Hall 12 · A 04 Machines Processes Applications - matec
Hall 12 · A 04 Machines Processes Applications - matec
Hall 12 · A 04 Machines Processes Applications - matec
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<strong>Hall</strong> <strong>12</strong> <strong>·</strong>A<strong>04</strong><br />
Editorial<br />
Erich Unger, Managing Director<br />
<strong>matec</strong> Maschinenbau GmbH<br />
New machine in our product range: 5-axis machining center <strong>matec</strong>-30 HVE<br />
Working area with rotary table and fixed machine table<br />
www.<strong>matec</strong>.de<br />
<strong>Machines</strong> <strong>Processes</strong> <strong>Applications</strong> Ed. 3/2011<br />
Pick-up tool magazine<br />
Global player - but still “Made in Germany”<br />
For quite some time now <strong>matec</strong> has delivered machines to customers in all parts of<br />
the world. With 160 employees and an output of 100 -150 machines per year, we<br />
supply machines for all sectors - the suppliers of car industry as well as tool and<br />
mould making, job shoppers, and mechanical engineering.<br />
New industries like renewable energies and the aerospace industry put their trust<br />
in <strong>matec</strong> machines. Our success will not alter the values, our company is based on.<br />
The future will have us trust in local manufacturing in Germany, just as we always<br />
did, and the suppliers of our components will still be located in Germany.<br />
This has proven successful and will be continued!<br />
The high precision and durability of our machines is based on the <strong>matec</strong> modular<br />
component system, the foundation for most diverse types of machines In this issue of<br />
the <strong>matec</strong> News we present solutions from different sectors and areas of application.<br />
The flexibility of our machines is outstanding - get inspired!<br />
Cordially<br />
Erich Unger<br />
Special features<br />
Rotary table with<br />
direct drive Ø 630 mm<br />
Pick-up tool magazine<br />
with 30 tool pockets<br />
Space-saving design<br />
Specifications <strong>matec</strong>-30 HVE<br />
Working area X - swivel head fully swiveling 1,300 mm<br />
Working area X - swivel head only vertical 1,500 mm<br />
Working area Y 600 mm<br />
Working area Z 800 mm<br />
Spindle SK 40 (HSK-A 63)<br />
Speed 10,000 (14,000) rpm<br />
Power 13 (19) kW - 40% DC<br />
Torque, max. 83 (100) Nm - 40 % DC<br />
Rapid feed 30 m/min<br />
Pick-up tool magazine 30 pcs<br />
For more information on our EMO<br />
exhibits please see the following pages!<br />
Content<br />
We show this<br />
machine at the<br />
EMO in Hanover<br />
S. 1 EMO exhibit <strong>matec</strong>-30 HVE<br />
S. 2-3 <strong>matec</strong> in Europe and in the world<br />
S. 4-5 Power engineering<br />
S. 6-7 Tool and mould making<br />
S. 8 Our sales team<br />
S. 9 EMO exhibit <strong>matec</strong>-40 HV<br />
S.10-11 Suppliers<br />
S.<strong>12</strong>-13 Aerospace<br />
S.14-15 Application in aerospace sector<br />
S. 16 On <strong>matec</strong>
2<br />
<strong>matec</strong>-30 HV<br />
<strong>matec</strong>-30 HVK<br />
<strong>matec</strong>-30 HVE<br />
<strong>matec</strong>-30 HVC<br />
<strong>matec</strong>-30 SHV<br />
<strong>matec</strong>-30 SD<br />
<strong>matec</strong>-40 P with<br />
2-axis swivel head<br />
siemens.com/sinumerik<br />
<strong>matec</strong>-30 HV with rotary table<br />
<strong>Machines</strong><br />
In Europe and all over the world<br />
<strong>matec</strong>-40 HV<br />
The <strong>matec</strong> modular system offers solutions<br />
for all sectors and machining tasks<br />
<strong>matec</strong> machines have a good name in all sectors, whether<br />
in the tool and mould making industry, in prototyping, power<br />
engineering or in the sector of automotive suppliers. The <strong>matec</strong><br />
modular system has the right solution for every machining task.<br />
The swivel table machines, dynamic and highly precise machines<br />
for series production, are ideally suited for the machining<br />
of small to medium-sized work-parts. The 180° swivel table,<br />
these machines are equipped with, reduces set-up times.<br />
Due to their flexibility the HV series is the most popular of all<br />
<strong>matec</strong> machines. The HV machines are perfect for single and<br />
series production. Pendulum machining with rotary tables and<br />
counter bearings, multiple clamping or single manufacturing of<br />
very large parts - this series covers practically all fields of application.<br />
The HVU machines have all the advantages and options of the<br />
HV machines, plus an ultra flexible universal milling head for<br />
5-side machining.<br />
The machining of very large parts, as employed in aerospace<br />
industry, in power engineering, in tool and mould making, or<br />
in machine and steel construction, is a growing sector. Accordingly,<br />
our gantry series with its long traveling paths is in great<br />
demand. The application range covers the manufacturing of<br />
