Welcome to the world of matec machines! matec Open House June ...
Welcome to the world of matec machines! matec Open House June ...
Welcome to the world of matec machines! matec Open House June ...
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<strong>matec</strong> <strong>machines</strong><br />
100 % designed <strong>to</strong> suit<br />
cus<strong>to</strong>mer’s needs and<br />
100 % made in Germany<br />
Trade Fairs<br />
Mach-Tec Posen<br />
<strong>June</strong>,16-19<br />
MSV Brünn<br />
September, 14-18<br />
EMO Milan<br />
Oc<strong>to</strong>ber, 5-10<br />
EUROMOLD Frankfurt<br />
December, 2-5<br />
Content<br />
The flexible <strong>matec</strong><br />
machine design<br />
pp. 2-7 Traveling column series<br />
p. 8 Au<strong>to</strong>mation Part 1<br />
pp. 9-11 Gantry series<br />
pp. 12-13 Swivel table series<br />
pp.14-15 Special application<br />
p. 16 Au<strong>to</strong>mation Part 2<br />
www.<strong>matec</strong>.de<br />
Machines Processes Applications No.2<br />
<strong>matec</strong> <strong>Open</strong> <strong>House</strong> <strong>June</strong>, 18+19, 2009<br />
<strong>Welcome</strong> <strong>to</strong> <strong>the</strong> <strong>world</strong> <strong>of</strong> <strong>matec</strong> <strong>machines</strong>!<br />
Erich Unger, General Manager<br />
<strong>matec</strong> Maschinenbau GmbH<br />
EDITORIAL<br />
Dear readers, cus<strong>to</strong>mers and friends<br />
<strong>of</strong> <strong>matec</strong> machine <strong>to</strong>ol company,<br />
<strong>the</strong> second issue <strong>of</strong> our magazine<br />
<strong>matec</strong> News will inform you about<br />
<strong>the</strong> exhibits we will show you at <strong>the</strong><br />
<strong>matec</strong> <strong>Open</strong> <strong>House</strong> in Köngen on<br />
<strong>June</strong> 18 and 19 - <strong>the</strong> latest flexible<br />
and technologically proven machine<br />
concepts, which will help save time<br />
and money in your production.<br />
The months which lie behind us have<br />
shown us: machine concepts have <strong>to</strong><br />
prove <strong>the</strong>ir worth more than ever in<br />
times <strong>of</strong> crisis. Cus<strong>to</strong>mers’ demands<br />
set <strong>the</strong> bar high - flexibility and cus<strong>to</strong>mer-orientation<br />
are <strong>the</strong> magic words<br />
in difficult times such as <strong>the</strong>se - with<br />
<strong>matec</strong> every cus<strong>to</strong>mer can get exactly<br />
<strong>the</strong> machine he needs.<br />
Meet our partners at <strong>matec</strong> <strong>Open</strong><br />
<strong>House</strong>. We are glad about <strong>the</strong> long<br />
and close cooperation we have with<br />
all <strong>of</strong> <strong>the</strong>m. Learn everything about<br />
machine <strong>to</strong>ol equipment such as controls<br />
and s<strong>of</strong>tware, suction, <strong>to</strong>ols and<br />
clamping devices as well as about<br />
financing your machine.<br />
In this issue we again show you interesting<br />
<strong>machines</strong>, processes and applications.<br />
Learn about cus<strong>to</strong>mers, who are already<br />
using <strong>the</strong> <strong>matec</strong> “tailor-made”<br />
system for <strong>the</strong>ir benefit - in short<br />
terms:<br />
Get <strong>to</strong> know <strong>matec</strong>!<br />
Sincerely<br />
Erich Unger
<strong>matec</strong>-30 L <strong>matec</strong>-30 L duo<br />
In detail:<br />
E20001-F250-P610-V1-7600<br />
<strong>matec</strong>-30 L Machining <strong>of</strong> transformers<br />
From simple <strong>to</strong> versatile<br />
One solution with system<br />
The cus<strong>to</strong>mer-specific variant <strong>of</strong> <strong>matec</strong>-30 L<br />
shown above is designed for <strong>the</strong> machining<br />
<strong>of</strong> transformers, i.e. fiber-reinforced polymers<br />
(FRP). It has a twin-table working area and<br />
four traveling rotary tables, which au<strong>to</strong>matically<br />
adjust <strong>to</strong> <strong>the</strong> length <strong>of</strong> <strong>the</strong> workpiece.<br />
Special features<br />
CNC-controlled double-sided suction<br />
mechanism at <strong>the</strong> head s<strong>to</strong>ck<br />
Pick-up station for sawing unit<br />
Machines<br />
Traveling column series<br />
SINUMERIK<br />
Specifications<br />
Working area X 8000 mm<br />
Working area Y 800 mm<br />
Working area Z 900 mm<br />
Spindle HSK 63 A<br />
Spindle speed 18000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 190 Nm - 40 % DC<br />
Rapid feed with linear drive X-axis 80 / Y- and Z-axis 48 m/min<br />
Tool magazine 48 pcs<br />
SINUMERIK® <strong>of</strong>fers an open system architecture, space-saving modular design and scalable<br />
hardware and s<strong>of</strong>tware options. This flexible approach allows operating concepts <strong>to</strong> <strong>the</strong><br />
requirements <strong>of</strong> individual technologies and applications. It’s a secure, future-pro<strong>of</strong> and<br />
innovative investment for both machine <strong>to</strong>ol OEMs and end-users. And it’s easy use!<br />
www.siemens.com/sinumerik<br />
Answers for industry.
