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c o m m e r c i a l vehicles au to m ot i v e m e d i c a l
product catalogue
f o r r u b b e r a n d p l a s t i c s p r o c e s s i n g
f u r n i t u r e w h i t e goods b u i l d i n g s
1

3 MORE THAN JUST CUT-TO-LENGTH
4 METZNER MATERIAL WORLD
5 MACHINES FOR PROFILES AND TUBES
5 Modular Cutting Machines (MBS System)
8 Universal Cutting Machines
10 Fly-Knife Cutting Machines
12 Eccentric Drive Cutting Machines
13 Circular Knife Cutting Machines
16 Traveling-Head Cutting Machines
18 Automatic Single-Pass Cutting Machines
20 Off-line Work Stations
21 Automatic Drilling Units
22 MACHINES FOR PLAIN SECTION GASKETS
22 Cutting Plain Section Gaskets
23 Mandrel Cutting Machines
24 Circular Knife Cutting Machine
24 Tube Cutting Machine
25 CUSTOMER-SPECIFIC SOLUTIONS
25 Planning, Design and Completion to Customers’ Requirements
29 PERIPHERAL EQUIPMENT
29 Loop Control Units
20 Unwinding and Feeding
31 Printing and Marking
32 Take-off and Winding
33 Effective Software Solutions
34 METZNER SERVICE
34 Total Life-Long Satisfaction
35 After Sales Service
36 METZNER WORLDWIDE
Metzner Maschinenbau GmbH
Messerschmittstraße 30
89231 Neu-Ulm | Germany
Phone: +49 731 40199-0
Fax: +49 731 40199-33
Email: sales@metzner.com
www.metzner.com

more than just cut-to-length
s y s t e m s u p p l i e r f o r c o m p l e t e a n d c o m p l e x a p p l i c a t i o n s
We see ourselves as a complete systems supplier for the complete
solution of your profile and tube processing applications.
To this end, Metzner has a capable engineering team with long
years of experience in the provision of convincing solutions,
pointing the way to achieving your targets in costing, quality
and production.
As an active partner in many different sectors, we are well familiar with
the high standards you require in cut quality, length precision and exact
repeatability. But that’s not all: we are also the right partner for you to
deal with your applications in material handling, take-off, sorting and
packaging with integrated quality monitoring and automated documentation.
Our comprehensive range of machinery for cut-to-length applications in
rubber and plastics extends from inexpensive universal cutting machines
to fully-automated production systems. On the following pages, we set
out for you the different processes together with the associated features
and benefits.
Ready for Your Materials
With our solutions, we concentrate principally on several material groups
listed on page 4. Depending on the material characteristics, we thus
offer you the optimal production process. You can profit from our wide
experience, gained in many comparable applications!
Three Versions: Red – Green – Blue
As a result of dialogue with end-users and driven by the wishes of our
customers, we have used our extensive range of cutting machine designs
as the basis for the creation of three different equipment lines:
»Red – Green – Blue«.
Each version uses the same basis model with the same high-performance
mechanical components. The individual equipment levels are
tailored to the requirements of different customer groups as follows:
Red: The least expensive version with solid and robust basic functions, a
reduced specification, a lower-cost control system and a lower – but for
many applications quite adequate – working speed.
Green: Stands for a complete fully-equipped version, a control system
with more operatorfriendly features, higher working speeds and torque
capability.
Blue: Stands for a complete fully-equipped version, a control system
with more operatorfriendly features, higher working speeds and torque
capability.
3

metzner material world
o p t i m a l p r o c e s s , m a t c h e d t o m a t e r i a l c h a r a c t e r i s t i c s
Profiles and Tubes: Flexible without Steel Reinforcement
Flexible profiles, tubes and hoses are generally processed with modular
cutting machines, universal cutting machines, eccentric-drive cutting
machines or fly-knife cutting machines. More information: Page 5
Profiles and Tubes: Flexible with Steel Reinforcement
For materials with steel reinforcement, circular blade cutting machines
are employed. These work with great precision and repeatability, giving
un-beatable product characteristics. More information: Page 13
Profiles and Tubes: Rigid without Steel Reinforcement
Rigid profiles that are processed in-line require a particular cutting
process whereby the cutting tool moves in synchrony with the product
to be cut. More information: Page 16
Profiles and Tubes: Rigid with Steel Reinforcement
For the in-line production of rigid cut profiles, hoses and tubes with steel
reinforcement we offer rapid and precise traveling-head machines to
guarantee outstanding cut quality. More information: Page 16
Plain Section Gaskets
Plain section gaskets have always required a special cutting process:
cutting on mandrels, a circular knife cut or cutting with a thin blade:
three alternatives for an optimal solution. More information: Page 22
Special Materials, Woven Glass Fibre, etc.
Other non-plastics materials (e.g. metal foils or woven glass fibre) can
be cut very well on our machines. Make use of our experience – we can
create such solutions for you.
4

modular cutting machines
a s v e r s a t i l e a s t h e c u s t o m e r s ’ r e q u i r e m e n t s – a n d s t i l l t a i l o r e d t o m a t c h
The basic idea: Cutting machines that fit flexibly and individually with customers’
requirements and are available in the shortest time with practically no development
being necessary.
Many processing and cutting tasks are as varied as the materials themselves. With the MBS-
System it is possible for you to combine more than 130 standard components together to fit
your requirements. Just like building blocks, the appropriate elements are selected and applied.
Elements like the type and number of cutting tools, length of the transport conveyor (from
200mm up to 800mm) and width (from 200mm up to 400mm), control system, feed-in device,
working direction, nature of the transport conveyor surface covering and the support framework:
all these are tailored to the needs and demands of the customer and the materials. Thanks to this
flexibility, there are virtually no limits to meeting and satisfying your requirements.
The use of standard components makes it possible to create the MBS machines very quickly with
very little further development. Modular cutting machines are thus not only matched to processing
requirements but are also extremely economical and efficient. In addition, all MBS machines
are equipped as standard to be fully integrated with peripheral systems such as take-off and feed
mechanisms, throw-off devices and winders, printers and marking units.
5

MBS-Automatic features as follows:
• Cutting method: die cut
• Transport conveyor: 200mm long, 100mm wide
• Cutting height: 30mm
• Control system: PC-control
• Additional features: Equipped with ink-jet
printer, safety feed-in, outlet belt
MBS-Automatic features as follows:
• Cutting method: drawing cut
• Transport conveyor: 400mm long, 100mm wide
• Cutting height: 30mm
• Control system: microcontroller system
• Additional features: welded steel frame,
safety feed-in, outlet belt
MBS-Automatic features as follows:
• Cutting method: shear cut
• Transport conveyor: 200mm long, 400mm wide
• Cutting height: 80mm
• Control system: microcontroller system
• Additional features: segmented outlet belt,
roller train with centering adjustment of the
material width
MBS-Automatic features as follows:
• Cutting method: die cut
• Transport conveyor: 200mm long, 100mm wide
• Cutting height: 30mm
• Control system: Siemens S7-control
• Additional features: out-feed chute for short
parts
MBS-Automatic features as follows:
• Cutting method: hot cut
• Transport conveyor: 200mm long, 100mm wide
• Cutting height: 20mm
• Control system: microcontroller system
• Additional features: Equipped with safety
feed-in, temperature control for hot cut
MBS-Automatic features as follows:
• Cutting method: die cut combined with
contour cut
• Transport conveyor: 400mm long, 100mm wide
• Cutting height: 30mm
• Control system: PLC control
• Additional features: scrap disposal container,
welded steel frame
6

