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c o m m e r c i a l vehicles au to m ot i v e m e d i c a l<br />
product catalogue<br />
f o r r u b b e r a n d p l a s t i c s p r o c e s s i n g<br />
f u r n i t u r e w h i t e goods b u i l d i n g s<br />
1
3 MORE THAN JUST CUT-TO-LENGTH<br />
4 <strong>METZNER</strong> MATERIAL WORLD<br />
5 MACHINES FOR PROFILES AND TUBES<br />
5 Modular Cutting Machines (MBS System)<br />
8 Universal Cutting Machines<br />
10 Fly-Knife Cutting Machines<br />
12 Eccentric Drive Cutting Machines<br />
13 Circular Knife Cutting Machines<br />
16 Traveling-Head Cutting Machines<br />
18 Automatic Single-Pass Cutting Machines<br />
20 Off-line Work Stations<br />
21 Automatic Drilling Units<br />
22 MACHINES FOR PLAIN SECTION GASKETS<br />
22 Cutting Plain Section Gaskets<br />
23 Mandrel Cutting Machines<br />
24 Circular Knife Cutting Machine<br />
24 Tube Cutting Machine<br />
25 CUSTOMER-SPECIFIC SOLUTIONS<br />
25 Planning, Design and Completion to Customers’ Requirements<br />
29 PERIPHERAL EQUIPMENT<br />
29 Loop Control Units<br />
20 Unwinding and Feeding<br />
31 Printing and Marking<br />
32 Take-off and Winding<br />
33 Effective Software Solutions<br />
34 <strong>METZNER</strong> SERVICE<br />
34 Total Life-Long Satisfaction<br />
35 After Sales Service<br />
36 <strong>METZNER</strong> WORLDWIDE<br />
Metzner <strong>Maschinenbau</strong> <strong>GmbH</strong><br />
Messerschmittstraße 30<br />
89231 Neu-Ulm | Germany<br />
Phone: +49 731 40199-0<br />
Fax: +49 731 40199-33<br />
Email: sales@metzner.com<br />
www.metzner.com
more than just cut-to-length<br />
s y s t e m s u p p l i e r f o r c o m p l e t e a n d c o m p l e x a p p l i c a t i o n s<br />
We see ourselves as a complete systems supplier for the complete<br />
solution of your profile and tube processing applications.<br />
To this end, Metzner has a capable engineering team with long<br />
years of experience in the provision of convincing solutions,<br />
pointing the way to achieving your targets in costing, quality<br />
and production.<br />
As an active partner in many different sectors, we are well familiar with<br />
the high standards you require in cut quality, length precision and exact<br />
repeatability. But that’s not all: we are also the right partner for you to<br />
deal with your applications in material handling, take-off, sorting and<br />
packaging with integrated quality monitoring and automated documentation.<br />
Our comprehensive range of machinery for cut-to-length applications in<br />
rubber and plastics extends from inexpensive universal cutting machines<br />
to fully-automated production systems. On the following pages, we set<br />
out for you the different processes together with the associated features<br />
and benefits.<br />
Ready for Your Materials<br />
With our solutions, we concentrate principally on several material groups<br />
listed on page 4. Depending on the material characteristics, we thus<br />
offer you the optimal production process. You can profit from our wide<br />
experience, gained in many comparable applications!<br />
Three Versions: Red – Green – Blue<br />
As a result of dialogue with end-users and driven by the wishes of our<br />
customers, we have used our extensive range of cutting machine designs<br />
as the basis for the creation of three different equipment lines:<br />
»Red – Green – Blue«.<br />
Each version uses the same basis model with the same high-performance<br />
mechanical components. The individual equipment levels are<br />
tailored to the requirements of different customer groups as follows:<br />
Red: The least expensive version with solid and robust basic functions, a<br />
reduced specification, a lower-cost control system and a lower – but for<br />
many applications quite adequate – working speed.<br />
Green: Stands for a complete fully-equipped version, a control system<br />
with more operatorfriendly features, higher working speeds and torque<br />
capability.<br />
Blue: Stands for a complete fully-equipped version, a control system<br />
with more operatorfriendly features, higher working speeds and torque<br />
capability.<br />
3
metzner material world<br />
o p t i m a l p r o c e s s , m a t c h e d t o m a t e r i a l c h a r a c t e r i s t i c s<br />
Profiles and Tubes: Flexible without Steel Reinforcement<br />
Flexible profiles, tubes and hoses are generally processed with modular<br />
cutting machines, universal cutting machines, eccentric-drive cutting<br />
machines or fly-knife cutting machines. More information: Page 5<br />
Profiles and Tubes: Flexible with Steel Reinforcement<br />
For materials with steel reinforcement, circular blade cutting machines<br />
are employed. These work with great precision and repeatability, giving<br />
un-beatable product characteristics. More information: Page 13<br />
Profiles and Tubes: Rigid without Steel Reinforcement<br />
Rigid profiles that are processed in-line require a particular cutting<br />
process whereby the cutting tool moves in synchrony with the product<br />
to be cut. More information: Page 16<br />
Profiles and Tubes: Rigid with Steel Reinforcement<br />
For the in-line production of rigid cut profiles, hoses and tubes with steel<br />
reinforcement we offer rapid and precise traveling-head machines to<br />
guarantee outstanding cut quality. More information: Page 16<br />
Plain Section Gaskets<br />
Plain section gaskets have always required a special cutting process:<br />
cutting on mandrels, a circular knife cut or cutting with a thin blade:<br />
three alternatives for an optimal solution. More information: Page 22<br />
Special Materials, Woven Glass Fibre, etc.<br />
Other non-plastics materials (e.g. metal foils or woven glass fibre) can<br />
be cut very well on our machines. Make use of our experience – we can<br />
create such solutions for you.<br />
4
modular cutting machines<br />
a s v e r s a t i l e a s t h e c u s t o m e r s ’ r e q u i r e m e n t s – a n d s t i l l t a i l o r e d t o m a t c h<br />
The basic idea: Cutting machines that fit flexibly and individually with customers’<br />
requirements and are available in the shortest time with practically no development<br />
being necessary.<br />
Many processing and cutting tasks are as varied as the materials themselves. With the MBS-<br />
System it is possible for you to combine more than 130 standard components together to fit<br />
your requirements. Just like building blocks, the appropriate elements are selected and applied.<br />
Elements like the type and number of cutting tools, length of the transport conveyor (from<br />
200mm up to 800mm) and width (from 200mm up to 400mm), control system, feed-in device,<br />
working direction, nature of the transport conveyor surface covering and the support framework:<br />
all these are tailored to the needs and demands of the customer and the materials. Thanks to this<br />
flexibility, there are virtually no limits to meeting and satisfying your requirements.<br />
The use of standard components makes it possible to create the MBS machines very quickly with<br />
very little further development. Modular cutting machines are thus not only matched to processing<br />
requirements but are also extremely economical and efficient. In addition, all MBS machines<br />
are equipped as standard to be fully integrated with peripheral systems such as take-off and feed<br />
mechanisms, throw-off devices and winders, printers and marking units.<br />
5
MBS-Automatic features as follows:<br />
• Cutting method: die cut<br />
• Transport conveyor: 200mm long, 100mm wide<br />
• Cutting height: 30mm<br />
• Control system: PC-control<br />
• Additional features: Equipped with ink-jet<br />
printer, safety feed-in, outlet belt<br />
MBS-Automatic features as follows:<br />
• Cutting method: drawing cut<br />
• Transport conveyor: 400mm long, 100mm wide<br />
• Cutting height: 30mm<br />
• Control system: microcontroller system<br />
• Additional features: welded steel frame,<br />
safety feed-in, outlet belt<br />
MBS-Automatic features as follows:<br />
• Cutting method: shear cut<br />
• Transport conveyor: 200mm long, 400mm wide<br />
• Cutting height: 80mm<br />
• Control system: microcontroller system<br />
• Additional features: segmented outlet belt,<br />
roller train with centering adjustment of the<br />
material width<br />
MBS-Automatic features as follows:<br />
• Cutting method: die cut<br />
• Transport conveyor: 200mm long, 100mm wide<br />
• Cutting height: 30mm<br />
• Control system: Siemens S7-control<br />
• Additional features: out-feed chute for short<br />
parts<br />
MBS-Automatic features as follows:<br />
• Cutting method: hot cut<br />
• Transport conveyor: 200mm long, 100mm wide<br />
• Cutting height: 20mm<br />
• Control system: microcontroller system<br />
• Additional features: Equipped with safety<br />
feed-in, temperature control for hot cut<br />
MBS-Automatic features as follows:<br />
• Cutting method: die cut combined with<br />
contour cut<br />
• Transport conveyor: 400mm long, 100mm wide<br />
• Cutting height: 30mm<br />
• Control system: PLC control<br />
• Additional features: scrap disposal container,<br />
welded steel frame<br />
6
the correct tool<br />
Choosing the correct tool is as important for a good cutting result as the choice of<br />
the cutting machine itself. The cutting method, the cutting force and the form of the<br />
knife must all be right for the material and the processing requirements so that they<br />
are matched perfectly to the particular task in hand.<br />
The basic idea: Choose the right machine for your application from eight different cutting technologies<br />
