Advanced Energy Efficiency, Lecture 2: Industry - Rocky Mountain ...

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Typical areas for big industrial savings ◊ Thermal integration ◊ Innovative and distributed power systems ◊ Designing friction out of fluid-handling systems ◊ Water/energy integration ◊ Superefficient and heat-driven refrigeration ◊ Superefficient drivesystems ◊ <strong>Advanced</strong> controls ◊ Rightsizing everything (if we designed 747s this way…) We’ll focus here mainly on one example—pumping systems. The basic tools are well understood…
What is efficiency worth? (you’d better know up front) ◊ For example, consider the 25-y present value (10%/y real discount rate for a high-tech industry) of saving electricity in a chip fab at $0.08/kWh levelized, zero HVAC capex, nominal 1 kW/t HVAC + 10% parasitics 1 watt of cleanroom power use and heat release = $9 opex…or " ~$10–11 including filters 250 Pa (1"w.g.) of makeup/exhaust ΔP = $4.2 per L/s or $8.4/cfm (with standard fan efficiencies) Each percentage point’s efficiency gain in an 8,766 h/y motor in conditioned space = $152/kW = $113/hp ◊ Without such metrics to know what efficiency is worth, you and your suppliers can’t invest in it wisely
Page 2 and 3: MAP/Ming Visiting Professorship, En
Page 4 and 5: First Industrial Revolution: People
Page 6 and 7: The resource cycle: a massflow pers
Page 8 and 9: Lots of luscious low-hanging fruit:
Page 12 and 13: Information is cheap, powerful, but
Page 14 and 15: Benefits of monitoring with good gr
Page 16 and 17: It’s not mainly about the hardwar
Page 18 and 19: 2. Basic hydraulic innovations www.
Page 20 and 21: Designing for breakthrough industri
Page 22 and 23: Examples from RMI’s industrial pr
Page 24 and 25: High efficiency doesn’t always ra
Page 26 and 27: New design mentality: expanding ret
Page 28 and 29: New design mentality • Redesignin
Page 30 and 31: No new technologies, just two desig
Page 32 and 33: This case is archetypical ◊ Most
Page 34 and 35: Why focus on pumping examples? ◊
Page 36 and 37: So how do we do this magic? “Like
Page 38 and 39: First seek to eliminate part or all
Page 40 and 41: Next, let’s minimize the piping s
Page 42 and 43: High-efficiency pumping / piping re
Page 44 and 45: Minimizing piping friction ◊ Surf
Page 46 and 47: Choice of valves ◊ Wide-open full
Page 48 and 49: Next, let’s optimize the pump The
Page 50 and 51: Optimize for the operating conditio
Page 52 and 53: Chiller system efficiency (not just
Page 54 and 55: Most induction-motor retrofits…
Page 56 and 57: = An oil major’s 1/99 min. (EP, w
Page 58 and 59: Prompt retrofits of induction motor
Page 60 and 61:
Premium-efficiency motors aren’t
Page 62 and 63:
Premium-efficiency motors also...
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Capture system synergies ◊ For ex
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Motor procurement, installation, ma
Page 68 and 69:
Putting it all together: the patter
Page 70 and 71:
Eating the Atlantic lobster ◊ Big
Page 72 and 73:
Case-study of a huge LNG plant The
Page 74 and 75:
The tasty morsels ◊ Systematicall
Page 76 and 77:
Optimized fin fan schematic V ~ 6 m
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Heretical questions ◊ Is the plan
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AND A NONPROPRIETARY NEW-INSTALLATI
Page 82 and 83:
Capability growth is outpacing effi
Page 84 and 85:
Intel’s nominal data-center power
Page 86 and 87:
IBM PS-2E ~5×-efficiency desktop P
Page 88 and 89:
1U Wintel Rack Mounted Server, ~200
Page 90 and 91:
Wu-chun Feng’s Green Destiny blad
Page 92 and 93:
Some ways to cool a data center 1 r
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Simple heat management ◊ ◊ ◊
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IT-equipment-to-total-kW multiplier
Page 98 and 99:
Front claws: heat transfer and remo
Page 100 and 101:
The whole lobster: a fantasy ◊ Op
Page 102:
What is all this but good simple en
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