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Process and Equipment Reliability - Barringer and Associates, Inc.

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Did Your RCM Program Do This<br />

Loss<br />

Save<br />

RCM Starts Here <br />

<br />

© <strong>Barringer</strong> & <strong>Associates</strong>, <strong>Inc</strong>. 2004 23<br />

What’s Your <strong>Process</strong> <strong>Reliability</strong> <br />

<strong>Reliability</strong> %<br />

.1<br />

1<br />

5<br />

20 10<br />

40 30<br />

60 50<br />

70<br />

80<br />

90<br />

95<br />

98<br />

99<br />

99.5<br />

99.8<br />

Weibull Probability Paper<br />

Daily Production Data<br />

Actual Data<br />

Point Estimate Of Daily Output = 1000 tons/day<br />

Efficiency & Utilizations Losses = 83,133 t/yr<br />

<strong>Reliability</strong> Losses = 10,184 t/yr<br />

99.9<br />

.1 1 10<br />

100 1000<br />

Production Output (tons/day)<br />

Point Estimate<br />

Nameplate<br />

Output =<br />

1200 tons/day<br />

<strong>Reliability</strong> =<br />

~91%<br />

Demonstrated<br />

Line<br />

Nameplate<br />

Line<br />

© <strong>Barringer</strong> & <strong>Associates</strong>, <strong>Inc</strong>. 2004 24<br />

12

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