the correct tool
Choosing the correct tool is as important for a good cutting result as the choice of
the cutting machine itself. The cutting method, the cutting force and the form of the
knife must all be right for the material and the processing requirements so that they
are matched perfectly to the particular task in hand.
The basic idea: Choose the right machine for your application from eight different cutting technologies
or even equip one machine with several tools for various tasks. The MBS range offers you
the possibilities you are looking for: die cut, shear cut, tube cut, draw cut, hot cut and rotation
cut. For applications that demand more than just cutting to length, there are cutting tools with
stamped or cut-out contours or drilling tools. And there’s the option to combine a number of tools
in one machine to carry out more than one function in parallel or sequentially – the MBS range
makes it possible.
As a complete systems supplier, Metzner develops and manufactures all its own tooling, enabling
us to guarantee short delivery times and ensure the appropriate matching of tooling to processing
requirements.
technical data
Performance Data
Material dimension width max.
Material dimension height max.
Feeding speed max.
Metzner MBS 100
100mm
30mm, 80mm 1)
60 m/min, 120 m/min 1)
Metzner MBS 200
200mm
30mm, 80mm 1)
60 m/min, 120 m/min 1)
Metzner MBS 400
400mm
30mm, 80mm 1)
60 m/min, 120 m/min 1)
Cutting rate 2)
Size increments
Typical repeatability exactness 3)
170 cuts/min
0.1mm
± 0.2%
170 cuts/min
0.1mm
± 0.2%
130 cuts/min
0.1mm
± 0.2%
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
230 V, 50/60 Hz, 10 A
6 bar
Depending on equipment
Depending on equipment
230 V, 50/60 Hz, 10 A
6 bar
Depending on equipment
Depending on equipment
230 V, 50/60 Hz, 10 A
6 bar
Depending on equipment
Depending on equipment
Available Cutting Technologies
Die cut
Shear cut
Tube cut
Drawing cut
Hot cut
Rotation cut
Contour cut
•
•
•
•
•
•
•
•
•
-
•
•
•
•
•
•
-
•
-
•
-
Drilling
•
•
•
1)
available as option | 2) at cutting length 5mm | 3) depending on material; tolerance min. ± 0.5mm | • = standard, - = not available | Specifications are subject to change without notice.
7

universal cutting machines
h a n d y b e n c h m o d e l s w i t h o u t s t a n d i n g p r i c e / p e r f o r m a n c e r a t i o
The basic idea: Robust and reliable base models, equipped with the correct cutting
technology (die cut, shear cut, tube cut) and a choice of »Red – Green – Blue« equipment
levels.
Metzner universal cutting machines are designed for automatic cut-to-length and cutting of a wide
spectrum of materials. For flexible profiles, tubes, plastic pipe, lace, seals, film, labels, cables, braids
and wires, our universal cutting machines deliver precise results with good cut quality and high
working speeds. The KL-BV has a place on its own in the universal machine category: it is designed
for precise cut-to-length of elastic and pressure-sensitive tubing.
The three equipment levels Red – Green – Blue are differentiated by the following features:
Red: Dependable basic functionality, very attractive price, reduced conveyor speed and compatibility
with peripheral equipment as a stand-alone unit.
Green: Easy-to-use controls, higher working speed, integral connections for peripheral units, PCoperation
and printing.
Blue: Touch-screen operation and Metzner PLC (with CoDeSys programming), highest working
speed, integral connections for peripheral units, PC-operation and printing.
8

Metzner Variocut
The powerful »universal cutting machine« with
outstanding traction and cutting force.
• Optimal for versatile applications with
frequent changes
• Tool changeover in less than three minutes
• PLC controls with CoDeSys programming
• Stepper motor for exact positioning and
variable speeds is standard
• Pneumatic lifting and lowering of the upper
belt with controlled gripping pressure and
100mm cutting width
Metzner ST-OB
The »all-rounder«, also with three different
cutting tools.
• Sensitive belt pressure adjustment (hand heel
with counter)
• Variable cutting depths (Green-Version)
• PLC controls with CoDeSys programming
• Stepper motor for exact positioning and
variable speeds is standard
• Cutting width of 150mm
• Long-life robust design
Metzner KL-BV
The tubing specialist with unique precision and
working speed for very thin, elastic and pressuresensitive
materials (e.g. silicone tubing).
• Long belt travel in combination with the centrally
adjustable closing pressure guarantees
slip-free material conveying
• Product-friendly product handling
• »Tube cut« as standard
• Outstanding cut quality at up to 400 cuts/min
technical data
Performance Data
Material dimension width max
Material dimension height max.
Size increments
Typical repeatability exactness 1)
Metzner Variocut
95mm
30mm
0.1mm
± 0.2%
Metzner ST-OB
150mm
30mm
0.1mm
± 0.2%
Metzner KL-BV
Ø 12mm or Ø 18mm
Ø 12mm or Ø 18mm
0.1mm
± 0.2%
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
230 V, 50/60 Hz, 10 A
6 bar
765 x 515 x 460mm
65 kg
230 V, 50/60 Hz, 6 A
6 bar
700 x 400 x 650mm
70 kg
230 V, 50/60 Hz, 6 A
6 bar
400 x 370 x 650mm
65 kg
Red-Green-Blue Equipment Level
Feeding speed (m/min)
Cutting rate/min 2)
Controls 3)
Control display
Motor
Red
45
160
PLC
2 Lines
3~stepper
Green
90
160
PLC
8 Lines
3~stepper
Blue
120
160
PLC
8 Lines
3~stepper
Red
45
270
PLC
2 Lines
3~stepper
Green
60
360
MC
4 Lines
3~stepper
Red
40
400
PLC
2 Lines
3~stepper
Green
60
400
MC
4 Lines
3~stepper
1)
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm | 3) PLC= PLC controls with CoDeSys programming, MC = Microcontroller system
Specifications are subject to change without notice.
9

fly-knife cutting machines
h i g h - s p e e d c u t t i n g w i t h u p t o 4 , 0 0 0 c u t s p e r m i n u t e
The basic idea: Highest cutting rates of up to 4,000 cuts per minute with one knife
and, if required, even higher speeds with multiple knives, a choice of »Stop & Go« or
continuous cutting, different machine sizes for materials up to 120mm diameter, knife
lubrication and peripherals interfacing as standard.
The Dynamat machines process elastic materials with precision and high repeatability – from
silicone tubing for medical applications, textile-reinforced hoses to profiles. It makes no difference
whether the material comes from a single extruder or is unwound from a reel.
The customer-orientated »Red – Green – Blue« equipment levels are also offered for the Dynamat
range with the following features:
Red: Only continuous cut, simple controls, very attractive price and combination with peripherals as
stand-alone units.
Green: Choice of »Stop & Go« cut (up to 400 cuts/min) or continuous cut, easy-to-use PLC controls
with many menu functions.
Blue: Unique cutting performance of up to 800 cuts/min in »Stop & Go« cut mode in combination
with a particularly high-speed control system. Also continuous cut mode.
10

Metzner Dynamat 20 (not illustrated)
• Compact bench model for material up to 20mm diameter
• Equipped with micro-mist knife lubrication
• Belt conveyor 30mm wide, centrally adjustable via handwheel
Metzner Dynamat 40
• Fly-knife cutting machine for material up to 40mm diameter
• Equipped with micro-mist knife lubrication
• Integrated take-off belt as standard
• Belt conveyor 100 mm wide, centrally adjustable via handwheel
Metzner Dynamat 80 (not illustrated)
• Fly knife cutting machine with additional safety equipment
• For larger diameters up to 80mm diameter
• Equipped with micro-mist knife lubrication
• Integral take-off belt
• Belt conveyor 100mm wide, centrally adjustable via handwheel
Metzner Dynamat 120
• Fly knife cutting machine with additional safety equipment
• For larger diameters up to 120mm
• Equipped with micro-mist knife lubrication
• Integral take-off belt
technical data
• Belt conveyor 200mm wide, centrally adjustable via handwheel
Performance Data
Material dimension width max.
Material dimension height max.
Size increments
Typical repeatability exactness 1)
Metzner Dynamat 20
20mm
20mm
0.1mm
± 0.2%
Metzner Dynamat 40
40mm
40mm
0.1mm
± 0.2%
Metzner Dynamat 80
80mm
80mm
0.1mm
± 0.2%
Metzner Dynamat 120
120mm
120mm
0.1mm
± 0.2%
Technical Data
Electrical connection
Dimensions (LxWxH)
Weight
3~400 V, 50 / 60 Hz, 10 A
600 x 510 x 700mm
60 kg
3~400 V, 50 / 60 Hz, 10 A
2100 x 838 x 1650mm
200 kg
3~400 V, 50 / 60 Hz, 10 A
3100 x 1000 x 1800mm
315 kg
3~400 V, 50 / 60 Hz, 10 A
3100 x 1000 x 1800mm
400 kg
Red-Green-Blue Equipment Level
Feeding speed (m/min)
Cutting rate »continuous« (cuts/min) 2)
Cutting rate »stop & go« (cuts/min) 2)
Integral interface for peripheral equipment
Control via PC and software
Integration into factory IT network
Controls 3)
Motor
Belt feed
Red
30
4000
-
-
-
-
OP
Green
45
4000
400
•
•
•
PLC
Blue
60
4000
800
•
•
•
SE-PLC
Red
30
3200
-
-
-
-
OP
Green
60
3200
400
•
•
•
PLC
Blue
120
3200
800
•
•
•
SE-PLC
Red
45
3200
-
-
-
-
OP
Green
60
3200
400
•
•
•
PLC
Blue
120
3200
800
•
•
•
SE-PLC
Red
45
3200
-
-
-
-
OP
Red: servo drive / Green: servo drive / Blue: servo drive
Red: three-phase drive / Green: stepper motor / Blue: servo motor with integrated length measuring system
Green
60
3200
400
•
•
•
PLC
Blue
120
3200
800
•
•
•
SE-PLC
1)
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm | 3) OP = Operator Interface Panel, PLC = Metzner PLC-controls with 5.7” colour touch-screen and CoDeSys program
ming, SE-PLC = Schneider Electric PLC-controls with 5.7” colour touch-screen and CoDeSys programming | • = standard, - = not available | Specifications are subject to change without notice.
11

