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Made in<br />

Germany!<br />

Editorial<br />

Erich Unger, Managing Director<br />

<strong>matec</strong> Maschinenbau GmbH<br />

www.<strong>matec</strong>.de<br />

<strong>Machines</strong> Processes Applications 2/2010<br />

New machine concept: Gantry machines <strong>matec</strong>-30 PP/<strong>matec</strong>-40 PP with pallet changer<br />

Die Highlights:<br />

� 2-axis swivel head CNC-controlled for5-axis simultaneous<br />

machining. C-axis (turning axis) ±180°/B-axis (tilting axis) ± 95°<br />

� New tool magazine with 250 tool pockets<br />

Read more on pages 2 and 3!<br />

Dear readers, customers and friends of <strong>matec</strong> machine tool company,<br />

machine concepts have to prove their worth more than ever in times of<br />

crisis. Customer’s demands set the bar high - flexibility and customer<br />

orientation are the magic words in difficult times - with <strong>matec</strong> every<br />

customer gets exactly the machine he needs for his economic success.<br />

The new gantry machine concept PP has been developed for customer’s<br />

demands. It is especially interesting for those sectors, in which the machining<br />

of very big and heavy parts is the main issue - like aerospace industry,<br />

manufacturers of wind and water power plants, and of course tool and<br />

mould making industry.<br />

Get acquainted with our flexible <strong>matec</strong> “tailor-made” system. The <strong>matec</strong><br />

News will show you some of these machine concepts, along with processes<br />

and applications.<br />

Get to know <strong>matec</strong>!<br />

Sincerely<br />

Erich Unger<br />

� Long Z-axis up to 1500 mm<br />

� Stable gantry bridge<br />

� Pallet changer<br />

Fairs 2010<br />

TATEF, Istanbul, Turkey<br />

October, 12-17<br />

Metalworking Shanghai,<br />

China<br />

November, 9-13<br />

PRODEX Basel, Switzerland<br />

November, 16-20<br />

Metalex, Bangkok, Thailand<br />

November, 24-27<br />

Euromold Frankfurt<br />

December, 1-4


2<br />

In detail:<br />

<strong>matec</strong>-30 P with<br />

vertical spindle<br />

<strong>matec</strong>-30 P with<br />

2-axis swivel head<br />

Gantry machines <strong>matec</strong>-30 PP and <strong>matec</strong>-40 PP with pallet changer<br />

The newly developed pallet changer allows the machining of work parts of 2000 x 2000 mm.<br />

W.KÖNIG GmbH > Apparatebau<br />

OSTRING 13<br />

> Blechbearbeitung<br />

> Pulverbeschichtung<br />

D-73269 HOCHDORF<br />

<strong>Machines</strong><br />

Gantry series<br />

The gantry machines <strong>matec</strong>-30 PP and <strong>matec</strong>-40 PP<br />

are designed for single-part and series production<br />

of large and heavy workpieces for tool and mould<br />

making, mechanical engineering, and structural-steel<br />

engineering. They fulfill highest quality demands.<br />

The well-dimensioned gantry construction warrants<br />

minor deformation of the machine and therefore<br />

highest contour constancy and surface quality of the<br />

work part. The gantry construction garantees good<br />

accessibility from all sides in constrained space.<br />

The application of either a swivel head (± 95°) or<br />

a 2-axis CNC motor spindle milling head permits<br />

multilateral machining.<br />

A rich variety of spindle speed and spindle power<br />

options for all materials is available. Breaking news<br />

concerning <strong>matec</strong>-30 PP and <strong>matec</strong>-40 PP is the<br />