3-D forms in steel and aluminium as well as the machining of<br />
plate-formed workparts, welding parts, or steel constructions.<br />
<strong>matec</strong>-50 P with<br />
2-axis swivel head<br />
<strong>matec</strong>-30 PP with<br />
pallet changer<br />
<strong>matec</strong>-50 HV<br />
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SINUMERIK MDynamics: Surface finishes – perfect from the start
and applications<br />
<strong>matec</strong> machines produce parts for new industries<br />
<strong>matec</strong>-30 HVU <strong>matec</strong>-50 HVU<br />
<strong>matec</strong>-30 L <strong>matec</strong>-30 L duo <strong>matec</strong>-40 L<br />
More than 1,200 <strong>matec</strong> machining centers worldwide<br />
Companies in sectors like aerospace industry, medical engineering and tool and mould making put<br />
their trust in <strong>matec</strong> machines, as well as suppliers of packing machines, plastics technology, suppliers<br />
of the automotive industry, mechanical engineering, and many others.<br />
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We W e call it TOOLS+IDEAS: advanced services, rvices, unique<br />
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seminars.<br />
For r mor more<br />
information information see www www.kometgroup.com .kometgr etgroup.com<br />
www.kometgroup.com<br />
Xian<br />
Hefei<br />
Pathumthani<br />
Singapore<br />
machines<br />
.kometgroup.com<br />
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3
4<br />
<strong>matec</strong>-30 L Machining of transformers<br />
Kälte-Wärme-<br />
Versorgungstechnik<br />
GmbH<br />
Cooling units<br />
Cabinet coolers<br />
Cooling tunnels<br />
Temperature controls<br />
Heat exchangers<br />
The customer-specific variant of <strong>matec</strong>-30 L<br />
shown above is designed for the machining<br />
of transformers, i.e. fiber-reinforced polymers<br />
(FRP). It has a twin-table working area and<br />
four traveling rotary tables, which automatically<br />
adjust to the length of the workpiece.<br />
Special features<br />
CNC-controlled double-sided suction<br />
mechanism at the head stock<br />
Pick-up station for sawing unit<br />
<strong>matec</strong>-30 HV Manufacturing of electric motors<br />
The vertical lathe spindles are able to turn and to position depending on the<br />
machining task. The swivel head provides for 5-side machining during drilling<br />
and milling processes and during the turning process it allows the application<br />
of multifunctional lathe tools in all angles. The <strong>matec</strong>-30 HV is equipped with<br />
<strong>Machines</strong><br />
This <strong>matec</strong>-30 HV is a mill/<br />
turn center for series production<br />
of electro-motors. If work parts<br />
are best manufactured by complete<br />
machining this can be<br />
done on the <strong>matec</strong>-30 HV in<br />
max. two clampings.<br />
Specifications<br />
two rotary tables with direct drive which have a speed of 1,000 rpm. The machine is very fast<br />
in turning and positioning. The requested precision and the unbalanced mass of the workpieces<br />
which is characteristic for high speed range demand secure clamping. This is achieved by a<br />
clamping system which was designed by <strong>matec</strong> especially for this purpose.<br />
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Working area X 8,000 mm<br />
Working area Y 800 mm<br />
Working area Z 900 mm<br />
Spindle HSK-A 63<br />
Spindle speed 18,000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 190 Nm - 40 % DC<br />
Rapid feed with linear drive X-axis 80 / Y- and Z-axis 48 m/min<br />
Tool magazine 48 pcs<br />
Specifications<br />
Working area X 3,000 mm<br />
Working area Y 800 mm<br />
Working area Z 800 mm<br />
Spindle HSK-A 63<br />
Speed 9,000 rpm<br />
Power 30 kW - 40% ED<br />
Torque, max. 190 Nm - 40 % ED<br />
Rapid feed X- / Y- and Z-axis 48 m/min<br />
Tool magazine 108 pcs<br />
Benzstrasse 2 � ������� ������������ � ����� ��� ��� ����������� � ��� ��� ��� ������������ � ����� ����������������� � ����������������<br />
Apparatebau<br />
GmbH & Co. KG<br />
Chip conveyors<br />
Filtration units<br />
Magnetic cylinders<br />
Tank construction<br />
Special plants
for efficient manufacturing in power engineering<br />
<strong>matec</strong>-30 L Machining of gear rims for wind turbine generators<br />
<strong>matec</strong>-30 HVK, with rotary table with direct drive and face-plate,<br />
manufacturing of castings for power engineering and pump industry.<br />
The customer-specific variant of <strong>matec</strong>-30 L<br />
shown here is designed for the machining<br />
of gear rims for wind turbine generators. It<br />
has a twin-table working area, which allows<br />
parallel loading and unloading in the main<br />
time. Time-saving pendulum machining:<br />
The mounting of the new work part during<br />
machining time saves 40 - 50 minutes of<br />
setting-up time.<br />
Two CNC rotary tables with face plate,<br />
