Gasmizer Manual - Submarine Manufacturing and Products Ltd

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March 09 APPENDIX A - ELECTRIC GAS BOOSTER A.i 4 1/4” Dia Cylinder - 1 st Stage Part No. Description Qty Ref. Other Part No. A60341 Cylinder Head Assembly Comprising ref. nos. 1A-1G 42848 Cylinder Head 1 1A GE094 42874 Valve Cover 1 1B - 9655/3 O-Ring Seal 1 1C GE034 9017/73/75S O-Ring Seal 1 1D GE035 SL12/4 Stud - 5/16” UNC 2 1E - 4919/64 Nut - 5/16” 2 1F - 2547/8 Washer - 5/16” 2 1G GC292 U6133101 Piston Unit Comprising ref. nos. 2A-2K GC292 W42847 Piston Rod/Crosshead 1 2A - 42852 Piston 1 2B GE092 42857 Shim 1 2C GE103 42857/A Shim 1 2D GE104 42863 Bolt 1/2” UNC 1 2E - 42869 Tab Lock Washer 1 2F - 42859 Piston Ring 7 2G GE003 42860 Guide Ring 1 2H GE004 42570 Gudgeon Pin 1 2J GC222 9107/7 Circlip 2 2K GE007 U6033101 Cylinder Unit Comprising ref. nos. 3A-3F GE096 W42843 Cylinder/Liner Assy 1 3A - 9655/3 O-Ring Seal 1 3B GE034 SL12/49 Stud 3/8” UNC 8 3C - 4919/57 Nut 3/8” UNC 16 3D - SL12/37 Styd 1/2” UNC 6 3E - 4919/59 Nut 1/2” UNC 6 3F - U1613002 Water Jacket Unit Comprising ref. nos. 4A-4D GE093 13935 Water Jacket 1 4A - SL12/4 Stud 5/16” UNC 2 4B - 2547/8 Spring Washer 5/16” 2 4C GC336 4919/64 Nut 5/16” UNC 2 4D - U6112101 Wiper Packing Chamber Unit Comprising ref. nos. 5A-5E OM002 Rev 5 Page 126 of 168 Chap 9
March 2009 A.i 4 1/4” Dia Cylinder - 1 st Stage (Continued) Part No. Description Qty Ref. Other Part No. 42877 Wiper Packing Chamber 1 5A - 8632 Breather 1 5B GC026 10001/2 Seal Washer 1 5C - SL12/28 Stud 1/2” UNC 4 5D GC20452 4919/59 Nut 1/2” UNC 4 5E GE21033 U6011101 Crosshead Guide Cylinder Unit, Comprising ref. nos. 6A-6C 25004 Crosshead Guide 1 6A - SL12/39 Stud 1/2” UNC 4 6B - 4919/59 Nut 1/2” UNC 4 6C GE21033 BU6122102 Pressure Packing Unit 1 7 GE089 BU6122101 Scraper Ring 1 8 GC301 BU6122101/4.6 Wiper Packing Unit 1 GE010 BU6034101 Valve Unit 1 9 GE011 42854 Distance Plate - Cylinder 1 10 - 42876 Pressure Packing Chamber 1 11 GE134 42875 Wiper Packing Housing 1 12 - 42855 Distance Plate - Packings 1 13 GC351 10247P/3 Plug 1 14 - 42871 Gasket - Head 1 15 GE027 MR1395-30N O-Ring Seal Cylinder Base 2 16 GE032 8603 Gasket 2 17 GE022 Chap 9 Page 127 of 168 OM002 Rev 5
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Rev 5 OPERATING AND MAINTENANCE MAN
Page 3 and 4:
March 2009 Approval Sheet DIVEX DOC
Page 5 and 6:
March 2009 Table of Contents CHAPTE
Page 7 and 8:
March 2009 Disclaimer NOTE Although
Page 9 and 10:
March 2009 CHAPTER 1 INTRODUCTION C
Page 11 and 12:
March 2009 Fig 1 Layout and Operati
Page 13 and 14:
March 2009 setting of the regulator
Page 15 and 16:
March 2009 Fig 5 HP Gas System Sche
Page 17 and 18:
March 2009 at an early stage such t
Page 19 and 20:
March 2009 1.9 Safety and Gas Quali
Page 21 and 22:
March 2009 CHAPTER 2 SYSTEM INTERCO
Page 23 and 24:
March 2009 Fig 2 Electric Gasmizer
Page 25 and 26:
March 2009 CHAPTER 3 DIVER EQUIPMEN
Page 27 and 28:
March 2009 CHAPTER 4 BELL EQUIPMENT
Page 29 and 30:
March 2009 4.1.2 The overall layout
Page 31 and 32:
March 2009 4.2.3 If the diver gas s
Page 33 and 34:
March 2009 4.3.4 The negative press
Page 35 and 36:
March 2009 accordingly. This is acc
Page 37 and 38:
March 2009 4.8 Water Trap Inspectio
Page 39 and 40:
March 2009 Fig 6 Pipework Schematic
Page 41 and 42:
March 2009 Fig 8 Water Trap Assembl
Page 43 and 44:
March 2009 Fig 10 SAECO Valve Assem
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March 2009 Fig 12 Outward Relief Va
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March 2009 Fig 14 Inward Relief Val
Page 49 and 50:
March 2009 Fig 16 Float/Check Valve
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March 2009 CHAPTER 5 REPROCESSING U