+ Processes<br />
Long-bed <strong>machines</strong> for single-part and series production<br />
<strong>matec</strong>-30 LD<br />
In detail:<br />
Machining <strong>of</strong> transformers on <strong>matec</strong>-30 L<br />
<strong>matec</strong>-40 L <strong>matec</strong>-50 L<br />
Traveling column series Long-bed <strong>machines</strong><br />
The traveling column series - here <strong>the</strong> L-<strong>machines</strong> with vertical spindle<br />
- has been conceived for single-part and series production. Whe<strong>the</strong>r<br />
used for twin table machining with rotary table or tail s<strong>to</strong>ck, multiple<br />
clamping or single-part manufacturing <strong>of</strong> voluminous parts, this<br />
machine group covers nearly all fields <strong>of</strong> application. Stability, precision<br />
and high speed are characteristics <strong>of</strong> <strong>the</strong>se <strong>machines</strong>.<br />
Outstanding features <strong>of</strong> <strong>the</strong> traveling column series are long traverse<br />
paths, horizontally and vertically swiveling machine spindles, easy<br />
mounting <strong>of</strong> clamping units as well as au<strong>to</strong>matic loading<br />
by means <strong>of</strong> external loading systems.<br />
������������������������������������������������<br />
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Spindle configurations<br />
L-<strong>machines</strong><br />
The basic machine <strong>of</strong> this series is <strong>the</strong> long-bed<br />
machine <strong>matec</strong>-30 L. This milling center is available<br />
in various configurations, e.g. with double<br />
mo<strong>to</strong>r spindle (<strong>matec</strong>-30 LD) or with 2 traveling<br />
columns (<strong>matec</strong> -30 L duo). Also available in<br />
taper SK 50 as <strong>matec</strong>-40 L and <strong>matec</strong>-50 L..<br />
<strong>matec</strong>-30 LD<br />
with <strong>to</strong>ol<br />
length adjustment<br />
double spindle<br />
The machining center <strong>matec</strong>-30 L duo is a longbed<br />
machine with two traveling columns. This<br />
concept allows various machining strategies: for<br />
one thing, <strong>the</strong> double spindle machining <strong>of</strong> identical<br />
parts with <strong>to</strong>oling correction in 2 x 3 axes; for<br />
ano<strong>the</strong>r thing, <strong>the</strong> independent simultaneous machining<br />
<strong>of</strong> one work part by means <strong>of</strong> both spindles.<br />
Integrated turning spindles, vertical or horizontal,<br />
transform <strong>matec</strong>-30 L duo in<strong>to</strong> a double spindle<br />
milling/turning center.<br />
For fur<strong>the</strong>r information on <strong>the</strong> traveling column series please see www.<strong>matec</strong>.de<br />
����������������������������<br />
������������������������<br />
<strong>matec</strong>-30 L /40 L / 50 L<br />
<strong>matec</strong>-30 LD<br />
<strong>matec</strong>-30 L duo<br />
V-spindle<br />
double spindle<br />
2 traveling columns<br />
3
<strong>Open</strong> <strong>House</strong><br />
Exhibit<br />
<strong>matec</strong>-30 HV <strong>matec</strong>-30 HV with rotary table<br />
In detail:<br />
The cus<strong>to</strong>mer-specific variant <strong>of</strong><br />
<strong>matec</strong>-30 HV shown above is<br />
designed for <strong>the</strong> machining <strong>of</strong><br />
crankshafts for large-scale mo<strong>to</strong>rs<br />
up <strong>to</strong> a length <strong>of</strong> 6000 mm.<br />
Machining task: milling <strong>of</strong> all<br />
surfaces, drilling, tapping deephole<br />
drilling <strong>of</strong> oil conduits.<br />
<strong>matec</strong>-30 HV Machining <strong>of</strong> crankshafts<br />
Special features<br />
Rotary rable Ø 630 mm, face plate<br />
vertical with direct drive<br />
3 lunettes, traveling independently<br />
by means <strong>of</strong> CNC axes<br />
Tails<strong>to</strong>ck traveling by means <strong>of</strong> CNC axes<br />
Machines<br />
Traveling column series<br />
Specifications<br />
The optimal solution for every machining task!<br />
Working area X 6000 mm<br />
Working area Y 800 mm<br />
Working area Z 1100 mm<br />
Spindle HSK 63 A<br />
Spindle speed 12000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 100 (190) Nm - 40 % DC<br />
Rapid feed with linear drive X-axis 80 / Y- and Z-axis 48 m/min<br />
Tool magazine 48 pcs<br />
We are a young and innovative CNC machining company with 42 skilled employees. We specialize in<br />
turning and milling <strong>of</strong> single parts and small series in aluminium, steel, cast iron and plastics. Our cus<strong>to</strong>mers<br />
are <strong>the</strong> mechanical engineering industry, au<strong>to</strong>motive suppliers and electronical and plastics industry. Our<br />
main focus in manufacturing is <strong>the</strong> 5-side-milling <strong>of</strong> parts with a piece weight <strong>of</strong> up <strong>to</strong> 10 <strong>to</strong>ns.<br />
Eggert GmbH CNC-Technik · Am Flugplatz 20 · D-88483 Burgrieden-Bühl · Tel. +49 (0) 73 92/169920-0 · Fax +49 (0) 73 92/169920-20 · eggert-cnc@t-online.de · www.eggert-cnc.de
+ Processes<br />
HV <strong>machines</strong> - swivel head for more flexibility<br />
<strong>Open</strong> <strong>House</strong><br />
Exhibit<br />
Turning + gear cutting<br />
<strong>matec</strong>-30 HVK<br />
<strong>matec</strong>-30 HVT<br />
The traveling column series has been conceived for single-part and series production.<br />
Whe<strong>the</strong>r used for twin table machining with rotary table or tail s<strong>to</strong>ck, multiple clamping<br />
or single-part manufacturing <strong>of</strong> voluminous parts, this machine group covers nearly<br />
all fields <strong>of</strong> application. Stability, precision and high speed are characteristics <strong>of</strong><br />
<strong>the</strong>se <strong>machines</strong>.<br />
Outstanding features <strong>of</strong> <strong>the</strong> traveling column series are long traverse paths, horizontally<br />
and vertically swiveling machine spindles, easy mounting <strong>of</strong> clamping units as well<br />
as au<strong>to</strong>matic loading by means <strong>of</strong> external loading systems. A swivel head for horizontal<br />
and vertical machining on 5 sides and 3D characterizes <strong>the</strong> HV <strong>machines</strong>. The<br />
<strong>machines</strong> are available in a variety <strong>of</strong> configurations.<br />
Turning and milling in one machine<br />
