HVU Series with universal milling head and variable - matec
HVU Series with universal milling head and variable - matec
HVU Series with universal milling head and variable - matec
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Made in<br />
Germany!<br />
New machine concept: <strong>HVU</strong> series <strong>with</strong> <strong>universal</strong> <strong>milling</strong> <strong>head</strong> <strong>and</strong> <strong>variable</strong> traveling paths<br />
Highlights:<br />
Content<br />
pp. 1-5 <strong>HVU</strong> series<br />
pp. 6-7 Special application <strong>HVU</strong><br />
p. 8 Böhm Fertigungstechnik Suhl<br />
p. 9 <strong>matec</strong>-30 HVK<br />
pp. 10-11 <strong>matec</strong>-30 HVC<br />
pp. 12-13 Gantry series<br />
pp. 14-15 <strong>matec</strong>-30 PP/40 PP<br />
p. 16 <strong>matec</strong><br />
� Variable traveling paths<br />
� Universal CNC <strong>milling</strong> <strong>head</strong>,<br />
continuously <strong>and</strong> simultaneously<br />
swivelling in both axes by ± 180°<br />
� Option: hydraulic disconnection<br />
of axes via M-mode<br />
For more information see the following pages!<br />
<strong>Series</strong> production of small to medium-sized parts or machining<br />
of voluminous <strong>and</strong> long workparts in single part manufacturing<br />
– <strong>matec</strong> machines are perfect for all machining tasks!<br />
<strong>matec</strong> is able to meet these challenges <strong>with</strong> its flexible, innovative machine concepts<br />
<strong>and</strong> a quality which results last but not least from our claim “Made in<br />
Germany”. Our ingenious modular component system turns each basic machine<br />
into a customer-specific manufacturing solution. This customer orientation brings<br />
advantages for our customers in many ways: maximum productivity, high precision<br />
und cost reduction.<br />
In this issue of “Matec News” we present to you interesting machine concepts<br />
for special applications <strong>and</strong> processes. Learn about customers, who are already<br />
using the <strong>matec</strong> “tailor-made” system for their benefit.<br />
No matter what size your workpiece has -<br />
<strong>matec</strong> always has the optimum manufacturing solution.<br />
Sincerely<br />
Erich Unger<br />
www.<strong>matec</strong>.de<br />
Machines Processes Applications 3/2010<br />
Traveling paths:<br />
X=2,000-12,000 mm<br />
Y=1,070/1,200/1,400 mm<br />
Z=1,100/1,300/1,500/1,800/2,500 mm<br />
Editorial<br />
Erich Unger, Managing Director<br />
<strong>matec</strong> Maschinenbau GmbH
2<br />
CAM<br />
<strong>matec</strong>-30 HV<br />
In detail:<br />
CAQ<br />
real-time production monitoring<br />
more transparency to improve<br />
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BDE<br />
PDM<br />
tip: get your new <strong>matec</strong> machine bundled<br />
<strong>with</strong> integrated machine data monitoring<br />
EVOperformance<br />
PZE<br />
DMS<br />
MDE<br />
PPS<br />
Machines<br />
Traveling column series<br />
<strong>matec</strong>-30 <strong>HVU</strong> Machining center <strong>with</strong> <strong>universal</strong> CNC <strong>milling</strong> <strong>head</strong><br />
ERP<br />
DNC<br />
EVO Informationssysteme GmbH Ludwig-Bölkow-Straße 15 D-73568 Durlangen<br />
Tel (+ 49) 0 71 76 / 4 52 90 - 0 Fax (+ 49) 0 71 76 / 4 52 90 - 50 www.evo-solutions.com info@evo-solutions.com<br />
MES<br />
MDE<br />
<strong>matec</strong>-30 HVduo
+ Processes<br />
HV machines - swivel <strong>head</strong> for more flexibility<br />
<strong>matec</strong>-30 HV <strong>with</strong> rotary table<br />
for the machining of long workpieces on up to 6 sides<br />
Machine concept <strong>HVU</strong> series<br />
<strong>matec</strong>-30 HVT<br />
The <strong>universal</strong> machining centers <strong>matec</strong>-30 <strong>HVU</strong>, <strong>matec</strong>-40 <strong>HVU</strong> <strong>and</strong> <strong>matec</strong>-50 <strong>HVU</strong><br />
are based on the machining centers <strong>matec</strong>-30 HV, <strong>matec</strong>-40 HV <strong>and</strong> <strong>matec</strong>-50 HV.<br />
Universal <strong>milling</strong> <strong>head</strong> <strong>and</strong> <strong>variable</strong> traveling paths<br />
The <strong>HVU</strong> machines have a <strong>universal</strong> <strong>milling</strong> <strong>head</strong> <strong>with</strong> 2 axes, which turns the<br />
motor spindle in a 45° diagonal position from vertical to horizontal. This allows the<br />
machining of long workpieces on four sides - in connection <strong>with</strong> an integrated rotary<br />
table even on five sides. In that case 6 axes are at disposal for dem<strong>and</strong>ing machining<br />
tasks on a workpiece.<br />
The <strong>HVU</strong> series is available in two versions: <strong>matec</strong>-30 <strong>HVU</strong> <strong>with</strong> taper SK40/HSK<br />
63A <strong>and</strong> <strong>matec</strong>-40 resp. 50 <strong>HVU</strong> <strong>with</strong> taper SK50/HSK 100.<br />
Special features<br />
<strong>matec</strong>-30 HVTH<br />
Variable traveling paths<br />
Universal <strong>milling</strong> <strong>head</strong>, continuously <strong>and</strong> simultaneously<br />
swivelling in both axes by ± 180°<br />
Option: hydraulic disconnection of axes via M-mode<br />
Specifications <strong>matec</strong>-30 <strong>HVU</strong><br />
X-axis 2,000 - 20,000 mm <strong>and</strong> more<br />
Y-axis 1,070/1,200/1,400 mm<br />
Z-axis 1,100/1,300/1,500/1,800/2,500 mm<br />
Speed up to 18,000 rpm<br />
Power up to 34 kW<br />
Torque up to 216 Nm<br />
For further information on the traveling column series please see www.<strong>matec</strong>.de<br />
3
4<br />
<strong>matec</strong>-30 HVK <strong>matec</strong>-30 HVC<br />
In detail:<br />
Special features<br />
Variable traveling paths<br />
Universal CNC <strong>milling</strong> <strong>head</strong>, continuously <strong>and</strong> simultaneously<br />
