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unwinding and feeding p r o b l e m - f r e e u n w i n d i n g a n d f e e d i n g o f d i f f e r e n t m a t e r i a l s Irrespective of how your material is presented, on a roll or a coil, as a ring, bundle or spirally wound, we provide an effective means of receiving and unrolling it. Directly after the unwind unit, which generally doesn’t have its own drive, there is a material feeding device to draw the material from the unwind unit. Depending on the necessary pulling force and the width of the material, the following feeding devices are employed: Metzner DRS 1 Metzner DRS 5 Metzner DRS Economy Metzner DRS Professional • Passive material spools • Unwind unit with mechanical brake • Max. spool width: 150mm • Max. spool weight: 10 kg • Passive material roll unwind • Unit with mechanical brake • Available with: 600mm / 800mm / 1000mm diameter • Max material weight: 40 kg • Passive unwind unit for 2 materials (one above the other) with mechanical brake • Max. material diameter: 850mm • Max. material height: 350mm • Max. material weight (each): 50 kg • With built-in material pull-off and integral loop control and 2m material accumulator • Designed for high acceleration and deceleration Metzner Unwind Table Metzner PF 50.25 Metzner PF 235.30 Caterpillar Haul-Offs • Unwind platform with integral drive for wound and elastic materials • Available with coil diameter: 1000mm / 1200mm / 1600mm • Material feeding unit for tubes up to 15mm diameter • Material contact length: 50mm • Speed regulation up to 170 m/min • Closing pressure adjustable via springs • Material feeding unit for material width up to 30mm • Material contact length: 235mm • Speed regulation up to 180 m/min • Closing pressure adjustable via hand wheel • Available belt lengths: 600mm / 800mm / 1000mm • Max. material width: 100mm • With precision speed control • Automatic fine adjustment of closing pressure 30
printing and marking e c o n o m i c a l s o l u t i o n s f o r m a t e r i a l i d e n t i t y m a r k i n g a n d p r i n t i n g For product identification and to determine assembly positioning, profiles, tubes and other products often have to be printed with text or marked. Due to these varying requirements, Metzner offer four different printing systems from leading manufacturers, which can be combined with all Metzner machines. Ink-Jet printers can produce freely programmable text, logos and markings on the running product without any lost time. Ink-Jet printing is a comparatively economical process, but the print quality is not as high as with laser or thermal transfer printing. Text input and configuration is carried out via the PC-operator panel of the machine or the internal touch-screen display. Digitally programmable thermal transfer printers combine first-class print quality and individual text printing. The printer transfers variable texts, logos or graphics as well as barcodes in 300 dpi print quality. With laser printers, freely programmable text, logos and markings can be transferred onto the tube with no loss of time. The print quality is excellent, but the price is higher than with ink-jet printers. Coloured marking bands serve to define assembly location points, which quickly show the assembly personnel where, for example, the nylon tubes have to be connected to the bodywork. Ink-jet Printing Thermal Transfer Printing Laser Printing Marking • Very good text contrast thanks to choice of ink colours • Optimal software matching to Metzner processing machines • No compressed air connection required • Self-diagnosis system withfaults displayed as text • Freely programmable graphics, barcodes and text • Excellent quality thanks to high resolution 12 points/ mm (300dpi) • Optimal software matching to Metzner processing machines • Patented printing technology • Variable text positioning: 0°, 90°, 180° and 270° • Freely programmable graphics, barcodes and text • Excellent quality • Optimal software matching to Metzner processing machines • Fastest-in-class laser printing (up to 10 m/sec) • Variable text positioning: 0° and 90° • Freely programmable graphics, barcodes and text • Simple fixing and operation • Optimal software matching to Metzner processing machines • Free choice of bands • Adjustment for up to four adhesive tape turns • Modern touch-screen operation or PC keyboard 31
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