Page 53 and 54:
March 2009 Filters/Moisture Separat
Page 55 and 56:
March 2009 range of trace contamina
Page 57 and 58:
March 2009 Fig 4 Canister Assembly
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March 2009 Fig 6 Back pressure Regu
Page 61 and 62:
March 2009 Fig 8 Receiver Adapter A
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March 2009 Fig 10 Flow Switch Assem
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March 2009 Fig 12 Pressure Regulato
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March 2009 CHAPTER 6 CONTROL CONSOL
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March 2009 sample is monitored and,
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March 2009 6.5 Make-Up Panel 11.The
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March 2009 The tools required for c
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March 2009 When performing necessar
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March 2009 Fig 6 Flow Switch Assemb
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March 2009 Fig 8 RP202 Regulator, P
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March 2009 CHAPTER 7 VOLUME TANK CO
Page 83 and 84: March 2009 CHAPTER 8 SYSTEM INSTALL
Page 85 and 86: March 2009 8.2.4 Recommended Umbili
Page 87 and 88: March 2009 8.4 GASMIZER BELL CARD 8
Page 89 and 90: March 2009 8.5 GASMIZER BELL CARD -
Page 91 and 92: March 2009 8.5.4 Shutdown Procedure
Page 93 and 94: March 2009 8.5.7 Gasmizer Response
Page 95 and 96: March 2009 PARTIAL PRESSURE OXYGEN
Page 97 and 98: March 2009 8.6 REGULATOR SETTING GU
Page 99 and 100: March 2009 8.7 REGULATOR SETTING GU
Page 101 and 102: March 2009 8.8 System Operation at
Page 103 and 104: March 2009 Remedy: Diving may be co
Page 105 and 106: March 2009 CHAPTER 9 GAS BOOSTER CO
Page 107 and 108: March 2009 Dive Depth (m) Inlet Pre
Page 109 and 110: March 2009 9.1.4 Main Gas Circuit F
Page 111 and 112: March 2009 9.2 Booster Starter Cont
Page 113 and 114: March 2009 Period Every 2000 Hours
Page 115 and 116: March 2009 Approximate full load cu
Page 117 and 118: March 2009 Servicing Disassembly: 1
Page 119 and 120: March 2009 9.9.2 2 nd Stage Cylinde
Page 121 and 122: March 2009 Guide Ring Axial Thickne
Page 123 and 124: March 2009 Re-assembly: 1. Assemble
Page 125 and 126: March 2009 Disassembly: (Having dis
Page 127 and 128: March 2009 9.11 Relief Valves Maint
Page 129 and 130: March 2009 Fig 6 K651/454 Compresso
Page 131 and 132: March 2009 K651/454 Compressor Part
Page 133: March 2009 Part No. Description Qty
Page 137 and 138: March 2009 A.ii 2 5/8” Dia Cylind
Page 139 and 140: March 2009 Fig 9 2 5/8” Dia Cylin
Page 141 and 142: March 2009 Fig 10 Crankcase Assembl
Page 143 and 144: March 2009 A.v Suction Valve BU6024
Page 145 and 146: March 2009 A.vii Unloader Valve Ass
Page 147 and 148: March 2009 Fig 14 Cooler Water Pump
Page 149 and 150: March 2009 B.i Cooler (After cooler
Page 151 and 152: March 2009 APPENDIX D - AUXILIARY E
Page 153 and 154: March 2009 Part No. Description Qty
Page 155 and 156: March 2009 APPENDIX F - PRESSURE CO
Page 157 and 158: March 2009 Fig 20 Stage 2 - Relief
Page 159 and 160: March 2009 Chap 9 Page 151 of 168 O
Page 161 and 162: March 2009 Dive Depth (m) Pressure
Page 163 and 164: March 2009 Fig 23 Belt Drive Tensio
Page 165 and 166: March 2009 168 CHAPTER 10 SPARES LI
Page 167 and 168: March 2009 168 Part Assembly - C107
Page 169 and 170: March 2009 168 Part Assembly - C108
Page 171 and 172: March 2009 168 Part No. Description
Page 173 and 174: March 2009 168 Post 2004 (Divex Bui
Page 175 and 176: March 2009 168 VB602 VALVE,BALL, 3/
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