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EIPINI Chapter 5: Temperature Measurement Page 5-18<br />

Type Positive Isolation Negative Isolation Outer Temperature<br />

element colour element colour isolation range (°C)<br />

K Chromel Yellow Alumel Red Yellow -200 to 1200<br />

E Chromel Purple Constantan Red Purple -200 to 800<br />

J Iron White Constantan Red Black -200 to 750<br />

T Copper Blue Constantan Red Blue -200 to 350<br />

S<br />

90% Platinum<br />

10% Rhodium<br />

Black Platinum Red Green 0 to 1500<br />

Table 5-2<br />

Types K, E, J and T, are the 'general purpose' thermocouples. Type K is the most<br />

popular thermocouple in use today while type T is used for lower temperature<br />

applications. The conventional type J thermocouple, even with its unfavourable iron<br />

lead, is still popular, mainly because of its widespread use in older instruments. Type<br />

E is the most sensitive of the standard thermocouples (68μV/°C). Noble metal type S,<br />

has low sensitivity(10μV/°C), is expensive and used in the higher temperature range.<br />

Thermocouple alloys referred to in Table 5-2, are chromel (chrome and nickel), alumel<br />

(aluminium and nickel) and constantan (copper and nickel).<br />

Different colour <strong>code</strong>s have been adopted for thermocouple wire and product<br />

identification and the colour <strong>code</strong>s listed in Table 5-2, are used in the United States.<br />

5.10.4 Thermocouple construction<br />

Thermocouple thermometers are available in different shapes and in different<br />

coverings. Three basic types of construction can be recognised:<br />

Wire construction<br />

The most basic construction of the thermocouple<br />

is the two dissimilar metals joined (welded)<br />

together to form the measuring junction. In this<br />

form, the exposed junction offers good response<br />

times, but may suffer from environmental<br />

damage. A bare thermocouple element is shown<br />

in Figure 5-16.<br />

Sheathed construction<br />

To improve mechanical strength, mineral<br />

insulated thermocouples were developed. The<br />

thermocouple wires are embedded in compressed<br />

mineral oxide powder and enclosed in a metal<br />

sheath, usually stainless steel or inconel (nickelchromium-iron<br />

alloy). A completely insulated<br />

thermocouple is shown in Figure 5-17 (a).<br />

Bare thermocouple junction<br />

Magnesium<br />

oxide<br />

Figure 5-16<br />

Insulated junction<br />

Thermocouple<br />

wires<br />

Figure 5-17 (a)<br />

Inconel<br />

sheath

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