Ø 2200 mm, safely hold the heavy and<br />
voluminous work parts. Traveling paths:<br />
X=5,000 mm, Y=1,200 mm, Z=1,100 mm.<br />
Marposs has developed the Mida line of products<br />
to perform part inspections, tool setting and machine<br />
monitoring applications on machine tools.<br />
System components are designed to withstand the<br />
harshest conditions in the machine environment, at the<br />
same time assuring the highest measuring precision.<br />
Mida system features various signal transmission<br />
options, enabling Marposs to supply the best application<br />
for all measuring requirements on machine tools.<br />
Energietechnik<br />
<strong>matec</strong>-30 Bearbeitung HVU von Zahnkränzen für Windkraftanlagen<br />
Aluminiumbearbeitung<br />
<strong>matec</strong>-50 P, machining<br />
Freiformflächenfräsen<br />
of aluminium<br />
MARPOSS offers a complete product line for verification on machine tools<br />
01<br />
For more information on our machines please see www.<strong>matec</strong>.de<br />
For the power engineering sector the machines of the L-, HV- , HVU-,<br />
and gantry series are the best choice for every manufacturing task.<br />
The great variety of options, these machine series have to offer, allow<br />
a multitude of different configurations.<br />
<strong>matec</strong>-50 P with 2-axis swivel head<br />
Romit BV is manufacturer of injection moulds and supplier of system solutions for plastics technology und power engineering. The parts<br />
are machined on a <strong>matec</strong>-30 HV with rotary table diameter 1,300 mm and on a <strong>matec</strong>-30 HVK with rotary table diameter 630 mm.<br />
02<br />
03<br />
<strong>matec</strong>-30 L<br />
Free-surface machining<br />
Marposs GmbH • Mercedesstr. 10 • D-71384 Weinstadt<br />
Tel. +49(0)7151/2054-0 • Fax +49(0)7151/2054-150<br />
www.marposs.com<br />
Image 1:<br />
Mida Laser non contact<br />
tool setting system for tool<br />
checking an identification<br />
Image 2:<br />
Mida WRS Radio<br />
Frequency Transmission<br />
touch probe system for<br />
worldwide use<br />
Image 3:<br />
Mida TBD non-contact tool<br />
breakage detector<br />
5
6<br />
<strong>matec</strong>-40 P with<br />
2-axis swivel head<br />
<strong>matec</strong>-50 P with<br />
2-axis swivel head<br />
precision boring<br />
from 0.4 to 3,255 mm diameter.<br />
As the first and only tooling company Wohlhaupter offers digital precision boring<br />
tools from 0.4 to 3,255 mm diameter. Your advantages: simple tool adjustment<br />
thanks to integrated digital display, direct opto-electronic traverse<br />
measurement with �-accurate dimension correction and a feeding<br />
accuracy of 0.002 mm in diameter. For fewer scrap parts and<br />
increased productivity. A new dimension in precision boring.<br />
<strong>Machines</strong><br />
<strong>matec</strong>-30 PP with<br />
pallet changer<br />
Long traverse paths for voluminous work parts<br />
Customer-specific variant <strong>matec</strong>-50 P with 2-axis CNC motor spindle milling head and traveling operator platform, X=16,000 mm, Y=3,500 mm, Z=1,500 mm.<br />
Special feature: Pendulum machining with asymmetric machining area.<br />
Challenge us:<br />
www.wohlhaupter.com<br />
The gantry
for the tool and mould making sector<br />
series – high stability and a milling performance above average<br />
The gantry machines <strong>matec</strong>-30P (Taper SK 40/HSK-A 63),<br />
<strong>matec</strong>-40 P and 50 P (Taper SK50/HSK-A 100), as well as<br />
the gantry machines <strong>matec</strong>-30 PP and 40 PP, were designed<br />
for single-part and series production of large and heavy work<br />
parts for tool and mould making, mechanical engineering,<br />
and structural steel engineering. Main range of application<br />
is the machining of 3-D-shapes in steel and aluminium, plates,<br />
welding, and steel construction.<br />
The gantry construction guarantees good accessibility from<br />
all sides if space is limited. The application of either a swivel<br />
head (± 90°) or a 2-axis CNC motor spindle milling head<br />
permits multilateral machining. A rich variety of spindle speed<br />
and spindle power options for all materials is available.<br />
Specifications <strong>matec</strong>-30 PP/40 PP<br />
Working area X 3,000 mm<br />
Working area Y 3,200 mm<br />
Working area Z 1,300 (1,500) mm<br />
Gantry clearance height 30 PP 1,300 / 40 PP 1,500 mm<br />
Gantry clearance width 4,000 mm<br />
Pallet size 2,000 x 2,000 mm<br />
Spindle SK50 (HSK-A 100)<br />
Speed 9,000/<strong>12</strong>,000/15,000/18,000/24,000/42,000 rpm<br />
Power 30 PP 16 (30) / 40 PP 26 kW - 40% ED<br />
Torque, max. 30 PP 100 (190) / 40 PP 340 Nm - 40 % ED<br />
Rapid feed 30 m/min<br />
Tool magazine up to 250 pcs<br />
Subject to technical changes<br />
HV-series - ideal for small and medium-sized parts<br />
The gantry series covers the machining of large and heavy workpieces, daily business in the tool and mould<br />