eccentric drive
cutting machines
h i g h - p e r f o r m a n c e d i e c u t
If a die cut at very high speed is required and the pneumatic
drive has reached its limit, the eccentric-drive cut opens new
possibilities in terms of cutting performance.
The basic idea: With the Metzner ST 25, instead of a pneumatically
technical data
driven cutting tool, we use an electrically-driven eccentric mechanism
bearing the cutting tool. In this way, we can achieve ground-breaking
guillotine cutting performance of up to 800 cuts/minute.
A beneficial side effect: the electric drive enables the ST 25 to work
very quietly, making this model the choice for customers in low-noise
environments.
For the eccentric-drive machines, we offer the interesting »Red – Green –
Performance Data
Material dimension width max.
Material dimension height max.
Feeding speed
Size increments
Typical repeatability exactness 1)
Technical Data
Electrical connection
Dimensions (LxWxH)
Weight
Metzner ST 25
100mm
25mm
60 m/min
0.1mm
± 0.2%
3~400 V, 50 / 60 Hz, 10 A
1700 x 800 x 1600mm
450 kg
Blue« equipment levels with the following features:
Red: PLC-controls with 2-line display; max. cutting speed 400 cuts/
minute.
Green: Metzner PLC-controls with touch-screen and CoDeSys programming;
cutting speed max. 400 cuts/minute.
Red-Green-Blue Equipment Level
Cutting rate/min 2)
Controls
Integral interface for peripheral equipment
Length measuring system
Printing with ink-jet printer
Control via PC and Software
Integration into factory IT network
Red
400
SPS 3)
-
•
-
-
-
Green
400
SPS 4)
•
•
•
•
•
Blue
800
L-SPS 5)
•
•
•
•
•
Blue: Lenze PLC-controls with touch-screen and CoDeSys programming;
cutting speed max. 800 cuts/minute.
1)
depending on material; tolerance min. ± 0.5mm | 2) at cutting length 5mm
3)
PLC-controls with 2-line-display | 4) Metzner PLC-controls with 5.7” colour
touch-screen and CoDeSys programming | 5) Lenze PLC-controls with 5.7”
colour touch-screen and CoDeSys programming
• = standard, - = not available | Specifications are subject to change without notice.
12

circular knife cutting machines
d e p e n d a b l e p r o c e s s i n g o f s t e e l - r e i n f o r c e d p r o f i l e s a n d t u b e s
The basic idea: The CCM machines are designed specifically to meet the material requirements
of metal-reinforced sealing profiles and tubes as well as sponge rubber seals.
The circular knife provides the correct conditions for penetration and cutting of rubber
and metal and gives extremely good cutting quality by the combination with other
parameters such as optimized material in-feed, knife rotation speed and direction, knife
penetration rate and lubrication.
The freely-programmable controls enable the varying demands of different profile contours and
compounds to be exactly matched, saved in a single working program and called up by the press of a
button. Thanks to the intuitive logical operator guide, a new processing program can be created in a
few minutes. We offer the three equipment levels »Red – Green – Blue« for the CCM machines with
the following features:
Red: Metzner PLC-controls with colour touch-screen and CoDeSys programming and circular knife
penetration with pneumatic linear drive; max. belt conveyor speed 60m/min.
Green: Metzner PLC-controls with colour touch-screen and CoDeSys programming and servo-linear
drive for the circular knife penetration; max. belt conveyor speed 60 m/min.
Blue: Siemens S7 PLC-controls with colour touch-screen and servo-linear drive for the circular knife
penetration; max. belt conveyor speed 120 m/min.
13

Metzner CCM 2
The Metzner CCM 2 circular knife cutting machine processes steel-reinforced
profiles and tubes as well as sponge rubber materials.
• Equipped with a dry cut and dust extraction (optional micro-knife
lubrication for blade cooling available)
• Integral take-off belt (length 1300mm) is standard
• Machine can be used on-line or off-line
Metzner CCM 4
Special feature of the CCM 4: It has both, wet and dry cut to enable
different cutting preferences.
• Equipped with water spray cooling/lubrication or micro-mist knife
lubrication and interfacing for dust extraction
• Optional punch for materials without steel reinforcement
• Prepared for extraction
• Integral take-off belt (length 800mm) is standard
• Machine can be used in-line and off-line
Metzner CCM 5
This machine has two rotary knife modules and, in combination with a
special feed-in system, offers outstanding precision for materials of up to
four meters in length.
• The second circular knife module is positioned on a servo-linear axis and
can thus be programmed to engage in freely-selected positions
• Integral take-off belt with flexible length for taking away cut parts
• Alternatives for dry cut or wet cut available
• Machine can be used in-line and off-line
Metzner CCM 6
The CCM 6 delivers precision in-line cutting of rigid profiles and tubes.
• The machine synchronises automatically with the line speed
• Cuts the material in end-cut quality, exactly and with high repeatability
to the required length
• Integral take-off belt with flexible length for taking away the cut parts
• Optional punch for materials without steel reinforcement
• Designed for dry cut with dust extraction
• Machine can be used in-line
14