swivelling in both axes by ± 180°<br />
Option: hydraulic disconnection of axes via M-mode<br />
Machines<br />
Traveling column series<br />
<strong>matec</strong>-40 <strong>HVU</strong> <strong>and</strong> 50 <strong>HVU</strong> Flexible machining centers<br />
intelligent telligent manufacturing<br />
manufacturing ring<br />
solutions lutions<br />
The unique e CAM system -<br />
optimal for r <strong>matec</strong> machines<br />
es<br />
Specifications <strong>matec</strong>-40/50 <strong>HVU</strong><br />
X-axis 2,000 - 20,000 mm <strong>and</strong> more<br />
Y-axis 1,070/1,200/1,400 mm<br />
Z-axis 1,300/1,500/1,800/2,500 mm<br />
Speed up to 8,000 rpm<br />
Power up to 33/45 kW<br />
Torque up to 382/520 Nm<br />
powered by<br />
T: T : +49 (0) 2191 609290<br />
609290 E: vertrieb@camtech.de<br />
eb@camtech.de<br />
W W: : www www.camtech.de<br />
.camtech.de
+ Processes<br />
HV machines - swivel <strong>head</strong> for more flexibility<br />
<strong>with</strong> <strong>universal</strong> <strong>milling</strong> <strong>head</strong> - also available as mill/turn center<br />
For further information on the traveling column series please see www.<strong>matec</strong>.de<br />
������� ���� � ���� ������� ���������� ��������<br />
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<strong>matec</strong>-40 HV <strong>matec</strong>-50 HV<br />
<strong>HVU</strong> series<br />
The significant characteristic of the <strong>HVU</strong> series is a 2-axis <strong>universal</strong> <strong>milling</strong> <strong>head</strong> <strong>with</strong> 45° swivel<br />
range. The tools can be utilized in horizontal machining position in the Y-axis. This allows for<br />
new designs in the working area, along <strong>with</strong> more innovative machine concepts, <strong>and</strong> therefore<br />
more economical manufacturing solutions for the user.<br />
A CNC rotary table <strong>with</strong> horizontal plan disk, adapted to the size of the workparts, allows for<br />
the machining of comparatively big workparts in combination <strong>with</strong> a short Y-axis (1,070/1,200/<br />
1,400 mm). Circular parts <strong>with</strong> diameters of up to 5,000 mm can be machined. A rotary table<br />
<strong>with</strong> direct drive turns the <strong>HVU</strong> machines into mill/turn centers.<br />
The pictures below show a <strong>matec</strong>-50 <strong>HVU</strong>, configurated as mill/turn center, for the machining of<br />
stainless steel. For this customer-specific application, the machine is equipped <strong>with</strong> a rotary table<br />
<strong>with</strong> direct drive, diameter 2,200 mm <strong>and</strong> 200 rpm max. The rotary table is used for turning <strong>and</strong><br />
positioning. A second CNC rotary table <strong>with</strong> counter-bearing for undulated workparts <strong>and</strong> a<br />
pick-up magazine for lathe tools up to a length of 1,000 mm complete the machine.<br />
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5
6<br />
A glance at the development of Schwienbacher Maschinenbau GmbH quickly reveals<br />
Erika Schwienbacher’s great entrepreneurial skills. After the fatal accident of her husb<strong>and</strong><br />
in 1970, today’s senior managing director took over the responsibility for the<br />
mechanical engineering company. The fruits of her labour, which include building a new<br />
plant in 1974, are remarkable.<br />
For the last 20 years her son Reinhard has been at her side, managing the company<br />
<strong>with</strong> 14 employees, practising order-related mechanical engineering <strong>with</strong> the whole<br />
works: »Right from the first idea we bring in our know-how, if necessary we cooperate<br />
<strong>with</strong> engineering offices <strong>and</strong> supply complete machine solutions delivery free. We start<br />
<strong>with</strong> the procurement of material, followed by the cutting to size. We attend to everything<br />
mechanic like welding or <strong>milling</strong>, <strong>and</strong> take care of hydraulics <strong>and</strong> pneumatics, <strong>and</strong><br />
of course of the assembly. The customer does not even need to care about the logistics.«<br />
Pushing technology<br />
In the middle of the eighties, after having successfully passed high-school, military service<br />
<strong>and</strong> three years of training on the job in mechanical application, Reinhard Schwienbacher<br />
finally grew into the duties <strong>and</strong> responsibilities of managing the company. Under<br />
his aegis the radial boring mills were by <strong>and</strong> by replaced by state-of-the art <strong>milling</strong><br />
machines. The Schwienbacher GmbH had at that time developed from a repair shop for<br />
trucks to an expert for material ropeways, utilized in the construction of barrier lakes in<br />
the high mountains of Northern Italy. The core competence was the manufacturing of<br />
rope rolls for circular gondolas. 90 percent of the orders were placed by the cableway<br />
sector.<br />
The <strong>milling</strong> machines were accordingly dimensioned for the powerful <strong>milling</strong> of geometrically<br />
complex, medium-sized to large components of structural, heat-treated steels. The<br />
first <strong>milling</strong> machine of Italian origin did not even have a tool changer, but its traveling<br />
paths of more than 4 m brought the company a unique position <strong>with</strong>in a radius of 200<br />
km. »So we could keep out of the feud, predominating in the section of 600 mm centers«,<br />
Schwienbacher states.<br />
Finally, the commissioned production of machines for the manufacturing of concrete<br />
reeinforcing bars, helped to navigate the company into calmer waters. Two more ramtype<br />
<strong>milling</strong> machines <strong>with</strong> traveling paths of 2 <strong>and</strong> 6 m were purchased.<br />
