corrosive species and scaling in wells at olkaria ... - Orkustofnun

corrosive species and scaling in wells at olkaria ... - Orkustofnun corrosive species and scaling in wells at olkaria ... - Orkustofnun

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0,3 13 Weeks (06-07-2006 to 14-10-2005) 0,25 Thickness (mm) 0,2 0,15 0,1 0,05 A 0 Well NJ- 14,coupon # 10 Well NJ-22, coupon # 25 After heat exchangers, coupon # 16 At retention tank, coupon # 17 At injection well, coupon # 20 thickness (mm) B 0,35 0,3 0,25 0,2 0,15 0,1 0,05 0 29 Weeks (06-07-2005 to 30-01-2006) At retention tank, coupon # 18 At injection well, coupon # 19 FIGURE 38: Scale thickness at the various test sites for, a) 13 weeks test, and b) 29 weeks test 40

8. EVALUATION OF SCALES DEPOSITED AT OLKARIA WELL OW-34, KENYA Olkaria well OW-34 was drilled as a make up well together with wells OW-33, OW-32, OW-31, OW30 and OW-29 after steam decline was experienced in the Olkaria East Production Field during the first five years of production. Well OW-34 was connected to the steam gathering system in March, 2001 and was disconnected in September, 2002 after its output, as measured by the pressure drop across the orifice plate, indicated a substantial drop. On dismantling the flow pipes and wellhead equipment, a thick deposit of scale which was intense, almost 1 inch thick, was found inside the two phase pipe line. The scale also formed in the wellhead separator and in the separated water flowline. Since the commissioning of the Olkaria I plant and production from the Olkaria East Production Field, until 2002 no other well had experienced this kind of intense scale deposition. Well OW-34 is anomalous. The concentration of chloride in the water is high because of its discharge enthalpy. This was unusual and what caused the scale to form was not known. The general location of wells in Olkaria East Production Field with well OW-34 is shown in Figure 39. 8.1 Output characteristics of well OW-34 Three flow tests have been conducted on this well, in 1993, 1996 and 2003. The first flow test was carried out upon completion of drilling, the second to monitor tracer tests and the effect of cold water injection in well OW-R3 and the third to investigate the causes of decline in steam output. The well was discharged under different throttle conditions using different “lip pressure” pipe sizes i.e. 8”, 6”, 5”, 4” and 3”. During the first test enthalpy varied between 2640 kJ/kg and 2680 kJ/kg and the water flow rate between 0.85 and 1.55 t/hr. In the second test, the discharge enthalpy was about 2650 kJ/kg and water flow rate between 2.2 and 3.3 t/hr, while in the third test enthalpy ranged from 2670 kJ/kg to 2675 kJ/kg and water flow rate from 1.5 t/hr to 2.1 t/hr. A summary of these tests is shown in Table 9a, in Appendix A (Opondo and Ofwona, 2003). FIGURE 39: Location of wells in Olkaria East production field When the well was connected to the production system, steam output well declined from ~42.8 t/h (Kariuki and Opondo 2001) in June 2001 to 7.2 t/h in March 2002. The output of well OW-34 with time when it was connected to the production system is shown in Table 9 b, in Appendix A. While the enthalpy differences may appear small, at such high enthalpies close to the enthalpy of dry steam these small differences have tremendous effects on the solute content of the water discharged at atmospheric pressure. Over all the discharge tests, the discharge enthalpy varied between 2640 kJ/kg and 2680 kJ/kg at the throttle conditions and the steam fractions calculated at atmospheric pressure (X s ) are high, or between 0.9973 and 0.9996. 41

8. EVALUATION OF SCALES DEPOSITED AT OLKARIA WELL OW-34, KENYA<br />

Olkaria well OW-34 was drilled as a make up well together with <strong>wells</strong> OW-33, OW-32, OW-31,<br />

OW30 <strong>and</strong> OW-29 after steam decl<strong>in</strong>e was experienced <strong>in</strong> the Olkaria East Production Field dur<strong>in</strong>g<br />

the first five years of production. Well OW-34 was connected to the steam g<strong>at</strong>her<strong>in</strong>g system <strong>in</strong><br />

