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Monitoring of the ginning process - Uster Technologies

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THE STANDARD FROM FIBER TO FABRIC<br />

Moisture <strong>of</strong> cotton is critical when decisions are being made to optimize <strong>the</strong><br />

dryer settings. The final bale moisture sensor also allows <strong>the</strong> ginners to see<br />

<strong>the</strong> results <strong>of</strong> any supplemental moisture restoration system. Research<br />

shows that optimum moisture level in a bale is 7.5%, matching USDA conditions<br />

for classing cotton. Achieving this balance depends on accurate<br />

measurements throughout <strong>the</strong> <strong>ginning</strong> <strong>process</strong> (Fig. 21).<br />

Fig. 21<br />

Actual dryer temperatures<br />

4 Field Test<br />

During a field test, we have taken cotton from <strong>the</strong> same cotton field. The<br />

yield has been made under <strong>the</strong> same conditions and <strong>the</strong> same amount <strong>of</strong><br />

raw material has been <strong>process</strong>es first time by using (active) <strong>the</strong> USTER ®<br />

INTELLIGIN and <strong>the</strong> second time without using (passive) <strong>the</strong> USTER ® IN-<br />

TELLIGIN.<br />

These cotton bales are tested by using <strong>the</strong> USTER ® HVI. When we look at<br />

<strong>the</strong> percentage <strong>of</strong> <strong>the</strong> total measured bales which are ginned with <strong>the</strong><br />

USTER ® INTELLIGIN, <strong>the</strong> fibers shorter than 34 mm are only 1%. The<br />

bales which have fiber lengths <strong>of</strong> 37 mm or more have a percentage <strong>of</strong><br />

70%. On <strong>the</strong> contrary, <strong>the</strong> bales which are ginned without <strong>the</strong> USTER ® IN-<br />

TELLIGIN have generally lower mean length values (Fig. 22).<br />

16 (20) USTER ® PRODUCTS

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