<strong>matec</strong>-30 HVTH<br />
In detail: Traveling column series HV <strong>machines</strong> with swivel head<br />
Machining <strong>of</strong> crankshafts on <strong>matec</strong>-30 HV<br />
Standard specifications<br />
Digital main spindle drive, mo<strong>to</strong>r spindle, oriented spindle s<strong>to</strong>p<br />
Spindle bearing Ø 80 mm, <strong>to</strong>ol clamping 12.000 N<br />
Linear guides in all axes<br />
Feed rate/rapid feed with digital AC servo mo<strong>to</strong>rs in all axes<br />
Tool magazine traveling in X-axis<br />
(protectively installed in <strong>the</strong> traveling column)<br />
Tool position coding variable<br />
Au<strong>to</strong>matic lag compensation for high speed milling <strong>of</strong> con<strong>to</strong>urs<br />
Each HV machine can be turned in<strong>to</strong> a milling/turning center for series production. If<br />
work parts are best manufactured by complete machining this can be done in max.<br />
two clampings. The swivel head provides for five-side machining during drilling and<br />
milling processes and during <strong>the</strong> turning process it allows <strong>the</strong> application <strong>of</strong> multifunctional<br />
la<strong>the</strong> <strong>to</strong>ols in all angles.<br />
Spindle configurations<br />
<strong>matec</strong>-30 HV /40 HV / 50 HV<br />
HV-spindle (swivel head)<br />
For fur<strong>the</strong>r information on <strong>the</strong> traveling column series please see www.<strong>matec</strong>.de<br />
Cus<strong>to</strong>mer proximity and Competence<br />
FMB Blickle - Your Partner<br />
40 years <strong>of</strong> experience in key performances <strong>of</strong> process engineering make us your optimal partner. Our outstanding and<br />
valuable knowledge in <strong>the</strong> fields <strong>of</strong> engineering and processing ensures your competitive advantage. Technological innovations<br />
combined with <strong>the</strong> right application <strong>of</strong> economical fac<strong>to</strong>rs increase <strong>the</strong> efficiency <strong>of</strong> your production,<br />
FMB Blickle - Your Specialist in Fluid systems and Control Technology<br />
Cus<strong>to</strong>mer-oriented and based on <strong>the</strong> innovative products <strong>of</strong> our partner Bosch Rexroth AG we realize systems and equipments<br />
with high cus<strong>to</strong>mer’s benefit. We have a <strong>world</strong>-wide acceptance and ensure after-sales service for our <strong>machines</strong>.<br />
FMB Blickle GmbH<br />
Peter-Henlein-Str. 19 · D-78056 Villingen-Schwenningen · Tel. +49 (0) 7720 698-0<br />
Fax +49 (0) 7720 698-220 · info@fmb-blickle.de · www.fmb-blickle.de<br />
<strong>matec</strong>-30 HV duo<br />
2 traveling columns HV spindle<br />
Our service:<br />
Hydraulic systems<br />
Technical hydraulics<br />
components<br />
Test benches for components<br />
and developments<br />
Hydraulic NC-axes<br />
Controls and S<strong>of</strong>tware<br />
Spare parts<br />
Coolant Systems<br />
5
<strong>matec</strong>-30 HVC <strong>matec</strong>-30 HVduo<br />
In detail: <strong>matec</strong>-40 HV Machining <strong>of</strong> truck axles<br />
The cus<strong>to</strong>mer-specific variant <strong>of</strong><br />
<strong>matec</strong>-40 HV shown above is<br />
designed for <strong>the</strong> machining <strong>of</strong><br />
front axles for trucks.<br />
Machining task: milling <strong>of</strong> all<br />
surfaces, drilling, tapping.<br />
Our service:<br />
● Thermal cutting<br />
● Welding<br />
● Thermal stress relief<br />
● Sandblasting<br />
● Priming/Coating<br />
● CNC-Machining<br />
Rotary table Ø 700 mm, face plate<br />
vertical with large counter-bearing<br />
Flexible double clamping device for<br />
2 axles with quick-change device<br />
Machines<br />
Traveling column series<br />
Special features Specifications<br />
Working area X 3000 mm<br />
Working area Y 800 mm<br />
Working area Z 1100 mm<br />
Spindle SK 50<br />
Spindel speed 8000 1/min<br />
Power 30 kW - 40% DC<br />
Torque, max. 190 Nm - 40 % DC<br />
Rapid feed with linear drive X- / Y- and Z-axis 48 m/min<br />
Tool magazine 40 pcs<br />
The medium-sized company HINZ has 45 employees in two<br />
locations and manufactures machine parts with a piece weight<br />
<strong>of</strong> up <strong>to</strong> 50 <strong>to</strong>ns. We deliver best quality - from <strong>the</strong>rmal cutting<br />
<strong>to</strong> finished, coated parts - everything from one source!<br />
Learn more about us: www.hinz-maschinenbauteile.de<br />
Our locations<br />
Plant 1<br />
Daimlerstr. 3-5<br />
D-71254 Ditzingen-<br />
Schöckingen<br />
Phone +49 (0)7156/9555-0<br />
Fax +49 (0)7156/9555-11<br />
Plant 2<br />
Langwiesenstr. 14<br />
D-74363 Güglingen-<br />
Frauenzimmern<br />
Phone +49 (0)7135/97405-0<br />
Fax +49 (0)7135/97405-25
+ Processes<br />
HV <strong>machines</strong> - swivel head for more flexibility<br />
<strong>Open</strong> <strong>House</strong><br />
Exhibit<br />
<strong>matec</strong>-40 HV <strong>matec</strong>-50 HV<br />
In detail: Traveling column series HV <strong>machines</strong> with swivel head<br />
Machining <strong>of</strong> truck axles on <strong>matec</strong>-30 HV<br />
<strong>Open</strong> <strong>House</strong><br />
Exhibit<br />
The traveling column <strong>machines</strong> are ideally suited for <strong>the</strong> machining <strong>of</strong> long, bulky<br />
workpieces in one clamping. Large machine tables allow multiple clamping or twintable<br />
machining. While <strong>the</strong> traveling column is machining one or more workpieces in<br />
<strong>the</strong> first working area, raw parts can be set up in <strong>the</strong> second working area during processing<br />
time.<br />
The possibilities <strong>of</strong> <strong>the</strong> HV <strong>machines</strong> for <strong>the</strong> machining <strong>of</strong> 5 sides or 3D <strong>of</strong> any kind <strong>of</strong><br />
work parts are almost unlimited. The long X-axis and a swivel head tilting 105° continuously<br />
<strong>to</strong> both sides, with SK or HSK tapers, in combination with a variety <strong>of</strong> CNC<br />
rotary tables make <strong>the</strong>se <strong>machines</strong> infinitely flexible.<br />
Options Traveling column series<br />
Additional <strong>to</strong>ol magazine with up <strong>to</strong> 200 pcs<br />
Pick-up stations for oversized <strong>to</strong>ols or angle drilling and milling heads<br />
CTS with pressure 20/40/70 bar<br />
Micro lubrication system<br />