making sector. The HV series offers the <strong>matec</strong>-30 HVK, the <strong>matec</strong>-30 HVE, and the <strong>matec</strong>-30 HVC for all other<br />
parts as the best choice. Direct drives in swivel head and rotary table bring a plus in dynamics in 5-side and<br />
3-D machining.<br />
<strong>matec</strong>-30 HVK <strong>matec</strong>-30 HVE<br />
FIRSTCLASS MACHINING<br />
The automatic loading and unloading of lathes and machining<br />
centres garanties top results for the cycle times.<br />
� ILS-RBK 100/160 Automatic short bar loader<br />
Material lengths: 1,200/1,600 + 2,200 mm<br />
� ILS-MUK Multi universal automatic short bar loader<br />
Material lengths: 1,200/1,600 mm<br />
� ecoPROFI/PROFImat Multichannel loading magazine<br />
Material lengths: 3,000 to 6,000 (10,000) mm<br />
� SiMag Single-channel loading magazine<br />
Material lengths: 3,000 to 6,000 mm<br />
� ILS-REX 72/100 Unloading system<br />
Workpiece lengths: 500/800/1,200 mm<br />
For more information on our machines please see www.<strong>matec</strong>.de<br />
Specifications <strong>matec</strong>-40 P<br />
Working area X 3,000-20,000 mm<br />
Working area Y 2,500-4,000 mm<br />
Working area Z 1,300-1,500 mm<br />
Gantry clearance height 1,150-1,350 mm<br />
Gantry clearance width 2,800-3,800 mm<br />
Machine table width 1,600-3,600 mm<br />
Spindle SK 50 (HSK-A 100)<br />
Speed 8,000 rpm<br />
Power 33 kW - 40% DC<br />
Torque, max. 382 Nm - 40 % DC<br />
Rapid feed 30 m/min<br />
Tool magazine 40 (up to 200) pcs<br />
Subject to technical changes<br />
Specifications <strong>matec</strong>-50 P<br />
Working area X 4,000-50,000 mm<br />
Working area Y 5,000 mm<br />
Working area Z 1,100 (1,500) mm<br />
Gantry clearance height 2,270 (3,070) mm<br />
Gantry clearance width 4000 mm<br />
Machine table width 3000 mm<br />
Spindle SK 50 (HSK-A 100)<br />
Speed 9,000 rpm<br />
Power 60 kW - 40% ED<br />
Torque, max. 575 Nm - 40 % ED<br />
Rapid feed 30 m/min<br />
Tool magazine 18 (up to 200) pcs<br />
Subject to technical changes<br />
�<br />
<strong>matec</strong>-30 HVC<br />
�<br />
�<br />
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Werkzeug- und Formenbau<br />
Machining of voluminous Großteilebearbeitung parts on <strong>matec</strong>-50 <strong>matec</strong>-50 P P<br />
<strong>matec</strong>-50 P with traveling operator platform<br />
Mould making<br />
<strong>matec</strong>-40 P, X=10,000 mm<br />
Formenbau<br />
�<br />
Kurt Breuning IRCO Maschinenbau GmbH<br />
PO Box 1134 • 71140 Steinenbronn • Germany<br />
Tel.: 0<strong>04</strong>9 7157 52860<br />
technologie@breuning-irco.de • www.breuning-irco.de<br />
7
8<br />
Our Sales Team<br />
The people in our sales department have competence and technical knowledge. They<br />
know the product <strong>matec</strong> and they are passionate about the requirements of the <strong>matec</strong><br />
customers. The <strong>matec</strong> modular system with all its options and potential, challenges them<br />
to design the best manufacturing solution for each and every maching task.<br />
They support the <strong>matec</strong> representatives all over the world in all matters of customer care.<br />
Thorsten Kroner, Finance Director Sales Jürgen Wolf, Sales Manager Field<br />
Norbert Tiede, Project Manager Sales<br />
Thomas Maier, Project Manager Sales<br />
On <strong>matec</strong><br />
Markus Gmelin, Sales Manager Export<br />
Steffen Kejzlar, Project Manager Sales<br />
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Left to right: Lilli Bridel, Gabi Schinzel, Katja Kick, Stefanie<br />
Gromes, Tatiana Khazova, Weiqun Shi<br />
Norbert Pichl, Divisional Director Sales and Service<br />
Albert <strong>Hall</strong>etz, Project Manager Sales<br />
Günter Neumann, Project Consultant Sales<br />
Patrick Schlosser, Project Consultant Sales
<strong>Machines</strong><br />
<strong>matec</strong>-40 HV<br />
<strong>matec</strong>-40 HV - heavy-duty machine with excellent price/performance ratio<br />
The traveling column machining center <strong>matec</strong>-40 HV is equipped with taper SK50/HSK-A 100. Thus it is perfectly suited<br />
for heavy-duty milling tasks. One of the particular machine features is a swivel head. A variety of CNC rotary tables in<br />
connection with the swivel head allow 5-side or three dimensional machining of work parts.<br />
The long X-axis and the swivel head swivelling 105° to both sides guarantee multilateral machining of long profiles or<br />
shafts in multiple clamping. The <strong>matec</strong>-40 HV has an excellent price/performance ratio.<br />
Special features<br />
Tool taper SK50/HSK-A 100<br />
Swivel head +/- 105° continuously variable as CNC-axis for horizontal<br />
and vertical machining, indexing precision +/- 5 angular seconds<br />
Optionally available as milling/turning center with turning diameters<br />
up to 2,200 mm<br />
<strong>Hall</strong> <strong>12</strong> <strong>·</strong>A<strong>04</strong><br />
W.KÖNIG GmbH > apparatus engineering OSTRING 13<br />
> shaping of sheet<br />
> powder coating<br />