pallet changer, which functions as a machine table.<br />

The pallet changer is moving in the X-axis.<br />

Special features<br />

Fon 07153 / 98 60 - 0<br />

Fax 07153 / 98 60 29<br />

2-axis swivel head CNC-controlled for 5-axis<br />

simultaneous machining. C-axis (turning axis)<br />

±180°/B-axis (tilting axis) ± 95°<br />

Long Z-axis 1500 mm<br />

Stable gantry bridge<br />

New tool magazine with 250 tool pockets<br />

info@koenig-online.net<br />

www.koenig-online.net


+ Processes<br />

Long traverse paths for voluminous work parts<br />

<strong>matec</strong>-30 P with<br />

traveling operator platform<br />

Stability and speed due to pallet changer<br />

Specifications<br />

Machine table as pallet changer 2.000 x 2.000 mm (other sizes on request)<br />

Working area Y 2500 (3000/3500) mm<br />

Working area Z vertical 1200 / horizontal 1300 mm<br />

Distance spindle nose/table vertical 0-1200 / horizontal 150-1450 mm<br />

Gantry clearance in Z-direction 30 PP 1150 mm / 40 PP 900 mm<br />

Machine table width 1600 (2100/2600) mm<br />

T-slots 18 H8<br />

Spindle 30 PP SK40 - DIN 69871 (HSK 63 A)<br />

Spindle 40 PP SK50 - DIN 69871 (HSK 100)<br />

Speed 30 PP 9000 (12000/15000/18000/24000/42000) 1/min<br />

Speed 40 PP 6000 1/min<br />

Power 30 PP 16 (30) kW / 40 PP 26 kW - 40% DC<br />

Torque, max. 30 PP 100 (190) Nm / 40 PP 340 Nm - 40% DC<br />

Rapid feed 30 m/min<br />

Drilling performance in steel 30 PP 40 (54) mm/ 40 PP 60 mm<br />

Tapping in steel 30 PP M22 (M30) / 40 PP M30<br />

Milling capacity in steel 30 PP 400 (500) cm3 /min / 40 PP 1000 cm3 /min<br />

Tool magazine 30 PP 36 (48/72/96) Plätze / 40 PP 100/200 pcs<br />

Tool diameter, max. 30 PP 70 (130) /104(200) mm / 40 PP 104(200) mm<br />

Tool length, max. 30 PP 340 mm / 40 PP 460 mm<br />

Tool weight 30 PP 3 (10) kg / 40 PP 25 kg<br />

Tool change time approx. 4.5 sec.<br />

Chip-to-chip-time (depending on Y-axis) approx. 9.8 sec.<br />

Subject to technical changes<br />

<strong>matec</strong>-40 P with<br />

2-axis swivel head<br />

For further information on the gantry series please see www.<strong>matec</strong>.de<br />

<strong>matec</strong>-50 P with<br />

2-axis CNC swivel head<br />

Part of the PP machine concept: a robot provides for a safe change of tools<br />

from the newly developed tool magazine<br />

Innovation factory Sauter:<br />

The world turns with us.<br />

Since 1946 we go new ways. We think what has not yet<br />

been thought. We do what has not yet been done. This is<br />

our motivation. Therefore the name SAUTER stands for<br />

leadership in the development and production of innovative<br />

tooling systems worldwide. Individually perfectly adapted<br />

to our customer requirements, SAUTER tool turrets and<br />

SAUTER tooling in demand across the globe.<br />

Sauter Feinmechanik GmbH<br />

Carl-Zeiss-Straße 7<br />

D-72555 Metzingen<br />

Telefon +49 (0)7123 - 926 - 0<br />

Telefax +49 (0)7123- 926 -190<br />

www.sauter-feinmechanik.com<br />

3


4<br />

In detail:<br />

<strong>matec</strong>-30 P with<br />

vertical spindle<br />

<strong>matec</strong>-30 P with<br />

2-axis swivel head<br />

<strong>matec</strong>-50 P - Top-level machining with taper SK 50/HSK 100<br />

Customer-specific variant <strong>matec</strong>-50 P with 2-axis CNC motor spindle milling head and traveling operator platform<br />

X = 16 000 mm, Y = 5 000 mm, Z = 1500 mm, W= 800 mm<br />

E20001-F250-P610-V1-7600<br />

From simple to versatile<br />

One solution with system<br />

<strong>Machines</strong><br />

Gantry series<br />

SINUMERIK<br />

SINUMERIK® offers an open system architecture, space-saving modular design and scalable<br />

hardware and software options. This flexible approach allows operating concepts to the<br />

requirements of individual technologies and applications. It’s a secure, future-proof and<br />

innovative investment for both machine tool OEMs and end-users. And it’s easy use!<br />

www.siemens.com/sinumerik<br />

Answers for industry.<br />

76753_Anz_SINUMERIK_270,5x85.indd 1 26.05.2009 16:38:02 Uhr


+ Processes<br />

Long traverse paths for voluminous work parts<br />

<strong>matec</strong>-30 P with<br />

traveling operator platform<br />

<strong>matec</strong>-40 P with<br />

2-axis swivel head<br />

Stability for heavy-duty milling of voluminous and heavy workpieces<br />

Special features<br />

2-axis CNC swivel head for 5-axis simultaneous machining.<br />

C-axis (rotary axis) ± 200°/B-axis (swivel axis) ± 120°<br />

Long Z-axis up to 1500 mm<br />

Gantry bridge adjustment for optimal chipping process<br />

For further information on the gantry series please see www.<strong>matec</strong>.de<br />

