Quarterly December 2008 - Odfjell

Quarterly December 2008 - Odfjell Quarterly December 2008 - Odfjell

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Bow Bracaria – rebuilt for hydrogen peroxide shipments Odfjell Maintenance Management Improvement Project By Vebjørn Lid By Knut Erik Fredriksen Odfjell Ahrenkiel Europe GmbH has entered into a CoA with Evonik Degussa for shipments of hydrogen peroxide max 70% solution from Antwerp to Finland. Hydrogen peroxide is a highly reactive and strong oxidizing substance which calls for a set of special safety related shipping requirements. Up until now only two vessels have been classified for H2O2 shipments, which means Odfjell Ahrenkiel has entered a very specialized niche within the parcel tanker market. Bow Bracaria has just been redesigned for the carriage of H2O2. She left the yard in Viana do Castelo, Portugal November 14th, and with all technical approvals from the Class Society she is now fitted to carry hydrogen peroxide. Bow Bracaria called Antwerp Dec 8th 2008 for first shipment under this CoA. Later a second ship is planned rebuilt for the same purpose. Hydrogen Peroxide (H2O2) Hydrogen peroxide is one of the most powerful oxidizers, and it is stronger than chlorine dioxide and propylene oxide. A common concentration for shipments is 70%. When 1 volume of hydrogen peroxide is decomposed; it produces 70 volumes of oxygen! Concentrated hydrogen peroxide is readily instable in contact with any incompatible substances like for instance fibres, certain metals, organic solvents etc. The decomposition is an exothermic reaction, the temperature increases and the decomposition yields off oxygen and water. Hydrogen peroxide is also one of the most versatile and environmentally sound chemicals available today. It is a simple chemical compound; water with an extra atom of oxygen attached, H2O2. The safety and efficiency of its properties have led to the development of many various applications, from rocket and torpedo fuel, to bleach of human hair and teeth whitening! About 50% of the world’s production of hydrogen peroxide is used for pulpand paper bleach. Other bleaching applications are becoming more important as hydrogen peroxide is seen as an environmentally alternative to chlorine-based bleaches. Hydrogen peroxide works also as a propellant in concentrations above 70%. It is used in numerous defence and aerospace research programs (NASA). One application is as propellant fuel for torpedoes in combination with alcohol. Possible leakage of concentrated hydrogen peroxide in one of the Russian submarine Kursk’s torpedoes is said to be the initial course of the tragic submarine accident in August 12th 2000 As mentioned, hydrogen peroxide has many various applications, and several safety measures must be taken into account to ensure the enormous potential of the cargo and its vapour. Safety is the absolute number one priority, and when following the safety instructions even an explosive cargo such as hydrogen peroxide is like transporting water. With Odfjell’s slogan “for anything liquid”, the carriage of hydrogen peroxide will be barrier-breaking. In 2006 and 2007 Odfjell Ship Management carried out three projects related to maintenance management. The main objective of these projects has been to establish the foundation for revising and improving Odfjell’s maintenance processes. The three projects are: 1. Criticality analysis 2. Maintenance pre-structuring project 3. Maintenance strategy In the autumn 2008 Odfjell decided to start the next project. The objective of this project is to establish maintenance processes enabling Odfjell to fulfil the goals in the maintenance strategy. The figure describes the different processes needed to achieve continuous maintenance improvement. The outcome of this project will be the foundations for the implementation project, which will be optimization of the maintenance plan onboard a pilot Fig. Maintenance improvement process circle vessel. Involvement from the Ship Management Team during the project will be vital to achieve a good result. After a trial period with necessary adjustments a final decision will be made for fleet wide implementation. To achieve the goals in the maintenance strategy a centralised administration of the maintenance system is required. Standardised job descriptions and reporting formats are necessary for cross fleet sharing of information and reports for benchmarking purposes. Standardisation of spare-parts will not be a part of this project. This will be subject for evaluation at a later stage and carried out as a separate project. 12 Odfjell Quarterly December 2008 Odfjell Quarterly December 2008 13