D-73269 HOCHDORF<br />
Specifications<br />
Working area X 2,000-<strong>12</strong>,000 mm<br />
Working area Y 800 mm<br />
Working area Z 800/1,100 mm<br />
Spindle SK 50 (HSK-A 100)<br />
Spindle speed 8,000 rpm<br />
Power 44 (68) kW - 20% DC<br />
Torque, max. 350 (460) Nm - 20 % DC<br />
Rapid feed 30/ (48/80 with linear drive) m/min<br />
Werkzeugmagazin 40 (60 up to 200) pcs<br />
Fon 07153 / 98 60 - 0<br />
Fax 07153 / 98 60 29<br />
We show this<br />
machine at the<br />
EMO in Hanover<br />
Also shown at the EMO in Hanover: <strong>matec</strong>-30 HVE and <strong>matec</strong>-30 HV<br />
info@koenig-online.net<br />
www.koenig-online.net<br />
9
10<br />
<strong>matec</strong>-30 HV Machining of crankshafts<br />
This <strong>matec</strong>-30 HV shown above was designed for the machining of crankshafts for large-scale motors<br />
up to a length of 6,000 mm. It is equipped with a rotary table with direct drive Ø 630 mm, face plate<br />
and lunettes. Machining task: milling of all surfaces, drilling, tapping, deep-hole drilling of oil conduits.<br />
Special features<br />
Rotary rable Ø 630 mm, face plate vertical with direct drive<br />
3 lunettes, traveling independently by means of CNC axes<br />
Tailstock traveling by means of CNC axes<br />
A tool and mould maker and supplier of components for the car industry manufactures voluminous parts on<br />
this <strong>matec</strong>-30 P. Free operating in 5-side machining of prototypes and a vast variety of clamping positions<br />
were the customer’s main requests regarding the choice of a machine.<br />
A power of 30 kW and a spindle speed of up to 18,000 rpm, traveling paths of 10,000 x 3,500 x 1,500 mm<br />
and a gantry clearance of 1,300 mm allow the machining of very large parts as well as high-speed cutting.<br />
Our service:<br />
<strong>Machines</strong><br />
Machining of crankshafts<br />
Specifications <strong>matec</strong>-30 HV<br />
Working area X 6,000 mm<br />
Working area Y 800 mm<br />
Working area Z 1,100 mm<br />
Spindle HSK-A 63 A<br />
Spindle speed <strong>12</strong>,000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 190 Nm - 40 % DC<br />
Rapid feed with linear drive X-axis 80 / Y- and Z-axis 48 m/min<br />
Werkzeugmagazin 48 pcs<br />
Lemmens Metaalbewerking BV is supplier of assemblies for food industry<br />
and medical engineering technology. The company manufactures<br />
parts in the highest accuracy class on this <strong>matec</strong>-50 HV.<br />
The machine has a traveling path of 4,000 mm in the X-axis and is<br />
equipped with a rotary table, diameter 1,250 mm, for the machining<br />
of parts with a diameter of max. 1,500 mm. The swivel head ± 105°<br />
allows the complete machining in one clamping.<br />
The medium-sized company HINZ has 45 employees in two<br />
locations and manufactures machine parts with a piece weight<br />
of up to 50 tons. We deliver best quality - from thermal cutting<br />
to finished and coated parts - everything from one source!<br />
� Thermal cutting<br />
� Welding<br />
� Thermal stress relief<br />
� Sandblasting<br />
� Priming/Coating<br />
� CNC Machining Learn more about us: www.hinz-maschinenbauteile.de<br />
Our plants<br />
Plant 1<br />
Daimlerstr. 3-5<br />
D-7<strong>12</strong>54 Ditzingen-<br />
Schöckingen<br />
Phone 07156/9555-0<br />
Fax 07156/9555-11<br />
Plant 2<br />
Langwiesenstr. 14<br />
D-74363 Güglingen-<br />
Frauenzimmern<br />
Phone 07135/97405-0<br />
Fax 07135/97405-25
for suppliers of automotive industry and other sectors<br />
Machining of truck axles on <strong>matec</strong>-40 HV<br />
Kupron Prototypes BV is a worldwide supplier of prototypes<br />
for nearly all car manufacturers. The <strong>matec</strong>-30 HV is one of<br />
two <strong>matec</strong> machines, the customer uses to machine parts.<br />
The machine is equipped with a swivel head for vertical and<br />
horizontal machining and has an integrated rotary table.<br />
In machine and plant engineering this <strong>matec</strong>-30 HV shows its<br />
flexibility in the production of a world-leading manufacturer<br />
and supplier of components and systems for electrical and<br />
optical connection techniques, the car industry, power engineering,<br />
aerospace industry, medical and metrology industry.<br />
For more information on our machines please see www.<strong>matec</strong>.de<br />
This <strong>matec</strong>-40 HV was designed for the machining of<br />
front axles for trucks.<br />
Machining task: milling of all surfaces, drilling, tapping.<br />
Special features<br />
Rotary table Ø 700 mm, face plate<br />
vertical with large counter-bearing<br />
Flexible double clamping device for<br />
2 axles with quick-change device<br />
Specifications<br />
Working area X 3,000 mm<br />
Working area Y 800 mm<br />
Working area Z 1,100 mm<br />
Spindle SK 50<br />
Spindel speed 8,000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 190 Nm - 40 % DC<br />
Rapid feed with linear drive X- / Y- and Z-axis 48 m/min<br />
Tool magazine 40 pcs<br />