Industrial<br />
Our customers<br />
Schwienbacher in Lana/South Tyrol renowned for unadulterated mechanical engineering<br />
Unique technology brings success<br />
Her husb<strong>and</strong>’s sudden death forced Erika Schwienbacher to take charge<br />
of the mechanical engineering company, her husb<strong>and</strong> had founded. She<br />
excelled in this task <strong>with</strong> courage <strong>and</strong> visions. For her son Reinhard stateof-the-art<br />
technology is the foundation for the third generation.<br />
Horizontal, vertical <strong>and</strong> <strong>universal</strong><br />
CEO Reinhard Schwienbacher explains the dem<strong>and</strong>ing<br />
manufacture of rope clips used on gondola ropeways:<br />
this security-relevant part is completely machined on the<br />
<strong>matec</strong>-40 <strong>HVU</strong><br />
In order to cope <strong>with</strong> future dem<strong>and</strong>s regarding the machining of components <strong>with</strong><br />
a length of up to 4 m, a <strong>matec</strong> 4+2-axis traveling column machining center was purchased<br />
at the end of 2009. Such a machine was unique in the Italian market. The<br />
<strong>matec</strong>-40 <strong>HVU</strong> was to substitute a 15 year-old machine <strong>with</strong> a traveling path of 2 m,<br />
a capacity of 20 tools, <strong>and</strong> a spindle speed of 2,700 min-1 . »This machine was no<br />
longer working to capacity«, Schwienbacher explains. »The specifications of the parts<br />
called for more speed, inner coolant supply for state-of-the-art tools, <strong>and</strong> more axes.<br />
On the old machine the machining could only be done uneconomically in multiple<br />
clampings.«<br />
The purchase of the <strong>matec</strong>-40 <strong>HVU</strong> was preceded by a market research of more than<br />
one year. The core requirements were simple: traveling paths in X of 3 to 4 m, chip-tochip-time<br />
below 10 s, 5-axis simultaneous machining. The concepts of various machine<br />
builders all had the same disadvantage: »The <strong>milling</strong> <strong>head</strong> was solely equipped <strong>with</strong> a<br />
B-axis, necessitating a rotary table for 5-axis machining, which in turn limited the<br />
dimensions of the parts. In addition, I wanted to machine frontally, <strong>and</strong> here again the<br />
machine concept was limiting.«<br />
No problem, we can do it<br />
Confronted <strong>with</strong> the conceptual formulation, <strong>matec</strong> representative in Italy, Lamberto<br />
Giacometti, made a phone call to Erich Unger, CEO of <strong>matec</strong> Maschinenbau <strong>and</strong><br />
discussed the machining task. From the comprehensive <strong>matec</strong> modular system a 40-HV<br />
machine was chosen as a solid basis, which is equipped <strong>with</strong> a B-axis swivel <strong>head</strong> as<br />
a st<strong>and</strong>ard. Instead of that, a <strong>universal</strong>-<strong>milling</strong> <strong>head</strong> <strong>with</strong> A- <strong>and</strong> B-axis was adapted.<br />
For lack of a st<strong>and</strong>ard spindle solution, basic engineering work had to be applied: a<br />
Kessler state-of-the-art 45°motor spindle was flanged onto a rotary table, which in turn<br />
was mounted on the Z-axis. The result was a solid, rigid <strong>universal</strong> <strong>milling</strong> <strong>head</strong>, continuously<br />
swiveling in both axes simultaneously. The axes optionally have a hydraulic<br />
disconnection via M-mode.<br />
Erich Unger explains the <strong>matec</strong> concept: »Compared to customary ram-type solutions<br />
<strong>with</strong> either a 2-axis swivel <strong>head</strong> or a 45° swivel <strong>head</strong> <strong>with</strong> Hirth serration, our advantages<br />
are tremendous: we have a higher accuracy <strong>and</strong> stability along the traveling<br />
path of the Z-axis. The ram-type solution has an inherent inaccuracy in the axe, if the<br />
traveling path exceeds 1,000 mm. The control cannot completely compensate this<br />
inaccuracy. We offer a high-class CNC motor spindle for simultaneous 5-axis-machining.<br />
On top we achieve higher speed, even in continuous operation, plus, our <strong>universal</strong><br />
<strong>milling</strong> <strong>head</strong> operates space-savingly in the working area.«
sectors + applications<br />
in different industrial sectors <strong>and</strong> all over the world<br />
Impressed <strong>and</strong> thrilled<br />
In the meantime Schwienbacher’s prototype machine concept has been continuously<br />
improved. Meanwhile <strong>matec</strong> has built <strong>HVU</strong> machines <strong>with</strong> 1,800 mm in Z <strong>and</strong><br />
1,400 mm in Y, but »the basic rigidity of the machine can even do more than that«,<br />
Erich Unger assures.<br />
The well-proven tool changer <strong>with</strong> taper HSK 100, optionally available in the <strong>matec</strong><br />
modular system, could not produce the dem<strong>and</strong>ed chip-to-chip-time, but a revised telescopic<br />
shuttle brought the necessary improvement. The cable drag chain alongside the<br />
<strong>milling</strong> <strong>head</strong> has disappeared for good. Erich Unger: »We finally disposed of the projecting<br />
edge for the energy supply by means of a centrically integrated cable conduit.<br />
Now the machine can also be operated in vertical direction.«<br />
Schwienbacher finally got his desired machine at the end of 2009 <strong>and</strong> in quite the<br />
same unconventional way, as he had placed the order a couple of months earlier.<br />
»On word of honor«, Schwienbacher says, he had bought the machine, although up<br />
to then he had not seen much more than the 3 D design of the <strong>universal</strong> <strong>milling</strong> <strong>head</strong>.<br />
The first encounter <strong>with</strong> his machine happened at the EMO in Milan, Italy, where the<br />