technical data
Performance Data
Material dimension max. (circular knife cut)
Material dimension max. (die cut)
Circular knife rotation speed range (rpm)
Circular knife penetration speed max.
Size increments
Typical repeatability exactness 2)
Metzner CCM 2
100 x 30mm (WxH) 1)
-
2000 - 6000 or 4000 - 12000
30 m/min
0.1mm
± 0.1% - ± 0.3%
Metzner CCM 4
100 x 30mm (WxH)
100 x 30mm (WxH)
2000 - 6000 or 4000 - 12000
30 m/min
0.1mm
± 0.1% - ± 0.3%
Metzner CCM 5
90 x 50mm (WxH)
-
2000 - 6000 or 4000 - 12000
30 m/min
0.1mm
± 0.1% - ± 0.3%
Metzner CCM 6
100 x 30mm (WxH)
100 x 30mm (WxH)
2000 - 6000 or 4000 - 12000
30 m/min
0.1mm
± 0.1% - ± 0.3%
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
3~400 V, 50/60 Hz, 16 A
-
2060 x 750 x 1680mm
400 kg
3~400 V, 50/60 Hz, 16 A
6 bar 3)
2300 x 960 x 2020mm
800 kg
3~400 V, 50/60 Hz, 25 A
-
6380 x 1200 x 2110mm
1650 kg
3~400 V, 50/60 Hz, 25 A
6 bar 3)
4370 x 1500 x 2200mm
1500 kg
Red-Green-Blue Equipment Level
Feeding speed (m/min)
Cutting rate »circular knife cut« max. (cuts/min)
Cutting rate »die cut« max. (cuts/min)
Controls 6)
Cooling water circulation
Minimum quantity lubrication
Integral interface for peripheral equipment
Integration into factory IT network
Red
60
100 4)
-
PLC
-
¢
-
-
Green
60
100 4)
-
PLC
-
¢
•
•
Blue
120
100 4)
-
S7
-
¢
•
•
Red
60
100 4)
170 4)
PLC
•
¢
-
-
Green
60
100 4)
170 4)
PLC
•
¢
•
•
Blue
120
100 4)
170 4)
S7
•
¢
•
•
60
100 4)
-
S7
•
¢
•
•
60
65 5)
65 5)
S7
-
¢
•
•
Further equipment possibilities
Gap detection
Profile clamping
Additional cutting tool
Length measuring system
Cutting based on marking
Automatic scrap cut
E-Service Module
Red
-
-
-
-
-
-
-
Green
•
•
-
•
•
•
-
Blue
•
•
-
•
•
•
•
Red
-
-
•
-
-
-
-
Green
•
•
•
•
•
•
-
Blue
•
•
•
•
•
•
•
•
•
-
•
•
•
•
•
•
•
-
•
•
•
1)
additional optional dimensions possible | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut | 4) at cutting length 100mm | 5) at cutting length 300mm
6)
PLC = Metzner PLC-controls with 5.7” colour touch-screen and CoDeSys programming, S7 = Siemens S7 PLC-controls with 5.7” colour touch-screen
• = standard, ¢ = optional, - = not available | Specifications are subject to change without notice.
As one of the leading manufacturers of cutting machines, we
offer you – alongside path-finding basic functions – seven
further possibilities to use a CCM machine to increase your
production:
1. Gap detection: The optional gap detection positions the cut exactly
in the gap in the metal carrier and thus gives a snag-free cut. This
improves the cut and increases the life of the circular knife between
sharpenings.
2. Profile clamping: Profile clamping provides an optimal fix of the
product during the cut and by using abrasive discs the cut surfaces are
further improved to provide optimum conditions for joining the sealing
profiles, without the need for any subsequent post-cutting work such as
de-spragging.
3. Additional cutting tool: The circular knife cutting machines CCM
4 and CCM 6 are equipped for the use of an additional cutting tool. This
makes the Metzner circular cutting machine a real all-rounder that can
also be used for materials without steel reinforcement.
4. Automatic scrap cut: For automatic quality control, this option offers
an independent scrap cut facility for faulty material areas and avoids
the processing of parts which fail to meet the required specification.
5. Cutting based on marking: Metzner offers the required solution
for cutting exactly at a marked position. A sensor recognises the marked
position and directs the cut precisely to a point at a chosen distance
from a particular feature of the profile.
6. External production management station: With an additional
communication element, the CCM machines send production status
information to an external production management station and can, if
required, be operated fully remotely.
7. E-Service Module: With the E-Service Module, the Metzner CCM
machines receive an unique IP address or access to a mobile radio
network. In this way, the facilities of Metzner Service can effectively and
economically support you in fault-finding, spare part advice and repair
recommendations.
15

traveling-head cutting machines
f o r p r o c e s s i n g r i g i d p r o f i l e s a n d t u b e s
The basic idea: Traveling-head machines for in-line processing of rigid profiles are
often regarded as the »King Discipline« of cutting machine technology. Intensive dialogue
with leading end-users and the many years’ experience of our designers have
produced a ground-breaking product concept.
hanks to a servo-linear drive as standard for the working tool carrier, the traveling-head machines
achieve a very long processing time of several seconds for outstanding end-cut quality. At the same
time, a very short cycle time is achieved for the processing of short part lengths at high line speeds.
In addition, there is a servo-linear drive for the circular knife penetration with varying penetration
speeds for different parts of the material section, for example a careful knife entry speed or a knife
exit at lower speed to reduce the formation of sprags.
We also offer a great choice of knife rotation speed range alternatives, from 2,000 - 6,000 rpm or
4,000 -12,000 rpm. In this way, there are no limits to the use of different types of circular knife types,
including clamp/cut in traveling head operation. For complete in-line processing of rigid plastic
profiles, our traveling-head machines offer a powerful platform that can be adapted to many tasks
by the employment of rapid-change tooling or drilling and milling modules.
16

Metzner TCM
Wherever the precision in-line processing of rigid materials without steel
reinforcement is called for, our TCM machines provide the solution.
• Automatic synchronisation with the line speed
• Flexible platform, which embrace cutting tools, drilling or milling modules,
according to requirements
• Integral take-off belt with flexible length for taking away cut parts
• Machine can be used in-line
technical data
Metzner CCM 6
Traveling-head and similarly stationary circular cutting machines for in-line
processing of rigid, semi-rigid and flexible profiles and tubes with metal
carrier.
• Automatic synchronisation with the line speed
• Outstanding dynamics for the very long and extremely short processing
times
• Versatile expansion options to match changing application requirements
• Integral take-off belt with flexible length for taking away cut parts
• Machine can be used in-line
Performance Data
Material dimension width max.
Material dimension height max.
Feeding speed
Cutting rate max. 1)
Size increments
Typical repeatability exactness 2)
Synchronized line speed
Metzner TCM
80mm
30mm (40mm as option)
25 m/min
150 cuts/min
0.1mm
± 0.1% - ± 0.3%
•
Metzner CCM 6
100mm
30mm
60 m/min
65 cuts/min
0.1mm
± 0.1% - ± 0.3%
•
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
3~400 V, 50/60 Hz, 10 A
6 bar
1610 x 845 x 2000mm
400 kg
3~400 V, 50/60 Hz, 25 A
6 bar 3)
4370 x 1500 x 2200mm
1500 kg
Equipment
Available cutting tools
Controls
Motor
Integral interface for peripheral equipment
Integration into factory IT network
Die cut, shear cut, tube cut,
contour cut, drilling
Schneider PLC-controls with 5.7” colour touch-screen
Servo motor
•
•
Circular knife cut, die cut
Siemens S7 PLC-controls with 5.7” colour touch-screen
Servo motor
•
•
Further equipment possibilities
Gap detection
Cutting based on marking
Automatic scrap cut
E-Service-Module
-
•
•
•
•
•
•
•
1)
at cutting length 5mm | 2) depending on material; tolerance min. ± 0.5mm | 3) only necessary with die cut | • = standard, - = not available | Specifications are subject to change without notice.
17

automatic single-pass cutting machines
a c h i e v i n g c o n t o u r c u t a n d c o m p l e t e p r o c e s s i n g i n o n e p a s s
The basic idea: With an automatic single-pass cutting machine, tooling and machine
blend into one high-performance system with high output rates and impressive
flexibility.
Sealing profiles for the automobile industry, but also for applications in furniture, thermal insulation
for buildings or in household goods often require complex cutting processes, as these illustrations
show. Process such as drilling and milling can also be integrated in these one-pass machines.
For tasks of this nature, Metzner’s convincing capabilities provide a range of automatic single-pass
guillotines. The common feature of all these machines is the storing of all the processing parameters
and associated machine settings in a single processing recipe. At the start of production, an in-built
barcode scanner reads the data from the production paperwork, activates the saved parameters
and shows the required tooling and material on the operator panel display. The barcode also contains
the required quantities and lengths to be produced. Thanks to well thought-out quick-change
systems, the necessary tooling and material changeover is performed rapidly – generally within 30
seconds – to minimise downtime. The integral tool coding system then independently checks to
ensure that the correct tooling is in place.
18