or even equip one machine with several tools for various tasks. The MBS range offers you<br />
the possibilities you are looking for: die cut, shear cut, tube cut, draw cut, hot cut and rotation<br />
cut. For applications that demand more than just cutting to length, there are cutting tools with<br />
stamped or cut-out contours or drilling tools. And there’s the option to combine a number of tools<br />
in one machine to carry out more than one function in parallel or sequentially – the MBS range<br />
makes it possible.<br />
As a complete systems supplier, Metzner develops and manufactures all its own tooling, enabling<br />
us to guarantee short delivery times and ensure the appropriate matching of tooling to processing<br />
requirements.<br />
technical data<br />
Performance Data<br />
Material dimension width max.<br />
Material dimension height max.<br />
Feeding speed max.<br />
Metzner MBS 100<br />
100mm<br />
30mm, 80mm 1)<br />
60 m/min, 120 m/min 1)<br />
Metzner MBS 200<br />
200mm<br />
30mm, 80mm 1)<br />
60 m/min, 120 m/min 1)<br />
Metzner MBS 400<br />
400mm<br />
30mm, 80mm 1)<br />
60 m/min, 120 m/min 1)<br />
Cutting rate 2)<br />
Size increments<br />
Typical repeatability exactness 3)<br />
170 cuts/min<br />
0.1mm<br />
± 0.2%<br />
170 cuts/min<br />
0.1mm<br />
± 0.2%<br />
130 cuts/min<br />
0.1mm<br />
± 0.2%<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
230 V, 50/60 Hz, 10 A<br />
6 bar<br />
Depending on equipment<br />
Depending on equipment<br />
230 V, 50/60 Hz, 10 A<br />
6 bar<br />
Depending on equipment<br />
Depending on equipment<br />
230 V, 50/60 Hz, 10 A<br />
6 bar<br />
Depending on equipment<br />
Depending on equipment<br />
Available Cutting Technologies<br />
Die cut<br />
Shear cut<br />
Tube cut<br />
Drawing cut<br />
Hot cut<br />
Rotation cut<br />
Contour cut<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
-<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
-<br />
•<br />
-<br />
•<br />
-<br />
Drilling<br />
•<br />
•<br />
•<br />
1)<br />
available as option | 2) at cutting length 5mm | 3) depending on material; tolerance min. ± 0.5mm | • = standard, - = not available | Specifications are subject to change without notice.<br />
7
universal cutting machines<br />
h a n d y b e n c h m o d e l s w i t h o u t s t a n d i n g p r i c e / p e r f o r m a n c e r a t i o<br />
The basic idea: Robust and reliable base models, equipped with the correct cutting<br />
technology (die cut, shear cut, tube cut) and a choice of »Red – Green – Blue« equipment<br />
levels.<br />
Metzner universal cutting machines are designed for automatic cut-to-length and cutting of a wide<br />
spectrum of materials. For flexible profiles, tubes, plastic pipe, lace, seals, film, labels, cables, braids<br />
and wires, our universal cutting machines deliver precise results with good cut quality and high<br />
working speeds. The KL-BV has a place on its own in the universal machine category: it is designed<br />
for precise cut-to-length of elastic and pressure-sensitive tubing.<br />
The three equipment levels Red – Green – Blue are differentiated by the following features:<br />
Red: Dependable basic functionality, very attractive price, reduced conveyor speed and compatibility<br />
with peripheral equipment as a stand-alone unit.<br />
Green: Easy-to-use controls, higher working speed, integral connections for peripheral units, PCoperation<br />
and printing.<br />
Blue: Touch-screen operation and Metzner PLC (with CoDeSys programming), highest working<br />
speed, integral connections for peripheral units, PC-operation and printing.<br />
8
Metzner Variocut<br />
The powerful »universal cutting machine« with<br />
outstanding traction and cutting force.<br />
• Optimal for versatile applications with<br />
frequent changes<br />
• Tool changeover in less than three minutes<br />
• PLC controls with CoDeSys programming<br />
• Stepper motor for exact positioning and<br />
variable speeds is standard<br />
• Pneumatic lifting and lowering of the upper<br />
belt with controlled gripping pressure and<br />
100mm cutting width<br />
Metzner ST-OB<br />
The »all-rounder«, also with three different<br />
cutting tools.<br />
• Sensitive belt pressure adjustment (hand heel<br />
with counter)<br />
• Variable cutting depths (Green-Version)<br />
• PLC controls with CoDeSys programming<br />
• Stepper motor for exact positioning and<br />
variable speeds is standard<br />
• Cutting width of 150mm<br />
• Long-life robust design<br />
Metzner KL-BV<br />
The tubing specialist with unique precision and<br />
working speed for very thin, elastic and pressuresensitive<br />
materials (e.g. silicone tubing).<br />
• Long belt travel in combination with the centrally<br />
adjustable closing pressure guarantees<br />
slip-free material conveying<br />
• Product-friendly product handling<br />
• »Tube cut« as standard<br />
• Outstanding cut quality at up to 400 cuts/min<br />
technical data<br />
Performance Data<br />
Material dimension width max<br />
Material dimension height max.<br />
Size increments<br />
Typical repeatability exactness 1)<br />
Metzner Variocut<br />
95mm<br />
30mm<br />
0.1mm<br />
± 0.2%<br />
Metzner ST-OB<br />
150mm<br />
30mm<br />
0.1mm<br />
± 0.2%<br />
Metzner KL-BV<br />
Ø 12mm or Ø 18mm<br />
Ø 12mm or Ø 18mm<br />
0.1mm<br />
± 0.2%<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
230 V, 50/60 Hz, 10 A<br />
6 bar<br />
765 x 515 x 460mm<br />
65 kg<br />
230 V, 50/60 Hz, 6 A<br />
6 bar<br />
700 x 400 x 650mm<br />
70 kg<br />
230 V, 50/60 Hz, 6 A<br />
6 bar<br />
400 x 370 x 650mm<br />
65 kg<br />
Red-Green-Blue Equipment Level<br />
Feeding speed (m/min)<br />
Cutting rate/min 2)<br />
Controls 3)<br />
Control display<br />
Motor<br />
Red<br />
45<br />
160<br />
PLC<br />
2 Lines<br />
3~stepper<br />
Green<br />
90<br />
160<br />
PLC<br />
8 Lines<br />
3~stepper<br />
Blue<br />
120<br />
160<br />
PLC<br />
8 Lines<br />
3~stepper<br />
Red<br />
45<br />
270<br />
PLC<br />
2 Lines<br />
3~stepper<br />
Green<br />
60<br />
360<br />
MC<br />
4 Lines<br />
3~stepper<br />
Red<br />
40<br />
400<br />
PLC<br />
2 Lines<br />
3~stepper<br />
Green<br />
60<br />
400<br />
MC<br />
4 Lines<br />
3~stepper<br />
1)<br />
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm | 3) PLC= PLC controls with CoDeSys programming, MC = Microcontroller system<br />
Specifications are subject to change without notice.<br />
9
fly-knife cutting machines<br />
h i g h - s p e e d c u t t i n g w i t h u p t o 4 , 0 0 0 c u t s p e r m i n u t e<br />
The basic idea: Highest cutting rates of up to 4,000 cuts per minute with one knife<br />
and, if required, even higher speeds with multiple knives, a choice of »Stop & Go« or<br />
continuous cutting, different machine sizes for materials up to 120mm diameter, knife<br />
lubrication and peripherals interfacing as standard.<br />
The Dynamat machines process elastic materials with precision and high repeatability – from<br />
silicone tubing for medical applications, textile-reinforced hoses to profiles. It makes no difference<br />
whether the material comes from a single extruder or is unwound from a reel.<br />
The customer-orientated »Red – Green – Blue« equipment levels are also offered for the Dynamat<br />
range with the following features:<br />
Red: Only continuous cut, simple controls, very attractive price and combination with peripherals as<br />
stand-alone units.<br />
Green: Choice of »Stop & Go« cut (up to 400 cuts/min) or continuous cut, easy-to-use PLC controls<br />
with many menu functions.<br />
Blue: Unique cutting performance of up to 800 cuts/min in »Stop & Go« cut mode in combination<br />
with a particularly high-speed control system. Also continuous cut mode.<br />
10
Metzner Dynamat 20 (not illustrated)<br />
• Compact bench model for material up to 20mm diameter<br />
• Equipped with micro-mist knife lubrication<br />
• Belt conveyor 30mm wide, centrally adjustable via handwheel<br />
Metzner Dynamat 40<br />
• Fly-knife cutting machine for material up to 40mm diameter<br />
• Equipped with micro-mist knife lubrication<br />
• Integrated take-off belt as standard<br />
• Belt conveyor 100 mm wide, centrally adjustable via handwheel<br />
Metzner Dynamat 80 (not illustrated)<br />
• Fly knife cutting machine with additional safety equipment<br />
• For larger diameters up to 80mm diameter<br />
• Equipped with micro-mist knife lubrication<br />
• Integral take-off belt<br />
• Belt conveyor 100mm wide, centrally adjustable via handwheel<br />
Metzner Dynamat 120<br />
• Fly knife cutting machine with additional safety equipment<br />
• For larger diameters up to 120mm<br />
• Equipped with micro-mist knife lubrication<br />
• Integral take-off belt<br />
technical data<br />
• Belt conveyor 200mm wide, centrally adjustable via handwheel<br />
Performance Data<br />
Material dimension width max.<br />
Material dimension height max.<br />
Size increments<br />
Typical repeatability exactness 1)<br />
Metzner Dynamat 20<br />
20mm<br />
20mm<br />
0.1mm<br />
± 0.2%<br />
Metzner Dynamat 40<br />
40mm<br />
40mm<br />
0.1mm<br />
± 0.2%<br />
Metzner Dynamat 80<br />
80mm<br />
80mm<br />
0.1mm<br />
± 0.2%<br />
Metzner Dynamat 120<br />
120mm<br />
120mm<br />
0.1mm<br />
± 0.2%<br />
Technical Data<br />
Electrical connection<br />
Dimensions (LxWxH)<br />
Weight<br />
3~400 V, 50 / 60 Hz, 10 A<br />
600 x 510 x 700mm<br />
60 kg<br />
3~400 V, 50 / 60 Hz, 10 A<br />
2100 x 838 x 1650mm<br />
200 kg<br />
3~400 V, 50 / 60 Hz, 10 A<br />
3100 x 1000 x 1800mm<br />
315 kg<br />
3~400 V, 50 / 60 Hz, 10 A<br />
3100 x 1000 x 1800mm<br />
400 kg<br />