<strong>matec</strong>-40 <strong>HVU</strong> was exhibited, busily producing chips. Schwienbacher: »I was totally<br />
overwhelmed, when I first got sight of my machine. A gigantic <strong>milling</strong> <strong>head</strong> <strong>and</strong> loads<br />
of technology – the machine has fulfilled my expectations up to this very day. A visit to<br />
Köngen had given me the necessary confidence in my decision. The projects I saw<br />
there - for example a 9-axis solution for a renowned manufacturer of glass scale tracks<br />
- have demonstrated, that <strong>matec</strong> is very much at home in mechanical engineering.<br />
Solid mechanical engineering, just like we perform it in our company. A company, the<br />
size of <strong>matec</strong>, can turn good st<strong>and</strong>ard solutions into even better individual concepts.<br />
Larger companies have a hard time doing that.«<br />
Reinhard Schwienbacher describes the after-sales service <strong>and</strong> the technical support,<br />
which are delivered directly from <strong>matec</strong> in Köngen, as exemplary. »The start-up of such<br />
a highly complex machine could easily have turned out to be much more problematic«,<br />
he says. »Whenever there were any questions, they were answered professionally<br />
<strong>and</strong> quickly on the phone. The expected effect was reached sustainably: We machine<br />
complex parts more efficiently <strong>and</strong> more precisely than <strong>with</strong> any other machine in our<br />
production. The pig in the poke has proven to be a hit. The machine brings us a precious<br />
technological pole position for the time being.«<br />
The unshortened version of this article was published in Werkstatt + Betrieb, Ed. 9/2010<br />
Author: Helmut Damm<br />
Unique technology across South Tyrol <strong>and</strong> beyond: Schwienbacher puts an emphasis<br />
on state-of -the-art machinery. The 4+2-axes <strong>matec</strong>-40 <strong>HVU</strong> is currently the optimum<br />
solution. A good team all along the way (from the left): Christoph <strong>and</strong><br />
Reinhard Schwienbacher, Lamberto Giacometti <strong>and</strong> Erich Unger<br />
Technologically flexible: the <strong>matec</strong>-40 <strong>HVU</strong> allows the machining of parts <strong>with</strong> a<br />
length of up to 4 m on 4 sides; the machine is equipped <strong>with</strong> an integrated rotary<br />
table for 5-axis simultaneous machining of short parts in one clamping<br />
7
�<br />
8<br />
Competence<br />
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Our core competencies:<br />
� Components, equipments <strong>and</strong><br />
special mechanical engineering<br />
� Electronics<br />
� H<strong>and</strong>ling systems<br />
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was laid <strong>with</strong> the takeover of the manufacturing business<br />
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basis in manufacturing technology <strong>and</strong> an outst<strong>and</strong>ing<br />
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Suhl GmbH can be subdivided<br />
into three independent<br />
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manufacturing <strong>and</strong> assembly,<br />
sheet-metal construction<br />
<strong>and</strong> welding technology,<br />
<strong>and</strong> electro-technical<br />
manufacturing.<br />
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<strong>and</strong> assembly enjoys the<br />
benefit of a well-equipped<br />
machine park <strong>with</strong> all the<br />
current manufacturing processes<br />
for<br />
The product range of Böhm Fertigungstechnik Suhl GmbH<br />
machine finishing. The business<br />
activities stretch firstly from<br />
single components <strong>and</strong> component<br />
manufacturer for<br />
precision engineering,<br />
through to production<br />
of special m mmachines achines<br />
<strong>and</strong> equipment, including<br />
control system<br />
construction to customer<br />
orders.<br />
-<br />
The sheet-metal<br />
construction <strong>and</strong><br />
welding technology<br />
departments<br />
carry out engineering,<br />
manufacture<br />
<strong>and</strong> assembly of<br />
equipment for ma-<br />
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EQUIPMENT<br />
potential of qualified staff. Building on that, the business<br />
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partner for customers in Germany <strong>and</strong> worldwide in the<br />
fields of equipment <strong>and</strong> special mechanical engineering,<br />
electronics, h<strong>and</strong>ling systems <strong>and</strong> manufacturing lines.<br />
The majority of Böhm customers operate at an internatio-<br />
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in their sector. Structurally, the spectrum ranges from large<br />
international businesses to medium-size domestic players<br />
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packaging industries, the electronic conductor industry,<br />
chine <strong>and</strong> plant construction, for controls <strong>and</strong> switch<br />
cabinets, in special sizes too, as well as components for<br />
technically-operated equipment for road <strong>and</strong> motor-<br />
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dem<strong>and</strong> here.<br />
Electro-technical manufacture comprises<br />
the construction <strong>and</strong> assembly of control<br />
<strong>and</strong> regulation technology for simple<br />
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production processes. This is<br />
complemented by process<br />
visualisation, as an<br />
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definition specified<br />
as a<br />
solution for<br />
the customer.<br />
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20<br />
