Safety Manager Safety Manual - Tuv-fs.com

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Fonts The following fonts are used in Safety Manager documentation: Emphasis Emphasised text is used to: • “... inform the reader on how to perform • emphasise important words in the text, the task in terms of...” • identify document titles. • “...see the Overview Guide” Label “The Advanced tab of the Properties window has..” This font is used to identify labels and titles of (popup) windows. Labels are used for Dialog box labels, menu items, names of properties, and so on. Steps Take the following steps: This font is used to identify steps. Steps indicate the course of action that must 1. Create a plant and set its properties. be adhered to, to achieve a certain goal. 2. .... User Variable ..create the My Projects folder and store the readme.txt file here. ..press the Tab key.. Next press Enter to.. This font is used to: 1. identify a user variable, a filename, an object or view. 2. highlight the keys the user should press on the keyboard. User variable is a variable, an object or a view that the reader can call-up to view or to manipulate. Value “Low is the fault reaction state for digital inputs and digital outputs.” This font is used to indicate a value. Value is a variable that the reader must resolve by choosing a pre-defined state. Variable This font is used to identify a variable. “The syntax is: filename [-s] [-p]“ Variables are used in syntax and code examples. http://www.honeywellsms.com This font is used to identify a URL, directing a reader to a website that can be referred to. iv
Contents 1 The Safety Manual 1 Content of Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Basic skills and knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Prerequisite skills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety standards for Process & Equipment Under Control (PUC, EUC) . . . . . . . . . . . . . . . . . . . 4 Safety Integrity level (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Application design conform IEC 61131-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The IEC 61508 and IEC 61511 standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Architectural principle and standards of Safety Manager 9 Safety Manager basic architectures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dual Modular Redundant (DMR) architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Quadruple Modular Redundant (QMR) architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Watchdog architecture in mixed IO configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standards compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3 Safety Manager fault detection and response 19 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Diagnostic Test Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 FR state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Repair timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Shutdown at assertion of Safety Manager alarm markers . . . . . . . . . . . . . . . . . . . . . . . . 21 SM Controller faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 QPP faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BKM faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 PSU faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Communication faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 SM IO faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Digital input faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Analog input faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Digital output faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Analog output faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Calculation errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Safety Manager Safety Manual v
Page 1 and 2: Safety Manager Safety Manual EP-SM.
Page 3: Tip This symbol is used for useful,
Page 7 and 8: The Safety Manual 1 Content of Safe
Page 9 and 10: Basic skills and knowledge Basic sk
Page 11 and 12: Safety standards for Process & Equi
Page 13 and 14: Safety standards for Process & Equi
Page 15 and 16: Architectural principle and standar
Page 17 and 18: Figure 3 Functional diagram: QMR ar
Page 19 and 20: Certification Certification The adv
Page 21 and 22: Standards compliance Standards comp
Page 23 and 24: Standards compliance IEC 60068-2-30
Page 25 and 26: Safety Manager fault detection and
Page 27 and 28: Shutdown at assertion of Safety Man
Page 29 and 30: SM Controller faults Table 4 Contro
Page 31 and 32: SM Controller faults Table 7 Contro
Page 33 and 34: SM IO faults SM IO faults Tip: For
Page 35 and 36: SM IO faults Digital output faults
Page 37 and 38: SM IO faults Table 13 on page 31 sh
Page 39 and 40: SM IO faults . The input compare er
Page 41 and 42: Calculation errors Sometimes, howev
Page 43 and 44: Safety Manager special functions 4
Page 45 and 46: Unit shutdown outputs The unit shut
Page 47 and 48: On-line modification On-line modifi
Page 49 and 50: SafeNet communication The maximum r
Page 51 and 52: SafeNet communication System respon
Page 53 and 54: Special requirements for TUV-approv
Page 55 and 56:
12. To reduce the influence of dist
Page 57 and 58:
F&G applications F&G applications F
Page 59 and 60:
Fax Transmittal Fax Number: +31 (0)
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