24.11.2014 Views

Download Brochure - Swiss Instruments Limited

Download Brochure - Swiss Instruments Limited

Download Brochure - Swiss Instruments Limited

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Overview<br />

Information about the catalogue 2<br />

Milling tools 5<br />

Turning tools 47<br />

Grooving and parting-off tools 73<br />

Indexable inserts 87<br />

Special tools 110<br />

Technical information 113<br />

Cutting conditions 124<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 1


Precision tool factory<br />

Precision.<br />

We specialise in the manufacture<br />

of highly positive, sharply ground,<br />

precision cutting tools produced<br />

from HSS and carbide. These<br />

offer the highest possible performance<br />

figures particularly on difficult<br />

materials and extraordinary<br />

applications. We can offer engi -<br />

n eering solutions to the most<br />

demanding machining problems<br />

reducing cycle times, vibration<br />

and tooling costs whilst improving<br />

surface finishes and chip<br />

formation. Call us now and<br />

realise the potential of ALESA!<br />

ALESA Ltd.<br />

Tool Factory<br />

CH-5707 Seengen<br />

Phone +41 62 7676 262<br />

Fax +41 62 7676 282<br />

info@alesa.ch, www.alesa.ch<br />

ISO<br />

9001<br />

Quality<br />

Your partner – worldwide<br />

We look forward to making<br />

contact with you for the first<br />

time.<br />

Would you like to find out more<br />

about our products? Then simply<br />

give us a call or visit our Internet<br />

site. If you would like to discuss<br />

a particular problem with one<br />

of our consultants, we will be<br />

pleased to pay you a visit.<br />

We are represented by our local<br />

sales partners in many countries.<br />

You will find the nearest contact<br />

address on the Internet or simply<br />

ask us.<br />

Metal cutting with creativity<br />

Milling: The ALESA TWIST helical index<br />

able insert which was developed and<br />

patented by us in 1996 is distinguished<br />

by a high-tech cutting geometry and<br />

is being used to great success all over<br />

the world.<br />

The extensive range of ISO standard indexable<br />

inserts is of course also equipped<br />

with our highly positive, extremely<br />

sharp ground cutting edge. ALESA indexable<br />

inserts are available in HSS-E<br />

and finest grain metal carbide. Various<br />

hard material coatings ensure a long<br />

tool life.<br />

It goes without saying that almost all<br />

our toolholders are prepared for internal<br />

coolant supply.<br />

Turning/parting: In this area, too, we<br />

have an extensive range of toolholders<br />

for external and internal turning with<br />

the matching indexable inserts in HSS-E<br />

to ISO standard. Our ALESA GOLD<br />

high-precision ISO toolbits and cutting<br />

tools are also world-renowned. Simi -<br />

l arly, the Minicut and Duocut parting<br />

inserts and cutting-off tools in HSS-E<br />

are a byword in the trade.<br />

Sawing: The ALESA metal-cutting<br />

circular saws in HSS and carbide give<br />

top performance all around. Our circular<br />

saws with steam-tempered surface<br />

or hard-material coating achieve even<br />

better life expectancy.<br />

Nutex: The extraordinary combination<br />

of circular saw blade and holder in one<br />

tool indicates the system Nutex and Nutex<br />

Plus. With this tool it is possible to<br />

machine on CNC centres without fixings<br />

protruding out of the tool face.<br />

Custom-made products: If you have<br />

any processing problems, we consider it<br />

our duty to be able to offer a solution.<br />

Our development department wel -<br />

comes the challenge of producing<br />

special tools to individual requirements<br />

or customer drawings.<br />

With you as partner we aim to develop<br />

visions and pursue new methods.<br />

2<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Sales and selection symbols<br />

Introduction<br />

The following symbol legend<br />

helps you to handle with the<br />

ALESA catalogue.<br />

ALESA TWIST: the patented spiral ground indexable insert<br />

Machining with coolant / Dry machining<br />

Highly positive, extremely sharp ground cutting edge<br />

Rigid roughing tool with a strong insert for face milling suitable for heavy<br />

machining<br />

Internal coolant supply<br />

Attention: instructions to be observed<br />

Information about the<br />

catalogue<br />

ALESA information is sound advice suitable for a wide range of applications<br />

