Gasmizer Manual - Submarine Manufacturing and Products Ltd

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March 09 MODEL K651 SERVICE SPARES KITS Part No. Description Qty Top End Gasket Kit - Part No. SK065101 Comprising: 9655/3 Sealing Ring- Water Jacket 1 st & 2 nd St. 4 9017/73/75S O-Ring - Valve Cover 1 st Stage 1 42869 Tab Lock Washer 1 st & 2 nd Stage Piston 2 42870 Gasket - Cylinder Head 1 st Stage 1 MR1395-30N O-Ring - Distance Plate 1 st & 2 nd Stage 4 8603/Leotite Gasket - Distance Plate 1 st & 2 nd Stage 4 9017/14/75S O-Ring - Suction Valve Cover 1 9017/62/90S O-Ring - Delivery Valve Cover 1 MR0845-30V O-Ring - Cylinder/Cylinder Head 1 8603/Leotite Gasket - Guide Cylinder/Crankcase 2 9017/18/90 O-Ring - Water Manifold 4 6793/42 Seal Washer - Cooling Pipe 2 10001/4v Seal - 3/4” BSP 7 10001/7v Seal - 1 1/4” BSP 3 10001/1 Seal - 1/2” BSP 2 10001/9 Seal - 1/4” BSP 8 10001/3 Seal - 3/8” BSP 1 Bottom End Gasket Kit - Part No. SK065102 Comprising: 8602 Gasket - Bearing Housing 2 14025 Gasket - Oil Pump 1 9637/8 Sealing Water - Filler Plug 1 8601N Gasket - Side Cover Plate 2 6793/8 Seal Ring - Oil Suction Filter 1 9017/10/75 O-Ring - Oil Bypass Valve 1 14016 Gasket - Bearing Housing Oil Filter 1 8624 Main Oil Seal 1 4829/8 Split Pin - Centre Bearing Housing 2 8590 Tab Washer - Big End Bolt 4 MR0495-30F O-Ring - Unloader Valve 2 42715/1 U Ring - Unloader Valve 2 MR0245-30N O-Ring - Unloader Valve 2 42711 Gasket - Unloader Valve 2 Auxiliary Gasket Kit - Part No. SK065103 Comprising: 9017/57/90 O-Ring - Moisture Separator 1 40925 Gasket - End Plate Inlet 2 40924 Gasket - End Plate 2 Minor Services Kit - Part No. SK065104 Comprising: SK065101 Top End Gasket Kit 1 BU6034101 Valve Assembly - 1 st Stage 1 BU6024101 Valve Assembly - 2 nd Stage Suction 1 BU6024101 Valve Assembly - 2 nd Stage Delivery 1 8632 Breather - Cylinder 1 st & 2 nd Stage 2 * Oil Filter 1 * Where an oil filter is fitted, not the following: For paper oil filter element, order Part No.13320/3 For metal canister oil filter, order Part No.Y30048 Refer to Section 7.5 to determine type of oil filter fitted. Major Service Kit - Part No.SK065105 Comprising SK065104 Minor Service Kit 1 OM002 Rev 5 Page 144 of 168 Chap 9
March 2009 Part No. Description Qty SK065102 Bottom End Gasket Kit 1 SK065103 Auxiliary Gasket Kit 1 42859 Piston Ring - 1 st Stage 7 42860 Guide Ring - 1 st Stage 1 BU6122102 Pressure Packing Unit - 1 st & 2 nd Stage 2 BU6122101 Wiper Packing Unit - 1 st & 2 nd Stage 2 42570 Gudgeon Pin - 1 st & 2 nd Stage 2 9107/7 Circlip - 1 st & 2 nd Stage 4 42861 Piston Ring - 2 nd Stage 7 42862 Guide Ring - 1 st Stage 1 14008 Oil Pump Assembly 1 8586 Main Bearing Bush 4 8599 Thrust Washer 2 8582 Centre Bearing 1pr 10801 Big End Bearing 2pr 42567 Needle Roller Bearing - Connecting Rod 2 42713 Valve Assembly - Unloader 2 Remote Location Service Kit - Part N.SK065106 Comprising: 42848 Cylinder Head - 1 st Stage 1 U6133101 Piston Unit - 1 st Stage 1 U6033101 Cylinder Unit - 1 st Stage 1 BU6122102 Pressure Packing Unit - 1 st & 2 nd Stage 2 BU6122101 Wiper Packing Unit - 1 st & 2 nd Stage 2 25004 Crosshead Guide - 1 st & 2 nd Stage 2 42849 Cylinder Head - 2 nd Stage 1 U6123101 Piston Unit - 2 nd Stage 1 U6023101 Cylinder Unit - 2 nd Stage 1 8562 Crankshaft 1 G12586/2 Unloader Valve Assembly 2 41097/3 Water Relief Valve 1 Chap 9 Page 145 of 168 OM002 Rev 5
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Rev 5 OPERATING AND MAINTENANCE MAN
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March 2009 Approval Sheet DIVEX DOC
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March 2009 Table of Contents CHAPTE
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March 2009 Disclaimer NOTE Although
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March 2009 CHAPTER 1 INTRODUCTION C
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March 2009 Fig 1 Layout and Operati
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March 2009 setting of the regulator
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March 2009 Fig 5 HP Gas System Sche
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March 2009 at an early stage such t
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March 2009 1.9 Safety and Gas Quali
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March 2009 CHAPTER 2 SYSTEM INTERCO
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March 2009 Fig 2 Electric Gasmizer
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March 2009 CHAPTER 3 DIVER EQUIPMEN
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March 2009 CHAPTER 4 BELL EQUIPMENT
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March 2009 4.1.2 The overall layout
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March 2009 4.2.3 If the diver gas s
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March 2009 4.3.4 The negative press
