2006 Substation Workgroup Meeting WESTERN ELECTRICITY ...

2006 Substation Workgroup Meeting WESTERN ELECTRICITY ... 2006 Substation Workgroup Meeting WESTERN ELECTRICITY ...

30.11.2014 Views

2006 Substation Workgroup Meeting WESTERN ELECTRICITY COORDINATING COUNCIL Vancouver, Washington May 1-3, 2006 WECC Substations WG Meeting Minutes, May 2006 Page 1 of 13

<strong>2006</strong> <strong>Substation</strong> <strong>Workgroup</strong> <strong>Meeting</strong><br />

<strong>WESTERN</strong> <strong>ELECTRICITY</strong> COORDINATING COUNCIL<br />

Vancouver, Washington<br />

May 1-3, <strong>2006</strong><br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 1 of 13


W.E.C.C. SUBSTATION WORKING GROUP MEETING <strong>2006</strong><br />

ATTACHMENT A: Summary of 2005 / <strong>2006</strong> Trouble Reports<br />

ATTACHMENT B: Complete 2005 / <strong>2006</strong> Trouble Reports<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 2 of 13


<strong>2006</strong> WECC <strong>Substation</strong> <strong>Workgroup</strong> <strong>Meeting</strong> Agenda<br />

Conference Hosted by PacifiCorp and Bonneville Power Administration<br />

Conference Will Be Held In the Chinook Room<br />

SUNDAY 5:00pm – 8:00pm EVENING RECEPTION- Hotel Mezzanine<br />

April 30<br />

Hosted by PacifiCorp<br />

MONDAY 08:00 INTRODUCTION OF MEMBERS AND GUESTS<br />

May 1<br />

WORK GROUP BUSINESS<br />

A. Review agenda<br />

B. Review minutes of 2005 meeting<br />

C. Discuss time and location of 2007 meeting<br />

D. Update attendance/mailing list<br />

08:30 Discussion of Theft of <strong>Substation</strong> Grounds<br />

09:00 SAFETY / ACCIDENTS / NEAR MISSES<br />

09:30 Discussion on Animal Protection in <strong>Substation</strong>s<br />

10:00 TROUBLE REPORTS<br />

A. Transformers<br />

B. Circuit breakers<br />

C. Surge arresters<br />

D. Insulators<br />

E. Disconnects and circuit switchers<br />

F. Bushings<br />

G. PTs and CTs<br />

H. Capacitors<br />

I. Reactors<br />

J. Miscellaneous equipment<br />

12:00 Lunch<br />

1:00 Continue Trouble Reports<br />

3:30 GridAlert Plus - New WECC Trouble Reports – Steve Larson<br />

4:30 Adjourn<br />

TUESDAY 08:00 Load Tap changers and DGA’s - PacifiCorp<br />

May 2 10:00 Cascade Maintenance Management System – Digital Inspections<br />

11:30 Lunch<br />

1:30 Portable DGA Testing- Transport X- Kelman<br />

2:30 Where We’re Going Since Westwing Fire- Arizona Public Service<br />

3:30 TOA Program for DGAs – Metropolitan Water District<br />

4:30 Adjourn<br />

WEDNESDAY 8:00 Copperweld Conductor – Shane Zehnder<br />

May 3<br />

Discussion of SWG Emails Over the Past Year – Tom Thee<br />

10:00 Service Advisories<br />

Performance of equipment vendors<br />

Repair facilities<br />

Maintenance procedures<br />

Regulatory Issues: OSHA, EPA<br />

Miscellaneous<br />

11:30 CLOSING COMMENTS<br />

12:00 ADJOURN<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 3 of 13


<strong>Substation</strong> Work Group Charter<br />

1. Review and analyze EHV and related lower voltage equipment trouble reports.<br />

2. Document and distribute information to the Subcommittee members on equipment<br />

deficiencies, modifications and corrective measures and make available to other<br />