1-axis rotary table with conventional or direct drives<br />
2-axis tilting rotary table<br />
La<strong>the</strong> spindle vertical/horizontal, size A8 and A11<br />
High speed rotary table with direct drive up <strong>to</strong> 4000 rpm (turning/positioning)<br />
Additional <strong>to</strong>ol magazine only for turning <strong>to</strong>ols with separate <strong>to</strong>ol changer<br />
Separate fixed <strong>to</strong>ol holder on <strong>the</strong> heads<strong>to</strong>ck for turning <strong>to</strong>ols<br />
(option: with interrupted cut especially for heavy turning operations)<br />
CNC-carriage unit for tail-s<strong>to</strong>ck, steady rest and opposed spindle<br />
Integrated quick change pallet systems<br />
3-D probe<br />
Tool measuring or <strong>to</strong>ol breaking control<br />
Loading au<strong>to</strong>mation / NC-gripper<br />
For fur<strong>the</strong>r information on <strong>the</strong> traveling column series please see www.<strong>matec</strong>.de<br />
intelligent manufacturing<br />
solutions<br />
The unique CAM system -<br />
optimal for <strong>matec</strong> <strong>machines</strong><br />
powered by<br />
T: +49 (0) 2191 609290 E: vertrieb@camtech.de W: www.camtech.de<br />
7
Table Configurations Traveling column series<br />
1 working area 2 working areas<br />
��������<br />
Standard<br />
���� ��� �����<br />
long-bed table<br />
rotary table<br />
integrated<br />
rotary table<br />
mounted<br />
tilting<br />
table<br />
horizontal<br />
vertical<br />
< Y = Y<br />
tilting table<br />
with 2 clamping areas<br />
with tails<strong>to</strong>ck<br />
with counterbearing<br />
rotary table - tilting<br />
table - counterbearing<br />
Au<strong>to</strong>mation Standard and cus<strong>to</strong>m-made solutions<br />
Solutions<br />
Machines and au<strong>to</strong>mation<br />
For each machine series <strong>matec</strong> <strong>of</strong>fers <strong>the</strong> adequate au<strong>to</strong>mation. Usually <strong>the</strong> cus<strong>to</strong>mer orders <strong>the</strong> au<strong>to</strong>mation <strong>to</strong>ge<strong>the</strong>r with <strong>the</strong> machine, especially when large quantities <strong>of</strong><br />
parts and high productivity are major aspects. In most cases commercially available systems are used, which are adapted <strong>to</strong> <strong>the</strong> parameters <strong>of</strong> <strong>the</strong> machine. More complex<br />
au<strong>to</strong>mation is being constructed and built by <strong>matec</strong>. In order <strong>to</strong> find <strong>the</strong> right au<strong>to</strong>mation a look at <strong>the</strong> process chain is helpful:<br />
Where does <strong>the</strong> raw part come from and where does <strong>the</strong> machined part go?<br />
< Y = Y<br />
horizontal<br />
tilting table with 2 clamping<br />
areas in a row<br />
The basic form <strong>of</strong> an au<strong>to</strong>mation is an NC gripper in <strong>the</strong> <strong>to</strong>ol magazine. It can perform <strong>the</strong> loading and unloading process, <strong>the</strong> axes <strong>of</strong> <strong>the</strong> machine are in that case used for<br />
handling <strong>the</strong> parts. In o<strong>the</strong>r cases a pallet changer is <strong>the</strong> best solution. The highly-productive swivel table <strong>machines</strong> usually have a very short operating time in <strong>the</strong> machining<br />
<strong>of</strong> parts. Since loading procedure takes place every 3-4 minutes, au<strong>to</strong>mation by pallet changer is not <strong>the</strong> best choice. A gantry loader, which picks <strong>the</strong> parts from a rolling<br />
belt and places <strong>the</strong>m in<strong>to</strong> <strong>the</strong> machine, or a robot are <strong>the</strong> more flexible alternatives.<br />
Combination <strong>of</strong> pallet und <strong>to</strong>ol handling with handling robot exemplified at <strong>matec</strong>-30 HVK Isometric drawing<br />
> Y<br />
Standard<br />
long-bed table<br />
rotary table<br />
integrated<br />
rotary table<br />
mounted<br />
The traveling column series is a highly flexible machine concept with long traverse paths. It is designed for <strong>the</strong> machining <strong>of</strong> heavy work parts in small <strong>to</strong> medium batches. The<br />
au<strong>to</strong>mation depends on <strong>the</strong> machining task: A gantry loader is more expensive than a robot, but it can move longer and heavier parts. The gantry loader (3 or 4 axis) is moving<br />
linear, so longer paths are possible. The gantry loader can load several <strong>machines</strong> in a row, a difficult task for a handling robot. The robot on <strong>the</strong> o<strong>the</strong>r hand is much more flexible<br />
due <strong>to</strong> its joints (practically 6 and more axes).<br />
Using a pallet changer for au<strong>to</strong>mation makes sense in every series, when maching <strong>of</strong> voluminous and heavy parts or complete machining with long operating time play a decisive<br />
role.<br />
tilting<br />
table<br />
vertical<br />
horizontal/vertical
<strong>matec</strong>-50 P, X= 15800 mm, Y=5000 mm, Z=1500 mm, W=800 mm<br />
Tool magazine HSK 100 for 200 <strong>to</strong>ols<br />
Table and spindle configurations gantry series<br />
<strong>matec</strong>-30 P <strong>matec</strong>-30 P <strong>matec</strong>-30 P<br />
Machines<br />
Gantry series<br />
Special features<br />
2-axis CNC swivel head for<br />
5-axis simultaneous machining<br />
C-axis (rotary axis) ± 200°<br />
W-axis (swivel axis) ± 120°<br />
Gantry bridge adjustment 800 mm<br />
for optimal chipping process<br />
3-axis gantry(V-spindlel) 4-axis gantry (HV-spindle) 5-axis gantry (2-axis mo<strong>to</strong>r spindle head)<br />
Specifications <strong>matec</strong>-50 P<br />
Working area X 4000-50000 mm<br />
Working area Y 5000 mm<br />
Working area Z 1100 (1500) mm<br />
Gantry clearance height 2270 (3070) mm<br />
Gantry clearance width 4000 mm<br />
Machine table width 3000 mm<br />
Spindle SK50 - DIN 69871 (HSK 100 A)<br />
Speed 9000 1/min<br />
Power 60 kW - 40% DC<br />
Torque, max. 575 Nm - 40 % DC<br />
Rapid feed 30 m/min<br />
Tool magazine<br />
Subject <strong>to</strong> technical changes<br />
18 (up <strong>to</strong> 200) pcs<br />
<strong>matec</strong>-50 P<br />
5-axis gantry (2-axis mo<strong>to</strong>r spindle head)<br />
9
Gantry series<br />
<strong>matec</strong>-30 P with<br />
vertical spindle<br />