Automatic Single-Pass Cutting Machine with up to five different
tool stations
• PLC control and barcode activation as standard
• Integration of a maximum of 5 different cutting tools, with various
tasks (punching, milling, drilling and cutting)
• Automatic monitoring of taking away cut parts
• Program-controlled end-sensing unit to recognize and monitor different
order-related positions
Automatic Single-Pass Cutting Machine with very high production
rates
• PLC control as standard
• Excellent cutting performance through an eccentric cutting module
• High-speed take-off conveyor with up to 120 m/min
• Program-controlled end-sensing unit to recognize and monitor different
order-related positions
Automatic Single-Pass Cutting Machine with Multiple Quick-
Change Tools
• PLC control and barcode activation as standard
• Tool changing with quick-change system in 30 seconds
• Integral park station with approx. 8 different cutting tools
• Program-controlled end-sensing unit to recognize and monitor different
order-related positions
• Independent checking for the correct tooling
• Production capacity of up to 2000 parts/hour (excl. set-up times)
• For use with flexible profiles off-line and in-line
Automatic Single-Pass Cutting Machine with Program-Controlled
Tools and Profile Changer
• Production without operator personnel of up to 2000 parts/hour
• Equipped with automatic tool changer for six to eight cutting tools,
each having multiple knives for contour cuts
• Additional automatic changing between different profiles and independent
positioning of the profiles to the processing tools
• For use with flexible profiles, mainly off-line but also for certain in-line
applications
• Standard equipment includes PLC controls, barcode activation and
program-controlled end sensing unit
19

off-line work stations
s o l u t i o n s f o r f l e x i b l e p r o d u c t i o n q u a n t i t i e s
The basic idea: For all work processes that cannot be carried out in the extrusion line
or in an automatic pass, off-line converting work stations are employed.
For these applications, Metzner combines its own tool-making capability with its experience in
machine building to create economical and functional work stations for precision end-cutting with
matrix tools and saw units for rigid and flexible profiles.
Depending on the task in hand, single, multiple or interchangeable tools are used. With a special
tooling arrangement, Metzner also offers the flexibility to change from manual operations to
automatic cycle machinery. In this way, our customers are able flexibly to accommodate changing
quantity demands and choose the most economical method of production.
As well as the development and manufacture of tooling, Metzner also undertakes sample production
for customers and machinery capability proving tests, as well as process start-up and integration
into production in the customer’s factory.
20

automatic drilling units
f o r p r e c i s i o n d r i l l i n g
The basic idea: Sealing systems often require ventilation drillings or location holes.
For this purpose, Metzner drilling units are employed. We deliver the following solutions
to match your requirements:
• In-line eccentric-drive drilling station for regular drillings at constant pitch
• In-line traveling-head drilling station for constant or variable pitch drillings
• In-line »Drilling Beam« to drill all the holes for a complete profile at different pitches in one action
• Off-line for drilling in combination with end cutting
Metzner drilling units are distinguished by drill spindles with very high speeds up to 60,000 rpm. This
gives precision drillings with short cycle times. The drill geometry ensures that the waste generally falls
to the outside. Pneumatically driven drilling spindles have the advantage of lower investment cost but
have higher running costs. Electrically driven drilling spindles cost less to run but are a more expensive
investment.
In addition, Metzner supply laser drilling systems for in-line operation. Lasers are more expensive but
offer the advantage of processing variable hole pitches during automatic running and can be employed
in changeover to different profiles.
21

cutting plain section gaskets
p o w e r f u l p e r f o r m a n c e f o r h i g h q u a n t i t y o u t p u t
Plain section gaskets are frequently to be found in many objects of daily use. Water
taps, spray cans, infusion bottles or oil filters in motor cars – all these would be unusable
without a properly functioning plain section gasket.
Plain section gaskets can only fulfill their purpose when the surfaces are cut completely evenly and
homogenously. At the same time, these gaskets are also a mass-production article that must be
available at a very low unit price. For these reasons, they must be produced on high-performance
machines with high output capacity. Virtually all plain section gaskets have a diameter that is
considerably larger than the length, so that specialised cutting procedures are necessary for defectfree
production. With our impressive experience in this field, we offer you three different cutting
processes:
• Parting-off cut or cutting on support mandrels
• Circular knife cut
• Draw cut or thin blade cut
The feature that these three processes have in common is a precise cut at different cutting rates
and price levels.
22

mandrel cutting machine
p r e c i s i o n m a c h i n e s f o r c u t t i n g p l a i n s e c t i o n g a s k e t s
The basic idea: Metzner mandrel cutting machines of the SR
range are precision machines for cutting gasket rings from
moulded or extruded tubes. The distinguishing features are the
unique cutting method and the high cut quality.
To produce the plain section gaskets, rubber tubes – already cut to
length – are stretched onto mandrels. Loading and unloading of the
tubes onto the mandrels is done quickly by a special unit and without
any particular skill being required. Then the mandrels are automatically
clamped between rotating centres and the production is started.
A knife carriage travels along the tubes, cutting the rings to the required
length, either with stiletto-type tools or circular knives.
This process fully brings together high output and the highest cut quality.
The use of the most modern servo-technologies makes the SR machines
even more versatile: knife penetration speed and carriage advance
are fully free-programmable – for optimal processing of materials with
different characteristics. The SR range includes two and seven-spindle
machines, so that Metzner can offer you the most economical solution for
different capacity requirements.
technical data
Performance Data
Tube outer diameter max.
Tube inner diameter max.
Tube length max.
Distance between centers max.
Numbers of tubes
Cutting rate max. 1)
Feeding
Size increments
Typical repeatability exactness 2)
Reverse motion speed
Tube rotation
Metzner SR 85
85mm (7 tubes), 170mm (4 tubes)
20mm
540mm
650mm ± 5mm
4 to 7 tubes
4 x 100 cuts/min, 7 x 100 cuts/min
0.3 - 100mm
0.01mm
± 0.2%
6 m/min
600 - 3500 rpm
Metzner SR 200
200mm (2 tubes)
20mm
635mm
730mm ± 5mm
2 tubes
2 x 140 cuts/min
0.3 - 100mm
0.01mm
± 0.2%
6 m/min
600 - 3500 rpm
Technical Data
Electrical connection
Dimensions (LxWxH)
Weight
3~400 V, 50/60 Hz, 25 A
2800 x 1320 x 1900mm
2300 kg
3~400 V, 50/60 Hz, 25 A
2600 x 800 x 1700mm
1300 kg
1)
at cutting length 5mm | 2) depending on material; tolerance min. ± 0.5mm | Specifications are subject to change without notice.
23

circular knife
cutting machine
tube cutting
machine
Metzner CCM 4 Gasket
For tubes with suitable material properties, the CCM 4 Gasket offers an
excellent possibility to produce gaskets with a circular knife. The circular
knife cut requires no supporting mandrel, it processes endless (continuous)
material and is flexible with regard to different diameters. In
addition, it offers the possibility to cut several tubes in parallel.
Metzner KL-BV
With its very thin blades and precise knife advance, the KL-BV is ideally
suited for the cutting of plain section gaskets with diameters of up
to 12mm (18mm optional). The attraction of this machine is its very
attractive price for this application and its notable cutting capacity of up
to 400 cuts/minute.
technical data
technical data
Performance Data
Tube outer diameter max.
Tube length max.
Number of tubes max.
Cutting rate 1)
Feeding speed
Size increments
Typical repeatability exactness 2)
Metzner CCM 4 Gasket
30mm, (50mm as option)
1mm - 1000m
5 tubes
500 cuts/min (5 x 100 cuts)
60 m/min
0.1mm
± 0.2%
Performance Data
Tube outer diameter max.
Tube length max.
Number of tubes max.
Cutting rate 1)
Feeding speed
Size increments
Typical repeatability exactness 2)
Metzner KL-BV
12mm, (18mm as option)
1mm - 1000m
1 tube
400 cuts/min
40 m/min
0.1mm
± 0.2%
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
3~400 V, 50/60 Hz, 16 A
6 bar
2300 x 960 x 2020mm
800 kg
Technical Data
Electrical connection
Compressed air connection
Dimensions (LxWxH)
Weight
1~230 V, 50/60 Hz, 6 A
6 bar
400 x 370 x 640mm
65 kg
1)
at cutting length 5mm
2)
depending on material; tolerance min. ± 0.1mm
Specifications are subject to change without notice.
1)
bat cutting length 5mm
2)
depending on material; tolerance min. ± 0.1mm
Specifications are subject to change without notice.
24