Red-Green-Blue Equipment Level<br />
Feeding speed (m/min)<br />
Cutting rate »continuous« (cuts/min) 2)<br />
Cutting rate »stop & go« (cuts/min) 2)<br />
Integral interface for peripheral equipment<br />
Control via PC and software<br />
Integration into factory IT network<br />
Controls 3)<br />
Motor<br />
Belt feed<br />
Red<br />
30<br />
4000<br />
-<br />
-<br />
-<br />
-<br />
OP<br />
Green<br />
45<br />
4000<br />
400<br />
•<br />
•<br />
•<br />
PLC<br />
Blue<br />
60<br />
4000<br />
800<br />
•<br />
•<br />
•<br />
SE-PLC<br />
Red<br />
30<br />
3200<br />
-<br />
-<br />
-<br />
-<br />
OP<br />
Green<br />
60<br />
3200<br />
400<br />
•<br />
•<br />
•<br />
PLC<br />
Blue<br />
120<br />
3200<br />
800<br />
•<br />
•<br />
•<br />
SE-PLC<br />
Red<br />
45<br />
3200<br />
-<br />
-<br />
-<br />
-<br />
OP<br />
Green<br />
60<br />
3200<br />
400<br />
•<br />
•<br />
•<br />
PLC<br />
Blue<br />
120<br />
3200<br />
800<br />
•<br />
•<br />
•<br />
SE-PLC<br />
Red<br />
45<br />
3200<br />
-<br />
-<br />
-<br />
-<br />
OP<br />
Red: servo drive / Green: servo drive / Blue: servo drive<br />
Red: three-phase drive / Green: stepper motor / Blue: servo motor with integrated length measuring system<br />
Green<br />
60<br />
3200<br />
400<br />
•<br />
•<br />
•<br />
PLC<br />
Blue<br />
120<br />
3200<br />
800<br />
•<br />
•<br />
•<br />
SE-PLC<br />
1)<br />
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm | 3) OP = Operator Interface Panel, PLC = Metzner PLC-controls with 5.7” colour touch-screen and CoDeSys program<br />
ming, SE-PLC = Schneider Electric PLC-controls with 5.7” colour touch-screen and CoDeSys programming | • = standard, - = not available | Specifications are subject to change without notice.<br />
11
eccentric drive<br />
cutting machines<br />
h i g h - p e r f o r m a n c e d i e c u t<br />
If a die cut at very high speed is required and the pneumatic<br />
drive has reached its limit, the eccentric-drive cut opens new<br />
possibilities in terms of cutting performance.<br />
The basic idea: With the Metzner ST 25, instead of a pneumatically<br />
technical data<br />
driven cutting tool, we use an electrically-driven eccentric mechanism<br />
bearing the cutting tool. In this way, we can achieve ground-breaking<br />
guillotine cutting performance of up to 800 cuts/minute.<br />
A beneficial side effect: the electric drive enables the ST 25 to work<br />
very quietly, making this model the choice for customers in low-noise<br />
environments.<br />
For the eccentric-drive machines, we offer the interesting »Red – Green –<br />
Performance Data<br />
Material dimension width max.<br />
Material dimension height max.<br />
Feeding speed<br />
Size increments<br />
Typical repeatability exactness 1)<br />
Technical Data<br />
Electrical connection<br />
Dimensions (LxWxH)<br />
Weight<br />
Metzner ST 25<br />
100mm<br />
25mm<br />
60 m/min<br />
0.1mm<br />
± 0.2%<br />
3~400 V, 50 / 60 Hz, 10 A<br />
1700 x 800 x 1600mm<br />
450 kg<br />
Blue« equipment levels with the following features:<br />
Red: PLC-controls with 2-line display; max. cutting speed 400 cuts/<br />
minute.<br />
Green: Metzner PLC-controls with touch-screen and CoDeSys programming;<br />
cutting speed max. 400 cuts/minute.<br />
Red-Green-Blue Equipment Level<br />
Cutting rate/min 2)<br />
Controls<br />
Integral interface for peripheral equipment<br />
Length measuring system<br />
Printing with ink-jet printer<br />
Control via PC and Software<br />
Integration into factory IT network<br />
Red<br />
400<br />
SPS 3)<br />
-<br />
•<br />
-<br />
-<br />
-<br />
Green<br />
400<br />
SPS 4)<br />
•<br />
•<br />
•<br />
•<br />
•<br />
Blue<br />
800<br />
L-SPS 5)<br />
•<br />
•<br />
•<br />
•<br />
•<br />
Blue: Lenze PLC-controls with touch-screen and CoDeSys programming;<br />
cutting speed max. 800 cuts/minute.<br />
1)<br />
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm<br />
3)<br />
PLC-controls with 2-line-display | 4) Metzner PLC-controls with 5.7” colour<br />
touch-screen and CoDeSys programming | 5) Lenze PLC-controls with 5.7”<br />
colour touch-screen and CoDeSys programming<br />
• = standard, - = not available | Specifications are subject to change without notice.<br />
12
circular knife cutting machines<br />
d e p e n d a b l e p r o c e s s i n g o f s t e e l - r e i n f o r c e d p r o f i l e s a n d t u b e s<br />
The basic idea: The CCM machines are designed specifically to meet the material requirements<br />
of metal-reinforced sealing profiles and tubes as well as sponge rubber seals.<br />
The circular knife provides the correct conditions for penetration and cutting of rubber<br />
and metal and gives extremely good cutting quality by the combination with other<br />
parameters such as optimized material in-feed, knife rotation speed and direction, knife<br />
penetration rate and lubrication.<br />
The freely-programmable controls enable the varying demands of different profile contours and<br />
compounds to be exactly matched, saved in a single working program and called up by the press of a<br />
button. Thanks to the intuitive logical operator guide, a new processing program can be created in a<br />
few minutes. We offer the three equipment levels »Red – Green – Blue« for the CCM machines with<br />
the following features:<br />
Red: Metzner PLC-controls with colour touch-screen and CoDeSys programming and circular knife<br />
penetration with pneumatic linear drive; max. belt conveyor speed 60m/min.<br />
Green: Metzner PLC-controls with colour touch-screen and CoDeSys programming and servo-linear<br />
drive for the circular knife penetration; max. belt conveyor speed 60 m/min.<br />
Blue: Siemens S7 PLC-controls with colour touch-screen and servo-linear drive for the circular knife<br />
penetration; max. belt conveyor speed 120 m/min.<br />
13
Metzner CCM 2<br />
The Metzner CCM 2 circular knife cutting machine processes steel-reinforced<br />
profiles and tubes as well as sponge rubber materials.<br />
• Equipped with a dry cut and dust extraction (optional micro-knife<br />
lubrication for blade cooling available)<br />
• Integral take-off belt (length 1300mm) is standard<br />
• Machine can be used on-line or off-line<br />
Metzner CCM 4<br />
Special feature of the CCM 4: It has both, wet and dry cut to enable<br />
different cutting preferences.<br />
• Equipped with water spray cooling/lubrication or micro-mist knife<br />
lubrication and interfacing for dust extraction<br />
• Optional punch for materials without steel reinforcement<br />
• Prepared for extraction<br />
• Integral take-off belt (length 800mm) is standard<br />
• Machine can be used in-line and off-line<br />
Metzner CCM 5<br />
This machine has two rotary knife modules and, in combination with a<br />
special feed-in system, offers outstanding precision for materials of up to<br />
four meters in length.<br />
• The second circular knife module is positioned on a servo-linear axis and<br />
can thus be programmed to engage in freely-selected positions<br />
• Integral take-off belt with flexible length for taking away cut parts<br />
• Alternatives for dry cut or wet cut available<br />
• Machine can be used in-line and off-line<br />
Metzner CCM 6<br />
The CCM 6 delivers precision in-line cutting of rigid profiles and tubes.<br />
• The machine synchronises automatically with the line speed<br />
• Cuts the material in end-cut quality, exactly and with high repeatability<br />
to the required length<br />
• Integral take-off belt with flexible length for taking away the cut parts<br />
• Optional punch for materials without steel reinforcement<br />
• Designed for dry cut with dust extraction<br />
• Machine can be used in-line<br />
14
technical data<br />
Performance Data<br />
Material dimension max. (circular knife cut)<br />
Material dimension max. (die cut)<br />
Circular knife rotation speed range (rpm)<br />
Circular knife penetration speed max.<br />
Size increments<br />
Typical repeatability exactness 2)<br />
Metzner CCM 2<br />
100 x 30mm (WxH) 1)<br />
-<br />
2000 - 6000 or 4000 - 12000<br />
30 m/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
Metzner CCM 4<br />
100 x 30mm (WxH)<br />
100 x 30mm (WxH)<br />
2000 - 6000 or 4000 - 12000<br />
30 m/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
Metzner CCM 5<br />
90 x 50mm (WxH)<br />
-<br />
2000 - 6000 or 4000 - 12000<br />
30 m/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
Metzner CCM 6<br />
100 x 30mm (WxH)<br />
100 x 30mm (WxH)<br />
2000 - 6000 or 4000 - 12000<br />
30 m/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
3~400 V, 50/60 Hz, 16 A<br />
-<br />
2060 x 750 x 1680mm<br />
400 kg<br />
3~400 V, 50/60 Hz, 16 A<br />
6 bar 3)<br />
2300 x 960 x 2020mm<br />
800 kg<br />
3~400 V, 50/60 Hz, 25 A<br />
-<br />
6380 x 1200 x 2110mm<br />
1650 kg<br />
3~400 V, 50/60 Hz, 25 A<br />
6 bar 3)<br />
4370 x 1500 x 2200mm<br />
1500 kg<br />
Red-Green-Blue Equipment Level<br />
Feeding speed (m/min)<br />
Cutting rate »circular knife cut« max. (cuts/min)<br />
Cutting rate »die cut« max. (cuts/min)<br />
Controls 6)<br />
Cooling water circulation<br />
Minimum quantity lubrication<br />
Integral interface for peripheral equipment<br />
Integration into factory IT network<br />
Red<br />
60<br />
100 4)<br />
-<br />
PLC<br />
-<br />
¢<br />
-<br />
-<br />
Green<br />
60<br />
100 4)<br />
-<br />
PLC<br />
-<br />
¢<br />
•<br />
•<br />
Blue<br />
120<br />
100 4)<br />
-<br />
S7<br />
-<br />
¢<br />
•<br />
•<br />
Red<br />
60<br />
100 4)<br />
170 4)<br />
PLC<br />
•<br />
¢<br />
-<br />
-<br />
Green<br />
60<br />
100 4)<br />
170 4)<br />