member systems.<br />

3. Share O&M information from equipment manufacturers throughout the work group<br />

and make available to member systems.<br />

4. Review operation experience relative to equipment application.<br />

5. Review instrumentation, tools and equipment being offered for use on EHV and lower<br />

voltage equipment for maintenance and operation. Solicit reports regarding<br />

experience in using this equipment.<br />

6. Provide a forum for discussion of solutions to unusual maintenance problems that<br />

have been experienced.<br />

7. Provide information and spare parts assistance in second contingency situations to all<br />

member companies and maintain current procedural information such as contacts in<br />

each company or agency.<br />

8. Exchange maintenance procedures, schedules, instructions, and methods for routine<br />

and emergency maintenance functions.<br />

9. Review safer working practices and assist in development of procedures and<br />

instructions.<br />

10. Review equipment and insulating medium specifications of member companies or<br />

agencies.<br />

11. Review and update WECC Voltage Matrix every two years.<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 4 of 13


WECC Business<br />

Tom Thee called the meeting to order on Monday, May 1. Minutes from the meeting of May<br />

2-4, 2005 were approved. Tom Thee mentioned that we have not yet obtained a host utility<br />

for the 2007 meeting, although Xcel (Public Service Colorado) and WAPA might cooperate<br />

on hosting the meeting in Denver.<br />

Past, Present, & Future <strong>Meeting</strong> Locations:<br />

1986 Denver, CO 1987 San Diego, CA 1988 San Diego, CA<br />

1989 Portland, OR 1990 Phoenix, AZ 1991 Spokane, WA<br />

1992 Tucson, AZ 1993 Vancouver, BC 1994 San Ramon, CA<br />

1995 Denver, CO 1996 Rapid City, SD 1997 Albuquerque, NM<br />

1998 San Diego, CA 1999 Phoenix, AZ 2000 Park City, UT<br />

2001 Las Vegas, NV 2002 Colo. Springs, CO 2003 Bellevue, WA<br />

2004 Rancho Mirage, CA 2005 Boise, Idaho <strong>2006</strong> Vancouver, WA<br />

2007 Not yet determined 2008 2009<br />

Trouble Reports<br />

The trouble report summary with tables/graphs and a CD/ROM with the detailed reports and<br />

digital photos were distributed. The 2003. 2004, 2005, and <strong>2006</strong> reports are on the CD, but<br />

prior year’s reports were paper-based. Members discussed their failures, some items of<br />

special interest were:<br />

• Avista #2, violent arrester failure damaged NLTC gearbox on transformer.<br />

• BC Hydro #2, breaker failed to interrupt reactor load current, caught fire.<br />

• BPA #6 & #9, internal fault from corona shield to interrupter on 500 kV breaker<br />

• BPA #8, breaker failed to interrupt fault near remote bus.<br />

• BPA #16, extreme gassing in 500 kV reactor<br />

• MWD #1, transformer had burned internal connection near bushing termination<br />

• PSC #2, catastrophic transformer failure caused by severely undersized leads installed<br />

when transformer was re-wound in 1998.<br />

• PSC #3, bushing on mobile sub failed, causing transformer failure. Mobile sub was<br />

total loss.<br />

• PSE #1, transformer had turn-to-turn short after lightning strike.<br />

• PSE #2, transformer failed (ruptured B-phase winding) due to animal-caused throughfault.<br />

Theft of <strong>Substation</strong> Grounds<br />

Theft of substation grounds was discussed by the group. Mike Mundo mentioned there were<br />

several instances of theft at LADWP, including bus pipe. LADWP has also used stronger<br />

fencing material to keep out intruders. Their security department has installed security<br />

cameras at stations which can be monitored remotely and alarmed. He mentioned “removing<br />

the bait” is important, do not leave valuable equipment easily removed in full sight. They<br />

also work with law enforcement agencies to monitor large-size wire coming into scrap<br />

dealers.<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 5 of 13


Several utilities discussed use of security cameras in the substations, accessible from the<br />

control center. PSE (Gary Veach) mentioned that recording needs to be matched with<br />

monitoring, otherwise it just documents incidents without prevention. The vast majority of<br />

intrusion alarms are false alarms, so PSE does not call police, just send a substation inspector.<br />