The gantry <strong>machines</strong> 30 P (Taper SK40/HSK 63A) and 50 P (Taper SK50/<br />
HSK 100 A) were designed for single-part and series production <strong>of</strong> large and<br />
heavy work parts for <strong>to</strong>ol and mould making, mechanical engineering, and<br />
structural steel engineering. Main range <strong>of</strong> application is <strong>the</strong> machining <strong>of</strong> 3Dshapes<br />
in steel and aluminium, plates, welding and steel construction.<br />
The gantry construction guarantees good accessibility from all sides in constrained<br />
space. The application <strong>of</strong> ei<strong>the</strong>r a swivel head (± 90°) or a 2-axis CNC<br />
mo<strong>to</strong>r spindle milling head permits multilateral machining. A rich variety <strong>of</strong><br />
spindle speed and spindle power possibilities for all materials is available.<br />
Standard specifications<br />
Gantry design with<br />
fixed machine table<br />
Traverse path in X-axis<br />
from 3000 <strong>to</strong> 15000 mm<br />
Traverse path in Y-axis<br />
from 1600 <strong>to</strong> 5000 mm<br />
Traverse path in Z-axis<br />
from 800 <strong>to</strong> 2300 mm<br />
Prestressed roller guides<br />
in all axes<br />
Rapid feed rate with digital<br />
AC servo mo<strong>to</strong>r<br />
Digital main spindle drive<br />
Mo<strong>to</strong>r spindle, speed 9000 rpm<br />
Orientated spindle s<strong>to</strong>p<br />
Tool magazine travelling in X-axis<br />
Tool position coding variable<br />
Tool life control<br />
Sister <strong>to</strong>ol managing<br />
Au<strong>to</strong>matic lag compensation<br />
in order <strong>to</strong> provide high speed<br />
milling <strong>of</strong> con<strong>to</strong>urs<br />
Chip conveyor on both<br />
sides along <strong>the</strong> X-axis<br />
Coolant system (CTS)<br />
Machine cladding (without ro<strong>of</strong>)<br />
according <strong>to</strong> CE norm<br />
Control panel with all necessary<br />
operating devices<br />
Controls:<br />
Rexroth IndraMotion MTX<br />
Heidenhain iTNC 530<br />
Siemens 840D<br />
Select <strong>the</strong> machine <strong>to</strong>ol that best suits<br />
your needs.<br />
GEFA will find <strong>the</strong> suitable financing.<br />
The easy way <strong>to</strong> finance your<br />
machine <strong>to</strong>ol.<br />
Machines<br />
Gantry series<br />
<strong>matec</strong>-30 P with<br />
1-axis swivel head<br />
Free-surface machining<br />
Options<br />
Linear drives in X- and Y-axis<br />
Mo<strong>to</strong>r spindle speed 9000<br />
up <strong>to</strong> 42000 rpm<br />
Mo<strong>to</strong>r spindle power 16 kW<br />
up <strong>to</strong> 34/60 kW<br />
Additional <strong>to</strong>ol magazine<br />
with up <strong>to</strong> 200 pcs<br />
Pick-up stations for oversized <strong>to</strong>ols<br />
or angle drilling and milling heads<br />
CTS with pressure 20/40/70 bar<br />
Minimal quantity lubrication<br />
Coolant cleaning units with<br />
different filter systems<br />
<strong>matec</strong>-30 P with<br />
2-axis swivel head<br />
2-axis CNC mo<strong>to</strong>r spindle milling head<br />
Coolant temperature control<br />
Coolant tank with volume<br />
capacity 450/900/2000 l<br />
Oil suction unit<br />
Au<strong>to</strong>matic doors<br />
Integrated quick change pallet system<br />
Clamping hydraulics or pneumatics<br />
3-D probe<br />
Tool measuring or <strong>to</strong>ol<br />
breaking control<br />
Tool identification system<br />
Tool control system<br />
Control panel portable<br />
or with radio signal<br />
Your financing and leasing partner:<br />
GEFA Gesellschaft für Absatzfinanzierung mbH,<br />
Stuttgart<br />
Tel.: +49 (0711) 21032-0<br />
www.gefa.de
+ Processes<br />
Long traverse paths for voluminous work parts<br />
<strong>Open</strong> <strong>House</strong><br />
Exhibit<br />
In detail:<br />
Special features<br />
2-axis CNC swivel head for 5-axis simultaneous machining<br />
C-axis (rotary axis) ± 200° · W-axis (swivel axis) ± 120°<br />
Gantry bridge adjustment 800 mm for stable chipping process<br />
<strong>matec</strong>-50 P with<br />
2-axis CNC swivel head<br />
<strong>matec</strong>-40 P with 2-axis CNC mo<strong>to</strong>r spindle milling head<br />
For fur<strong>the</strong>r information on <strong>the</strong> gantry series please see www.<strong>matec</strong>.de<br />
KESSLER ... Innovative partner <strong>of</strong> <strong>matec</strong> Maschinenbau GmbH since 1993<br />
Specifications <strong>matec</strong>-40 P<br />
Working area X 3000-5000 mm<br />
Working area Y 2500-4000 mm<br />
Working area Z 1300-1500 mm<br />
Gantry clearance height 1150-1350 mm<br />
Gantry clearance width 2800-3800 mm<br />
Machine table width 1600-3600 mm<br />
Spindle SK50 - DIN 69871 (HSK 100 A)<br />
Speed 8000 1/min<br />
Power 33 kW - 40% DC<br />
Torque, max. 382 Nm - 40 % DC<br />
Rapid feed 30 m/min<br />
Tool magazine<br />
Subject <strong>to</strong> technical changes<br />
40 (up <strong>to</strong> 200) pcs<br />
For more than 80 years KESSLER has been producing drives for <strong>the</strong> machine <strong>to</strong>ol industry. The KESSLER group <strong>to</strong>day consists <strong>of</strong> <strong>the</strong> Franz Kessler GmbH,<br />
Bad Buchau and Gamfior S.r.l, Turin. As high-standard system partner <strong>of</strong> <strong>the</strong> machine <strong>to</strong>ol manufacturers we supply individually developed solutions for<br />
turning, milling and grinding <strong>machines</strong>. In <strong>the</strong> section <strong>of</strong> mo<strong>to</strong>r spindles and rotating axes we have a leading <strong>world</strong>-market position. In addition <strong>to</strong> high-performance<br />
mo<strong>to</strong>r spindles we also develop concepts for workpiece tables with direct drive and complete swivel units. The cus<strong>to</strong>m-made development and production<br />
<strong>of</strong> latest machine <strong>to</strong>ol components is complemented by highly effective quality assurance measures and an excellent, comprehensive after-sales service.<br />
Franz Kessler GmbH · Franz-Kessler-Str. 2 · D-88422 Bad Buchau · Tel. +49 (0) 7582/809-0 · Fax +49 (0) 7582/809-170 · info@franz-kessler.de · www.franz-kessler.de<br />
11
<strong>matec</strong>-30 SH <strong>matec</strong>-30 S <strong>matec</strong>-30 SG<br />
Swivel table series Machining inside - loading outside<br />
The <strong>matec</strong> swivel table series has been developed for series production if high s<strong>to</strong>ck-removing capacity is required.<br />