PLC<br />
•<br />
¢<br />
•<br />
•<br />
Blue<br />
120<br />
100 4)<br />
170 4)<br />
S7<br />
•<br />
¢<br />
•<br />
•<br />
60<br />
100 4)<br />
-<br />
S7<br />
•<br />
¢<br />
•<br />
•<br />
60<br />
65 5)<br />
65 5)<br />
S7<br />
-<br />
¢<br />
•<br />
•<br />
Further equipment possibilities<br />
Gap detection<br />
Profile clamping<br />
Additional cutting tool<br />
Length measuring system<br />
Cutting based on marking<br />
Automatic scrap cut<br />
E-Service Module<br />
Red<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
Green<br />
•<br />
•<br />
-<br />
•<br />
•<br />
•<br />
-<br />
Blue<br />
•<br />
•<br />
-<br />
•<br />
•<br />
•<br />
•<br />
Red<br />
-<br />
-<br />
•<br />
-<br />
-<br />
-<br />
-<br />
Green<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
-<br />
Blue<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
-<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
-<br />
•<br />
•<br />
•<br />
1)<br />
additional optional dimensions possible | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut | 4) at cutting length 100mm | 5) at cutting length 300mm<br />
6)<br />
PLC = Metzner PLC-controls with 5.7” colour touch-screen and CoDeSys programming, S7 = Siemens S7 PLC-controls with 5.7” colour touch-screen<br />
• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.<br />
As one of the leading manufacturers of cutting machines, we<br />
offer you – alongside path-finding basic functions – seven<br />
further possibilities to use a CCM machine to increase your<br />
production:<br />
1. Gap detection: The optional gap detection positions the cut exactly<br />
in the gap in the metal carrier and thus gives a snag-free cut. This<br />
improves the cut and increases the life of the circular knife between<br />
sharpenings.<br />
2. Profile clamping: Profile clamping provides an optimal fix of the<br />
product during the cut and by using abrasive discs the cut surfaces are<br />
further improved to provide optimum conditions for joining the sealing<br />
profiles, without the need for any subsequent post-cutting work such as<br />
de-spragging.<br />
3. Additional cutting tool: The circular knife cutting machines CCM<br />
4 and CCM 6 are equipped for the use of an additional cutting tool. This<br />
makes the Metzner circular cutting machine a real all-rounder that can<br />
also be used for materials without steel reinforcement.<br />
4. Automatic scrap cut: For automatic quality control, this option offers<br />
an independent scrap cut facility for faulty material areas and avoids<br />
the processing of parts which fail to meet the required specification.<br />
5. Cutting based on marking: Metzner offers the required solution<br />
for cutting exactly at a marked position. A sensor recognises the marked<br />
position and directs the cut precisely to a point at a chosen distance<br />
from a particular feature of the profile.<br />
6. External production management station: With an additional<br />
communication element, the CCM machines send production status<br />
information to an external production management station and can, if<br />
required, be operated fully remotely.<br />
7. E-Service Module: With the E-Service Module, the Metzner CCM<br />
machines receive an unique IP address or access to a mobile radio<br />
network. In this way, the facilities of Metzner Service can effectively and<br />
economically support you in fault-finding, spare part advice and repair<br />
recommendations.<br />
15
traveling-head cutting machines<br />
f o r p r o c e s s i n g r i g i d p r o f i l e s a n d t u b e s<br />
The basic idea: Traveling-head machines for in-line processing of rigid profiles are<br />
often regarded as the »King Discipline« of cutting machine technology. Intensive dialogue<br />
with leading end-users and the many years’ experience of our designers have<br />
produced a ground-breaking product concept.<br />
hanks to a servo-linear drive as standard for the working tool carrier, the traveling-head machines<br />
achieve a very long processing time of several seconds for outstanding end-cut quality. At the same<br />
time, a very short cycle time is achieved for the processing of short part lengths at high line speeds.<br />
In addition, there is a servo-linear drive for the circular knife penetration with varying penetration<br />
speeds for different parts of the material section, for example a careful knife entry speed or a knife<br />
exit at lower speed to reduce the formation of sprags.<br />
We also offer a great choice of knife rotation speed range alternatives, from 2,000 - 6,000 rpm or<br />
4,000 -12,000 rpm. In this way, there are no limits to the use of different types of circular knife types,<br />
including clamp/cut in traveling head operation. For complete in-line processing of rigid plastic<br />
profiles, our traveling-head machines offer a powerful platform that can be adapted to many tasks<br />
by the employment of rapid-change tooling or drilling and milling modules.<br />
16
Metzner TCM<br />
Wherever the precision in-line processing of rigid materials without steel<br />
reinforcement is called for, our TCM machines provide the solution.<br />
• Automatic synchronisation with the line speed<br />
• Flexible platform, which embrace cutting tools, drilling or milling modules,<br />
according to requirements<br />
• Integral take-off belt with flexible length for taking away cut parts<br />
• Machine can be used in-line<br />
technical data<br />
Metzner CCM 6<br />
Traveling-head and similarly stationary circular cutting machines for in-line<br />
processing of rigid, semi-rigid and flexible profiles and tubes with metal<br />
carrier.<br />
• Automatic synchronisation with the line speed<br />
• Outstanding dynamics for the very long and extremely short processing<br />
times<br />
• Versatile expansion options to match changing application requirements<br />
• Integral take-off belt with flexible length for taking away cut parts<br />
• Machine can be used in-line<br />
Performance Data<br />
Material dimension width max.<br />
Material dimension height max.<br />
Feeding speed<br />
Cutting rate max. 1)<br />
Size increments<br />
Typical repeatability exactness 2)<br />
Synchronized line speed<br />
Metzner TCM<br />
80mm<br />
30mm (40mm as option)<br />
25 m/min<br />
150 cuts/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
•<br />
Metzner CCM 6<br />
100mm<br />
30mm<br />
60 m/min<br />
65 cuts/min<br />
0.1mm<br />
± 0.1% - ± 0.3%<br />
•<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
3~400 V, 50/60 Hz, 10 A<br />
6 bar<br />
1610 x 845 x 2000mm<br />
400 kg<br />
3~400 V, 50/60 Hz, 25 A<br />
6 bar 3)<br />
4370 x 1500 x 2200mm<br />
1500 kg<br />
Equipment<br />
Available cutting tools<br />
Controls<br />
Motor<br />
Integral interface for peripheral equipment<br />
Integration into factory IT network<br />
Die cut, shear cut, tube cut,<br />
contour cut, drilling<br />
Schneider PLC-controls with 5.7” colour touch-screen<br />
Servo motor<br />
•<br />
•<br />
Circular knife cut, die cut<br />
Siemens S7 PLC-controls with 5.7” colour touch-screen<br />
Servo motor<br />
•<br />
•<br />
Further equipment possibilities<br />
Gap detection<br />
Cutting based on marking<br />
Automatic scrap cut<br />
E-Service-Module<br />
-<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
1)<br />
at cutting length 5mm | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut | • = standard, - = not available | Specifications are subject to change without notice.<br />
17
automatic single-pass cutting machines<br />
a c h i e v i n g c o n t o u r c u t a n d c o m p l e t e p r o c e s s i n g i n o n e p a s s<br />
The basic idea: With an automatic single-pass cutting machine, tooling and machine<br />
blend into one high-performance system with high output rates and impressive<br />
flexibility.<br />
Sealing profiles for the automobile industry, but also for applications in furniture, thermal insulation<br />
for buildings or in household goods often require complex cutting processes, as these illustrations<br />
show. Process such as drilling and milling can also be integrated in these one-pass machines.<br />
For tasks of this nature, Metzner’s convincing capabilities provide a range of automatic single-pass<br />
guillotines. The common feature of all these machines is the storing of all the processing parameters<br />
and associated machine settings in a single processing recipe. At the start of production, an in-built<br />
barcode scanner reads the data from the production paperwork, activates the saved parameters<br />
and shows the required tooling and material on the operator panel display. The barcode also contains<br />
the required quantities and lengths to be produced. Thanks to well thought-out quick-change<br />
systems, the necessary tooling and material changeover is performed rapidly – generally within 30<br />
seconds – to minimise downtime. The integral tool coding system then independently checks to<br />
ensure that the correct tooling is in place.<br />
18
Automatic Single-Pass Cutting Machine with up to five different<br />
tool stations<br />
• PLC control and barcode activation as standard<br />
• Integration of a maximum of 5 different cutting tools, with various<br />
tasks (punching, milling, drilling and cutting)<br />
• Automatic monitoring of taking away cut parts<br />
• Program-controlled end-sensing unit to recognize and monitor different<br />
order-related positions<br />
Automatic Single-Pass Cutting Machine with very high production<br />
rates<br />
• PLC control as standard<br />
• Excellent cutting performance through an eccentric cutting module<br />
