USER MANUAL FOR F.I.O. INSTALLATION - Pietro Fiorentini

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1. Introduction F.I.O. User’s Manual ENGLISH This document is a USER MANUAL FOR THE EXPLANATION OF THE OPERATIONS TO BE PERFORMED ON FIELD AND REMOTELY FOR THE INSTALLATION AND COMMISSIONING OF THE F.I.O. SYSTEM. ALL THE OPERATIONS TO DO HAVE BEEN PRESENTED IN SEQUENTIAL ORDER, SO IT CAN BE ASSUMED AS A PROCEDURE FOR INSTALLATION AND COMMISSIONING OF THE PLANT (SEE GREEN COLOR INDICATIONS). It describes the phases of: -installation of the single components -pneumatic and electric wiring -startup of the equipment and preliminary verifications. -manual configurations of unit on field (ECU). -basic configurations with terminal (FioTerm). -complete configuration with terminal FioTerm or remotely with DMS. This manual does not replace the manuals of the single equipment. It has been realized in order to provide to the installer a consultation tool for the connection among them of all the equipment that are included on the system F.I.O. When the information gathered in this manual is not sufficient, please refer to the manuals of the single equipment: • FIO – User Manual Explorer ECU • FIO – SMS protocol • FIO – User Manual P&CD • User Manual FioTerm • User Manual DMS F.I.O. User Manual – Ed.2. Rev.5 Page 4/ 53 The information contained in this document is confidential and the property of Pietro Fiorentini S.p.A. Technical data may undergo changes without notice
F.I.O. User’s Manual 2. Installation of the single components PROCEDURE STEP 1: ENGLISH - Before starting the operations, close upstream and downstream ball or butterfly valves and discharge all the pressure in the line. - Installation of Q-kit, ECU, P-kit and P&CD. Refer to the following instructions. Note: if one of these units is not required, don’t consider the corresponding chapter. There is also a video showing all these operations. 2.1 Q-kit The Q-kit consists of a device for the acquisition of the displacement % of the pressure regulator from the closing position. It is necessary for the calculation of the flow rate with the indirect method. It is composed on a resistive transducer supported by a suitable bracket and coupled to the stroke indicator of the regulator for the reading of the position. The transducer is covered by an aluminum cylinder in order to ensure the protection against atmospheric events. It is supplied already preassembled (see picture on the right). If it is an upgrade of an already installed regulator, start from Pict 1, otherwise start from Pict 8: Pict 1- Disassemble the upper cover of the regulator Pict 2- Replace the upper flange with the flange supplied in the Q-kit. Pict 3- Replace the stroke indicator rod with the longer one supplied in the Q-kit. Pict 4- Move the upper cover toward the lower cover paying attention that the base of the stroke indicator rod is correctly inserted into the groove. Pict 5- Position correctly the upper cover and fix the screws. Pict 6- Insert the visual indicator of position and push it up to the end. Then insert the small glass. Pict 7- Fix the nut with anti-dust gasket. Pict 8- Position the Q-kit on the upper flange of the pressure regulator Pict 9- Insert the central screw. Pict 10- Fix the central screw. Pict 11- Couple, with the suitable junction, the position transducer with the extended rod of the pressure regulator. Pict 12- Verify, lifting manually the rod of the position transducer, that it can move for a stroke at least equal to the stroke indicated on the small glass of the visual indicator. In case the rod of the transducer is not able to translate enough, loosen the 4 fixing screws of the transducer on the bracket and lift it as needed. Fix again the 4 screws. Pict 13- Push the rod of the position transducer to the bottom so that the coupling is well fixed. Pict 14- Close the transducer with the cover Pict 15- Fixing it with the lateral screw. 1 2 3 F.I.O. User Manual – Ed.2. Rev.5 Page 5/ 53 The information contained in this document is confidential and the property of Pietro Fiorentini S.p.A. Technical data may undergo changes without notice
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USER MANUAL FOR F.I.O. INSTALLATION - Pietro Fiorentini

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