Stability, precision and high speed are characteristics <strong>of</strong> <strong>the</strong>se <strong>machines</strong>. A 180° swivel table is a part <strong>of</strong> every basic<br />
machine. It facilitates a quick <strong>to</strong>ol change and renders high productivity. <strong>matec</strong> “tailor made” system with its comprehensive<br />
range <strong>of</strong> products implies a multitude <strong>of</strong> machine concepts which provide optimal solutions for every cus<strong>to</strong>mer<br />
and secure a considerable competitive advantage.<br />
The basic machine <strong>matec</strong>-30 S is available in two sizes covering <strong>the</strong> whole spectrum <strong>of</strong> parts’ dimensions for series<br />
production. The SH type is an especially compact and flexible machine with little place requirement, <strong>the</strong> SD machine<br />
with double spindle is particularly suitable for machining <strong>of</strong> most challenging and voluminous work parts and <strong>the</strong> SHV<br />
design with angle head fits best for horizontal and vertical machining <strong>of</strong> 5 sides and three-dimensional machining also<br />
in <strong>the</strong> large-scale production. Handling systems, devices and au<strong>to</strong>mation solutions make it possible <strong>to</strong> use <strong>the</strong> swivel<br />
table series flexibly for every application.<br />
Standard specifications<br />
Swivel table 180°<br />
Table load capacity max.<br />
300 kg per working area<br />
Digital main spindle drive,<br />
mo<strong>to</strong>r spindle, oriented spindle s<strong>to</strong>p<br />
Spindle bearing Ø 80 mm,<br />
<strong>to</strong>ol clamping 12.000 N<br />
Feed rate/rapid traverse speed with<br />
digital AC servo mo<strong>to</strong>rs in all axes<br />
Controls:<br />
Rexroth IndraMotion MTX<br />
Heidenhain iTNC 530<br />
Siemens 840D<br />
<strong>matec</strong>-30 S<br />
Options<br />
Mo<strong>to</strong>r spindle 9000 up <strong>to</strong> 42000 rpm<br />
Mo<strong>to</strong>r spindle power 16 kW / 30 kW<br />
Mo<strong>to</strong>r spindle for heavy chipping<br />
8000 1/min, 216 Nm, 34 kW<br />
Additional <strong>to</strong>ol magazine with<br />
up <strong>to</strong> 160 <strong>to</strong>ols<br />
Pick-up stations for oversized <strong>to</strong>ols<br />
or angle drilling and milling heads<br />
CTS with pressure 20/40/70 bar<br />
Micro lubrication system<br />
<strong>matec</strong>-30 SD<br />
W.KÖNIG GmbH > Apparatebau<br />
OSTRING 13<br />
> Blechbearbeitung<br />
> Pulverbeschichtung<br />
D-73269 HOCHDORF<br />
Machines<br />
Swivel table series<br />
1-axis rotary table with<br />
conventional or direct drives<br />
2-axes rotary/swivel table in various sizes<br />
Integrated quick change pallet systems<br />
Clamping hydraulics or pneumatics<br />
Rotary distribu<strong>to</strong>r hydraulics<br />
and pneumatics<br />
3-D probe<br />
Tool measuring or <strong>to</strong>ol breaking control<br />
Loading au<strong>to</strong>mation / NC-gripper<br />
<strong>matec</strong>-30 SHV<br />
Fon 07153 / 98 60 - 0<br />
Fax 07153 / 98 60 29<br />
Working area <strong>matec</strong>-30 S<br />
Working area with mounted<br />
CNC rotary table and tails<strong>to</strong>ck<br />
V-spindle double spindle<br />
HV-spindle (swivel head) Working area <strong>matec</strong>-30 SG<br />
info@koenig-online.net<br />
www.koenig-online.net
+ Processes<br />
Stability, speed and precision<br />
<strong>matec</strong>-30 SD<br />
In detail:<br />
The maching center <strong>matec</strong>-30 SHV has a<br />
swivel head as special feature. It allows <strong>the</strong><br />
drilling <strong>of</strong> inclined bores in a work part.<br />
Equipped with a CNC rotary table <strong>the</strong><br />
machine is ideal for 5-side or 3-dimensional<br />
machining also in large-scale production.<br />
Working area <strong>matec</strong>-30 SHV<br />
Station 1: CNC rotary table with EROWA pallet system<br />
Station 2: stationary EROWA pallet system<br />
Special features<br />
Swivel head ± 90° for horizontal<br />
and vertical machining with serration<br />
catching in steps <strong>of</strong> 1°<br />
Option: swivel head ± 105° continuously<br />
variable as CNC-axis, indexing<br />
precision ± 3 angular sec.<br />
Linear drive in X-axis 100 m/min<br />
<strong>matec</strong>-30 SHV Horizontal and vertical machining<br />
Specifications <strong>matec</strong>-30 SHV<br />
Working area X/Y/Z 2000 / 600 / 800 mm<br />
Power 16 (30) kW - 40% DC<br />
Speed 9000 (12000/15000/18000/24000/42000) 1/min<br />
Torque, max. 100 (190) Nm 40% DC<br />
Rapid feed 30 (100) m/min<br />
Tool magazine 36 (48 up <strong>to</strong> 128) pcs<br />
Tool diameter, max. 70 (130)<br />
Tool length, max.<br />
Subject <strong>to</strong> technical changes<br />
340 mm<br />
For fur<strong>the</strong>r information on <strong>the</strong> swivel table series please see www.<strong>matec</strong>.de<br />
AXELENT GmbH<br />
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- machine guarding<br />
without limitations<br />
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Swivel table<br />
X-GUARD<br />
X-LOCK<br />
FLEXISTORE<br />
13
Ortrander Eisenhütte GmbH<br />
Visions from a casting<br />
An international casting center is coming in<strong>to</strong> being in Ortrand,<br />
a small eastern German <strong>to</strong>wn in <strong>the</strong> district <strong>of</strong> Lausitz. Under <strong>the</strong><br />
maxim “Adding value is <strong>the</strong> future”, it is collaborating with technological<br />
associates such as <strong>matec</strong> <strong>to</strong> upgrade castings for individual<br />
cus<strong>to</strong>mers and <strong>to</strong> increase earnings.<br />
Creating prospects in <strong>the</strong> Lausitz<br />
Cast iron - for most <strong>of</strong> us, this means nothing more than cold, rough metal, <strong>the</strong> result<br />
<strong>of</strong> a process <strong>of</strong> liquifying, placing in a mold and solidifying. In Ortrand and <strong>the</strong> iron<br />
works based <strong>the</strong>re, however, <strong>the</strong> term casting mens much more - a deeply felt passion<br />
which creates prospects.<br />
They hace been casting metal in Ortrand in <strong>the</strong> district <strong>of</strong> Lausitz, which in fact is in<br />
<strong>the</strong> heart <strong>of</strong> a traditional German coalmining region, for 120 years. That casting is<br />
generally looked on as part <strong>of</strong> <strong>the</strong> “Old Economy” does not in any way bo<strong>the</strong>r<br />