KESSLER Academy - practice and training<br />

FRANZ KESSLER, manufacturer of motor spindles, rotary and swivel tables, has been the most important supplier in this range of<br />

products for decades. To complete and expand the wide product line, in 2009 the KESSLER Academy was founded. KESSLER, as<br />

an official certified educational institute, addresses to users and machine operators who have to meet all specific needs and requirements<br />

when handling state-of-the-art machine tools.<br />

The Academy’s aim is to impart knowledge of motor<br />

spindles, so that problems can be detected quickly,<br />

and to execute preventive maintenance in order to<br />

avoid additional costs and unplanned machine downtimes.<br />

The seminars on motor spindles offer special training,<br />

custom-tailored to the requirements, basic theory as<br />

well as practical training on the machines, with regard<br />

to fault diagnosis, trouble shooting and maintenance.<br />

<strong>matec</strong>-30 PP with<br />

pallet changer<br />

Specifications<br />

Working area X 4000-50000 mm<br />

Working area Y 5000 mm<br />

Working area Z 1100 (1500) mm<br />

Working area W gantry bridge adjustment 800 mm<br />

Gantry clearance height 2270 (3070) mm<br />

Gantry clearance width 4000 mm<br />

Machine table width 3000 mm<br />

Spindle SK50 - DIN 69871 (HSK 100 A)<br />

Speed 9000 rpm<br />

Power 60 kW - 40% DC<br />

Torque, max. 575 Nm - 40 % DC<br />

Rapid feed 30 m/min<br />

Drilling in steel 80 mm<br />

Tapping in steel M36<br />

Milling performance in steel 1000 cm3 /min<br />

Tool magazine 18 (up to 200) pcs<br />

Tool diameter, max. 150 (250) mm<br />

Tool length, max. 520 mm<br />

Tool weight 25 kg<br />

Tool change time<br />

Subject to technical changes<br />

approx. 10 sec.<br />

<strong>matec</strong>-50 P with 2-axis swivel head is a gantry machining centre with tool system SK50<br />

/HSK 100 A. The machine has been developed for machining of extensive and voluminous<br />

work parts in mold, steel and machine industries. The application range mainly covers the<br />

manufacturing of 3-D forms made of synthetic materials, non-steel metals and steel as well<br />

as machining of welding parts and plate-formed work parts. The high-performance motor<br />

spindle with 60 kW and a constant speed of 9000 rpm provides for the optimal chipping<br />

of all materials in its class.<br />

Franz Kessler GmbH<br />

Franz-Kessler-Str. 2<br />

D-88422 Bad Buchau<br />

Phone +49 7582/809-0<br />

Fax +49 7582/809-170<br />

info@franz-kessler.de<br />

www.franz-kessler.de<br />

5


6<br />

In detail:<br />

<strong>matec</strong>-30 HV<br />

Your plus: extra premium tools<br />

You know the KOMET GROUP as a premium tools<br />

manufacturer and you know about the ideas behind<br />

our solutions. Now discover an unparalleled extra<br />

which offers you permanent and sustainable advantages.<br />

<strong>Machines</strong><br />

Traveling column series<br />

<strong>matec</strong>-40 HVU Machining center with universal CNC milling head<br />

Special features Machine concept HVU series<br />

Variable traveling paths<br />

Universal milling head, applicable as positioning and CNCmilling<br />

head, continuously swivelling in both axes simultaneously<br />

Option: hydraulic disconnection via M-mode<br />

The universal machining centers <strong>matec</strong>-30 HVU,<br />

<strong>matec</strong>-40 HVU and <strong>matec</strong>-50 HVU are based<br />

on the machining centers <strong>matec</strong>-30 HV,<br />

<strong>matec</strong>-40 HV and <strong>matec</strong>-50 HV.<br />

Specifications <strong>matec</strong>-30 HVU <strong>matec</strong>-40/50 HVU<br />