• High-speed take-off conveyor with up to 120 m/min<br />
• Program-controlled end-sensing unit to recognize and monitor different<br />
order-related positions<br />
Automatic Single-Pass Cutting Machine with Multiple Quick-<br />
Change Tools<br />
• PLC control and barcode activation as standard<br />
• Tool changing with quick-change system in 30 seconds<br />
• Integral park station with approx. 8 different cutting tools<br />
• Program-controlled end-sensing unit to recognize and monitor different<br />
order-related positions<br />
• Independent checking for the correct tooling<br />
• Production capacity of up to 2000 parts/hour (excl. set-up times)<br />
• For use with flexible profiles off-line and in-line<br />
Automatic Single-Pass Cutting Machine with Program-Controlled<br />
Tools and Profile Changer<br />
• Production without operator personnel of up to 2000 parts/hour<br />
• Equipped with automatic tool changer for six to eight cutting tools,<br />
each having multiple knives for contour cuts<br />
• Additional automatic changing between different profiles and independent<br />
positioning of the profiles to the processing tools<br />
• For use with flexible profiles, mainly off-line but also for certain in-line<br />
applications<br />
• Standard equipment includes PLC controls, barcode activation and<br />
program-controlled end sensing unit<br />
19
off-line work stations<br />
s o l u t i o n s f o r f l e x i b l e p r o d u c t i o n q u a n t i t i e s<br />
The basic idea: For all work processes that cannot be carried out in the extrusion line<br />
or in an automatic pass, off-line converting work stations are employed.<br />
For these applications, Metzner combines its own tool-making capability with its experience in<br />
machine building to create economical and functional work stations for precision end-cutting with<br />
matrix tools and saw units for rigid and flexible profiles.<br />
Depending on the task in hand, single, multiple or interchangeable tools are used. With a special<br />
tooling arrangement, Metzner also offers the flexibility to change from manual operations to<br />
automatic cycle machinery. In this way, our customers are able flexibly to accommodate changing<br />
quantity demands and choose the most economical method of production.<br />
As well as the development and manufacture of tooling, Metzner also undertakes sample production<br />
for customers and machinery capability proving tests, as well as process start-up and integration<br />
into production in the customer’s factory.<br />
20
automatic drilling units<br />
f o r p r e c i s i o n d r i l l i n g<br />
The basic idea: Sealing systems often require ventilation drillings or location holes.<br />
For this purpose, Metzner drilling units are employed. We deliver the following solutions<br />
to match your requirements:<br />
• In-line eccentric-drive drilling station for regular drillings at constant pitch<br />
• In-line traveling-head drilling station for constant or variable pitch drillings<br />
• In-line »Drilling Beam« to drill all the holes for a complete profile at different pitches in one action<br />
• Off-line for drilling in combination with end cutting<br />
Metzner drilling units are distinguished by drill spindles with very high speeds up to 60,000 rpm. This<br />
gives precision drillings with short cycle times. The drill geometry ensures that the waste generally falls<br />
to the outside. Pneumatically driven drilling spindles have the advantage of lower investment cost but<br />
have higher running costs. Electrically driven drilling spindles cost less to run but are a more expensive<br />
investment.<br />
In addition, Metzner supply laser drilling systems for in-line operation. Lasers are more expensive but<br />
offer the advantage of processing variable hole pitches during automatic running and can be employed<br />
in changeover to different profiles.<br />
21
cutting plain section gaskets<br />
p o w e r f u l p e r f o r m a n c e f o r h i g h q u a n t i t y o u t p u t<br />
Plain section gaskets are frequently to be found in many objects of daily use. Water<br />
taps, spray cans, infusion bottles or oil filters in motor cars – all these would be unusable<br />
without a properly functioning plain section gasket.<br />
Plain section gaskets can only fulfill their purpose when the surfaces are cut completely evenly and<br />
homogenously. At the same time, these gaskets are also a mass-production article that must be<br />
available at a very low unit price. For these reasons, they must be produced on high-performance<br />
machines with high output capacity. Virtually all plain section gaskets have a diameter that is<br />
considerably larger than the length, so that specialised cutting procedures are necessary for defectfree<br />
production. With our impressive experience in this field, we offer you three different cutting<br />
processes:<br />
• Parting-off cut or cutting on support mandrels<br />
• Circular knife cut<br />
• Draw cut or thin blade cut<br />
The feature that these three processes have in common is a precise cut at different cutting rates<br />
and price levels.<br />
22
mandrel cutting machine<br />
p r e c i s i o n m a c h i n e s f o r c u t t i n g p l a i n s e c t i o n g a s k e t s<br />
The basic idea: Metzner mandrel cutting machines of the SR<br />
range are precision machines for cutting gasket rings from<br />
moulded or extruded tubes. The distinguishing features are the<br />
unique cutting method and the high cut quality.<br />
To produce the plain section gaskets, rubber tubes – already cut to<br />
length – are stretched onto mandrels. Loading and unloading of the<br />
tubes onto the mandrels is done quickly by a special unit and without<br />
any particular skill being required. Then the mandrels are automatically<br />
clamped between rotating centres and the production is started.<br />
A knife carriage travels along the tubes, cutting the rings to the required<br />
length, either with stiletto-type tools or circular knives.<br />
This process fully brings together high output and the highest cut quality.<br />
The use of the most modern servo-technologies makes the SR machines<br />
even more versatile: knife penetration speed and carriage advance<br />
are fully free-programmable – for optimal processing of materials with<br />
different characteristics. The SR range includes two and seven-spindle<br />
machines, so that Metzner can offer you the most economical solution for<br />
different capacity requirements.<br />
technical data<br />
Performance Data<br />
Tube outer diameter max.<br />
Tube inner diameter max.<br />
Tube length max.<br />
Distance between centers max.<br />
Numbers of tubes<br />
Cutting rate max. 1)<br />
Feeding<br />
Size increments<br />
Typical repeatability exactness 2)<br />
Reverse motion speed<br />
Tube rotation<br />
Metzner SR 85<br />
85mm (7 tubes), 170mm (4 tubes)<br />
20mm<br />
540mm<br />
650mm ± 5mm<br />
4 to 7 tubes<br />
4 x 100 cuts/min, 7 x 100 cuts/min<br />
0.3 - 100mm<br />
0.01mm<br />
± 0.2%<br />
6 m/min<br />
600 - 3500 rpm<br />
Metzner SR 200<br />
200mm (2 tubes)<br />
20mm<br />
635mm<br />
730mm ± 5mm<br />
2 tubes<br />
2 x 140 cuts/min<br />
0.3 - 100mm<br />
0.01mm<br />
± 0.2%<br />
6 m/min<br />
600 - 3500 rpm<br />
Technical Data<br />
Electrical connection<br />
Dimensions (LxWxH)<br />
Weight<br />
3~400 V, 50/60 Hz, 25 A<br />
2800 x 1320 x 1900mm<br />
2300 kg<br />
3~400 V, 50/60 Hz, 25 A<br />
2600 x 800 x 1700mm<br />
1300 kg<br />
1)<br />
at cutting length 5mm | 2) depending on material; tolerance min. ± 0.5mm | Specifications are subject to change without notice.<br />
23
circular knife<br />
cutting machine<br />
tube cutting<br />
machine<br />
Metzner CCM 4 Gasket<br />
For tubes with suitable material properties, the CCM 4 Gasket offers an<br />
excellent possibility to produce gaskets with a circular knife. The circular<br />
knife cut requires no supporting mandrel, it processes endless (continuous)<br />
material and is flexible with regard to different diameters. In<br />
addition, it offers the possibility to cut several tubes in parallel.<br />
Metzner KL-BV<br />
With its very thin blades and precise knife advance, the KL-BV is ideally<br />
suited for the cutting of plain section gaskets with diameters of up<br />
to 12mm (18mm optional). The attraction of this machine is its very<br />
attractive price for this application and its notable cutting capacity of up<br />
to 400 cuts/minute.<br />
technical data<br />
technical data<br />
Performance Data<br />
Tube outer diameter max.<br />
Tube length max.<br />
Number of tubes max.<br />
Cutting rate 1)<br />
Feeding speed<br />
Size increments<br />
Typical repeatability exactness 2)<br />
Metzner CCM 4 Gasket<br />
30mm, (50mm as option)<br />
1mm - 1000m<br />
5 tubes<br />
500 cuts/min (5 x 100 cuts)<br />
60 m/min<br />
0.1mm<br />
± 0.2%<br />
Performance Data<br />
Tube outer diameter max.<br />
Tube length max.<br />
Number of tubes max.<br />
Cutting rate 1)<br />
Feeding speed<br />
Size increments<br />
Typical repeatability exactness 2)<br />
Metzner KL-BV<br />
12mm, (18mm as option)<br />
1mm - 1000m<br />
1 tube<br />
400 cuts/min<br />
40 m/min<br />
0.1mm<br />
± 0.2%<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
3~400 V, 50/60 Hz, 16 A<br />
6 bar<br />
2300 x 960 x 2020mm<br />
800 kg<br />
Technical Data<br />
Electrical connection<br />
Compressed air connection<br />
Dimensions (LxWxH)<br />
Weight<br />
1~230 V, 50/60 Hz, 6 A<br />
6 bar<br />
400 x 370 x 640mm<br />
65 kg<br />
1)<br />
at cutting length 5mm<br />
2)<br />
depending on material; tolerance min. ± 0.1mm<br />