March, 2001 <strong>and</strong> was disconnected <strong>in</strong> September, 2002 after its output, as measured by the pressure<br />

drop across the orifice pl<strong>at</strong>e, <strong>in</strong>dic<strong>at</strong>ed a substantial drop. On dismantl<strong>in</strong>g the flow pipes <strong>and</strong> wellhead<br />

equipment, a thick deposit of scale which was <strong>in</strong>tense, almost 1 <strong>in</strong>ch thick, was found <strong>in</strong>side the two<br />

phase pipe l<strong>in</strong>e. The scale also formed <strong>in</strong> the wellhead separ<strong>at</strong>or <strong>and</strong> <strong>in</strong> the separ<strong>at</strong>ed w<strong>at</strong>er flowl<strong>in</strong>e.<br />

S<strong>in</strong>ce the commission<strong>in</strong>g of the Olkaria I plant <strong>and</strong> production from the Olkaria East Production Field,<br />

until 2002 no other well had experienced this k<strong>in</strong>d of <strong>in</strong>tense scale deposition. Well OW-34 is<br />

anomalous. The concentr<strong>at</strong>ion of chloride <strong>in</strong> the w<strong>at</strong>er is high because of its discharge enthalpy. This<br />

was unusual <strong>and</strong> wh<strong>at</strong> caused the scale to form was not known. The general loc<strong>at</strong>ion of <strong>wells</strong> <strong>in</strong><br />

Olkaria East Production Field with well OW-34 is shown <strong>in</strong> Figure 39.<br />

8.1 Output characteristics of well OW-34<br />

Three flow tests have been conducted on this well, <strong>in</strong> 1993, 1996 <strong>and</strong> 2003. The first flow test was<br />

carried out upon completion of drill<strong>in</strong>g, the second to monitor tracer tests <strong>and</strong> the effect of cold w<strong>at</strong>er<br />

<strong>in</strong>jection <strong>in</strong> well OW-R3 <strong>and</strong> the third to <strong>in</strong>vestig<strong>at</strong>e the causes of decl<strong>in</strong>e <strong>in</strong> steam output. The well<br />

was discharged under different throttle conditions us<strong>in</strong>g different “lip pressure” pipe sizes i.e. 8”, 6”,<br />

5”, 4” <strong>and</strong> 3”. Dur<strong>in</strong>g the first test enthalpy varied between 2640 kJ/kg <strong>and</strong> 2680 kJ/kg <strong>and</strong> the w<strong>at</strong>er<br />

flow r<strong>at</strong>e between 0.85 <strong>and</strong> 1.55 t/hr. In the second test, the discharge enthalpy was about 2650 kJ/kg<br />

<strong>and</strong> w<strong>at</strong>er flow r<strong>at</strong>e between 2.2<br />

<strong>and</strong> 3.3 t/hr, while <strong>in</strong> the third test<br />

enthalpy ranged from 2670 kJ/kg to<br />

2675 kJ/kg <strong>and</strong> w<strong>at</strong>er flow r<strong>at</strong>e from<br />

1.5 t/hr to 2.1 t/hr. A summary of<br />

these tests is shown <strong>in</strong> Table 9a, <strong>in</strong><br />

Appendix A (Opondo <strong>and</strong> Ofwona,<br />

2003).<br />

FIGURE 39: Loc<strong>at</strong>ion of <strong>wells</strong> <strong>in</strong> Olkaria East<br />

production field<br />

When the well was connected to the<br />

production system, steam output<br />

well decl<strong>in</strong>ed from ~42.8 t/h<br />

(Kariuki <strong>and</strong> Opondo 2001) <strong>in</strong> June<br />

2001 to 7.2 t/h <strong>in</strong> March 2002. The<br />

output of well OW-34 with time<br />

when it was connected to the<br />

production system is shown <strong>in</strong><br />

Table 9 b, <strong>in</strong> Appendix A.<br />

While the enthalpy differences may<br />

appear small, <strong>at</strong> such high<br />

enthalpies close to the enthalpy of<br />

dry steam these small differences<br />

have tremendous effects on the<br />

solute content of the w<strong>at</strong>er discharged <strong>at</strong> <strong>at</strong>mospheric pressure. Over all the discharge tests, the<br />

discharge enthalpy varied between 2640 kJ/kg <strong>and</strong> 2680 kJ/kg <strong>at</strong> the throttle conditions <strong>and</strong> the steam<br />

fractions calcul<strong>at</strong>ed <strong>at</strong> <strong>at</strong>mospheric pressure (X s ) are high, or between 0.9973 <strong>and</strong> 0.9996.<br />

41

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