They are also installing a sensor wire (alarming) woven into the substation fence fabric that<br />

provides detection if the fence is cut. BC Hydro (John Robertson) mentioned they have 2-3<br />

intrusions per week. Some are professional, but many are amateurs who clip off any exposed<br />

copper. John said they have added mesh fencing to make entry more difficult and they are<br />

beginning to use Copperweld (a copper-clad steel cable) for the substations. Painting the<br />

copper conductor might also be effective in reducing visual signs of copper in existing<br />

stations.<br />

Tom James from PG&E said they have begun using identifying markings on their copper<br />

wire, and are using Copperweld to deter theft. SCE (Tony Bustamonte) has capability for<br />

video monitoring at all large stations, and a fabric built into the fence that detects intrusions.<br />

CSU (Scott Marshall) has a security center that monitors facilities. Pacificorp (Tom Thee)<br />

has security cameras at some substations, but they don’t always work right. They are also<br />

trying “data dots” (made at Identification Technology Corp, Issaquah, WA) to identify their<br />

wire if it’s brought in to a scrap dealer.<br />

SRP (Dave Monday) has had many entries, and they have found vandals are cutting the ties<br />

and getting under the fence rather than through it, which makes entry harder to detect. Chris<br />

Zacharia (SnoPUD) asked if any utilities were using “Cyberlock”, which is a recently<br />

developed locking system that identifies dates, times, and personnel who enter the station. No<br />

WECC utility members reported that they are currently using the Cyberlock. A Copperweld<br />

sample was passed around and some discussion occurred about attaching, splicing, applying<br />

grounds, etc.<br />

Safety Reports<br />

• IID (Al Minor) reported an employee touched the fence in a substation after the<br />

grounds had been stolen and received a shock. Pacificorp (Tom Thee) mentioned a<br />

similar incident where ground current went through a control cable because grounds<br />

were missing in the station.<br />

• PGE (Larry Heath) had a 115 kV potential device violently explode in an energized<br />

yard where the crew was working, although the crew was far enough away that they<br />

were not affected.<br />

• SCE (Bryan Fridlund) reported an accident where an employee accidentally got their<br />

finger into a running fan on the transformer and cut it off.<br />

• LADWP (Michael Mundo) reported an accident during work on a battery system<br />

where the employee was injured.<br />

• SRP (Dave Monday) reported a line inspector that fell down a 30’ cliff during tower<br />

patrol, and was badly injured.<br />

• AVA (Craig Lancaster) initiated a new safety program where any incidents or close<br />

calls are posted for all to see.<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 6 of 13


• SCE (Tony Bustamonte) began a stretching program to reduce injuries for field crews<br />

(transmission, distribution, & substation)<br />

• SRP (Dave Monday) asked about fall protection on transformers, and several utilities<br />

responded with their practices. APS is using Loctite epoxy to attach brackets rather<br />

than welding.<br />

• PGE (Larry Heath) has built a simulator for rescuing someone from a transformer.<br />

• A quick show of hands was taken to determine which companies are equipping crew<br />

trucks with AED’s, and about half of them do this.<br />

• General discussion about fall protection, and using a “maypole” compared to the<br />

“boxing ring”. A quick poll on fall protection during equipment testing showed there<br />

is no consensus about exemption from fall protection during testing.<br />

• Pacificorp (Tom Thee) discussed changes to their company’s safety programs.<br />