X-axis 2000 - 20000 mm and more<br />

Y-axis 1000 - 1500 mm<br />

Z-axis 1100/1300/up to 2500 mm<br />

Speed up to 18000 rpm up to 8000 rpm<br />

Power up to 34 kW up to 33 kW<br />

Torque up to 216 Nm up to 382 Nm<br />

We call it TOOLS+IDEAS: advanced services, unique<br />

technical support and practical specialist seminars.<br />

For more information see www.kometgroup.com www.kometgroup.com


+ Processes<br />

HV machines - swivel head for more flexibility<br />

<strong>matec</strong>-30 HV with rotary table<br />

LaserControl NT<br />

www.blum-novotest.com<br />

Production Metrology Made in Germany<br />

NT-Technology<br />

Length measurement<br />

Radius measurement<br />

Breakage detection<br />

<strong>matec</strong>-30 HVT<br />

for the machining of long workpieces on up to 6 sides<br />

Universal milling head and variable traveling paths<br />

The HVU machines have a universal milling head with 2 axes, which turns the motor spindle in a 45° diagonal position<br />

from vertical to horizontal. This allows the maching of long workpieces on four sides - in connection with an integrated rotary<br />

table even on five sides. In that case 6 axes are at disposal for demanding machining tasks on a workpiece.<br />

The HVU-series is available in two versions: <strong>matec</strong>-30 HVU with taper SK40/HSK 63A and <strong>matec</strong>-40 resp. 50 HVU with taper<br />

SK50/HSK 100.<br />

For further information on the traveling column series please see www.<strong>matec</strong>.de<br />

Form monitoring<br />

RunoutControl<br />

Machine axes compensation<br />

MicroWearControl<br />

<strong>matec</strong>-30 HVTH<br />

The No. 1, precise and robust.<br />

High Performance. Blum.<br />

7


8<br />

<strong>matec</strong>-30 HVK - milling, turning and gear-cutting in one machine<br />

Special features<br />

Integrated rotary table Ø 630 mm, with swing diameter max. 940 mm<br />

Direct drive in rotary table and swivel head<br />

Longer Z-axis for tall work parts<br />

The universal machining centre <strong>matec</strong>-30 HVK is equipped with direct drives in the swivel head<br />

and in the rotary table. The integrated high-speed rotary table with<br />

diameter 630 mm and 80 rpm has a swing diameter of up to 940 mm. Optionally<br />

the speed can be augmented to 1000 rpm without constructional alterations of the machine<br />

design. This makes the <strong>matec</strong>-HVK the perfect solution for complex machining tasks in three<br />

dimensional domain and 5-side machining and at the same time allows turning in all angles.<br />

The longer Z-axis extends the machinable range of work parts in the height. Work parts with a<br />

swing diameter of up to 940 mm can be loaded on the rotary table.<br />

The separation of B- and C-axis results in stable chipping conditions for exact contours und optimal<br />

surface quality of the workpiece.<br />

Gear cutting on a general-purpose machine<br />

All travelling column machining centres of the HV-series can additionally be equipped<br />

with a hobbing module. This module can be used for straight and helical gearing as well as for<br />

worm-shaped gearing. The extremely rugged HV machines are perfecty fit for this kind of application.<br />

Gears up to 2 m in diameter can be manufactured in single and series production.<br />

Equipped with an integrated rotary table the HV machines are ideally suited for the machining<br />

of flat gears; for the gearing of long shafts the machines are fitted with a horizontally mounted<br />

rotary table with tailstock.<br />

The economic advantage is obvious: The HV machines can still be used for<br />

milling and turning (equipped with a rotary table with direct drive).<br />

Solutions<br />

Process integration<br />

Machining of a work part<br />

Specifications <strong>matec</strong>-30 HVK<br />

Working area X 1300 mm<br />

Working area Y 600 mm<br />

Working area Z vertical 675 / horizontal 800 mm<br />

Spindle HSK 63A<br />

Speed 9000 (12000/15000/18000/24000/42000) rpm<br />

Power 16 (30) kW - 40% ED<br />

Torque, max. 100 (190) Nm - 40 % ED<br />

Rapid feed 30 (48/100 with linear drive) m/min<br />

Tool magazine 36 (48 bis 128) pcs<br />

Working area with rotary table amd fixed machine table<br />

<strong>matec</strong>-30 HVK: Gear machining - gear cutting now possible on the<br />