No. of teeth<br />

Recommended application<br />

Possible application<br />

Inappropriate application<br />

Sense of rotation or toolholder specifications<br />

Increasing the No. of teeth gives higher metal removal rates (cm 3 /min)<br />

Cutting direction of the indexable insert<br />

Face milling<br />

Profile milling<br />

Slot milling<br />

Chamfering<br />

Circularly plunge milling<br />

Circular interpolation<br />

Ramping<br />

Profiling<br />

Boring<br />

Turning<br />

Turning a shoulder<br />

Profile turning<br />

Relieving<br />

Grooving and parting-off<br />

Blue = ideal application, Grey = possible application<br />

External turning: Left toolholder, ➨ with a left insert, ➨ with a right insert.<br />

Boring: Left toolholder, ➨ with a left insert, ➨ with a right insert.<br />

ALESA tools are distinguished by their very precise concentricity.<br />

SPICA ® diamond coated<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 3


Notes<br />

4<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Milling tools<br />

Milling cutters TWIST AO 10 - Pat. no. 686 235<br />

AO 10 R<br />

No 1311<br />

p. 6<br />

AO 10 R<br />

No 1347<br />

p. 8<br />

AO 10 R<br />

No 1348<br />

p. 10<br />

Milling tools<br />

Milling cutters TWIST AO 15 - Pat. no. 686 235<br />

AO 15 R<br />

No 1311<br />

p. 12<br />

AO 15 R adj.<br />

No 1311<br />

p. 14<br />

AO 15 R<br />

No 1347<br />

p. 16<br />

AO 15 R<br />

No 1348<br />

p. 18<br />

AO 15 R<br />

No 1355<br />

p. 20<br />

AO 15 R<br />

No 1355<br />

p. 22<br />

Milling cutters TWIST AO 20 - Pat. no. 686 235<br />

AO 20 R<br />

No 1312<br />

p. 24<br />

AO 20 R<br />

No 1355<br />

p. 26<br />

Milling cutters RP/RD<br />

Milling cutters AP<br />

RP 12 R<br />

No 1301<br />

p. 28<br />

RP 06/08/10 R<br />

No 1327<br />

p. 30<br />

RD 06/08/10 R<br />

No 1328<br />

p. 32<br />

AP 16 R<br />

No 1310<br />

p. 34<br />

AP 16 R<br />

No 1345<br />

p. 36<br />

Milling cutters SC/SD<br />

SC 12 R<br />

No 1315<br />

p. 38<br />

SD 09 R<br />

No 1316<br />

p. 40<br />

SD 12 R<br />

No 1319<br />

p. 42<br />

SD 09 R<br />

No 1349<br />

p. 44<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 5


1311<br />

ALESA TWIST milling cutter AO 10 R 90°<br />

and indexable inserts<br />

No<br />

1311<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0422 32-AO 10 R 32 28 13.0 6.5 15 5 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0462 40-AO 10 R 40 32 16.0 8.5 18 6 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0482 50-AO 10 R 50 40 22.0 11.0 20 8 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 8 mm.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />

mm.<br />

Face milling Profile milling Slot milling Circular<br />

interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining<br />

Recommended application<br />

6<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1311 AO 10 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />

1087.0180 AOFT 10 03 04 FR R 0.4 R<br />

TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />

1162.0180 AOFT 10 03 04 FR R 0.4 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />

1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />

1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />

1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />

AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />

1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />

1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />

1288.0300 AOFT 10 03 ZZ FR-481 R -<br />

TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />

1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />

1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />

1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />

AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />

1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />

1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />

1288.0500 AOFT 10 03 ZZ FR-581 R -<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 7


1347<br />

ALESA TWIST end mill AO 10 R 90°<br />

and indexable inserts<br />

No<br />

1347<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0300 16-AO 10 R 16 25 16.0 75 2 AOFT 10 03 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0338 20-AO 10 R 20 30 20.0 82 2 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0340 20-AO 10 R 20 30 20.0 82 3 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0382 25-AO 10 R 25 38 25.0 96 4 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />

depth of cut of 8 mm in one pass.<br />

Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />

mm.<br />

For slots of more than 3 mm use tool execution with 2 inserts.<br />

Diameter of pilot-drill see page 121.<br />

Face milling Profile milling Slot milling Circular interpolation<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining<br />