Animal Protection in <strong>Substation</strong>s<br />

PGE (Jesse Duffy) has tried out an electric fence that is placed around certain substation<br />

equipment where they have experienced animal problems. The charger puts out a DC voltage<br />

that keeps animals out. They also tried an animal fence (not electrified) that was difficult to<br />

install & maintain, so they discontinued use.<br />

SRP (Dave Monday) asked about bird protection. They have tried products, but none seem to<br />

work well. PG&E (Tom James) and WAPA (Rich Perry) replied that outdoor capacitor banks<br />

were attractive to starlings, and have used “hazing guns” to discourage flocks of birds. APS<br />

is experimenting with a trained hawk to discourage birds from congregating at the station.<br />

DGA’s of Tap Changers<br />

Mark Sampson (Pacificorp) gave a presentation on DGA’s for tap changers. Pacificorp had<br />

several failures annually of transformers due to LTC problems, so they implemented a<br />

quarterly DGA testing program to better monitor the internal status of the LTC and catch<br />

problems before a failure would occur. A LTC failure is always very costly and about one of<br />

every 20 LTC failures leads to transformer main-tank failure also. DGA sampling on a<br />

routine basis can predict internal condition of the LTC with reasonable (but not perfect)<br />

accuracy.<br />

There are many factors which affect the DGA results, such as type of switching, venting,<br />

recovery voltages, age of oil, loading, number of operations, etc. The DGA is analyzed by<br />

looking at:<br />

• Arcing gasses (mainly acetylene) are impacted by speed of operation, recovery<br />

voltage, and arcing tip wear.<br />

• Heating gasses (methane, ethane, and ethylene) are created through coking, which is<br />

generated by I 2 R losses from impedance of leads & contacts. The heating gasses are<br />

developed through high resistance contacts producing heating and coking.<br />

Mark discussed limits of gasses in a LTC at which we should be concerned about the tap<br />

changer’s condition:<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 7 of 13


Type Acetylene Methane Ethane Ethylene<br />

Vacuum 5 100 50 200<br />

Resistive 5000 300 200 600<br />

Diverter 8000 750 500 1500<br />

Non-Diverter 12000 1200 750 2200<br />

However, these threshold values are often misleading, and it’s important to consider ratios<br />

between gasses as well. One key is to look at the acetylene to ethylene ratio. If ethylene<br />

exceeds acetylene, this is a strong indicator of coking. The arcing-type tap reactive changers<br />

should produce acetylene with some heating gasses. Resistive tap changers produce high<br />

acetylene with less heating gasses. A resistive type LTC will produce very high acetylene if<br />

the current interruption has slowed. Mark has diagnosed several roller bearing problems on<br />

UZD & UZE type LTC’s that were not visually evident but produced high acetylene on the<br />

DGA tests.<br />

Mark had some advice for LTC best practice operation:<br />

• Vent LTC’s and install desiccant breathers<br />

• Test and inspect LTC’s before energizing<br />

• Install oil filters but don’t expect them to eliminate coking<br />

• Vacuum process all LTC’s above 350 kV BIL and GE LRT-200, LRT-500, &<br />

Westinghouse UVT’s<br />

• Do a routine check of LTC to main tank differential temperature<br />

• Maintenance based on time and operations<br />

• LTC’s should operate through neutral<br />

• LTC design – smaller multiple contacts are much better than large single contacts.<br />

• Inspect all contacts closely<br />

• Change out bad oil<br />

• Make sure operations count is within normal range<br />

• Do not operate LTC’s that are suspect<br />

• Most failures occur on non-wiping contacts, like reversing switch and collector ring<br />

contacts<br />

• Ethylene should be lower than acetylene, the values may increase as the oil ages and<br />

loading increases, but the ratio should remain close to the same.<br />

Using Software to Improve Maintenance Practices<br />

Dennis Washburn from Digital Inspections discussed how software can be used to improve<br />

maintenance practices for substation equipment. The objective for substation maintenance is<br />

to:<br />

• Ensure safe and reliable operation of equipment assets<br />

• Meet regulatory compliance<br />

• Improve availability & reliability<br />

• Maximize return on the investment, through life extension and avoiding failures<br />