HV-series machines


Competence<br />

C O M B I N E D<br />

The technology AG presents …<br />

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9


10<br />

<strong>matec</strong>-30 HV <strong>matec</strong>-30 HVK<br />

<strong>matec</strong>-30 HVC<br />

In detail: <strong>matec</strong>-40 HV Machining of truck axles<br />

The customer-specific variant of<br />

<strong>matec</strong>-40 HV shown above is<br />

designed for the machining of<br />

front axles for trucks.<br />

Machining task: milling of all<br />

surfaces, drilling, tapping.<br />

Special features<br />

Rotary table Ø 700 mm, face plate<br />

vertical with large counter-bearing<br />

Flexible double clamping device for<br />

2 axles with quick-change device<br />

HEMA<br />

Protection, window and clamping systems<br />

Please find our complete range of products at www.hema-schutz.de<br />

<strong>Machines</strong><br />

Traveling column series<br />

Specifications<br />

Working area X 3000 mm<br />

Working area Y 800 mm<br />

Working area Z 1100 mm<br />

Spindle SK 50<br />

Spindel speed 8000 1/min<br />

Power 30 kW - 40% DC<br />

Torque, max. 190 Nm - 40 % DC<br />

Rapid feed with linear drive X- / Y- and Z-axis 48 m/min<br />

Tool magazine 40 pcs<br />

Seligenstädter Straße 82 63500 Seligenstadt, Germany Phone +49 6182/773-0 Fax +49 6182/773-35 email: info@hema-schutz.de www.hema-schutz.de


+ Processes<br />

HV machines - swivel head for more flexibility<br />

<strong>matec</strong>-40 HV <strong>matec</strong>-50 HV<br />

In detail: Traveling column series HV machines with swivel head<br />

Machining of truck axles on <strong>matec</strong>-30 HV<br />

Machining of axles on <strong>matec</strong>-30 HV<br />

The traveling column machines are ideally suited for the machining of long, bulky<br />

workpieces in one clamping. Large machine tables allow multiple clamping or twintable<br />

machining. While the traveling column is machining one or more workpieces in<br />

the first working area, raw parts can be set up in the second working area during processing<br />

time.<br />

The possibilities of the HV machines for the machining of 5 sides or 3D of any kind of<br />

work parts are almost unlimited. The long X-axis and a swivel head tilting 105° continuously<br />

to both sides, with SK or HSK tapers, in combination with a variety of CNC<br />

rotary tables make these machines infinitely flexible.<br />

Options Traveling Column Series<br />

Additional tool magazine with up to 200 pcs<br />

Pick-up stations for oversized tools or angle drilling and milling heads<br />

CTS with pressure 20/40/70 bar<br />

Micro lubrication system<br />

1-axis rotary table with conventional or direct drives<br />

2-axis tilting rotary table<br />

Lathe spindle vertical/horizontal, size A8 and A11<br />

High speed rotary table with direct drive up to 4000 rpm (turning/positioning)<br />

Additional tool magazine only for turning tools with separate tool changer<br />

Separate fixed tool holder on the headstock for turning tools<br />

(option: with interrupted cut especially for heavy turning operations)<br />

CNC-carriage unit for tail-stock, steady rest and opposed spindle<br />

Integrated quick change pallet systems<br />

3-D probe<br />

Tool measuring or tool breaking control<br />

Loading automation / NC-gripper<br />

For further information on the traveling column series please see www.<strong>matec</strong>.de<br />

The optimal solution for every machining task!<br />

We are a young and innovative CNC machining company with 42 skilled employees. We specialize in<br />

turning and milling of single parts and small series in aluminium, steel, cast iron and plastics. Our customers<br />

are the mechanical engineering industry, automotive suppliers and electronical and plastics industry. Our<br />

main focus in manufacturing is the 5-side milling of parts with a weight of up to 15 tons and size up to 10 x 3.5 m.<br />

Eggert GmbH CNC-Technik · Am Flugplatz 20 · D-88483 Burgrieden-Bühl · Tel. +49 (0) 73 92/169920-0 · Fax +49 (0) 73 92/169920-20 · eggert-cnc@t-online.de · www.eggert-cnc.de<br />