Bernd H. Williams-Boock, who has been <strong>the</strong> CEO <strong>of</strong> Ortrander Eisenhütte for four<br />
years. On <strong>the</strong> contrary “ We should explain how we make a living here in Germany.<br />
In 2007, we achieved a growth in <strong>the</strong> economy <strong>of</strong> 2.6 percent, supported by<br />
exports. And what do we send abroad? In many cases, a contraption with a steel or<br />
alloy body, ei<strong>the</strong>r a car or a machine. And on <strong>the</strong> inside, drive systems, which move<br />
things, hydraulics, and so on. And all <strong>the</strong>se are castings. Gear wheels, engine housings,<br />
hydraulic blocks. So what do we need in Germany <strong>to</strong> safeguard our living<br />
standard? Steel and castings!”<br />
At <strong>the</strong> Ortrander ironworks under <strong>the</strong> management <strong>of</strong> <strong>the</strong> eloquent salesman from<br />
Hamburg, this way <strong>of</strong> looking at things has given rise <strong>to</strong> a vision whose ignition spark<br />
has not only affected <strong>the</strong> 200 employees, but has also opened up gleaming longterm<br />
prospects for <strong>the</strong> entire region: The intention is <strong>to</strong> transform a local foundry with<br />
European flair in<strong>to</strong> an international casting center. The rapid implement <strong>of</strong> <strong>the</strong> project<br />
costing EUR 32 million was made possible by <strong>the</strong> favorable environment for middle<br />
class inves<strong>to</strong>rs in <strong>the</strong> Lausitz district, “all <strong>of</strong> whom, from <strong>the</strong> State government <strong>to</strong> <strong>the</strong><br />
community in general played an active role, as <strong>the</strong> Ortrander boss Willimas-Boock<br />
acknowledges.<br />
More castings, more added value, more work, more pr<strong>of</strong>it<br />
Today <strong>the</strong> name Ortrander stands for high-tech casting processes concentrating on<br />
large, thin-walled components made <strong>of</strong> flake, modular and compacted graphite in<br />
short <strong>to</strong> medium runs. And casts are increasingly being sold in combination with additional<br />
services, for example ei<strong>the</strong>r machined <strong>to</strong> a finish and ready <strong>to</strong> install or assembled<br />
<strong>to</strong> form a finished product. Accordingly <strong>the</strong> message <strong>of</strong> <strong>the</strong> ironworks’ boss is<br />
calling for more added value “If, as full service suppliers, we want <strong>to</strong> <strong>of</strong>fer added<br />
value <strong>to</strong> our cus<strong>to</strong>mers, we must have an understanding <strong>of</strong> <strong>the</strong> end-product or subassebly,<br />
including <strong>the</strong> knowledge how <strong>to</strong> produce <strong>the</strong> product from A <strong>to</strong> Z. “<br />
Industrial<br />
Our cus<strong>to</strong>mers<br />
5-axis machining par excellence<br />
In order <strong>to</strong> be able <strong>to</strong> exist in <strong>the</strong> global market with this strategy, Ortrander is appointing<br />
leading technologist exclusively in developing its production capabilities. For<br />
mechanical processing on <strong>the</strong> latest machine <strong>to</strong>ols, <strong>the</strong> choice <strong>of</strong> manufacturers fell on<br />
<strong>matec</strong>. The brief called for drilling, thread-cutting and milling in every plane. According<br />
<strong>to</strong> a sixth-month benchmark, <strong>matec</strong> was ahead <strong>of</strong> four o<strong>the</strong>r suppliers on all <strong>the</strong> relevant<br />
points, that is: better price/performance ratio, more rugged and versatile engineering,<br />
and higher machining quality. Four <strong>of</strong> <strong>the</strong> five <strong>matec</strong>-30 HV 5-axis swiveling centers<br />
ordered from Köngen are now in service, predominantly making large components<br />
for heating systems.<br />
In <strong>matec</strong>, Williams-Boock scored a bullseye: “For some years we have been making<br />
parts for high-quality domestic wood burning s<strong>to</strong>ves for subsequent assembly. We are<br />
virtually a form <strong>of</strong> furniture makers, using cast iron as our material. The products <strong>the</strong>mselves<br />
are getting more complex and call for exceptionally precise machining, so that<br />
<strong>the</strong> tectile cast surfaces are not only attractive <strong>to</strong> look at but also achieve a high<br />
Horizontal, vertical and in between: <strong>the</strong> swivel head <strong>of</strong> <strong>the</strong> <strong>matec</strong> machining centers<br />
in combination with <strong>the</strong> integrated <strong>to</strong>rque rotary table ensures dynamic <strong>to</strong>ol<br />
positioning when processing large components
sec<strong>to</strong>rs + applications<br />
in different industrial sec<strong>to</strong>rs and all over <strong>the</strong> <strong>world</strong><br />
In five axes on five sides: fourr 4-axis traveling column machining centers <strong>matec</strong>-30 HV perform highly productive machining tasks on large thinwalled<br />
castings. The well-designed <strong>machines</strong> have proven <strong>to</strong> be exceptionally adaptable and reliable.<br />
degree <strong>of</strong> efficiency as s<strong>to</strong>ves. After over a year in service, <strong>the</strong> <strong>machines</strong> have<br />
done everything we were promised by <strong>matec</strong> and by Mr. Unger.”<br />
Nothing less than high-tech requirements<br />
Exacting demands are made on <strong>the</strong> traversing column <strong>machines</strong> with horizontal/vertical<br />
swiveling head in all-round processing. Because many castings<br />
get a coloration after <strong>the</strong> machining process, this is carred out exclusively dry.<br />
As a result <strong>of</strong> <strong>the</strong> dimensions <strong>of</strong> <strong>the</strong> s<strong>to</strong>ves, <strong>the</strong> hinges for <strong>the</strong> doors are so far<br />
apart, that <strong>the</strong>y must be processed from two sides and, needless <strong>to</strong> say, be in<br />
perfect alignment. O<strong>the</strong>r characteristics are <strong>the</strong> precisely milled sealing faces<br />
and <strong>the</strong> countless fine-pitch M3 threads, up <strong>to</strong> 40 mm deep, for assembly purposes.<br />
