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automatic single-pass cutting machines a c h i e v i n g c o n t o u r c u t a n d c o m p l e t e p r o c e s s i n g i n o n e p a s s The basic idea: With an automatic single-pass cutting machine, tooling and machine blend into one high-performance system with high output rates and impressive flexibility. Sealing profiles for the automobile industry, but also for applications in furniture, thermal insulation for buildings or in household goods often require complex cutting processes, as these illustrations show. Process such as drilling and milling can also be integrated in these one-pass machines. For tasks of this nature, Metzner’s convincing capabilities provide a range of automatic single-pass guillotines. The common feature of all these machines is the storing of all the processing parameters and associated machine settings in a single processing recipe. At the start of production, an in-built barcode scanner reads the data from the production paperwork, activates the saved parameters and shows the required tooling and material on the operator panel display. The barcode also contains the required quantities and lengths to be produced. Thanks to well thought-out quick-change systems, the necessary tooling and material changeover is performed rapidly – generally within 30 seconds – to minimise downtime. The integral tool coding system then independently checks to ensure that the correct tooling is in place. 18
Automatic Single-Pass Cutting Machine with up to five different tool stations • PLC control and barcode activation as standard • Integration of a maximum of 5 different cutting tools, with various tasks (punching, milling, drilling and cutting) • Automatic monitoring of taking away cut parts • Program-controlled end-sensing unit to recognize and monitor different order-related positions Automatic Single-Pass Cutting Machine with very high production rates • PLC control as standard • Excellent cutting performance through an eccentric cutting module • High-speed take-off conveyor with up to 120 m/min • Program-controlled end-sensing unit to recognize and monitor different order-related positions Automatic Single-Pass Cutting Machine with Multiple Quick- Change Tools • PLC control and barcode activation as standard • Tool changing with quick-change system in 30 seconds • Integral park station with approx. 8 different cutting tools • Program-controlled end-sensing unit to recognize and monitor different order-related positions • Independent checking for the correct tooling • Production capacity of up to 2000 parts/hour (excl. set-up times) • For use with flexible profiles off-line and in-line Automatic Single-Pass Cutting Machine with Program-Controlled Tools and Profile Changer • Production without operator personnel of up to 2000 parts/hour • Equipped with automatic tool changer for six to eight cutting tools, each having multiple knives for contour cuts • Additional automatic changing between different profiles and independent positioning of the profiles to the processing tools • For use with flexible profiles, mainly off-line but also for certain in-line applications • Standard equipment includes PLC controls, barcode activation and program-controlled end sensing unit 19
Page 1 and 2: c o m m e r c i a l vehicles au to
Page 3 and 4: more than just cut-to-length s y s
Page 5 and 6: modular cutting machines a s v e r
Page 7 and 8: the correct tool Choosing the corre
Page 9 and 10: Metzner Variocut The powerful »uni
Page 11 and 12: Metzner Dynamat 20 (not illustrated
Page 13 and 14: circular knife cutting machines d e
Page 15 and 16: technical data Performance Data Mat
Page 17: Metzner TCM Wherever the precision
Page 21 and 22: automatic drilling units f o r p r
Page 23 and 24: mandrel cutting machine p r e c i s
Page 25 and 26: customer-specific solutions p l a n
Page 27 and 28: nylon tube converting line p r o d
Page 29 and 30: metzner peripheral equipment e s s
Page 31 and 32: printing and marking e c o n o m i
Page 33 and 34: effective software solutions a u t
Page 35 and 36: after sales service a s t r o n g p

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