• Manage the maintenance costs<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 8 of 13


Maintenance can be reactive, preventative, or predictive. Reactive maintenance may be “run<br />

to failure” or wait until problems occur. Preventative maintenance may include some time<br />

and/or operations criteria for when to initiate maintenance work. Predictive maintenance may<br />

include diagnostic or condition assessment tools that enhance ability to optimize timing of<br />

maintenance activities. All maintenance involves decisions prioritizing which equipment to<br />

maintain, balancing resources and backlog, and those decisions require information and data.<br />

Software can be used to improve maintenance practices through consolidating data, having<br />

easy access for multiple users, having capability to use the software for preventative and<br />

predictive maintenance. <strong>Substation</strong> equipment data includes: equipment nameplate data,<br />

inspection records, maintenance records,, diagnostic testing, and failure reports. Software can<br />

bring it together, consolidate data, and avoid redundancy.<br />

<strong>Substation</strong> maintenance records need to be accessed both in the office (on a network server<br />

for multiple users) as well as in the field. Field access through mobile laptop or tablet<br />

computers is needed for inspections and updating maintenance work. Maintenance planning<br />

is enhanced through prioritization by condition, algorithms to find exceptions, advanced<br />

maintenance triggering (such as time, readings, events, or counters), and process<br />

improvement. Criticality or equipment, health, and risks contribute to the priority of<br />

backlogged work. Good documentation of maintenance and risk information to prioritize<br />

planned maintenance work helps achieve the maintenance mission . Future opportunities to<br />

build upon this strong foundation include failure and trouble reporting, capital planning and<br />

asset replacement prioritizations, etc. Software can help save time and money through<br />

improved data access, standardizing maintenance practices, optimizing life of equipment, and<br />

prioritizing scarce resources on the most-needed maintenance.<br />

Kelman Transport X<br />

Roland Weir discussed development of the Kelman Transport X portable DGA device. It was<br />

desired to have rugged & durable equipment, requiring no consumables, easy to use, with<br />

accurate and repeatable results.<br />

The Transport X uses the principle of Photo-Acoustic Spectroscopy (PAS) to determine gas<br />

concentrations in the gas space above oil. It works by pulsing IR radiation at an audible rate,<br />

and detected by sensitive microphones. The IR radiation is produced by a hot wire, sent<br />

through a chopper to pulse the radiation, run through filters to provide a specific wavelength,<br />

then sensed through sensitive microphones.<br />

Alabama Power assisted in development testing of the Transport X. They had a transformer<br />

with 5 ppm acetylene which was repaired and put back in service, then tested two days later.<br />

The Transport X showed 778 ppm, and lab results were 823 ppm. They took the unit out of<br />

service immediately and found an internal winding problem. Kansas City Power & Light<br />

decided to purchase a Transport X and bring DGA testing in-house to save money. They are<br />

performing DGA on 247 transformers, using Transport X to perform this work. Georgia<br />

Power used an on-line version (the Transfix model) to monitor gassing of a problem<br />

transformer producing acetylene and enable it to be kept energized until an outage could be<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 9 of 13


arranged. About 100 of the Transport X and 40 of the Transfix are in service in North<br />

America.<br />

Westwing Failure Update<br />

John Lucas from APS discussed the fire at the Westwing 500 & 230 kV yard. The T1<br />

transformer incurred a through-fault on June 14 that did not clear primary protection due to<br />

failure of a Westinghouse auxiliary relay. The breaker failure scheme failed to operate and<br />

the system went to backup protection, subjecting transformer T1 to 20 kA through-faults for<br />

up to 30 seconds. Because this incident caused multiple adjacent breakers to operate, it<br />

distracted attention from possible additional testing to confirm T1 was OK. The transformer<br />

was restored to service after DGA only, and no SFRA or other testing was done.<br />