Specifications are subject to change without notice.<br />
1)<br />
bat cutting length 5mm<br />
2)<br />
depending on material; tolerance min. ± 0.1mm<br />
Specifications are subject to change without notice.<br />
24
customer-specific solutions<br />
p l a n n i n g , d e s i g n a n d c o m p l e t i o n t o c u s t o m e r s ‘ r e q u i r e m e n t s<br />
Complex processing lines for the truck industry, challenging<br />
solutions for cutting and layering of snowboard films or processing<br />
with optimised length calculation and defect detection<br />
– over recent years, Metzner has repeatedly convinced its<br />
customers of our ability to provide capable solutions for their<br />
individual specific requirements.<br />
On the following pages, we present several customer-specific solutions<br />
as examples. Perhaps you will discover some interesting ideas relevant<br />
to your requirements.<br />
For all applications which demand more than the functionality of standard<br />
machines, we plan, develop and manufacture customer-specific solutions.<br />
Based on our many years’ experience in the processing of profiles, tubes<br />
and plain-section gaskets, these result in the creation of fully-fledged<br />
special machinery, closely tailored to each precise application. For each individual<br />
task, our specialists select the best method to achieve your targets<br />
from the cutting processes listed below.<br />
d i e<br />
c u t<br />
s h e a r<br />
c u t<br />
t u b e<br />
c u t<br />
d r a w i n g<br />
c u t<br />
h o t<br />
c u t<br />
r o t a t i o n<br />
c u t<br />
c o n t o u r<br />
c u t<br />
c i r c u l a r k n i f e<br />
c u t<br />
f ly k n i f e<br />
c u t<br />
e c c e n t r i c<br />
c u t<br />
m a n d r e l<br />
c u t<br />
d r i l l i n g<br />
25
converting machinery for brake pipes<br />
r a p i d – h i g h - p r e c i s i o n – i n t e l l i g e n t s o f t w a r e c o n c e p t<br />
For technical reasons, brake pipes can be only be made in fixed lengths of for example<br />
6 metres. For assembly into vehicles, however, lengths of between 70mm and 800mm<br />
are required. With a machinery installation from Metzner, the pipes are cut into the<br />
required tube lengths at lightening speed (1.2 seconds per tube) and with high precision<br />
(± 0.25mm).<br />
But the demands go further: Because the woven reinforcement can contain defects, the machine<br />
has to recognise faults in the material layers that lie below the surface, reliably cut them out and<br />
automatically separate them.<br />
As the defects can appear in random locations, Metzner is presented with the additional task of<br />
evaluating the remaining good product after the defect location and to cut a selection of different<br />
set lengths, in order to minimise the number of reject parts. Subsequently, parts of the same length<br />
are sorted into different storage containers.<br />
Another new feature is the integral energy-saving concept: If there is a pause in the automatic<br />
feeding of the brake pipes of more than 60 seconds, then the machine switches to an energy-saving<br />
stand by mode and is immediately ready to produce on receipt of the next part.<br />
26
nylon tube converting line<br />
p r o d u c e e c o n o m i c a l l y s i n g l e p a r t p r o d u c t i o n a n d j u s t - i n - t i m e<br />
Working with leading manufacturers in the truck and commercial vehicle sector, Metzner<br />
have developed automatic converting lines to process truck brake pipes which<br />
provide enormous benefits to the users.<br />
The tubes, with diameters of between 4mm and 16mm, are drawn by the Metzner machine from a<br />
coil, cut to exactly the right length and printed to the customer’s specification (ink jet or laser printing,<br />
thermal transfer printing or with adhesive labels) and then stacked, bundled or wound. At the<br />
end of a material roll, the machine gives an optical signal and a message on the display. The operator<br />
can then load another material roll to continue the automatic production without interruption.<br />
Depending on the number of pipes per vehicle, a Metzner converting line of this type produces<br />
brake pipes for 50 to 100 vehicles per shift and the machinery is fully integrated into the customer’s<br />
computer-aided manufacturing system. The data sets for the production are transferred from a<br />
central computer to the converting line, which then sends back the necessary status information.<br />
solutions for pre-preg material<br />
p r o d u c e s e r i e s g l a s s f i b r e p l a s t i c v e h i c l e c o m p o n e n t s e c o n o m i c a l l y<br />
Weight saving for energy conservation is one of the main themes in vehicle design. Metzner<br />
is playing its part in this by the development and supply of converting machinery for<br />
pre-preg material used in the manufacture of vehicle components.<br />
The machines designed by Metzner first monitor the quality of the pre-preg material at a speed of<br />
1 metre/second using a camera system. Defective material is cut out and separated. The defect-free<br />
material is cut into the required lengths and arranged according to pre-set plans in numerous layers<br />
and in different positions. Certain vehicle components also require cut-outs and shaping of the pre-preg<br />
materials and subsequently the exact positioning of the cut relative to a material feature.<br />
The machine then performs further quality control functions with automatic documentation and backtraceability.<br />
27
Lengthways cutting of films and profiles<br />
• Longitudinal cutting of films and profiles presents particular demands<br />
with regard to the arrangement of the tool and the guiding of the<br />
material<br />
• Our designers have provided convincing solutions to these challenges,<br />
for example for windscreen wiper profiles and films used in the manufacture<br />
of skis and snowboards<br />
Metzner customer specific processing line<br />
• Cutting machine for cutting up to eight different hose diameters<br />
• Printing »on the fly« without any lost time with an Ink-Jet printer<br />
• Large dereeler device<br />
• PC-controlled production<br />
Take-off for super-heavy profiles<br />
• Unusual challenges in profile processing are also handled successfully<br />
by Metzner<br />
• This material take-off unit has the task of handling freshly-extruded<br />
profiles reliably and evenly at a temperature of 90° C, a weight of 400<br />
kg and a length of 20m<br />
Highly explosive – but safe<br />
• Even explosive materials are produced in long lengths and have subsequently<br />
to be cut into short pieces<br />
• Metzner addresses this issue with explosion-proof machines<br />
• This applies to the mechanical parts but also particularly to the whole<br />
electrical and control systems<br />
28
metzner peripheral equipment<br />
e s s e n t i a l a i d s t o g e t t h e b e s t p e r f o r m a n c e f r o m y o u r p r o c e s s i n g m a c h i n e s<br />
As well as high-quality processing machinery, Metzner also offers quick, productfriendly<br />
and economical peripheral equipment to extend your cut and strip machine<br />
into an automatic processing line.<br />
Thanks to the wide spectrum of integratable systems, you can automate your cable cut and strip<br />
machine to suit your particular requirements. From a simple dereeler, right up to fully-automated<br />
production, we can offer an optimal solution to increase your productivity. We divide our peripherals<br />
into the following categories:<br />
• Dereeling and feeding (loop control, dereeler, feed unit)<br />
• Take-off and winding (take-off unit, cable ring coiler)<br />
• Printing and marking (ink jet printer, thermal transfer printer, Brady Wraptor, hot stamp marker)<br />
Loop control systems: In combination with a Metzner prefeeder of the PF series (see above illustration),<br />
Metzner loop control systems provide contact-free speed regulation. In off-line operation,<br />
integrated sensors control the speed of the material feeder to match the chosen processing speed<br />
of the cutting machine and in in-line operation, they regulate the speed of the cutting machine to<br />
match the extrusion line speed.<br />
29
unwinding and feeding<br />
p r o b l e m - f r e e u n w i n d i n g a n d f e e d i n g o f d i f f e r e n t m a t e r i a l s<br />
Irrespective of how your material is presented, on a roll or a<br />
coil, as a ring, bundle or spirally wound, we provide an effective<br />
means of receiving and unrolling it.<br />
Directly after the unwind unit, which generally doesn’t have its own drive,<br />
there is a material feeding device to draw the material from the unwind<br />
unit. Depending on the necessary pulling force and the width of the<br />
material, the following feeding devices are employed:<br />
Metzner DRS 1<br />
Metzner DRS 5<br />
Metzner DRS Economy<br />
Metzner DRS Professional<br />
• Passive material spools<br />
• Unwind unit with mechanical<br />
brake<br />
• Max. spool width: 150mm<br />
• Max. spool weight: 10 kg<br />
• Passive material roll unwind<br />
• Unit with mechanical brake<br />
• Available with: 600mm /<br />
800mm / 1000mm diameter<br />
• Max material weight: 40 kg<br />
• Passive unwind unit for 2 materials<br />
(one above the other) with<br />
mechanical brake<br />
• Max. material diameter: 850mm<br />
• Max. material height: 350mm<br />
• Max. material weight (each):<br />
50 kg<br />
• With built-in material pull-off<br />
and integral loop control and<br />
2m material accumulator<br />
• Designed for high acceleration<br />
and deceleration<br />
Metzner Unwind Table<br />
