZnO Nanocomposite Gas <strong>Sensor</strong>
S. L. Patil, M. A. Chougule, S. G. Pawar, Shashwati Sen, A. V. Moholkar, J. H. Kim and V. B. Patil 120
Synthesis and Characterization of Nano-Crystalline Cu and Pb 0.5 -Cu 0.5 - ferrites by
Mechanochemical Method and Their Electrical and Gas Sensing Properties
V. B. Gaikwad ,S. S. Gaikwad, A. V. Borhade and R. D. Nikam........................................................ 132
Surface Modification of MWCNTs: Preparation, Characterization and Electrical Percolation
Studies of MWCNTs/PVP Composite Films for Realization of Ammonia Gas <strong>Sensor</strong>
Operable at Room Temperature
Sakshi Sharma, K. Sengupta, S. S. Islam.......................................................................................... 143
An Investigation of Structural and Electrical Properties of Nano Crystalline SnO2: Cu Thin
Films Deposited by Spray Pyrolysis
J. Podder and S. S. Roy ..................................................................................................................... 155

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