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Böhm manufactures<br />
switch<br />
20<br />
cabinets<br />
20<br />
<strong>and</strong><br />
their associated<br />
components, including<br />
cable packaging,SPC-programming,<br />
programming<br />
in line <strong>with</strong> customerspecific<br />
programme<br />
structures, plant installation<br />
on site, con-<br />
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plant <strong>and</strong> support<br />
before, during <strong>and</strong><br />
after the start of production<br />
at the plant.<br />
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components for technicallyoperated<br />
equipment for<br />
road <strong>and</strong> motorway tunnels.<br />
the optical disc industry, the medicine<br />
<strong>and</strong> rehabilitation technology<br />
industries, automation technology,<br />
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machine industry <strong>and</strong> military technology.<br />
Next year, Böhm Fertigungstechnik<br />
Suhl GmbH is going to celebrate its<br />
20th company anniversary.<br />
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Leading technology for solar panel production:<br />
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Böhm-Solar Equipment Technology GmbH is supplier of single components as well as manually operated,<br />
semi-automatic <strong>and</strong> fully automatic turn-key-facilities for the production of solar modules.<br />
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Designed for tool <strong>and</strong> mould making: <strong>matec</strong>-30 HVK <strong>with</strong> long Z-axis<br />
Milling <strong>and</strong> turning in one machine –<br />
Longer Z-axis for tall work parts<br />
The <strong>universal</strong> machining center <strong>matec</strong>-30 HVK is equipped <strong>with</strong> direct<br />
drives in the swivel <strong>head</strong> <strong>and</strong> in the rotary table. The integrated highspeed<br />
rotary table <strong>with</strong> diameter 630 mm <strong>and</strong> 80 rpm has a swing<br />
diameter of up to 940 mm. Optionally the speed can be increased up<br />
to 1,000 rpm <strong>with</strong>out constructional alterations of the machine design.<br />
This makes the <strong>matec</strong>-HVK the perfect solution for complex machining<br />
tasks in three dimensional domain <strong>and</strong> 5-side machining <strong>and</strong> at the<br />
same time allows turning in all angles. The longer Z-axis extends the<br />
machinable range of work parts in the height. Work parts <strong>with</strong> a swing<br />
diameter of up to 940 mm can be loaded on the rotary table. The separation<br />
of B- <strong>and</strong> C-axis results in stable chipping conditions for exact<br />
contours und optimal surface quality of the workpiece. Equipped <strong>with</strong> a<br />
Heidenhain 530 i control the machine is perfect for all machining tasks<br />
in tool <strong>and</strong> mould making.<br />
Specifications <strong>matec</strong>-30 HVK<br />
Working area X 1300 mm<br />
Working area Y 600 mm<br />
Working area Z vertical 675 / horizontal 800 mm<br />
Spindle HSK 63A<br />
Speed 9,000 (12,000/15,000/18,000/24,000/42,000) rpm<br />
Power 16 (30) kW - 40% DC<br />
Torque, max. 100 (190) Nm - 40 % DC<br />
Rapid feed 30 (48/100 <strong>with</strong> linear drive) m/min<br />
Tool magazine 36 (48 up to 128) pcs<br />
Machines<br />
<strong>matec</strong>-30 HVK<br />
Machining of<br />
a work part<br />
Special features<br />
Integrated rotary table Ø 630 mm,<br />
<strong>with</strong> swing diameter max. 940 mm<br />
Direct drive in rotary table <strong>and</strong> swivel <strong>head</strong><br />
Working area <strong>with</strong> rotary table, diameter 630 mm, <strong>and</strong> fixed machine table<br />
9
10<br />
<strong>matec</strong>-30 HVK <strong>matec</strong>-40 HV machining of truck axles<br />
In detail:<br />
The <strong>matec</strong>-30 HVC is a variant of the<br />
<strong>matec</strong>-30 HVK. The machine is ideal<br />
for five-side machining of voluminous<br />
<strong>and</strong> heavy parts, e.g. turbine blades<br />
(free-form surface parts) or gear housings.<br />
The <strong>matec</strong>-30 HVC is equipped <strong>with</strong> a<br />
long Z-axis (800/1,100 mm), which<br />
extends the machinable range of work<br />
parts in the height. Crane loading from<br />
the top is possible.<br />
Our service:<br />
● Thermal cutting<br />
● Welding<br />
● Thermal stress relief<br />
● S<strong>and</strong>blasting<br />
● Priming/Coating<br />
● CNC-Machining<br />
<strong>matec</strong>-30 HVC – Machining of tall <strong>and</strong> heavy work-pieces<br />
Special features<br />
1-axis CNC swivel <strong>head</strong> ± 105°<br />
for five-side machining<br />
Integrated CNC rotary table, diameter 800<br />
mm, <strong>with</strong> swing diameter max. 940 mm<br />
Machines<br />
Traveling column series<br />
Specifications<br />
Spacious working area <strong>with</strong> perfect chip-flow<br />
Working area X 1500 mm<br />
Working area Y 800 mm<br />
Working area Z vertical 675 (975) / horizontal 800 (1,100) mm<br />
Motor spindle SK40 - DIN 69871 (HSK 63A)<br />
Speed 9,000 (12,000/15,000/18,000/24,000/42,000) rpm<br />
Power 16 (30) kW - 40% DC<br />
Torque, max. 100 (190) Nm - 40% DC<br />
Rapid feed 30 (48/80 <strong>with</strong> linear drive) m/min<br />
Tool magazine 36 (48 up to 128) pcs<br />
The medium-sized company HINZ has 45 employees in two<br />
locations <strong>and</strong> manufactures machine parts <strong>with</strong> a piece weight<br />
of up to 50 tons. We deliver best quality - from thermal cutting<br />
to finished coated parts - everything from one source!<br />
Learn more about us: www.hinz-maschinenbauteile.de<br />
Our plants<br />
Plant 1<br />
Daimlerstr. 3-5<br />
D-71254 Ditzingen-<br />
Schöckingen<br />
Phone +49 (0)7156/9555-0<br />
Fax +49 (0)7156/9555-11<br />