customer-specific solutions
p l a n n i n g , d e s i g n a n d c o m p l e t i o n t o c u s t o m e r s ‘ r e q u i r e m e n t s
Complex processing lines for the truck industry, challenging
solutions for cutting and layering of snowboard films or processing
with optimised length calculation and defect detection
– over recent years, Metzner has repeatedly convinced its
customers of our ability to provide capable solutions for their
individual specific requirements.
On the following pages, we present several customer-specific solutions
as examples. Perhaps you will discover some interesting ideas relevant
to your requirements.
For all applications which demand more than the functionality of standard
machines, we plan, develop and manufacture customer-specific solutions.
Based on our many years’ experience in the processing of profiles, tubes
and plain-section gaskets, these result in the creation of fully-fledged
special machinery, closely tailored to each precise application. For each individual
task, our specialists select the best method to achieve your targets
from the cutting processes listed below.
d i e
c u t
s h e a r
c u t
t u b e
c u t
d r a w i n g
c u t
h o t
c u t
r o t a t i o n
c u t
c o n t o u r
c u t
c i r c u l a r k n i f e
c u t
f ly k n i f e
c u t
e c c e n t r i c
c u t
m a n d r e l
c u t
d r i l l i n g
25

converting machinery for brake pipes
r a p i d – h i g h - p r e c i s i o n – i n t e l l i g e n t s o f t w a r e c o n c e p t
For technical reasons, brake pipes can be only be made in fixed lengths of for example
6 metres. For assembly into vehicles, however, lengths of between 70mm and 800mm
are required. With a machinery installation from Metzner, the pipes are cut into the
required tube lengths at lightening speed (1.2 seconds per tube) and with high precision
(± 0.25mm).
But the demands go further: Because the woven reinforcement can contain defects, the machine
has to recognise faults in the material layers that lie below the surface, reliably cut them out and
automatically separate them.
As the defects can appear in random locations, Metzner is presented with the additional task of
evaluating the remaining good product after the defect location and to cut a selection of different
set lengths, in order to minimise the number of reject parts. Subsequently, parts of the same length
are sorted into different storage containers.
Another new feature is the integral energy-saving concept: If there is a pause in the automatic
feeding of the brake pipes of more than 60 seconds, then the machine switches to an energy-saving
stand by mode and is immediately ready to produce on receipt of the next part.
26

nylon tube converting line
p r o d u c e e c o n o m i c a l l y s i n g l e p a r t p r o d u c t i o n a n d j u s t - i n - t i m e
Working with leading manufacturers in the truck and commercial vehicle sector, Metzner
have developed automatic converting lines to process truck brake pipes which
provide enormous benefits to the users.
The tubes, with diameters of between 4mm and 16mm, are drawn by the Metzner machine from a
coil, cut to exactly the right length and printed to the customer’s specification (ink jet or laser printing,
thermal transfer printing or with adhesive labels) and then stacked, bundled or wound. At the
end of a material roll, the machine gives an optical signal and a message on the display. The operator
can then load another material roll to continue the automatic production without interruption.
Depending on the number of pipes per vehicle, a Metzner converting line of this type produces
brake pipes for 50 to 100 vehicles per shift and the machinery is fully integrated into the customer’s
computer-aided manufacturing system. The data sets for the production are transferred from a
central computer to the converting line, which then sends back the necessary status information.
solutions for pre-preg material
p r o d u c e s e r i e s g l a s s f i b r e p l a s t i c v e h i c l e c o m p o n e n t s e c o n o m i c a l l y
Weight saving for energy conservation is one of the main themes in vehicle design. Metzner
is playing its part in this by the development and supply of converting machinery for
pre-preg material used in the manufacture of vehicle components.
The machines designed by Metzner first monitor the quality of the pre-preg material at a speed of
1 metre/second using a camera system. Defective material is cut out and separated. The defect-free
material is cut into the required lengths and arranged according to pre-set plans in numerous layers
and in different positions. Certain vehicle components also require cut-outs and shaping of the pre-preg
materials and subsequently the exact positioning of the cut relative to a material feature.
The machine then performs further quality control functions with automatic documentation and backtraceability.
27

Lengthways cutting of films and profiles
• Longitudinal cutting of films and profiles presents particular demands
with regard to the arrangement of the tool and the guiding of the
material
• Our designers have provided convincing solutions to these challenges,
for example for windscreen wiper profiles and films used in the manufacture
of skis and snowboards
Metzner customer specific processing line
• Cutting machine for cutting up to eight different hose diameters
• Printing »on the fly« without any lost time with an Ink-Jet printer
• Large dereeler device
• PC-controlled production
Take-off for super-heavy profiles
• Unusual challenges in profile processing are also handled successfully
by Metzner
• This material take-off unit has the task of handling freshly-extruded
profiles reliably and evenly at a temperature of 90° C, a weight of 400
kg and a length of 20m
Highly explosive – but safe
• Even explosive materials are produced in long lengths and have subsequently
to be cut into short pieces
• Metzner addresses this issue with explosion-proof machines
• This applies to the mechanical parts but also particularly to the whole
electrical and control systems
28

metzner peripheral equipment
e s s e n t i a l a i d s t o g e t t h e b e s t p e r f o r m a n c e f r o m y o u r p r o c e s s i n g m a c h i n e s
As well as high-quality processing machinery, Metzner also offers quick, productfriendly
and economical peripheral equipment to extend your cut and strip machine
into an automatic processing line.
Thanks to the wide spectrum of integratable systems, you can automate your cable cut and strip
machine to suit your particular requirements. From a simple dereeler, right up to fully-automated
production, we can offer an optimal solution to increase your productivity. We divide our peripherals
into the following categories:
• Dereeling and feeding (loop control, dereeler, feed unit)
• Take-off and winding (take-off unit, cable ring coiler)
• Printing and marking (ink jet printer, thermal transfer printer, Brady Wraptor, hot stamp marker)
Loop control systems: In combination with a Metzner prefeeder of the PF series (see above illustration),
Metzner loop control systems provide contact-free speed regulation. In off-line operation,
integrated sensors control the speed of the material feeder to match the chosen processing speed
of the cutting machine and in in-line operation, they regulate the speed of the cutting machine to
match the extrusion line speed.
29

unwinding and feeding
p r o b l e m - f r e e u n w i n d i n g a n d f e e d i n g o f d i f f e r e n t m a t e r i a l s
Irrespective of how your material is presented, on a roll or a
coil, as a ring, bundle or spirally wound, we provide an effective
means of receiving and unrolling it.
Directly after the unwind unit, which generally doesn’t have its own drive,
there is a material feeding device to draw the material from the unwind
unit. Depending on the necessary pulling force and the width of the
material, the following feeding devices are employed:
Metzner DRS 1
Metzner DRS 5
Metzner DRS Economy
Metzner DRS Professional
• Passive material spools
• Unwind unit with mechanical
brake
• Max. spool width: 150mm
• Max. spool weight: 10 kg
• Passive material roll unwind
• Unit with mechanical brake
• Available with: 600mm /
800mm / 1000mm diameter
• Max material weight: 40 kg
• Passive unwind unit for 2 materials
(one above the other) with
mechanical brake
• Max. material diameter: 850mm
• Max. material height: 350mm
• Max. material weight (each):
50 kg
• With built-in material pull-off
and integral loop control and
2m material accumulator
• Designed for high acceleration
and deceleration
Metzner Unwind Table
Metzner PF 50.25
Metzner PF 235.30
Caterpillar Haul-Offs
• Unwind platform with integral
drive for wound and elastic
materials
• Available with coil diameter:
1000mm / 1200mm / 1600mm
• Material feeding unit for tubes
up to 15mm diameter
• Material contact length: 50mm
• Speed regulation up to
170 m/min
• Closing pressure adjustable via
springs
• Material feeding unit for material
width up to 30mm
• Material contact length: 235mm
• Speed regulation up to 180
m/min
• Closing pressure adjustable via
hand wheel
• Available belt lengths:
600mm / 800mm / 1000mm
• Max. material width: 100mm
• With precision speed control
• Automatic fine adjustment of
closing pressure
30

