Advanced Energy Efficiency, Lecture 2: Industry - Rocky Mountain ...

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Putting it all together: the pattern that connects ◊ Even if we can’t replace existing pipes, we can greatly reduce pumping energy anyway by Replacing throttling valves with ASDs Replacing globe valves with ball/gate valves Reoptimizing pumps and motor systems ◊ But ASDs also improve flow control Better yield, throughput, product quality Link with direct digital controls for smarter process ◊ This, plus more reliable motors and fewer valves, will improve uptime and save maintenance ◊ Leverage maintenance time into more projects ◊ Do all this as a whole-system package
A similarly detailed systems analysis is rewarding, and many have already been done, for other major end-uses …lighting, space heating, water heating, space cooling, pumps, fans, residential appliances, office equipment, commercial cooking and refrigeration—all significant uses of electricity except process heat, electrochemistry, and electrometallurgy Technology Atlases & updates, www.esource.com NOW, FOR SPECIFICITY… A BRIEF INDUSTRIAL RETROFIT CASE-STUDY A giant liquefied-natural-gas liquefaction plant
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MAP/Ming Visiting Professorship, En
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First Industrial Revolution: People
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The resource cycle: a massflow pers
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Lots of luscious low-hanging fruit:
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Typical areas for big industrial sa
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Information is cheap, powerful, but
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Benefits of monitoring with good gr
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It’s not mainly about the hardwar
Page 18 and 19: 2. Basic hydraulic innovations www.
Page 20 and 21: Designing for breakthrough industri
Page 22 and 23: Examples from RMI’s industrial pr
Page 24 and 25: High efficiency doesn’t always ra
Page 26 and 27: New design mentality: expanding ret
Page 28 and 29: New design mentality • Redesignin
Page 30 and 31: No new technologies, just two desig
Page 32 and 33: This case is archetypical ◊ Most
Page 34 and 35: Why focus on pumping examples? ◊
Page 36 and 37: So how do we do this magic? “Like
Page 38 and 39: First seek to eliminate part or all
Page 40 and 41: Next, let’s minimize the piping s
Page 42 and 43: High-efficiency pumping / piping re
Page 44 and 45: Minimizing piping friction ◊ Surf
Page 46 and 47: Choice of valves ◊ Wide-open full
Page 48 and 49: Next, let’s optimize the pump The
Page 50 and 51: Optimize for the operating conditio
Page 52 and 53: Chiller system efficiency (not just
Page 54 and 55: Most induction-motor retrofits…
Page 56 and 57: = An oil major’s 1/99 min. (EP, w
Page 58 and 59: Prompt retrofits of induction motor
Page 60 and 61: Premium-efficiency motors aren’t
Page 62 and 63: Premium-efficiency motors also...
Page 64 and 65: Capture system synergies ◊ For ex
Page 66 and 67: Motor procurement, installation, ma
Page 70 and 71: Eating the Atlantic lobster ◊ Big
Page 72 and 73: Case-study of a huge LNG plant The
Page 74 and 75: The tasty morsels ◊ Systematicall
Page 76 and 77: Optimized fin fan schematic V ~ 6 m
Page 78 and 79: Heretical questions ◊ Is the plan
Page 80 and 81: AND A NONPROPRIETARY NEW-INSTALLATI
Page 82 and 83: Capability growth is outpacing effi
Page 84 and 85: Intel’s nominal data-center power
Page 86 and 87: IBM PS-2E ~5×-efficiency desktop P
Page 88 and 89: 1U Wintel Rack Mounted Server, ~200
Page 90 and 91: Wu-chun Feng’s Green Destiny blad
Page 92 and 93: Some ways to cool a data center 1 r
Page 94 and 95: Simple heat management ◊ ◊ ◊
Page 96 and 97: IT-equipment-to-total-kW multiplier
Page 98 and 99: Front claws: heat transfer and remo
Page 100 and 101: The whole lobster: a fantasy ◊ Op
Page 102: What is all this but good simple en
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