<strong>matec</strong>-30 L duo for the manufacturing of orthopedic devices.<br />
The machine is equipped with two traveling columns, which can<br />
be adjusted separately.<br />
<strong>matec</strong>-40 HV<br />
Automobilindustrie<br />
Machining of truck Bearbeitung axles onvon <strong>matec</strong>-30 LKW-Ac HVsen<br />
<strong>matec</strong>-30 L duo<br />
Bearbeitung von Ölpumpen<br />
Machining of oil pumps<br />
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<strong>12</strong><br />
<strong>Machines</strong><br />
<strong>matec</strong>-30 HVU/<strong>matec</strong>-40 HVU/<strong>matec</strong>-50 HVU Machining centers with universal milling heads<br />
The significant characteristic of the HVU series is a 2-axis universal milling head with 45°<br />
swivel range. The tools can be utilized in horizontal machining position in the Y-axis. This<br />
allows for new designs in the working area, along with more innovative machine concepts,<br />
and therefore more economical manufacturing solutions for the user.<br />
A CNC rotary table with horizontal plan disk, adapted to the size of the workparts, allows<br />
for the machining of comparatively big workparts in combination with a short Y-axis (1,070/<br />
1,200/1,400 mm). Circular parts with diameters of up to 5,000 mm can be machined.<br />
A rotary table with direct drive turns the HVU machines into mill/turn centers.<br />
The <strong>matec</strong>-50 HVU shown above is designed for the manufacturing of thin-walled containers<br />
made from high-alloyed stainless steel. These containers are in use in food industry, chemical<br />
plant engineering, offshore constructions, and in aerospace industry.<br />
The machining task:<br />
The parts have a diameter of up to 2,200 mm and a height of approx. 1,200 mm. The machining<br />
includes milling and turning in one clamping. For the machining of inner surfaces lathe<br />
tools with a length of more than 1,000 mm are necessary.<br />
The machine is configurated as mill/turn center with a rotary table with direct drive, diameter<br />
2,200 mm and 200 rpm max. The rotary table is used for turning and positioning. A second<br />
CNC rotary table with counter-bearing for undulated workparts and a pick-up magazine for<br />
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Special features<br />
Variable traveling paths<br />
Universal milling head, continuously<br />
and simultaneously<br />
swiveling in both axes by ± 180°<br />
Option: hydraulic disconnection of<br />
axes via M-mode<br />
2-axis universal milling head<br />
Rotary table with direct drive<br />
Ø 2,200 mm, speed max. 200 rpm<br />
Additional rotary table Ø 320 mm<br />
with tail-stock for machining of shafts<br />
Pick-up station for 3 tools with<br />
a length of up to 1,000 mm<br />
CNC control MTX Indra-Motion<br />
Specifications <strong>matec</strong>-50 HVU<br />
Working area X 4,000 mm<br />
Working area Y 1,400 mm<br />
Working area Z 1,800 mm<br />
Spindle HSK-A 100<br />
Speed 8000 rpm<br />
Power 45 kW - 40% DC<br />
Torque, max. 520 Nm - 40 % DC<br />
Rapid feed X- / Y- and Z-axis 30 m/min<br />
Tool magazine 40 pcs<br />
lathe tools up to a length of 1,000 mm complete the machine.<br />
In order to avoid vibrations in consequence of the oscillation of<br />
the thin-walled work-parts, only massive lathe tools are in use.<br />
For tool holding and rotary support of overlong lathe tools, a<br />
special tool holding device designed by <strong>matec</strong> is fixed to the<br />
spindle stock.<br />
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Manufacturing solutions for aerospace industry<br />
Series options for more flexibility<br />
For aerospace industry the machines of the L-, HV- , HVU-, and the gantry series<br />
are perfectly suited for every manufacturing task. The great variety of options, that<br />
these machine series have to offer, allow a multitude of different configurations.<br />
This <strong>matec</strong>-30 L was designed for the machining of integral components<br />
(milled from the solid) and extruded sections made of aluminium<br />
alloys in high quality and precision for aerospace industry.<br />
The complete machining is done with high reproducible accuracy<br />
in least possible numbers of clampings.<br />
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For more information on our machines please see www.<strong>matec</strong>.de<br />
<strong>matec</strong>-50 P with 2-axis swivel head <strong>matec</strong>-30 PP with pallet changer<br />
A leading supplier for aerospace industry manufactures highly<br />
precise parts on this <strong>matec</strong>-40 P. The machine has a power of<br />
44 kW and a spindle speed of <strong>12</strong>,000 rpm.<br />
<strong>matec</strong>-30 HVU<br />
Luft- und Raumfahrt<br />
Universal milling headUniversalfräskopf <strong>matec</strong>-30 HVU<br />
<strong>matec</strong>-30 HVK and <strong>matec</strong>-30 Bladefertigung HVE<br />
<strong>matec</strong>-40 P. Traveling paths: 6,000 x 4,000 x 1,500 mm. Manufacturing of blades<br />