printing and marking
e c o n o m i c a l s o l u t i o n s f o r m a t e r i a l i d e n t i t y m a r k i n g a n d p r i n t i n g
For product identification and to determine assembly positioning,
profiles, tubes and other products often have to be
printed with text or marked. Due to these varying requirements,
Metzner offer four different printing systems from leading
manufacturers, which can be combined with all Metzner
machines.
Ink-Jet printers can produce freely programmable text, logos and markings
on the running product without any lost time. Ink-Jet printing is
a comparatively economical process, but the print quality is not as high
as with laser or thermal transfer printing. Text input and configuration
is carried out via the PC-operator panel of the machine or the internal
touch-screen display.
Digitally programmable thermal transfer printers combine first-class
print quality and individual text printing. The printer transfers variable
texts, logos or graphics as well as barcodes in 300 dpi print quality.
With laser printers, freely programmable text, logos and markings can
be transferred onto the tube with no loss of time. The print quality is
excellent, but the price is higher than with ink-jet printers.
Coloured marking bands serve to define assembly location points,
which quickly show the assembly personnel where, for example, the
nylon tubes have to be connected to the bodywork.
Ink-jet Printing
Thermal Transfer Printing
Laser Printing
Marking
• Very good text contrast
thanks to choice of ink
colours
• Optimal software matching
to Metzner processing
machines
• No compressed air connection
required
• Self-diagnosis system withfaults
displayed as text
• Freely programmable graphics,
barcodes and text
• Excellent quality thanks to
high resolution 12 points/
mm (300dpi)
• Optimal software matching
to Metzner processing
machines
• Patented printing technology
• Variable text positioning:
0°, 90°, 180° and 270°
• Freely programmable graphics,
barcodes and text
• Excellent quality
• Optimal software matching
to Metzner processing
machines
• Fastest-in-class laser printing
(up to 10 m/sec)
• Variable text positioning:
0° and 90°
• Freely programmable graphics,
barcodes and text
• Simple fixing and operation
• Optimal software matching
to Metzner processing
machines
• Free choice of bands
• Adjustment for up to four
adhesive tape turns
• Modern touch-screen operation
or PC keyboard
31

take-off and winding
w e l l o r d e r e d a n d d a m a g e - f r e e h a n d l i n g o f s e n s i t i v e p a r t s
After the rubber and plastics processing, precise take-off,
sorting or coiling of the products is a logical step in the quality
assurance of the total process. For this reason, our take-off
and winding units have the task of carefully laying the finished
parts tidily in collecting trays.
We differentiate between take-off units with cross conveyors – also
known as lateral discharge units – and those without cross conveyors.
To increase length precision, Metzner take-off units can be fitted with
an end-sensing function, whereby the cut is made precisely at a point
that is monitored by a sensor. The take-off of the parts is performed,
depending on the material, either by a pusher, a brush device or fully
contact-free with compressed air. Metzner take-offs are available in
lengths of 1m to 5m.
Professional Cross Conveyor
• High-speed take-off by double throw-off
• Take-off possible to front and rear
• Integral end-sensing
Economy Cross Conveyor
• Attractive price
• Take-off to front
• Stand-alone unit with no installation expense
»Easy-Lift« Take-Off cross Conveyor
• Profiles are carried »super-soft« onto the
lateral belt, not pushed
• Take-off to front
Professional Take-Off Unit
• Take-off forwards with guide channel
• Integral end-sensing
• Pneumatic lift function for control and immediate
fault correction
Economy Take-Off Unit
• Take-off to front with push-off
• End-sensing available as option
• Take-off to front
Metzner tube coiler
• Tube ring winder for tubes up to 350mm
diameter
• With built-in tension monitoring and tension
control to avoid material stretch
• Mandrels can be lowered for easy unloading
32

effective software solutions
a u t o m a t i c p r o d u c t i o n p r o c e s s e s a n d i t i n t e g r a t i o n
For effective rubber and plastics processing, Metzner offers powerful software solutions
that have been proved in practice. All our software packages provide comprehensive
functionality such as, for example, the supervision and processing of complex
parts lists for materials with different lengths and diameters as well as individual
printing and marking.
Software solutions in local mode control the working process of the machine and all its peripheral
equipment. All the process parameters are collected via an intuitive, logical and easy-to-operate
unit and saved in a database. Tried and tested assistance functions and help menus support the
entering of the data. Data collection takes place independently of the processing machine, which
can continue its work unaffected.
Many companies control their production via company-internal IT networks. In such cases, Metzner
offers full integration into the existing IT network. All production orders are transferred on-line or
in their own data structure to the machine control system for processing. In return the machines
send back information for production control. The operator thus receives a real-time overview of the
current machine condition, the production status and all the completed and remaining processes.
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total life-long satisfaction
f o r u s , y o u r b e n e f i t i s f o r e m o s t
Since 1980, Metzner have been developing cutting machines
and customer-specific solutions for profiles, tubes and
plain-section gaskets. Patented technologies and high quality
standards ensure that you achieve your production targets of
cost, productivity and quality. Our after-sales service gives you
the support to maintain first-class quality production over the
total life of the Metzner machinery.
We view your purchase of a Metzner product as the beginning of a
long-term partnership, whereby for us your productive capacity and the
security of your investment are the foremost considerations. This is true
whether we recommend a standard machine or a customer-specific
solution to suit your requirements.
Documented Pre-Delivery Functional and Application Testing
Before delivering your machine, a fully-documented functional test is
carried out in our factory, together with an application test using your
material, so that the performance, parameters that are so important
for your production, can be determined and recorded by machine
capability testing.
You are always welcome to witness the demonstration of these results
personally, before your Metzner machine leaves our plant. This quality,
together with the features and characteristics proven for your production,
gives you the assurance of successful installation and commissioning
in your factory and a successful production start-up.
Installation – Commissioning – Training
After delivery, we are available to carry out specialist installation and
commissioning of your machine in your production as well as training
your operating and maintenance personnel. Usually, only a few hours
are required in order to give your employees the necessary knowledge
and confidence in the use of the new machine.
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after sales service
a s t r o n g p a r t n e r s h i p o v e r t h e t o t a l w o r k i n g l i f e
With our after sales service you benefit from our long-term
support to enable you to keep your Metzner machine operating
profitably throughout its whole working life. Apart
from the basic characteristics and performance data of the
machine, there are a number of additional factors that play an
important part in achieving this. So we have put together a
team with a spectrum of service capabilities to give you active
support.
Advice and machine modification to meet new requirements
Not infrequently, the materials to be processed and the tasks to be
performed by a Metzner machine in your production change over time. It
is often possible for us optimally to modify the machine to meet such new
requirements by mechanical adjustments, a software update, or addition
of an accessory or further equipment. Our After Sales Service Team can
make recommendations to optimise your material processing and to
modify your existing machinery accordingly.
Training of new operator personnel
The productivity of a cutting machine in your production and the resulting
product quality are often strongly influenced by the operator personnel
and their knowledge of the functions and settings of the machine. Often,
when personnel changes occur, important knowledge is lost with the
result that processing tolerances and machine output can suffer. A few
hours or perhaps a day of new operator training is an effective step
towards maintaining high quality and performance in your manufacturing.
Spare parts service
For current Metzner machines, we hold stocks of the most frequently
required replacement and wear parts for immediate delivery in our store.
For customer-specific parts and more slow-moving, we start an immediate
order for manufacture the parts in initial equipment quality as soon as
your order is received.
Repair Service
To deal with machine breakdowns, Metzner has experienced personnel
ready to make sure that your production machinery is rapidly made
available again. According to your instructions, the repairs to your machine
can be carried out either in our works or locally in your premises.
E-Service
Many Metzner machines have the facility to be fitted with an E-Service
module for remote machine interrogation. The machine either receives
an individual IP address or a connection to the mobile telephone network.
In this way, Metzner Service can provide rapid and cost-effective
fault diagnosis, spare parts advice or make repair recommendations.
Metzner – a strong partnership over the total working life of your cutting
machine. Contact our After Sales Team as follows:
Service contracts
The constant use of your production machinery inevitably causes wear
of certain parts or makes re-adjustments necessary to compensate for
the wear. With a service contract, we ensure that, at intervals agreed
with you, preventative maintenance is undertaken to avoid unscheduled
interruptions in production. You profit from this by avoiding short-notice
emergency service call-outs.
Metzner Maschinenbau GmbH
Messerschmittstrasse 30
89231 Neu-Ulm | Germany
Email: aftersales@metzner.com
Phone: +49 731 40199-62
Fax: +49 731 40199-34
www.metzner.com