Then, on July 4, transformer T1 (single phase) caught fire. It spread to three adjacent<br />

transformers because there were no barriers in place. The resulting fire spilled burning oil<br />

into the cable trenches and burned much control wire. To make matters worse, on July 20,<br />

one of three 230/69 kV transformers at Deer Valley substation failed due to a type U bushing<br />

failure and caught fire. After these incidents, system capacity was affected and load had to be<br />

curtailed to maintain stability & reliability.<br />

The current status of Westwing is that all damaged transformers were replaced, additional<br />

spacing between transformers was made, firewalls installed between transformers, and a<br />

quenching fire suppression system was added. They brought in independent industry experts<br />

and formed a local team to evaluate lessons from these incidents. Root cause analysis was<br />

performed by HL Moore, and EPRI solutions was used to evaluate substation practices.<br />

Recommendations from EPRI Solutions included:<br />

• Upgrade protective relaying<br />

• Improve communications<br />

• Implement post-event actions & planning<br />

• Remove Type U bushings<br />

• Use industry standard diagnostics<br />

• Document maintenance basis & discipline<br />

• Prioritize work & backlog<br />

• Evaluate equipment maintenance procedures<br />

• Implement data automation & maintenance intelligence<br />

• Coordinate planning & scheduling<br />

• Develop productivity, planning & scheduling metrics<br />

• Define ownership roles & responsibilities<br />

• Evaluate staffing levels, resource availability, & overtime use<br />

• Perform periodic & on-line monitoring<br />

• Provide training<br />

There were also initiatives added for fire mitigation & fire response as a result of this incident.<br />

A new department, Predictive Maintenance has been formed to be pro-active in preventing<br />

major equipment problems. John also mentioned they have now found many type U bushings<br />

which need replacement<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 10 of 13


Transformer Oil Analysis at MWD<br />

Jacky Wong from MWD discussed the Transformer Oil Analysis (TOA) program developed<br />

by Delta-X. They purchased the program in 1998 to manage and analyze transformer and tap<br />

changer DGA results. Their lab, TJH2B, submits lab results in format usable by TOA. Data<br />

is stored in Access MDB format. Software resides on the company server with TOA version<br />

3.3C or on the Internet with TOA version 4. TOA4 is an Internet web-based service available<br />

by subscription. It also has the advantage that no user input is needed since lab results are<br />

submitted directly into the TOA server by the laboratory. Cost for TOA4 is about $1,500.<br />

TOA produces reports and graphs summarizing data submitted through the labs. You can<br />

compare results and see trends easily through the graphs and reports.<br />

Copperweld for theft prevention<br />

Shane Zehnder representing ACA (Alcoa) discussed use of the Copperweld product as a<br />

replacement for copper wire. It has similar current carrying capacity, 8-12% lighter, high<br />

strength, resistant to theft, and provides a reliable connection for grounding applications. It<br />

comes in 30% and 40% conductivity ratings for different applications. Copperweld is used<br />

for pole grounding, transmission line grounding, and substation grounding applications. The<br />

copper is molecularly bonded to the steel. It’s available in reels, coils, or stem packs.<br />

Pricing of copper conductor is about $3.90 per pound, and Copperweld is about $2.96 per<br />

pound. On a per-foot basis, copperweld is about 33% less cost than equivalent copper wire.<br />

Copperweld is theft resistant because there is no scrap value in it, and it is difficult to cut.<br />

Copperweld can be used in direct burial applications, since any corrosion will affect the steel<br />

rather than the copper. Connections can be made with the same devices (Cadweld, crimped,<br />

squeezed) as copper wire.<br />

Discussion of WECC E-mails<br />

• Tom Thee discussed practices for filling SF6 circuit breakers while energized. There<br />

are no known incidents or injuries from adding SF6 to a circuit breaker while it was<br />

energized. Utility practices vary widely and there is no standard practice. Some<br />

utilities vary their practice depending on the manufacturer. Major concern is failure of<br />

a rupture disk while filling. EPRI has proposed a 2007 project to investigate safety of<br />

filling SF6 breakers while energized.<br />

• Battery load testing was discussed. There is an IEEE standard 450 that addresses<br />

battery testing, and other standards (number unknown) for different type batteries.<br />