Plant 2<br />
Langwiesenstr. 14<br />
D-74363 Güglingen-<br />
Frauenzimmern<br />
Phone +49 (0)7135/97405-0<br />
Fax +49 (0)7135/97405-25
+ Processes<br />
HV machines - swivel <strong>head</strong> for more flexibility<br />
<strong>matec</strong>-30 HV machining of crankshafts<br />
<strong>matec</strong>-30 HV <strong>with</strong> rotary table<br />
In detail: Traveling column series HV-machines <strong>with</strong> swivel <strong>head</strong><br />
<strong>matec</strong>-30 HVC - Aluminium work part for the chip industry, machined in one<br />
clamping<br />
St<strong>and</strong>ard specifications<br />
Digital main spindle drive, motor spindle, oriented spindle stop<br />
Spindle bearing Ø 80 mm, tool clamping 12,000 N<br />
Linear guides in all axes<br />
Feed rate/rapid feed <strong>with</strong> digital AC servo motors in all axes<br />
Tool magazine traveling in X-axis<br />
(protected installation in the traveling column)<br />
Tool position coding <strong>variable</strong><br />
Automatic lag compensation for high speed <strong>milling</strong> of contours<br />
The traveling column series has been developed for single-part <strong>and</strong> series production.<br />
Whether used for twin-table machining <strong>with</strong> rotary table or tail stock, multiple clamping<br />
or single-part manufacturing of voluminous parts, this machine group covers<br />
nearly all fields of application. Stability, precision <strong>and</strong> high speed are characteristics<br />
of these machines.<br />
Outst<strong>and</strong>ing features of the traveling column series are long traverse paths, horizontally<br />
<strong>and</strong> vertically swiveling machine spindles, easy mounting of clamping units as<br />
well as automatic loading by means of external loading systems. A swivel <strong>head</strong> for<br />
horizontal <strong>and</strong> vertical machining on 5 sides <strong>and</strong> 3D characterizes the HV machines.<br />
The machines are available in a variety of configurations.<br />
Turning <strong>and</strong> <strong>milling</strong> in one machine<br />
Each HV machine can be turned into a <strong>milling</strong>/turning center for series production.<br />
If work parts are best manufactured by complete machining this can be done in max.<br />
two clampings. The swivel <strong>head</strong> provides for five-side machining during drilling <strong>and</strong><br />
<strong>milling</strong> processes <strong>and</strong> during the turning process it allows the application of multifunctional<br />
lathe tools in all angles.<br />
Spindle configurations<br />
<strong>matec</strong>-30 HV /40 HV / 50 HV<br />
HV-spindle (swivel <strong>head</strong>)<br />
For further information on the traveling column series please see www.<strong>matec</strong>.de<br />
<strong>matec</strong>-30 HV duo<br />
2 traveling columns HV spindle<br />
The optimal solution for every machining task!<br />
We are a young <strong>and</strong> innovative CNC machining company <strong>with</strong> 42 skilled employees. We specialize in<br />
turning <strong>and</strong> <strong>milling</strong> of single parts <strong>and</strong> small series in aluminium, steel, cast iron <strong>and</strong> plastics. Our customers<br />
are the mechanical engineering industry, automotive suppliers <strong>and</strong> electronical <strong>and</strong> plastics industry. Our<br />
main focus in manufacturing is the 5-side <strong>milling</strong> of parts <strong>with</strong> a weight of up to 15 tons <strong>and</strong> size up to 10 x 3.5 m.<br />
Eggert GmbH CNC-Technik · Am Flugplatz 20 · D-88483 Burgrieden-Bühl · Phone +49 (0) 73 92/169920-0 · Fax +49 (0) 73 92/169920-20 · eggert-cnc@t-online.de · www.eggert-cnc.de<br />
11
12<br />
In detail:<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
vertical spindle<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
2-axis swivel <strong>head</strong><br />
The gantry series – designed for heavy-duty <strong>milling</strong> of voluminous<br />
Customer-specific variant <strong>matec</strong>-50 P <strong>with</strong> 2-axis CNC motor spindle <strong>milling</strong> <strong>head</strong> <strong>and</strong> traveling operator platform<br />
X = 16,000 mm, Y = 5,000 mm, Z = 1,500 mm, W= 800 mm<br />
HSW-Schmid GmbH<br />
Tool clamping systems<br />
Autenbachstraße 12<br />
D-73035 Göppingen<br />
Tel. +49(0)7161/94312-0<br />
Fax. +49(0)7161/94312-20<br />
info@hsw-schmid.de<br />
www.hsw-schmid.de<br />
● Mechanical, pneumatic <strong>and</strong><br />
hydraulic clamping devices<br />
● Power operated chucks<br />
● Knee-type chucks<br />
● Membrane clamping chucks<br />
● Hydraulic compensative chucks<br />
● Inclined bolt chucks<br />
● Special clamping chucks<br />
self-centering or <strong>with</strong> centric drive<br />
● Spring collet chucks<br />
Machines<br />
Gantry series<br />
The best Solution for every Clamping Task !!<br />
Service<br />
● Dynamic resilience measuring<br />
● Dynamic heaving<br />
● Wolfram-Carbide hard laminating<br />
● 3D measuring<br />
● In-house construction <strong>with</strong> ME 10 <strong>and</strong><br />
Solid Works, other systems on dem<strong>and</strong><br />
At our plant in Jebenhausen near Göppingen even the most complex clamping tasks are solved by clever<br />
constructions in CAD <strong>and</strong> a precise manufacturing on state-of-the-art 5-axis machines. The finished product<br />
is assembled <strong>and</strong> checked on the test bench, the results are recorded by a CNC measuring machine.<br />
From sales, development, construction, manufacturing <strong>and</strong> assembly to the after-sales service we guarantee<br />
a fast order management <strong>and</strong> processing "h<strong>and</strong> in h<strong>and</strong>". Thus even your most imaginative <strong>and</strong> highquality<br />
special clamping tools can come into being - not necessarily just for CNC machining centers.