Metzner PF 50.25<br />
Metzner PF 235.30<br />
Caterpillar Haul-Offs<br />
• Unwind platform with integral<br />
drive for wound and elastic<br />
materials<br />
• Available with coil diameter:<br />
1000mm / 1200mm / 1600mm<br />
• Material feeding unit for tubes<br />
up to 15mm diameter<br />
• Material contact length: 50mm<br />
• Speed regulation up to<br />
170 m/min<br />
• Closing pressure adjustable via<br />
springs<br />
• Material feeding unit for material<br />
width up to 30mm<br />
• Material contact length: 235mm<br />
• Speed regulation up to 180<br />
m/min<br />
• Closing pressure adjustable via<br />
hand wheel<br />
• Available belt lengths:<br />
600mm / 800mm / 1000mm<br />
• Max. material width: 100mm<br />
• With precision speed control<br />
• Automatic fine adjustment of<br />
closing pressure<br />
30
printing and marking<br />
e c o n o m i c a l s o l u t i o n s f o r m a t e r i a l i d e n t i t y m a r k i n g a n d p r i n t i n g<br />
For product identification and to determine assembly positioning,<br />
profiles, tubes and other products often have to be<br />
printed with text or marked. Due to these varying requirements,<br />
Metzner offer four different printing systems from leading<br />
manufacturers, which can be combined with all Metzner<br />
machines.<br />
Ink-Jet printers can produce freely programmable text, logos and markings<br />
on the running product without any lost time. Ink-Jet printing is<br />
a comparatively economical process, but the print quality is not as high<br />
as with laser or thermal transfer printing. Text input and configuration<br />
is carried out via the PC-operator panel of the machine or the internal<br />
touch-screen display.<br />
Digitally programmable thermal transfer printers combine first-class<br />
print quality and individual text printing. The printer transfers variable<br />
texts, logos or graphics as well as barcodes in 300 dpi print quality.<br />
With laser printers, freely programmable text, logos and markings can<br />
be transferred onto the tube with no loss of time. The print quality is<br />
excellent, but the price is higher than with ink-jet printers.<br />
Coloured marking bands serve to define assembly location points,<br />
which quickly show the assembly personnel where, for example, the<br />
nylon tubes have to be connected to the bodywork.<br />
Ink-jet Printing<br />
Thermal Transfer Printing<br />
Laser Printing<br />
Marking<br />
• Very good text contrast<br />
thanks to choice of ink<br />
colours<br />
• Optimal software matching<br />
to Metzner processing<br />
machines<br />
• No compressed air connection<br />
required<br />
• Self-diagnosis system withfaults<br />
displayed as text<br />
• Freely programmable graphics,<br />
barcodes and text<br />
• Excellent quality thanks to<br />
high resolution 12 points/<br />
mm (300dpi)<br />
• Optimal software matching<br />
to Metzner processing<br />
machines<br />
• Patented printing technology<br />
• Variable text positioning:<br />
0°, 90°, 180° and 270°<br />
• Freely programmable graphics,<br />
barcodes and text<br />
• Excellent quality<br />
• Optimal software matching<br />
to Metzner processing<br />
machines<br />
• Fastest-in-class laser printing<br />
(up to 10 m/sec)<br />
• Variable text positioning:<br />
0° and 90°<br />
• Freely programmable graphics,<br />
barcodes and text<br />
• Simple fixing and operation<br />
• Optimal software matching<br />
to Metzner processing<br />
machines<br />
• Free choice of bands<br />
• Adjustment for up to four<br />
adhesive tape turns<br />
• Modern touch-screen operation<br />
or PC keyboard<br />
31
take-off and winding<br />
w e l l o r d e r e d a n d d a m a g e - f r e e h a n d l i n g o f s e n s i t i v e p a r t s<br />
After the rubber and plastics processing, precise take-off,<br />
sorting or coiling of the products is a logical step in the quality<br />
assurance of the total process. For this reason, our take-off<br />
and winding units have the task of carefully laying the finished<br />
parts tidily in collecting trays.<br />
We differentiate between take-off units with cross conveyors – also<br />
known as lateral discharge units – and those without cross conveyors.<br />
To increase length precision, Metzner take-off units can be fitted with<br />
an end-sensing function, whereby the cut is made precisely at a point<br />
that is monitored by a sensor. The take-off of the parts is performed,<br />
depending on the material, either by a pusher, a brush device or fully<br />
contact-free with compressed air. Metzner take-offs are available in<br />
lengths of 1m to 5m.<br />
Professional Cross Conveyor<br />
• High-speed take-off by double throw-off<br />
• Take-off possible to front and rear<br />
• Integral end-sensing<br />
Economy Cross Conveyor<br />
• Attractive price<br />
• Take-off to front<br />
• Stand-alone unit with no installation expense<br />
»Easy-Lift« Take-Off cross Conveyor<br />
• Profiles are carried »super-soft« onto the<br />
lateral belt, not pushed<br />
• Take-off to front<br />
Professional Take-Off Unit<br />
• Take-off forwards with guide channel<br />
• Integral end-sensing<br />
• Pneumatic lift function for control and immediate<br />
fault correction<br />
Economy Take-Off Unit<br />
• Take-off to front with push-off<br />
• End-sensing available as option<br />
• Take-off to front<br />
Metzner tube coiler<br />
• Tube ring winder for tubes up to 350mm<br />
diameter<br />
• With built-in tension monitoring and tension<br />
control to avoid material stretch<br />
• Mandrels can be lowered for easy unloading<br />
32
effective software solutions<br />
a u t o m a t i c p r o d u c t i o n p r o c e s s e s a n d i t i n t e g r a t i o n<br />
For effective rubber and plastics processing, Metzner offers powerful software solutions<br />
that have been proved in practice. All our software packages provide comprehensive<br />
functionality such as, for example, the supervision and processing of complex<br />
parts lists for materials with different lengths and diameters as well as individual<br />
printing and marking.<br />
Software solutions in local mode control the working process of the machine and all its peripheral<br />
equipment. All the process parameters are collected via an intuitive, logical and easy-to-operate<br />
unit and saved in a database. Tried and tested assistance functions and help menus support the<br />
entering of the data. Data collection takes place independently of the processing machine, which<br />
can continue its work unaffected.<br />
Many companies control their production via company-internal IT networks. In such cases, Metzner<br />
offers full integration into the existing IT network. All production orders are transferred on-line or<br />
in their own data structure to the machine control system for processing. In return the machines<br />
send back information for production control. The operator thus receives a real-time overview of the<br />
current machine condition, the production status and all the completed and remaining processes.<br />
33
total life-long satisfaction<br />
f o r u s , y o u r b e n e f i t i s f o r e m o s t<br />
Since 1980, Metzner have been developing cutting machines<br />
and customer-specific solutions for profiles, tubes and<br />
plain-section gaskets. Patented technologies and high quality<br />
standards ensure that you achieve your production targets of<br />
cost, productivity and quality. Our after-sales service gives you<br />
the support to maintain first-class quality production over the<br />
total life of the Metzner machinery.<br />
We view your purchase of a Metzner product as the beginning of a<br />
long-term partnership, whereby for us your productive capacity and the<br />
security of your investment are the foremost considerations. This is true<br />
whether we recommend a standard machine or a customer-specific<br />
solution to suit your requirements.<br />
Documented Pre-Delivery Functional and Application Testing<br />
Before delivering your machine, a fully-documented functional test is<br />
carried out in our factory, together with an application test using your<br />
material, so that the performance, parameters that are so important<br />
for your production, can be determined and recorded by machine<br />
capability testing.<br />
You are always welcome to witness the demonstration of these results<br />
personally, before your Metzner machine leaves our plant. This quality,<br />
together with the features and characteristics proven for your production,<br />
gives you the assurance of successful installation and commissioning<br />
in your factory and a successful production start-up.<br />
Installation – Commissioning – Training<br />
After delivery, we are available to carry out specialist installation and<br />
commissioning of your machine in your production as well as training<br />
your operating and maintenance personnel. Usually, only a few hours<br />
are required in order to give your employees the necessary knowledge<br />
and confidence in the use of the new machine.<br />
34
after sales service<br />
a s t r o n g p a r t n e r s h i p o v e r t h e t o t a l w o r k i n g l i f e<br />
With our after sales service you benefit from our long-term<br />
support to enable you to keep your Metzner machine operating<br />
profitably throughout its whole working life. Apart<br />
from the basic characteristics and performance data of the<br />
machine, there are a number of additional factors that play an<br />
important part in achieving this. So we have put together a<br />
team with a spectrum of service capabilities to give you active<br />