METZNER SALES PARTNERS
AUSTRIA
Bühringer Industrievertretungen
Wilhelm Bühringer
Unterhauserstraße 8
4484 Kronstorf | Austria
Phone: +43 7225 8818
Fax: +43 7225 8835
Email: office@buehringer.at
ITALY
Iplag S.p.A.
Renato Girola
Via Alberto 1°, 11
20052 Monza | Italy
Phone: +39 039 731303
Fax: +39 039 744787
Email: info@iplag.com
SLOVAKIA
Rycotd.cz s.r.o.
Petr Obadal
Prokopova 445/III
290 01 Podebrady, CZ | Czech Republic
Phone: +420 325 626157
Fax: +420 325 626157
Email: obadal@rycotd.cz
ISRAEL
Ogdan Emanuel Ltd.
Isaac Ogdan
10 Tiomkin st.
Tel-Aviv 65783 | Israel
Phone: +972 3 5608233
Fax: +972 3 5602139
Email: ogdanem@netvision.net.il
BELGIUM
Dracon-Eltron
Bas Michielsen
Herastraat 51
5047 TX Tilburg | Netherlands
Phone: +31 13 5780800
Fax: +31 13 5711369
Email: sales@dracon-eltron.com
CROATIA
IHI Neder und Partner
Karl Neder
Mörikestr. 13a
83059 Kolbermoor | Germany
Phone: +49 8031 94252
Fax +49 8031 93910
Email: ihineder@yahoo.de
CZECH REPUBLIC
Rycotd.cz s.r.o.
Petr Obadal
Prokopova 445/III
290 01 Podebrady, CZ | Czech Republic
Phone: +420 325 626157
Fax: +420 325 626157
Email: obadal@rycotd.cz
ESTONIA
L & K Engineering and Design
Deniss Lasmanovs
Kurzemes pr., 15-b
Riga, LV-1067 | Latvia
Phone: +371 2680 1468
Fax: +371 6726 7216
Email: info@elkey.lv
FRANCE
Béwé-Plast
Rudolf Weber
Z.I.15, rue des Cressonnières
B.P. 30123-95505 Gonesse Cedex
France
Phone: +33 139 870660
Fax: +33 139 871432
Email: beweplast@beweplast.com
GERMANY
Metzner Maschinenbau GmbH
Messerschmittstr. 30
89231 Neu-Ulm | Germany
Phone: +49 731 401990
Fax: +49 731 4019933
Email: sales@metzner.com
ITALY
EL.DA. sas
Franco Grasso
Via Superga 53
10020 Baldissero T/se (To) | Italy
Phone: +39 340 9143307
Fax: +39 011 9409292
Email: grasso.franco@libero.it
LATVIA
L & K Engineering and Design
Deniss Lasmanovs
Kurzemes pr., 15-b
Riga, LV-1067 | Latvia
Phone: +371 2680 1468
Fax: +371 6726 7216
Email: info@elkey.lv
LITHUANIA
L & K Engineering and Design
Deniss Lasmanovs
Kurzemes pr., 15-b
Riga, LV-1067 | Latvia
Phone: +371 2680 1468
Fax: +371 6726 7216
Email: info@elkey.lv
LUXEMBOURG
Dracon-Eltron
Bas Michielsen
Herastraat 51
5047 TX Tilburg | Netherlands
Phone: +31 13 5780800
Fax: +31 13 5711369
Email: sales@dracon-eltron.com
NETHERLANDS
Dracon-Eltron
Bas Michielsen
Herastraat 51
5047 TX Tilburg | Netherlands
Phone: +31 13 5780800
Fax: +31 13 5711369
Email: sales@dracon-eltron.com
POLAND
UAP Ustugi Agencyjno-Przedstawicielskie
Ewa Klajn
ul. J. Dabrowskiego 75 / 4
PL-02-586 Warszawa | Poland
Phone: +48 22 8454856
Fax: +48 602 145 209
Email: uapklajn@pro.onet.pl
PORTUGAL
Trustec, Unipessoal Lda
João Souto
Lugar de Santa Eufêmea, nº 225
4840-130 - Souto (TBR) | Portugal
Phone: +351 91 6330382
Fax: +351 25 3003654
Email: joaosouto@trustec.pt
SERBIA
IHI Neder und Partner
Karl Neder
Mörikestr. 13a
83059 Kolbermoor | Germany
Phone: +49 8031 94252
Fax +49 8031 93910
Email: ihineder@yahoo.de
SLOVENIA
IHI Neder und Partner
Karl Neder
Mörikestr. 13a
83059 Kolbermoor | Germany
Phone: +49 8031 94252
Fax +49 8031 93910
Email: ihineder@yahoo.de
SPAIN
Knebel Iberica S.L.
Gerard Vilaseca Dreischer
C/Sant Salvador, 78
3er.2a
E-8024 Barcelona | Spain
Phone: +34 9 32103862
Fax: +34 9 32103862
Email: gvila@gmx.net
SWEDEN
AB Kontaktpressning
Anders Bergholm
Radiovägen 30-32
BOX 183
135 25 Tyresö | Sweden
Phone: +46 8 7120445
Fax: +46 8 7420563
Email: anders.bergholm@kontaktpressning.se
SWITZERLAND
Metzner Maschinenbau GmbH
Karl Glogger
Messerschmittstr. 30
89231 Neu-Ulm | Germany
Phone: +49 731 401990
Fax: +49 731 4019933
Email: sales@metzner.com
TURKEY
Makkon Mühendislik
Cengiz Yüksel
K.Bakkalköy Mh. Kurudere Sk.
No:28
Güven Apt. Kat.5 D:17
Atasehir / Istanbul | Turkey
Phone: +90 216 575 96 58
Fax: +90 216 575 96 58
Email: cengiz.yuksel@makkon.com
UNITED KINGDOM
CP Power & Automation Ltd
Chris Holt
3 Fairfield Court
Seven Stars Industrial Estate
Coventry, CV3 4LJ, UK
Phone: +44 2476 214799
Fax: +44 2476 301810
Email: chrish@metzner.co.uk
MOROCCO
Techmac, S.A.R.L.
João de Matos Ferreira
81, Boulevard de Paris
Rez-de-chaussée Gauche
9000 Tanger | Morocco
Phone: +212 5399 37226
Fax: +212 5399 37237
Email: techmac@menara.ma
CANADA
Conceptromec Export Inc.
Daniel Therrien
1782, Boul. Industriel
Magog (Québec) Canada, J1X 4V9
Phone: +1 819 8473627
Fax: +1 819 8473628
Email: danth@conceptromec.com
USA
Conceptromec Export Inc.
Daniel Therrien
1782, Boul. Industriel
Magog (Québec) Canada, J1X 4V9
Phone: +1 819 8473627
Fax: +1 819 8473628
Email: danth@conceptromec.com
CHINA
Smarding Shanghai Co., Ltd.
Alex Hsieh
Room 3115-3116
Gateway International Plaza
No.325, Tian Yao Qiao Road
Xuhui District, Shanghai – China
Postcode 200030
Phone: +86 21 3363 2688 / 2689
Fax: +86 21 3363 2690
Email: shanghai@smarding.com
INDIA
PCI Ltd.
Tribhuvan Akku
Prime Group Building
11/5B, Pusa Road
New Delhi – 110005 | India
Phone: +91 11 41888999
Fax: +91 11 25755815
Email: tribhuvanakku@prime-pci.com
TAIWAN
Smarding Co., Ltd.
Alex Hsieh
9F-6, No. 347, Jing Shin Street
Chungho, Taipei 23582 | Taiwan
Phone: +886 2 29486511
Fax: +886 2 29484569
Email: taipei@smarding.com
www.metzner.com
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