This is where <strong>the</strong> exceptional dynamics <strong>of</strong> <strong>the</strong> axes, <strong>the</strong> swiveling head<br />
and <strong>the</strong> <strong>to</strong>rque <strong>of</strong> <strong>the</strong> integrated rotary table pay <strong>of</strong>f.<br />
A Köcher <strong>to</strong>ol magazine, integrated in<strong>to</strong> <strong>the</strong> machine column, also contributes<br />
<strong>to</strong> high productivity. It not only reliably protects <strong>the</strong> SK40 interfaces from contamination,<br />
but also ensures rapid <strong>to</strong>ol changes no matter what <strong>the</strong> X-/Y-position<br />
<strong>of</strong> <strong>the</strong> traveling column in <strong>the</strong> working area is, because only <strong>the</strong> Z-axis has<br />
<strong>to</strong> be moved for this. For extra-long <strong>to</strong>ols a pick-up station is incorporated.<br />
Tapping <strong>the</strong> full potential <strong>of</strong> machine parameters<br />
One item <strong>of</strong> particular interest concerns <strong>the</strong> safe, rapid clamping <strong>of</strong> large and<br />
highly con<strong>to</strong>ured components, particularly given that <strong>the</strong> unmachined surfaces<br />
<strong>of</strong> <strong>the</strong> castings must not be damaged in any way, which would detract from<br />
<strong>the</strong>ir appearance.<br />
A fully booked-up training course at <strong>matec</strong> dispensed appropriate tips and<br />
tricks as well as more far-reaching information on dealing with <strong>the</strong> Heidenhain<br />
control system, well-known and highly valued at Ortrander.<br />
For <strong>matec</strong> boss Erich Unger Ortrander is a presentation with a knock-on effect:<br />
“Even in <strong>the</strong> cus<strong>to</strong>mizing stage Ortrander personnel <strong>to</strong>ok an exceptional interest<br />
in <strong>the</strong> overall conception <strong>of</strong> <strong>the</strong> <strong>machines</strong>. What we conveyed in <strong>the</strong> way<br />
<strong>of</strong> experience - whe<strong>the</strong>r from <strong>the</strong> standpoint <strong>of</strong> <strong>to</strong>ol engineering, cutting data,<br />
<strong>to</strong>ol clamping or <strong>the</strong> double workstation with two separate machining areas -<br />
<strong>the</strong> information was quickly implemented. This paid <strong>of</strong>f directly in <strong>the</strong> form <strong>of</strong><br />
unusually rapid familiarization with 5-axis machining.”<br />
Sec<strong>to</strong>rs General<br />
Generating mutual success: <strong>matec</strong> boss Erich Unger (left) and Ortrander boss Bernd<br />
Williams-Boock (right) jointly align <strong>the</strong>ir companies with <strong>the</strong> objective <strong>of</strong> maximizing<br />
cus<strong>to</strong>mer benefits. To this end both resort <strong>to</strong> state <strong>of</strong> <strong>the</strong> art technology.<br />
The full version <strong>of</strong> this article was published in Werkstatt + Betrieb, Ed. 3/2008, Author: Helmut Damm<br />
suppliers<br />
Au<strong>to</strong>mobile suppliers<br />
Tool and mould industries<br />
Tanks and containers industry<br />
Aluminium machining/Foundry<br />
Machine and plant engineering<br />
Packing <strong>machines</strong><br />
Electric and electronics industries<br />
Plastic processing industry<br />
Medical technology<br />
Metal-working industry<br />
Aerospace industry<br />
Au<strong>to</strong>mobille manufacture<br />
15
Swivel table series Solutions for au<strong>to</strong>mation<br />
Machines can be tailored for special purpose applications,<br />
e.g. multiface machining with additional <strong>to</strong>ols and pallet s<strong>to</strong>rage<br />
Specifications <strong>of</strong> gantry loader Specifications <strong>of</strong> machining centers<br />
X=3.600 mm, Y=800 mm, Z=800 mm X=800 mm, Y=480 mm, Z=500 mm<br />
Traverse speed: 60 m/min 180° swivel table, 24 <strong>to</strong>ols,<br />
Parts weight: 60 kg Rapid feed 30 m/min, speed 9000 rpm, power 16 kW<br />
Impressum<br />
Published by <strong>matec</strong> Maschinenbau GmbH · Wilhelm-Maier-Str. 3 · D-73257 Köngen<br />
Tel. +49-(0)7024/98385-0 · Fax +49-(0)7024/98385-30 · E-Mail: sales@<strong>matec</strong>.de · www.<strong>matec</strong>.de<br />
Solutions<br />
Au<strong>to</strong>mation<br />
The highly-productive swivel table <strong>machines</strong> usually have<br />
a very short operating time in <strong>the</strong> machining <strong>of</strong> parts. Since<br />
loading procedure takes place every 3-4 minutes, au<strong>to</strong>mation<br />
by pallet changer is not <strong>the</strong> best choice. The mounting<br />
<strong>of</strong> <strong>the</strong> parts would take <strong>to</strong>o much time. In addition <strong>the</strong><br />
necessary device is an extra expense-fac<strong>to</strong>r.<br />
Complete machining, long machining time, or <strong>the</strong> machining<br />
<strong>of</strong> voluminous and heavy workpieces make a pallet changer<br />
a good solution for swivel table <strong>machines</strong>.<br />
When chaining <strong>machines</strong>, gantry loaders or loading robots<br />
are usually chosen. In this case size and weight <strong>of</strong> <strong>the</strong> workpieces<br />
are determining fac<strong>to</strong>rs.<br />
Flexible manufacturing cell<br />
consisting <strong>of</strong>:<br />
2 machining centers <strong>matec</strong>-30 S<br />
1 CNC gantry loader<br />
1 CNC position-fixing station<br />
optionally available with <strong>matec</strong>-30 SD<br />
Flexible manufacturing cell for series production<br />
Performing a certain machining task, <strong>the</strong> CNC gantry loader<br />
grips <strong>the</strong> rotationally symmetrical parts from a rolling<br />
belt and places <strong>the</strong>m in <strong>the</strong> position-fixing unit <strong>to</strong> adjust.<br />
So, <strong>the</strong> parts are fixed in <strong>the</strong> machine load area by turns<br />
and swivelled in<strong>to</strong> <strong>the</strong> machining area by a 180° swivel<br />
table.<br />
During <strong>the</strong> machining process in both centers <strong>the</strong> gantry<br />
loader discharges <strong>the</strong> finished parts from <strong>the</strong> <strong>machines</strong><br />
and deposits <strong>the</strong>m on <strong>the</strong> rolling belt.<br />
The whole production flow <strong>of</strong> <strong>the</strong> flexible manufacturing<br />
cell is controlled by <strong>the</strong> gantry loader.