• Cool-amp conducting lube was discussed. Redding (Bob Sandoval) reported good<br />

results from using this on disconnect switches.<br />

• Some companies have started putting AED’s (defibrillators) on crew vans, and others<br />

have them available on a check-out basis. There was discussion over use, training,<br />

and documentation of the AED’s.<br />

• Discussion over requirements from new regulation NFPA 70E compared to OSHA<br />

1910-269. A quick survey showed the majority of companies require FR clothing and<br />

provide it for employees. LADWP reported a flash burn where the employee was<br />

wearing a FR shirt which provided protection and limited the employee’s flash burns.<br />

APS also experienced several incidents where FR clothing protected employees during<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 11 of 13


an incident. WAPA requires employees to wear FR coveralls during exposure<br />

periods. MWD and PG&E are evaluating options to meet requirements.<br />

• Mobile substation manufacturers were discussed. LADWP recently purchased a<br />

mobile and experienced numerous QC issues. SRP purchased a mobile sub made in<br />

Portugal. CSU is in process of purchasing a mobile, but ran into QC, proposal, &<br />

contract issues.<br />

• SF6 gas testing was discussed. Weidman ACTI, TJH2B, & Powertech are the labs<br />

who perform tests. Most companies perform SF6 purity & contaminant testing (at<br />

various intervals).<br />

• Pacificorp asked if others are using the X-ray analysis for determining when to get in<br />

and open up SF6 breakers. PNM has used the X-ray service, and SRP is planning to<br />

use this soon. It was mentioned that another type of diagnostic using frequency<br />

analysis is now available.<br />

• Spare transformer inventory was discussed. Tom Thee will find the voltage matrix<br />

and get it updated.<br />

Miscellaneous<br />

1. PG&E reported problems with closing times (slow) on the Areva SF6 synchronous close<br />

circuit breakers. They found wide variations based on position on sine wave when the<br />

breaker closed.<br />

2. BPA reported problems with condensation inside control cabinets of ABB breakers, and<br />

cabinet seals.<br />

3. PG&E experienced a number of flashovers inside SF6 circuit breakers from ABB, 72 kV<br />

up to 500 kV. Pacificorp, SCE, BPA, and WAPA also had similar problems. CSU has<br />

had problems with ABB breaker mechanisms. BPA has found rusting on springs for ABB<br />

breaker mechanisms.<br />

4. APS had problems with ABB tap changer shaft seals leaking on brand new replacements.<br />

5. BPA asked what manufacturer’s equipment others are using for capacitor and reactor<br />

switching. They reported vibration problems with the Areva live-tank circuit breakers<br />

currently being purchased. BPA has disqualified S&C’s circuit switchers for capacitor or<br />

reactor switching due to other problems.<br />

6. Pacificorp reported numerous problems with the Virginia Transformer (US Transformer)<br />

rewind facility. WAPA also mentioned they have experienced problems during the<br />

ownership transition. CSU asked who performs refurbishing on mobile substations.<br />

7. BPA asked about maintaining disconnect switches. Most utilities don’t do much until the<br />

infrared (IR) uncovers a problem.<br />

8. WAPA reported problems with disconnect switch lubes that collected dirt, then led to<br />

problems.<br />

9. APS asked about asbestos wiring removal. Are others removing asbestos wiring proactively?<br />

10. WAPA asked about grounding of shielded control wiring – is the shield grounded as well<br />

as a separate ground conductor? BPA and IDA ground the shield only.<br />

Service Advisories & Maintenance Problems:<br />

1. ABB/BBC circuit breakers model DL_, EL_, & ED_ in 1976 to 1990 vintage, grading<br />

capacitors may have PCB contamination.<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 12 of 13