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12<br />

In detail:<br />

<strong>Machines</strong><br />

Traveling column series<br />

<strong>matec</strong>-30 L <strong>matec</strong>-30 LD<br />

The machining center <strong>matec</strong>-30 L duo is<br />

a longbed machine with two traveling<br />

columns. This concept allows various<br />

machining strategies: for one thing, the<br />

double spindle machining of identical<br />

parts with tooling correction in 2 x 3<br />

axes; for another thing, the independent<br />

simultaneous machining of one work part<br />

by means of both spindles.<br />

Integrated turning spindles, vertical<br />

or horizontal, transform <strong>matec</strong>-30 L<br />

duo into a double spindle<br />

milling/turning center.<br />

<strong>matec</strong>-30 L duo Double-spindle machining of identical work parts<br />

Left-sided working area with clamping device Right-sided working area with tilting table and clamping device<br />

intelligent ntelligen manufacturing<br />

solutions olutions<br />

The unique CAM system -<br />

optimal for <strong>matec</strong> machines<br />

Special features<br />

Two separate traveling columns<br />

for adjustment of tool length, tool<br />

radius and clamping<br />

powered by<br />

T: T : +49 (0) 2191 609290<br />

E: vertrieb@camtech.de<br />

W: W : www www.camtech.de<br />

.camtech.de


+ Processes<br />

Long-bed machines for single-part and series production<br />

<strong>matec</strong>-40 L <strong>matec</strong>-50 L<br />

Traveling column series<br />

The traveling column series has been conceived for single-part<br />

and series production. Whether used for twin table machining<br />

with rotary table or tail stock, multiple clamping or single-part<br />

manufacturing of voluminous parts, this machine group covers<br />

nearly all fields of application. Stability, precision and high<br />

speed are characteristics of these machines.<br />

Outstanding features of the traveling column series are long<br />

traverse paths, horizontally and vertically swiveling machine<br />

spindles, easy mounting of clamping units as well as automatic<br />

loading by means of external loading systems.<br />

The <strong>matec</strong> “tailor-made” system with its extensive service<br />

package gives way to a multitude of machine concepts which<br />

provide an optimal manufacturing solution for every customer,<br />

securing a competitive advantage.<br />

Specifications <strong>matec</strong>-30 L duo<br />

Working area X-axis 3550 mm<br />

Working area Y-axis 600 mm<br />

Working area Z-axis 700 mm<br />

2 spindles, spindle distance 800 mm<br />

Machine table size 3500 x 635 mm<br />

Spindle SK40 - DIN 69871 (HSK 63 A)<br />

Speed 9000 (12000/15000/18000/24000/42000) rpm<br />

Power 16 (30) kW - 40% DC<br />

Torque, max. 100 (190) Nm - 40 % DC<br />

Rapid feed 30 (48/100 with linear drive) m/min<br />

Tool magazine 2 x 24 (36/48) pcs<br />

Subject to technical changes<br />

For further information on the traveling column series please see www.<strong>matec</strong>.de<br />

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Spindle configurations<br />

The basic machine of this series is the long-bed<br />

machine <strong>matec</strong>-30 L. This milling center is available<br />

in various configurations, e.g. with double<br />

motor spindle (<strong>matec</strong>-30 LD) or with 2 traveling<br />

columns (<strong>matec</strong> -30 L duo). Also available in<br />

taper SK 50 as <strong>matec</strong>-40 L and <strong>matec</strong>-50 L.<br />

<strong>matec</strong>-30 LD<br />

with tool length<br />

adjustment<br />

double spindle<br />

The machining center <strong>matec</strong>-30 L has been<br />

developed for single-part and series production.<br />

Whether used for twin table machining with a<br />

rotary table or tail stock, multiple clamping or<br />

single-part machining of voluminous parts, this<br />

machine group covers nearly all fields of application.<br />

Stability, precision and high speed are<br />

characteristics of these machines. On the basis<br />

of a great variety of traverse paths in X-axis up<br />

to 12000 mm, Y-axis up to 1200 mm and Z-axis<br />

up to 900 mm we provide the best solution to<br />

the customer for his machining task.<br />

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<strong>matec</strong>-30 L /40 L / 50 L<br />

