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Metzner CCM 2 The Metzner CCM 2 circular knife cutting machine processes steel-reinforced profiles and tubes as well as sponge rubber materials. • Equipped with a dry cut and dust extraction (optional micro-knife lubrication for blade cooling available) • Integral take-off belt (length 1300mm) is standard • Machine can be used on-line or off-line Metzner CCM 4 Special feature of the CCM 4: It has both, wet and dry cut to enable different cutting preferences. • Equipped with water spray cooling/lubrication or micro-mist knife lubrication and interfacing for dust extraction • Optional punch for materials without steel reinforcement • Prepared for extraction • Integral take-off belt (length 800mm) is standard • Machine can be used in-line and off-line Metzner CCM 5 This machine has two rotary knife modules and, in combination with a special feed-in system, offers outstanding precision for materials of up to four meters in length. • The second circular knife module is positioned on a servo-linear axis and can thus be programmed to engage in freely-selected positions • Integral take-off belt with flexible length for taking away cut parts • Alternatives for dry cut or wet cut available • Machine can be used in-line and off-line Metzner CCM 6 The CCM 6 delivers precision in-line cutting of rigid profiles and tubes. • The machine synchronises automatically with the line speed • Cuts the material in end-cut quality, exactly and with high repeatability to the required length • Integral take-off belt with flexible length for taking away the cut parts • Optional punch for materials without steel reinforcement • Designed for dry cut with dust extraction • Machine can be used in-line 14
technical data Performance Data Material dimension max. (circular knife cut) Material dimension max. (die cut) Circular knife rotation speed range (rpm) Circular knife penetration speed max. Size increments Typical repeatability exactness 2) Metzner CCM 2 100 x 30mm (WxH) 1) - 2000 - 6000 or 4000 - 12000 30 m/min 0.1mm ± 0.1% - ± 0.3% Metzner CCM 4 100 x 30mm (WxH) 100 x 30mm (WxH) 2000 - 6000 or 4000 - 12000 30 m/min 0.1mm ± 0.1% - ± 0.3% Metzner CCM 5 90 x 50mm (WxH) - 2000 - 6000 or 4000 - 12000 30 m/min 0.1mm ± 0.1% - ± 0.3% Metzner CCM 6 100 x 30mm (WxH) 100 x 30mm (WxH) 2000 - 6000 or 4000 - 12000 30 m/min 0.1mm ± 0.1% - ± 0.3% Technical Data Electrical connection Compressed air connection Dimensions (LxWxH) Weight 3~400 V, 50/60 Hz, 16 A - 2060 x 750 x 1680mm 400 kg 3~400 V, 50/60 Hz, 16 A 6 bar 3) 2300 x 960 x 2020mm 800 kg 3~400 V, 50/60 Hz, 25 A - 6380 x 1200 x 2110mm 1650 kg 3~400 V, 50/60 Hz, 25 A 6 bar 3) 4370 x 1500 x 2200mm 1500 kg Red-Green-Blue Equipment Level Feeding speed (m/min) Cutting rate »circular knife cut« max. (cuts/min) Cutting rate »die cut« max. (cuts/min) Controls 6) Cooling water circulation Minimum quantity lubrication Integral interface for peripheral equipment Integration into factory IT network Red 60 100 4) - PLC - ¢ - - Green 60 100 4) - PLC - ¢ • • Blue 120 100 4) - S7 - ¢ • • Red 60 100 4) 170 4) PLC • ¢ - - Green 60 100 4) 170 4) PLC • ¢ • • Blue 120 100 4) 170 4) S7 • ¢ • • 60 100 4) - S7 • ¢ • • 60 65 5) 65 5) S7 - ¢ • • Further equipment possibilities Gap detection Profile clamping Additional cutting tool Length measuring system Cutting based on marking Automatic scrap cut E-Service Module Red - - - - - - - Green • • - • • • - Blue • • - • • • • Red - - • - - - - Green • • • • • • - Blue • • • • • • • • • - • • • • • • • - • • • 1) additional optional dimensions possible | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut | 4) at cutting length 100mm | 5) at cutting length 300mm 6) PLC = Metzner PLC-controls with 5.7” colour touch-screen and CoDeSys programming, S7 = Siemens S7 PLC-controls with 5.7” colour touch-screen • = standard, ¢ = optional, - = not available | Specifications are subject to change without notice. As one of the leading manufacturers of cutting machines, we offer you – alongside path-finding basic functions – seven further possibilities to use a CCM machine to increase your production: 1. Gap detection: The optional gap detection positions the cut exactly in the gap in the metal carrier and thus gives a snag-free cut. This improves the cut and increases the life of the circular knife between sharpenings. 2. Profile clamping: Profile clamping provides an optimal fix of the product during the cut and by using abrasive discs the cut surfaces are further improved to provide optimum conditions for joining the sealing profiles, without the need for any subsequent post-cutting work such as de-spragging. 3. Additional cutting tool: The circular knife cutting machines CCM 4 and CCM 6 are equipped for the use of an additional cutting tool. This makes the Metzner circular cutting machine a real all-rounder that can also be used for materials without steel reinforcement. 4. Automatic scrap cut: For automatic quality control, this option offers an independent scrap cut facility for faulty material areas and avoids the processing of parts which fail to meet the required specification. 5. Cutting based on marking: Metzner offers the required solution for cutting exactly at a marked position. A sensor recognises the marked position and directs the cut precisely to a point at a chosen distance from a particular feature of the profile. 6. External production management station: With an additional communication element, the CCM machines send production status information to an external production management station and can, if required, be operated fully remotely. 7. E-Service Module: With the E-Service Module, the Metzner CCM machines receive an unique IP address or access to a mobile radio network. In this way, the facilities of Metzner Service can effectively and economically support you in fault-finding, spare part advice and repair recommendations. 15
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