+ Processes<br />
Long traverse paths for voluminous work parts<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
traveling operator platform<br />
<strong>and</strong> heavy workpieces<br />
The gantry machines 30 P (taper SK40/HSK 63A) <strong>and</strong> 50 P (taper SK50/<br />
HSK 100 A) were designed for single-part <strong>and</strong> series production of large<br />
<strong>and</strong> heavy work parts for tool <strong>and</strong> mould making, mechanical engineering,<br />
<strong>and</strong> structural steel engineering. Main range of application is the machining<br />
of 3D-shapes in steel <strong>and</strong> aluminium, plates, welding <strong>and</strong> steel construction.<br />
The gantry construction guarantees good accessibility from all sides if space is<br />
limited. The application of either a swivel <strong>head</strong> (± 90°) or a 2-axis CNC motor<br />
spindle <strong>milling</strong> <strong>head</strong> permits multilateral machining. A rich variety of options for<br />
spindle speed <strong>and</strong> spindle power for all materials is available.<br />
<strong>matec</strong>-40 P <strong>with</strong> clamping device<br />
<strong>matec</strong>-40 P <strong>with</strong><br />
2-axis swivel <strong>head</strong><br />
For further information on the gantry series please see www.<strong>matec</strong>.de<br />
E20001-F250-P610-V1-7600<br />
From simple to versatile<br />
One solution <strong>with</strong> system<br />
SINUMERIK<br />
<strong>matec</strong>-30 PP <strong>with</strong><br />
pallet changer<br />
St<strong>and</strong>ard specifications<br />
Gantry design <strong>with</strong><br />
fixed machine table<br />
Traverse path in X-axis<br />
from 3,000 to 15,000 mm<br />
Traverse path in Y-axis<br />
from 1,600 to 5,000 mm<br />
Traverse path in Z-axis<br />
from 800 to 2,300 mm<br />
Pre-stressed roller guides<br />
in all axes<br />
Rapid feed rate <strong>with</strong> digital<br />
AC servo motor<br />
Digital main spindle drive<br />
Motor spindle, speed 9,000 rpm<br />
Orientated spindle stop<br />
Tool magazine travelling in X-axis<br />
Variable tool position coding<br />
Tool life control<br />
Sister tool managing<br />
Automatic lag compensation<br />
in order to provide high speed<br />
<strong>milling</strong> of contours<br />
Chip conveyor on both<br />
sides along the X-axis<br />
Coolant system (CTS)<br />
Machine housing (<strong>with</strong>out roof)<br />
according to CE st<strong>and</strong>ard<br />
Control panel <strong>with</strong> all necessary<br />
operating devices<br />
Controls:<br />
Rexroth IndraMotion MTX<br />
Heidenhain iTNC 530<br />
Siemens 840D<br />
SINUMERIK® offers an open system architecture, space-saving modular design <strong>and</strong> scalable<br />
hardware <strong>and</strong> software options. This flexible approach allows operating concepts to the<br />
requirements of individual technologies <strong>and</strong> applications. It’s a secure, future-proof <strong>and</strong><br />
innovative investment for both machine tool OEMs <strong>and</strong> end-users. And it’s easy use!<br />
www.siemens.com/sinumerik<br />
Answers for industry.<br />
Options<br />
Linear drives in X- <strong>and</strong> Y-axis<br />
Motor spindle speed<br />
up to 42,000 rpm<br />
Motor spindle power up to<br />
34/60 kW drive power<br />
Additional tool magazine<br />
<strong>with</strong> up to 200 pcs<br />
Pick-up stations for oversized tools<br />
or angle drilling <strong>and</strong> <strong>milling</strong> <strong>head</strong>s<br />
CTS <strong>with</strong> pressure 20/40/70 bar<br />
Coolant cleaning units <strong>with</strong><br />
different filter systems<br />
Coolant temperature control<br />
Coolant tank <strong>with</strong> volume<br />
capacity 450/900/2,000 l<br />
Minimal quantity lubrication<br />
Oil suction unit<br />
Automatic doors<br />
Integrated zero point clamping system<br />
Clamping hydraulics or pneumatics<br />
3-D probe<br />
Tool measuring or tool<br />
breaking control<br />
Tool identification system<br />
Tool control system<br />
13
14<br />
In detail:<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
vertical spindle<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
2-axis swivel <strong>head</strong><br />
Gantry machines <strong>matec</strong>-30 PP <strong>and</strong> <strong>matec</strong>-40 PP <strong>with</strong> pallet changer<br />
An articulated robot provides<br />
for a safe <strong>and</strong> fast tool changing<br />
W.KÖNIG GmbH > apparatus engineering OSTRING 13<br />
> shaping of sheet<br />
> powder coating<br />
D-73269 HOCHDORF<br />
Machines<br />
Gantry series<br />
The gantry machines <strong>matec</strong>-30 PP <strong>and</strong> <strong>matec</strong>-40 PP<br />
are designed for single-part <strong>and</strong> series production<br />
of large <strong>and</strong> heavy workpieces for tool <strong>and</strong> mould<br />