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13
14<br />
UAC Alu Menziken Aerospace, Switzerland<br />
High-performance aluminium profiles are basic elements in modern aircraft<br />
industry. Depending on the complexity and intensity of the machining tasks the<br />
material aluminium constitutes highly significant manufacturing demands.<br />
Traveling column machining centers with long traverse paths in the X-axis, linear<br />
drives and a large tool magazine have proven a success for Swiss company<br />
UAC Alu Menziken Aerospace.<br />
Lightweight construction is a contemporary issue and accordingly all relevant industrial<br />
sectors are in search of materials which combine light weight with high-performance<br />
and sturdiness as well as profitability. While in some sectors compromises are the rule,<br />
aerospace industry does not follow this course of action. Here security has absolute<br />
priority and therefore development and design engineers go to great lengths to balance<br />
technical, safety and economical aspects. As far as materials are concerned, aluminium<br />
has become first choice in aerospace industry. Typical structural elements are integral<br />
aluminium components, milled from the solid, and high-precision extruded aluminium<br />
profiles in diverse alloys and grades.<br />
These integral components and extruded aluminium profiles need to be machined with<br />
high and reproducible precision, in the least number of clampings possible and in best<br />
case the machining is complete, i.e. the parts are ready for assembly. The machining<br />
itself is only allegedly not problematic for state of the art machining centers - but it sure<br />
is. In view of the predominant dimensions of the work parts which necessitate long traveling<br />
paths in the X-axis, the very tight tolerances, and the requirement of different tools<br />
for complete machining the offered range of „high-capacity“ milling machines rsp.<br />
machining centers is rather limited. But the manufacturers of aerospace components<br />
made from aluminium extruded profiles are of course in need of these machines.<br />
High-precision machining of parts with a length of up to 6.000 mm<br />
Aerospace industry favors suppliers, which offer everything from one source, the complete<br />
process chain from the production of the raw material to mechanical processing/<br />
machining to the delivery of modules ready for assembly and quality-documented.<br />
Suppliers as described are not found all over the place - the operational unit UAC Alu<br />
Menziken Aerospace is definitely one of them. The company produces raw parts like<br />
extruded profiles in their in-house smeltery and stud foundry in Menziken and manufactures<br />
customized aluminium alloys according to European, American and customer-specific<br />
standards. The profiles meet highest demands on quality - related to straightness,<br />
curvature or material thickness, and undergo complete machining according to customer’s<br />
demands. This machining service is offered both for small parts and for very long<br />
Industrial<br />
Our customers<br />
CNC traveling column machining<br />
center <strong>matec</strong>-30 L with traverse<br />
paths of X = 6.000 mm, Y = 800<br />
mm and Z = 800 mm for the flexible<br />
complete machining of parts<br />
of all sizes<br />
Economical machining of components for aerospace industry<br />
aluminium parts like extruded profiles.<br />
In UAC Alu Menziken Aerospace’s Mechanical Manufacturing Division 30 qualified<br />
employees engage in the manufacturing of work parts on state of the art CNC machining<br />
centers. Due to the standard lengths of extruded aluminium profiles of up to<br />
6.000 mm, long-bed milling machines and machining centers are the first choice. Up<br />
to date <strong>12</strong> machines are in use. Five of them carry the sign of the German machine<br />
manufacturer <strong>matec</strong> Maschinenbau, Köngen. The business relationship between UAC<br />
Alu Menziken Aerospace and <strong>matec</strong> was started in 1997, since then a number of<br />
<strong>matec</strong> traveling column machining centers in diverse configurations have been purchased,<br />
at first 2 machining centers <strong>matec</strong>-30 HV with mounted rotary tables, designed as<br />
4-axis systems for flexible horizontal-/vertical machining. 2005 a traveling column<br />
machining center type <strong>matec</strong>-30 L (pict.) with a traverse path in X of 6.000 mm and<br />
an integrated swivel table for the flexible complete maching in 4 axes followed, 2007<br />
and 2008 again 2 <strong>matec</strong>-30 HV were ordered, both with traverse paths in X of<br />
6.000 mm, one of which is installed in Menziken, while the other one was shipped to<br />
the company’s pressing plant in the USA.<br />
Workpieces based on extruded aluminium profiles are important components in<br />
aerospace industry. The picture shows wing rips.