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March 2009 accordingly. This is acc
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March 2009 4.8 Water Trap Inspectio
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March 2009 Fig 6 Pipework Schematic
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March 2009 Fig 8 Water Trap Assembl
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March 2009 Fig 10 SAECO Valve Assem
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March 2009 Fig 12 Outward Relief Va
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March 2009 Fig 14 Inward Relief Val
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March 2009 Fig 16 Float/Check Valve
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March 2009 CHAPTER 5 REPROCESSING U
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March 2009 Filters/Moisture Separat
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March 2009 range of trace contamina
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March 2009 Fig 4 Canister Assembly
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March 2009 Fig 6 Back pressure Regu
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March 2009 Fig 8 Receiver Adapter A
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March 2009 Fig 10 Flow Switch Assem
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March 2009 Fig 12 Pressure Regulato
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March 2009 CHAPTER 6 CONTROL CONSOL
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March 2009 sample is monitored and,
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March 2009 6.5 Make-Up Panel 11.The
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March 2009 The tools required for c
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March 2009 When performing necessar
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March 2009 Fig 6 Flow Switch Assemb
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March 2009 Fig 8 RP202 Regulator, P
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March 2009 CHAPTER 7 VOLUME TANK CO
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March 2009 CHAPTER 8 SYSTEM INSTALL
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March 2009 8.2.4 Recommended Umbili
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March 2009 8.4 GASMIZER BELL CARD 8
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March 2009 8.5 GASMIZER BELL CARD -
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March 2009 8.5.4 Shutdown Procedure
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March 2009 8.5.7 Gasmizer Response
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March 2009 PARTIAL PRESSURE OXYGEN
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March 2009 8.6 REGULATOR SETTING GU
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March 2009 8.7 REGULATOR SETTING GU
Page 101 and 102: March 2009 8.8 System Operation at
Page 103 and 104: March 2009 Remedy: Diving may be co
Page 105 and 106: March 2009 CHAPTER 9 GAS BOOSTER CO
Page 107 and 108: March 2009 Dive Depth (m) Inlet Pre
Page 109 and 110: March 2009 9.1.4 Main Gas Circuit F
Page 111 and 112: March 2009 9.2 Booster Starter Cont
Page 113 and 114: March 2009 Period Every 2000 Hours
Page 115 and 116: March 2009 Approximate full load cu
Page 117 and 118: March 2009 Servicing Disassembly: 1
Page 119 and 120: March 2009 9.9.2 2 nd Stage Cylinde
Page 121 and 122: March 2009 Guide Ring Axial Thickne
Page 123 and 124: March 2009 Re-assembly: 1. Assemble
Page 125 and 126: March 2009 Disassembly: (Having dis
Page 127 and 128: March 2009 9.11 Relief Valves Maint
Page 129 and 130: March 2009 Fig 6 K651/454 Compresso
Page 131 and 132: March 2009 K651/454 Compressor Part
Page 133 and 134: March 2009 Part No. Description Qty
Page 135 and 136: March 2009 A.i 4 1/4” Dia Cylinde
Page 137 and 138: March 2009 A.ii 2 5/8” Dia Cylind
Page 139 and 140: March 2009 Fig 9 2 5/8” Dia Cylin
Page 141 and 142: March 2009 Fig 10 Crankcase Assembl
Page 143 and 144: March 2009 A.v Suction Valve BU6024
Page 145 and 146: March 2009 A.vii Unloader Valve Ass
Page 147 and 148: March 2009 Fig 14 Cooler Water Pump
Page 149 and 150: March 2009 B.i Cooler (After cooler
Page 151: March 2009 APPENDIX D - AUXILIARY E
Page 155 and 156: March 2009 APPENDIX F - PRESSURE CO
Page 157 and 158: March 2009 Fig 20 Stage 2 - Relief
Page 159 and 160: March 2009 Chap 9 Page 151 of 168 O
Page 161 and 162: March 2009 Dive Depth (m) Pressure
Page 163 and 164: March 2009 Fig 23 Belt Drive Tensio
Page 165 and 166: March 2009 168 CHAPTER 10 SPARES LI
Page 167 and 168: March 2009 168 Part Assembly - C107
Page 169 and 170: March 2009 168 Part Assembly - C108
Page 171 and 172: March 2009 168 Part No. Description
Page 173 and 174: March 2009 168 Post 2004 (Divex Bui
Page 175 and 176: March 2009 168 VB602 VALVE,BALL, 3/
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