support.<br />
Advice and machine modification to meet new requirements<br />
Not infrequently, the materials to be processed and the tasks to be<br />
performed by a Metzner machine in your production change over time. It<br />
is often possible for us optimally to modify the machine to meet such new<br />
requirements by mechanical adjustments, a software update, or addition<br />
of an accessory or further equipment. Our After Sales Service Team can<br />
make recommendations to optimise your material processing and to<br />
modify your existing machinery accordingly.<br />
Training of new operator personnel<br />
The productivity of a cutting machine in your production and the resulting<br />
product quality are often strongly influenced by the operator personnel<br />
and their knowledge of the functions and settings of the machine. Often,<br />
when personnel changes occur, important knowledge is lost with the<br />
result that processing tolerances and machine output can suffer. A few<br />
hours or perhaps a day of new operator training is an effective step<br />
towards maintaining high quality and performance in your manufacturing.<br />
Spare parts service<br />
For current Metzner machines, we hold stocks of the most frequently<br />
required replacement and wear parts for immediate delivery in our store.<br />
For customer-specific parts and more slow-moving, we start an immediate<br />
order for manufacture the parts in initial equipment quality as soon as<br />
your order is received.<br />
Repair Service<br />
To deal with machine breakdowns, Metzner has experienced personnel<br />
ready to make sure that your production machinery is rapidly made<br />
available again. According to your instructions, the repairs to your machine<br />
can be carried out either in our works or locally in your premises.<br />
E-Service<br />
Many Metzner machines have the facility to be fitted with an E-Service<br />
module for remote machine interrogation. The machine either receives<br />
an individual IP address or a connection to the mobile telephone network.<br />
In this way, Metzner Service can provide rapid and cost-effective<br />
fault diagnosis, spare parts advice or make repair recommendations.<br />
Metzner – a strong partnership over the total working life of your cutting<br />
machine. Contact our After Sales Team as follows:<br />
Service contracts<br />
The constant use of your production machinery inevitably causes wear<br />
of certain parts or makes re-adjustments necessary to compensate for<br />
the wear. With a service contract, we ensure that, at intervals agreed<br />
with you, preventative maintenance is undertaken to avoid unscheduled<br />
interruptions in production. You profit from this by avoiding short-notice<br />
emergency service call-outs.<br />
Metzner <strong>Maschinenbau</strong> <strong>GmbH</strong><br />
Messerschmittstrasse 30<br />
89231 Neu-Ulm | Germany<br />
Email: aftersales@metzner.com<br />
Phone: +49 731 40199-62<br />
Fax: +49 731 40199-34<br />
www.metzner.com
<strong>METZNER</strong> SALES PARTNERS<br />
AUSTRIA<br />
Bühringer Industrievertretungen<br />
Wilhelm Bühringer<br />
Unterhauserstraße 8<br />
4484 Kronstorf | Austria<br />
Phone: +43 7225 8818<br />
Fax: +43 7225 8835<br />
Email: office@buehringer.at<br />
ITALY<br />
Iplag S.p.A.<br />
Renato Girola<br />
Via Alberto 1°, 11<br />
20052 Monza | Italy<br />
Phone: +39 039 731303<br />
Fax: +39 039 744787<br />
Email: info@iplag.com<br />
SLOVAKIA<br />
Rycotd.cz s.r.o.<br />
Petr Obadal<br />
Prokopova 445/III<br />
290 01 Podebrady, CZ | Czech Republic<br />
Phone: +420 325 626157<br />
Fax: +420 325 626157<br />
Email: obadal@rycotd.cz<br />
ISRAEL<br />
Ogdan Emanuel Ltd.<br />
Isaac Ogdan<br />
10 Tiomkin st.<br />
Tel-Aviv 65783 | Israel<br />
Phone: +972 3 5608233<br />
Fax: +972 3 5602139<br />
Email: ogdanem@netvision.net.il<br />
BELGIUM<br />
Dracon-Eltron<br />
Bas Michielsen<br />
Herastraat 51<br />
5047 TX Tilburg | Netherlands<br />
Phone: +31 13 5780800<br />
Fax: +31 13 5711369<br />
Email: sales@dracon-eltron.com<br />
CROATIA<br />
IHI Neder und Partner<br />
Karl Neder<br />
Mörikestr. 13a<br />
83059 Kolbermoor | Germany<br />
Phone: +49 8031 94252<br />
Fax +49 8031 93910<br />
Email: ihineder@yahoo.de<br />
CZECH REPUBLIC<br />
Rycotd.cz s.r.o.<br />
Petr Obadal<br />
Prokopova 445/III<br />
290 01 Podebrady, CZ | Czech Republic<br />
Phone: +420 325 626157<br />
Fax: +420 325 626157<br />
Email: obadal@rycotd.cz<br />
ESTONIA<br />
L & K Engineering and Design<br />
Deniss Lasmanovs<br />
Kurzemes pr., 15-b<br />
Riga, LV-1067 | Latvia<br />
Phone: +371 2680 1468<br />
Fax: +371 6726 7216<br />
Email: info@elkey.lv<br />
FRANCE<br />
Béwé-Plast<br />
Rudolf Weber<br />
Z.I.15, rue des Cressonnières<br />
B.P. 30123-95505 Gonesse Cedex<br />
France<br />
Phone: +33 139 870660<br />
Fax: +33 139 871432<br />
Email: beweplast@beweplast.com<br />
GERMANY<br />
Metzner <strong>Maschinenbau</strong> <strong>GmbH</strong><br />
Messerschmittstr. 30<br />
89231 Neu-Ulm | Germany<br />
Phone: +49 731 401990<br />
Fax: +49 731 4019933<br />
Email: sales@metzner.com<br />
ITALY<br />
EL.DA. sas<br />
Franco Grasso<br />
Via Superga 53<br />
10020 Baldissero T/se (To) | Italy<br />
Phone: +39 340 9143307<br />
Fax: +39 011 9409292<br />
Email: grasso.franco@libero.it<br />
LATVIA<br />
L & K Engineering and Design<br />
Deniss Lasmanovs<br />
Kurzemes pr., 15-b<br />
Riga, LV-1067 | Latvia<br />
Phone: +371 2680 1468<br />
Fax: +371 6726 7216<br />
Email: info@elkey.lv<br />
LITHUANIA<br />
L & K Engineering and Design<br />
Deniss Lasmanovs<br />
Kurzemes pr., 15-b<br />
Riga, LV-1067 | Latvia<br />
Phone: +371 2680 1468<br />
Fax: +371 6726 7216<br />
Email: info@elkey.lv<br />
LUXEMBOURG<br />
Dracon-Eltron<br />
Bas Michielsen<br />
Herastraat 51<br />
5047 TX Tilburg | Netherlands<br />
Phone: +31 13 5780800<br />
Fax: +31 13 5711369<br />
Email: sales@dracon-eltron.com<br />
NETHERLANDS<br />
Dracon-Eltron<br />
Bas Michielsen<br />
Herastraat 51<br />
5047 TX Tilburg | Netherlands<br />
Phone: +31 13 5780800<br />
Fax: +31 13 5711369<br />
Email: sales@dracon-eltron.com<br />
POLAND<br />
UAP Ustugi Agencyjno-Przedstawicielskie<br />
Ewa Klajn<br />
ul. J. Dabrowskiego 75 / 4<br />
PL-02-586 Warszawa | Poland<br />
Phone: +48 22 8454856<br />
Fax: +48 602 145 209<br />
Email: uapklajn@pro.onet.pl<br />
PORTUGAL<br />
Trustec, Unipessoal Lda<br />
João Souto<br />
Lugar de Santa Eufêmea, nº 225<br />
4840-130 - Souto (TBR) | Portugal<br />
Phone: +351 91 6330382<br />
Fax: +351 25 3003654<br />
Email: joaosouto@trustec.pt<br />
SERBIA<br />
IHI Neder und Partner<br />
Karl Neder<br />
Mörikestr. 13a<br />
83059 Kolbermoor | Germany<br />
Phone: +49 8031 94252<br />
Fax +49 8031 93910<br />
Email: ihineder@yahoo.de<br />
SLOVENIA<br />
IHI Neder und Partner<br />
Karl Neder<br />
Mörikestr. 13a<br />
83059 Kolbermoor | Germany<br />
Phone: +49 8031 94252<br />
Fax +49 8031 93910<br />
Email: ihineder@yahoo.de<br />
SPAIN<br />
Knebel Iberica S.L.<br />
Gerard Vilaseca Dreischer<br />
C/Sant Salvador, 78<br />
3er.2a<br />
E-8024 Barcelona | Spain<br />
Phone: +34 9 32103862<br />
Fax: +34 9 32103862<br />
Email: gvila@gmx.net<br />
SWEDEN<br />
AB Kontaktpressning<br />
Anders Bergholm<br />
Radiovägen 30-32<br />
BOX 183<br />
135 25 Tyresö | Sweden<br />
Phone: +46 8 7120445<br />
Fax: +46 8 7420563<br />
Email: anders.bergholm@kontaktpressning.se<br />
SWITZERLAND<br />
Metzner <strong>Maschinenbau</strong> <strong>GmbH</strong><br />
Karl Glogger<br />
Messerschmittstr. 30<br />
89231 Neu-Ulm | Germany<br />
Phone: +49 731 401990<br />
Fax: +49 731 4019933<br />
Email: sales@metzner.com<br />
TURKEY<br />
Makkon Mühendislik<br />
Cengiz Yüksel<br />
K.Bakkalköy Mh. Kurudere Sk.<br />
No:28<br />
Güven Apt. Kat.5 D:17<br />
Atasehir / Istanbul | Turkey<br />
Phone: +90 216 575 96 58<br />
Fax: +90 216 575 96 58<br />
Email: cengiz.yuksel@makkon.com<br />
UNITED KINGDOM<br />
CP Power & Automation Ltd<br />
Chris Holt<br />
3 Fairfield Court<br />
Seven Stars Industrial Estate<br />
Coventry, CV3 4LJ, UK<br />
Phone: +44 2476 214799<br />
Fax: +44 2476 301810<br />
Email: chrish@metzner.co.uk<br />
MOROCCO<br />
Techmac, S.A.R.L.<br />
João de Matos Ferreira<br />
81, Boulevard de Paris<br />
Rez-de-chaussée Gauche<br />
9000 Tanger | Morocco<br />
Phone: +212 5399 37226<br />
Fax: +212 5399 37237<br />
Email: techmac@menara.ma<br />
CANADA<br />
Conceptromec Export Inc.<br />
Daniel Therrien<br />
1782, Boul. Industriel<br />
Magog (Québec) Canada, J1X 4V9<br />
Phone: +1 819 8473627<br />
Fax: +1 819 8473628<br />
Email: danth@conceptromec.com<br />
USA<br />
Conceptromec Export Inc.<br />
Daniel Therrien<br />
1782, Boul. Industriel<br />
Magog (Québec) Canada, J1X 4V9<br />
Phone: +1 819 8473627<br />
Fax: +1 819 8473628<br />
Email: danth@conceptromec.com<br />
CHINA<br />
Smarding Shanghai Co., Ltd.<br />
Alex Hsieh<br />
Room 3115-3116<br />
Gateway International Plaza<br />
No.325, Tian Yao Qiao Road<br />
Xuhui District, Shanghai – China<br />
Postcode 200030<br />
Phone: +86 21 3363 2688 / 2689<br />
Fax: +86 21 3363 2690<br />
Email: shanghai@smarding.com<br />
INDIA<br />
PCI Ltd.<br />
Tribhuvan Akku<br />
Prime Group Building<br />
11/5B, Pusa Road<br />
New Delhi – 110005 | India<br />
Phone: +91 11 41888999<br />
Fax: +91 11 25755815<br />
Email: tribhuvanakku@prime-pci.com<br />
TAIWAN<br />
Smarding Co., Ltd.<br />
Alex Hsieh<br />
9F-6, No. 347, Jing Shin Street<br />
Chungho, Taipei 23582 | Taiwan<br />
Phone: +886 2 29486511<br />
Fax: +886 2 29484569<br />
Email: taipei@smarding.com<br />
www.metzner.com<br />
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