2. ABB/ITE type GA & GB pneumatic close breakers, failure to trip due to latch assembly.<br />

3. Siemens single phase regulators, MJ-XL controller panel, safety advisory, remote manual<br />

switch can malfunction.<br />

4. GE ML-18H and ML-20 mechanism for Powervac breakers, there is a retrofit kit for<br />

auxiliary switch and linkage.<br />

5. Mitsubishi synchronous close breakers, models 100-SFMT-40SE and 120-SFMT-40SE,<br />

manufactured between Feb 2001 and Oct 2005, have heater elements too close to the<br />

control cabinet wall. Heat radiating from the heater elements can create high heat<br />

concentration on the wire duct, causing a possible malfunction.<br />

6. Powell vacuum breakers with the PowlVac PVS8 operating mechanism, manufactured<br />

from July2004 to March <strong>2006</strong>, may fail to trip. Colo Springs had 5 instances of failures<br />

on their system. The fix is to replace the main trip prop.<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 13 of 13


<strong>Meeting</strong> Attendance 5/1 – 5/3, <strong>2006</strong><br />

Name Company Member / Guest<br />

John Lucas Arizona Public Service Member<br />

Brian Clark Arizona Public Service Member<br />

Richard Nicosia Arizona Public Service Member<br />

Craig Lancaster Avista Member<br />

Phil Wanner Basin Elect. Member<br />

Jon Robertson B.C. Hydro Transmission Member<br />

Jerry Almos Bonneville Power Administration Member<br />

Barry Bowman Bonneville Power Administration Member<br />

Abel Periea Bonneville Power Administration Member<br />

Richard Hernandez Bonneville Power Administration Member<br />

Mason Bibles Bonneville Power Administration Guest<br />

Scott Marshall Colorado Springs Utilities Member<br />

L. Dee Curtis Deseret Generation & Trans. Member<br />

Art Harmon Idaho Power Member<br />

Hank Williams Idaho Power Member<br />

John Byars Idaho Power Member<br />

Rick Ruffridge Idaho Power Member<br />

Wes Clark Idaho Power Member<br />

Fernando Gutierrez Imperial Irrigation District Member<br />

Al Minor Imperial Irrigation District Member<br />

Carlos Serrato Imperial Irrigation District Member<br />

Michael Mundo Los Angeles Dept. of Water & Power Member<br />

Jacky Wong Metropolitan Water District Member<br />

Brent Parkin Pacificorp Member<br />

Jack Doney Pacificorp Member<br />

Craig Coddington Pacificorp Member<br />

Tom Thee Pacificorp Member<br />

Tom James Pacific Gas & Elect. Member<br />

Jesse Duffy Portland General Elect. Member<br />

Larry Heath Portland General Elect. Member<br />

Ray Montoya Public Service Co of NM Member<br />

Randy Walls Puget Sound Energy Member<br />

Mark Comer Puget Sound Energy Guest<br />

Gary Veach Puget Sound Energy Guest<br />

Bob Sandoval City of Redding Member<br />

Dave Monday Salt River Project Member<br />

Fred Barker San Diego Gas & Electric Member<br />

Sung Kim Seattle City Light Member<br />

Dix Fulton Seattle City Light Member<br />

Steve Larson Snohomish Public Utility District Member<br />

Chris Zacharia Snohomish Public Utility District Member<br />

Tony Bustamonte Southern Calif. Edison Member<br />

Bryan Fridlund Southern Calif. Edison Member<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 14 of 13


Steve Ashbaker WECC Member<br />

Merlin Thompson Western Area Power Admin. Member<br />

Richard Perry Western Area Power Admin. Member<br />

Lee Kenshalo Xcel Energy Member<br />

WECC <strong>Substation</strong>s WG <strong>Meeting</strong> Minutes, May <strong>2006</strong> Page 15 of 13

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!