<strong>matec</strong>-30 LD<br />

<strong>matec</strong>-30 L duo<br />

V-spindle<br />

double spindle<br />

2 traveling columns<br />

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14<br />

<strong>matec</strong>-30 SH <strong>matec</strong>-30 S<br />

In detail:<br />

The <strong>matec</strong> swivel table series has been developed<br />

for series production if high stock-removing<br />

capacity is required. Stability, precision and<br />

high speed are characteristics of these machines.<br />

A 180° swivel table is a part of every<br />

basic machine. It facilitates a quick tool change<br />

and renders high productivity.<br />

<strong>matec</strong> “tailor made” system with its comprehensive<br />

range of products implies a multitude of<br />

machine concepts which provide optimal solutions<br />

for every customer and secure a considerable<br />

competitive advantage.<br />

The basic machine <strong>matec</strong>-30 S is available in<br />

two sizes covering the whole spectrum of parts’<br />

dimensions for series production. The SH type<br />

is an especially compact and flexible machine<br />

with little place requirement, the SD machine<br />

with double spindle is particularly suitable for<br />

machining of most challenging and voluminous<br />

work parts and the SHV design with angle<br />

head fits best for horizontal and vertical machining<br />

of 5 sides and three-dimensional machining<br />

also in the large-scale production.<br />

The larger version of <strong>matec</strong>-30 S, <strong>matec</strong>-30 SG is<br />

equipped with a swivel table, 1300 x 1100 mm.<br />

Thus, it is perfect for machining of voluminous parts<br />

– the traverse path in the Z-axis of up to 700 mm<br />

allows the machining of very tall parts. Multiple<br />

clamping is possible.<br />

The good accessibility to the loading/unloading<br />

station is another advantage of <strong>matec</strong>-30 SG.<br />

Handling systems, devices and automation<br />

solutions make it possible to use the swivel<br />

table series flexibly for every application.<br />

Our service:<br />

● Thermal cutting<br />

● Welding<br />

● Thermal stress relief<br />

● Sandblasting<br />

● Priming/Coating<br />

● CNC-Machining<br />

<strong>Machines</strong><br />

Swivel table series<br />

<strong>matec</strong>-30 SG Ideal for large work parts in series production<br />

Specifications <strong>matec</strong>-30 SG<br />

Working area X/Y/Z 1300 / 600 / 700 mm<br />

Power 16 (30) kW - 40% DC<br />

Speed 9000 (12000/15000/18000/24000/42000) rpm<br />

Torque, max. 100 (190) Nm - 40 % DC<br />

Rapid feed 30 (100) m/min<br />

Tool magazine 24 (36/48) pcs<br />

Tool diameter, max. 70 (130)<br />

Tool length, max.<br />

Subject to technical changes<br />

340 mm<br />

The medium-sized company HINZ has 45 employees in two<br />

locations and manufactures machine parts with a piece weight<br />

of up to 50 tons. We deliver best quality - from thermal cutting<br />

to finished coated parts - everything from one source!<br />

Learn more about us: www.hinz-maschinenbauteile.de<br />

Special features<br />

Long traverse paths in all axes<br />

Large table clamping area<br />

Multiple clamping possible<br />

Our plants<br />

Plant 1<br />

Daimlerstr. 3-5<br />

D-71254 Ditzingen-<br />

Schöckingen<br />

Phone +49 (0)7156/9555-0<br />

Fax +49 (0)7156/9555-11<br />

Plant 2<br />

Langwiesenstr. 14<br />

D-74363 Güglingen-<br />

Frauenzimmern<br />

Phone +49 (0)7135/97405-0<br />

Fax +49 (0)7135/97405-25


+ Processes<br />

Stability, speed and precision<br />

<strong>matec</strong>-30 SD <strong>matec</strong>-30 SHV<br />

<strong>matec</strong>-30 SD Double spindle for more productivity<br />

Specifications <strong>matec</strong>-30 SD<br />

Working area X/Y/Z 450 / 480 / 500 mm<br />

Power 16 (30) kW - 40% DC<br />

Speed 9000 (12000/15000/18000/24000/42000) rpm<br />

Torque, max. 100 (190) Nm - 40 % DC<br />

Rapid feed 30/(48) m/min<br />

Tool magazine 2 x 24 (36/48) pcs<br />

Tool diameter, max. 70 (130) mm<br />

Tool length, max.<br />

Subject to technical changes<br />

340 mm<br />

<strong>matec</strong>-30 SD is a double spindle<br />

machining center conceived for<br />

manufacturing of comprehensive<br />

work parts and demanding materials.<br />

Its strength lies in the robust<br />

basis construction which possesses<br />

enough power reserves for even<br />

the most difficult chipping tasks.<br />

Special features<br />

2 motor spindles, spindle<br />

distance 400 (550) mm<br />

Double production<br />

with only 30% extra cost<br />

For further information on the swivel tabel series please see www.<strong>matec</strong>.de<br />