sectors + applications<br />
in different industrial sectors and all over the world<br />
Linear drive for rapid speed of up to 80 m/min in the X-axis<br />
The CNC traveling column machining center <strong>matec</strong>-30 L purchased in 2005<br />
was the first machine in UAC Alu Menziken Aerospace’s Mechanical<br />
Manufacturing Division with a linear drive in the X-axis, providing a rapid speed<br />
of up to 80 m/min. The axes Y and Z have a quite dynamic rapid speed of up<br />
to 48 m/min, thus drastically lowering non-productive time, usually caused by<br />
long traverse paths - in this case X = 6.000 mm, Y = 800 mm and Z = 800 mm.<br />
For the flexible complete machining of work parts the <strong>matec</strong>-30 L is equipped<br />
with a large tool magazine with a capacity of <strong>12</strong>8 tools. The tool diameter is<br />
130 mm max. (adjacent places empty), the tool length is 450 mm max., while<br />
tool change time (chip-to-chip time) is only 4,5 seconds, which also minimizes<br />
non-productive time.<br />
The milling head is equipped with a spindle with 18.000 rpm max. and a torque<br />
of 100 Nm (190 Nm) at 40% DC, which is more than sufficient for high-performance<br />
milling on extruded aluminium profiles of all dimensions. For the complete<br />
machining of very long profiles the machine is equipped with two swivel tables<br />
size 400 mm x 3.000 mm, the profiles can either be clamped in chucks or be<br />
fixed in beam chucks and positioned in a swiveling range of +/-90°. This permits<br />
highly flexible machining. As and when required, the complete machining of<br />
small or large parts, very long parts or a number of short parts in a row can be<br />
performed.<br />
The <strong>matec</strong>-30 L has a Heidenhain iTCN 530 control, which is known for best<br />
results in 4-/5-axis machining and is characterized by a practical, logical, easyto-operate<br />
interface. Practical experience has demonstrated the reliability and<br />
precision of the <strong>matec</strong> machines. <strong>matec</strong> after sales service has also contributed<br />
to customer’s satisfaction. One of the main reasons, why UAC Alu Menziken<br />
Aerospace has chosen <strong>matec</strong> machining centers is the consequently customeroriented<br />
<strong>matec</strong> modular system, which permits customer-specific standardized<br />
machine solutions. The persons in charge at UAC Alu Menziken Aerospace<br />
emphasize: “ The customer gets the optimal solution for his requirements and no<br />
trade-off or “compromise” and so in the end really gets what he wants“.<br />
Author: Edgar Grundler<br />
Left: <strong>matec</strong>-30 L, working area with mounted<br />
rotary table. Machining of cross beams.<br />
Above: Aerospace aluminium profiles<br />
after complete machining on <strong>matec</strong>-30 L<br />
Tool magazine with 148 tool places integrated in the traveling column<br />
15
<strong>matec</strong> In-House Exhibition 2011 Impressions<br />
Qualified visitors - inspiring conversation<br />
Our co-exhibitors<br />
On <strong>matec</strong><br />
For three days the <strong>matec</strong> in-house exhibition was the place of interest for a crowd of visitors. The good economic<br />
situation seems to have brought back the readiness for greater investments. The visitors took a great interest in the<br />
machine design of the <strong>matec</strong>-30 HVE, which was presented at the in-house exhibition for the first time. The newly<br />
designed pick-up tool changer and the space-saving dimensions make this machine a perfect solution, especially<br />
for tool and mould makers. Rotary table and swivel head are equipped with a direct drive for a plus in dynamics<br />
for 5-side and 3-D machining.<br />
We want to thank our business associates for their support in the planning and realisation of our in-house exhibition.<br />
Their high-quality products round up our machine programme perfectly.<br />
Impressum<br />
Published by: <strong>matec</strong> Maschinenbau GmbH <strong>·</strong> Wilhelm-Maier-Str. 3 <strong>·</strong> D-73257 Köngen<br />
Phone +49-(0)7024/98385-0 <strong>·</strong> Fax +49-(0)7024/98385-30 <strong>·</strong> E-Mail: sales@<strong>matec</strong>.de <strong>·</strong> www.<strong>matec</strong>.de