Bow Bracaria – rebuilt for<br />

hydrogen peroxide shipments<br />

<strong>Odfjell</strong> Maintenance Management<br />

Improvement Project<br />

By Vebjørn Lid<br />

By Knut Erik Fredriksen<br />

<strong>Odfjell</strong> Ahrenkiel<br />

Europe GmbH has<br />

entered into a CoA<br />

with Evonik Degussa<br />

for shipments of<br />

hydrogen peroxide<br />

max 70% solution<br />

from Antwerp to<br />

Finland.<br />

Hydrogen peroxide is a highly reactive<br />

and strong oxidizing substance which<br />

calls for a set of special safety related<br />

shipping requirements. Up until now<br />

only two vessels have been classified<br />

for H2O2 shipments, which means<br />

<strong>Odfjell</strong> Ahrenkiel has entered a very<br />

specialized niche within the parcel<br />

tanker market.<br />

Bow Bracaria has just been redesigned<br />

for the carriage of H2O2. She left the<br />

yard in Viana do Castelo, Portugal<br />

November 14th, and with all technical<br />

approvals from the Class Society she is<br />

now fitted to carry hydrogen peroxide.<br />

Bow Bracaria called Antwerp Dec 8th<br />

<strong>2008</strong> for first shipment under this CoA.<br />

Later a second ship is planned rebuilt<br />

for the same purpose.<br />

Hydrogen Peroxide (H2O2)<br />

Hydrogen peroxide is one of the most<br />

powerful oxidizers, and it is stronger<br />

than chlorine dioxide and propylene<br />

oxide. A common concentration for<br />

shipments is 70%. When 1 volume<br />

of hydrogen peroxide is decomposed;<br />

it produces 70 volumes of oxygen!<br />

Concentrated hydrogen peroxide is<br />

readily instable in contact with any<br />

incompatible substances like for<br />

instance fibres, certain metals, organic<br />

solvents etc. The decomposition is an<br />

exothermic reaction, the temperature<br />

increases and the decomposition yields<br />

off oxygen and water.<br />

Hydrogen peroxide is also one of the<br />

most versatile and environmentally<br />

sound chemicals available today. It is<br />

a simple chemical compound; water<br />

with an extra atom of oxygen attached,<br />

H2O2.<br />

The safety and efficiency of its<br />

properties have led to the development<br />

of many various applications, from<br />

rocket and torpedo fuel, to bleach of<br />

human hair and teeth whitening!<br />

About 50% of the world’s production<br />

of hydrogen peroxide is used for pulpand<br />

paper bleach. Other bleaching<br />

applications are becoming more<br />

important as hydrogen peroxide is seen<br />

as an environmentally alternative to<br />

chlorine-based bleaches.<br />

Hydrogen peroxide works also<br />

as a propellant in concentrations<br />

above 70%. It is used in numerous<br />

defence and aerospace research<br />

programs (NASA). One application<br />

is as propellant fuel for torpedoes in<br />

combination with alcohol.<br />

Possible leakage of concentrated<br />

hydrogen peroxide in one of the<br />

Russian submarine Kursk’s torpedoes<br />

is said to be the initial course of the<br />

tragic submarine accident in August<br />

12th 2000<br />

As mentioned, hydrogen peroxide<br />

has many various applications, and<br />

several safety measures must be taken<br />

into account to ensure the enormous<br />

potential of the cargo and its vapour.<br />

Safety is the absolute number one<br />

priority, and when following the safety<br />

instructions even an explosive cargo<br />

such as hydrogen peroxide is like<br />

transporting water.<br />

With <strong>Odfjell</strong>’s slogan “for anything<br />

liquid”, the carriage of hydrogen<br />

peroxide will be barrier-breaking.<br />

In 2006 and 2007<br />

<strong>Odfjell</strong> Ship<br />

Management<br />

carried out three<br />

projects related<br />

to maintenance<br />

management. The<br />

main objective<br />

of these projects<br />

has been to establish the foundation<br />

for revising and improving <strong>Odfjell</strong>’s<br />

maintenance processes.<br />

The three projects are:<br />

1. Criticality analysis<br />

2. Maintenance pre-structuring project<br />

3. Maintenance strategy<br />

In the autumn <strong>2008</strong> <strong>Odfjell</strong> decided to<br />

start the next project. The objective of<br />

this project is to establish maintenance<br />

processes enabling <strong>Odfjell</strong> to fulfil the<br />

goals in the maintenance strategy. The<br />

figure describes the different processes<br />

needed to achieve continuous<br />

maintenance improvement.<br />

The outcome of this project will be the<br />

foundations for the implementation<br />

project, which will be optimization of<br />

the maintenance plan onboard a pilot<br />

Fig. Maintenance improvement process circle<br />

vessel. Involvement from the Ship<br />

Management Team during the project<br />

will be vital to achieve a good result.<br />

After a trial period with necessary<br />

adjustments a final decision will be<br />

made for fleet wide implementation.<br />

To achieve the goals in the<br />

maintenance strategy a centralised<br />

administration of the maintenance<br />

system is required. Standardised job<br />

descriptions and reporting formats<br />

are necessary for cross fleet sharing<br />

of information and reports for<br />

benchmarking purposes.<br />

Standardisation of spare-parts will not<br />

be a part of this project. This will be<br />

subject for evaluation at a later stage<br />

and carried out as a separate project.<br />

12 <strong>Odfjell</strong> <strong>Quarterly</strong> <strong>December</strong> <strong>2008</strong> <strong>Odfjell</strong> <strong>Quarterly</strong> <strong>December</strong> <strong>2008</strong> 13

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