Working area with mounted<br />

CNC rotary table and tailstock<br />

Working area <strong>matec</strong>-30 SD with double spindle<br />

Swivel table with clamping device<br />

Working area <strong>matec</strong>-30 SG<br />

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Milling and turning in one machine<br />

Most machining centers of the traveling column series can be additionally equipped<br />

with a lathe spindle or high-speed rotary table with direct drive. In connection with<br />

a CNC swivel head we have developed a universal milling/turning center especially<br />

for supplier companies in single-part and small-part production.<br />

Economical manufacturing of complex parts<br />

Complex parts can be machined economically on such machines in one or two<br />

clampings in demanded tolerance and surface quality. Designed correspondingly<br />

our machines allow controlled boring of even the inner contours in slant borings.<br />

The advantage is evident: two machining processes united in one machine – the<br />

work part machined either on the face or on the perimeter and in every angular<br />

position – that saves time and costs. On the basis of the modular system <strong>matec</strong><br />

offers a wide range of various options to satisfy every customer’s need.<br />

<strong>matec</strong>-30 HVT and <strong>matec</strong>-30 HVTH are especially designed as milling/turning centers.<br />

<strong>matec</strong>-30 HVT<br />

<strong>matec</strong>-30 HVT is a milling/turning center for series production. If work parts are<br />

best manufactured by complete machining this can be done on the <strong>matec</strong>-30 HVT<br />

in max. two clampings.<br />

The vertical lathe spindles (Ø 300 up to 2200 mm) are able to turn and to position<br />

depending on the machining task. Speed of lathe spindle from 100 up to 6000<br />

rpm (depending on spindle type and turning device)<br />

The swivel head +/- 90° with serration catching in steps of 1°, option: continuously<br />

variable), provides for five-side machining during drilling and milling processes and<br />

during the turning process it allows the application of multifunctional lathe tools in<br />

all angles. The machine is equipped with a separate tool magazine for lathe tools.<br />

<strong>matec</strong>-30 HVT: left and right working area<br />

with mounted fast-moving rotary tables with direct drive<br />

Sectors<br />

General suppliers<br />

Automobile suppliers<br />

Tool and mould industries<br />

Tanks and containers industry<br />

Aluminium machining/Foundry<br />

Machine and plant engineering<br />

Packing machines<br />

Electric and electronics industries<br />

Plastic processing industry<br />

Medical technology<br />

Impressum<br />

Published by: <strong>matec</strong> Maschinenbau GmbH · Wilhelm-Maier-Str. 3 · D-73257 Köngen<br />

Tel. +49-(0)7024/98385-0 · Fax +49-(0)7024/98385-30 · E-Mail: sales@<strong>matec</strong>.de · www.<strong>matec</strong>.de<br />

Solutions<br />

Milling/turning centers<br />

Rotary table with direct drive mit 6-jaw chuck and CNC face plate lathe table<br />

for the machining of inner contours<br />

<strong>matec</strong>-30 HVTH<br />

<strong>matec</strong>-30 HVTH is a machining center with a rotary table and opposed spindle<br />

for complete machining (front and back sides) of work parts from a bar in singlepart<br />

or series production with a loading and unloading automation unit. Lathe<br />

spindles A8 or A 11.<br />

The range of forms machined on <strong>matec</strong>-30 HVTH extends from profiles, round<br />

material, square and rectangular cross-sections up to diagonals of 120 mm. The<br />

loading of the machine erfolgt über einen bar feeder. Optionally with 2-axis saw<br />

unit to crosscut the parts from the bar.<br />

Work-piece discharge is handled by NC-gripper or a robot.<br />

Machining of a work part at the main spindle. U-axis with counter-spindle<br />

Metal-working industry<br />

Aerospace industry<br />

Automobille manufacture

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