making, mechanical engineering, <strong>and</strong> structural-steel<br />
engineering. They fulfill highest quality dem<strong>and</strong>s.<br />
The well-dimensioned gantry construction warrants<br />
minor deformation of the machine <strong>and</strong> therefore<br />
highest contour constancy <strong>and</strong> surface quality of the<br />
work part. The gantry construction guarantees good<br />
accessibility from all sides if space is limited. The<br />
application of either a swivel <strong>head</strong> (± 95°) or a<br />
2-axis CNC motor spindle <strong>milling</strong> <strong>head</strong> permits<br />
multilateral machining.<br />
A rich variety of spindle speed <strong>and</strong> spindle power<br />
options for all materials is available. Breaking news<br />
concerning <strong>matec</strong>-30 PP <strong>and</strong> <strong>matec</strong>-40 PP is the<br />
pallet changer, which functions as a machine table.<br />
The pallet changer is moving in the X-axis.<br />
Special features<br />
Fon 07153 / 98 60 - 0<br />
Fax 07153 / 98 60 29<br />
2-axis swivel <strong>head</strong> CNC-controlled for 5-axis<br />
simultaneous machining. C-axis (turning axis)<br />
±180°/B-axis (tilting axis) ± 95°<br />
Long Z-axis up to 1,500 mm<br />
Stable gantry bridge<br />
New tool magazine <strong>with</strong> 250 tool pockets<br />
info@koenig-online.net<br />
www.koenig-online.net
+ Processes<br />
Long traverse paths for voluminous work parts<br />
<strong>matec</strong>-30 P <strong>with</strong><br />
traveling operator platform<br />
Stability <strong>and</strong> speed due to pallet changer<br />
The newly developed pallet changer allows the machining of work parts up<br />
to a size of 2,000 x 2,000 mm.<br />
<strong>matec</strong>-40 P <strong>with</strong><br />
2-axis swivel <strong>head</strong><br />
For further information on the gantry series please see www.<strong>matec</strong>.de<br />
Select the machine tool that best suits<br />
your needs.<br />
GEFA will find the suitable financing.<br />
The easy way to finance your<br />
machine tool.<br />
Specifications<br />
<strong>matec</strong>-50 P <strong>with</strong><br />
2-axis CNC swivel <strong>head</strong><br />
Working area X 3,000 mm<br />
Working area Y 3,200 mm<br />
Working area Z 1,300/1,500 mm<br />
Distance spindle nose/table vertical 20-1,320 mm<br />
Gantry clearance in Z-direction 30 PP 1,150 mm / 40 PP 900 mm<br />
Pallet size 2,000 x 2,000 mm<br />
T-slots 18/22 H8<br />
Spindle 30 PP SK40 - DIN 69871 (HSK 63 A)<br />
Spindle 40 PP SK50 - DIN 69871 (HSK 100)<br />
Speed 30 PP 9,000 (12,000/15,000/18,000/24,000/42,000) rpm<br />
Speed 40 PP 8,000 rpm<br />
Power 30 PP 16 (30) kW / 40 PP 26 kW - 40% DC<br />
Torque, max. 30 PP 100 (190) Nm / 40 PP 340 Nm - 40% DC<br />
Rapid feed 30 m/min<br />
Drilling performance in steel 30 PP 40 (54) mm / 40 PP 60 mm<br />
Tapping in steel 30 PP M22 (M30) / 40 PP M30<br />
Milling capacity in steel 30 PP 400 (500) cm3 /min / 40 PP 1,000 cm3 /min<br />
Tool magazine 30 PP 48 (2x48) pcs / 40 PP 40 (100/200) pcs<br />
Tool diameter, max. 30 PP 70 (130) mm / 40 PP 104 (200) mm<br />
Tool length, max. 30 PP 340 mm / 40 PP 460 mm<br />
Tool weight 30 PP 3 (10) kg / 40 PP 25 kg<br />
Tool change time approx. 4.5 sec.<br />
Chip-to-chip-time (depending on Y-axis) approx. 9.8 sec.<br />
Subject to technical changes<br />
Your financing <strong>and</strong> leasing partner:<br />
GEFA Gesellschaft für Absatzfinanzierung mbH,<br />
Stuttgart<br />
Tel.: +49 (0711) 21032-0<br />
www.gefa.de<br />
15
Fairs 2011<br />
Intec, Leipzig, Germany<br />
March, 1-4<br />
CIMT, Beijing, China<br />
April, 11-16<br />
Forma Tool, Celje, Slovenia<br />
April, 12-15<br />
MachTech, Budapest, Hungary<br />
May, 17-20<br />
Sectors<br />
General suppliers<br />
Automotive industry<br />
Tool <strong>and</strong> mould industries<br />
Device manufacturing<br />
Aluminium machining/Foundry<br />
Machine <strong>and</strong> plant engineering<br />
Packing machines<br />
Electric <strong>and</strong> electronics industries<br />
Plastic processing industry<br />
Medical technology<br />
Metal-working industry<br />
Aerospace industry<br />
Automobile manufacturers<br />
Impressum<br />
Published by: <strong>matec</strong> Maschinenbau GmbH · Wilhelm-Maier-Str. 3 · D-73257 Köngen<br />
Tel. +49-(0)7024/98385-0 · Fax +49-(0)7024/98385-30 · E-Mail: sales@<strong>matec</strong>.de · www.<strong>matec</strong>.de<br />
Fairs<br />
During Germany’s leading machine tool fair, AMB in Stuttgart, which was a great success, the <strong>matec</strong> <strong>HVU</strong> series was first presented<br />
Fairs 2011<br />
<strong>matec</strong> In-house fair<br />
May, 26-28<br />
EMO, Hannover, Germany<br />
September, 19-24<br />
MSV, Brno, Czechia<br />
October, 3-7<br />
Euromold, Frankfurt, Germany<br />
November, 30 - December, 3