Recommended application<br />

8<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1347 AO 10 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />

1087.0180 AOFT 10 03 04 FR R 0.4 R<br />

TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />

1162.0180 AOFT 10 03 04 FR R 0.4 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />

1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />

1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />

1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />

AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />

1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />

1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />

1288.0300 AOFT 10 03 ZZ FR-481 R -<br />

TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />

1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />

1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />

1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />

AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />

1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />

1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />

1288.0500 AOFT 10 03 ZZ FR-581 R -<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 9


d2<br />

1348<br />

ALESA TWIST threaded type cutter AO 10 R 90°<br />

and indexable inserts<br />

D js14<br />

G<br />

90°<br />

l2<br />

l1<br />

No<br />

1348<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

G<br />

l1<br />

mm<br />

.0300 16-AO 10 R 16 25 8.5 M8 41 2 AOFT 10 03 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0340 20-AO 10 R 20 30 10.5 M10 48 3 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0382 25-AO 10 R 25 35 12.5 M12 55 4 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0422 32-AO 10 R 32 42 17.0 M16 64 5 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />

depth of cut of 8 mm in one pass.<br />

For slots of more than 3 mm use tool execution with 2 inserts.<br />

Using extended shafts, the cutting depth must be reduced. Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />

mm.<br />

Diameter of pilot-drill see page 121.<br />

Face milling Profile milling Slot milling Circular interpolation<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining<br />

Recommended application<br />

10<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1348 AO 10 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />

1087.0180 AOFT 10 03 04 FR R 0.4 R<br />

TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />

1162.0180 AOFT 10 03 04 FR R 0.4 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />

1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />

1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />

TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />

1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />

AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />

1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />

1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />

1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />

1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />

1288.0300 AOFT 10 03 ZZ FR-481 R -<br />

TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />

1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />

1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />

TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />

1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />

AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />

1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />

1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />

1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />

1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />

1288.0500 AOFT 10 03 ZZ FR-581 R -<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 11


1311<br />

ALESA TWIST milling cutter AO 15 R 90°<br />

and indexable inserts<br />

No<br />

1311<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0460 40-AO 15 R 40 32 16.0 8.5 18 4 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0480 50-AO 15 R 50 40 22.0 11.0 20 6 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0500 63-AO 15 R 63 40 22.0 11.0 20 7 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0520 80-AO 15 R 80 50 27.0 14.0 22 9 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 13 mm.<br />

To guarantee chip removal during slot milling, high coolant pressure or air pressure<br />

is needed.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 90<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular<br />

interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

12<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1311 AO 15 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />

1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />

1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />

1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />

1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />

1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />

1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />

1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />

1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 13


1311<br />

ALESA TWIST cutter AO 15 R 90° adjustable<br />

and fine finishing indexable inserts<br />

No<br />

1311<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0484 50-AO 15 R/e 50 40 22.0 11.0 20 6 1287.0569/0719 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0504 63-AO 15 R/e 63 40 22.0 11.0 20 7 1287.0569/0719 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0524 80-AO 15 R/e 80 50 27.0 14.0 22 9 1287.0570/0720 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

Accessories<br />

No 1490.0270 Adjusting screw<br />

No 1492.0400 Screw-driver<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

For the surface quality N5 (Ra < 0.4 µm) during face milling.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Face milling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining<br />

Recommended application<br />

14<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Fine finishing inserts for no 1311 AO 15 R / e<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

Carbide<br />

HM-F<br />

TiAlN-X 1287.0569 AOFT 15 T3 08 FR-521/50/63 R 0.8 R 126<br />

1287.0570 AOFT 15 T3 08 FR-521/80 R 0.8 R<br />

AlCrN 1287.0719 AOFT 15 T3 08 FR-521/50/63 R 0.8 R 127<br />

1287.0720 AOFT 15 T3 08 FR-521/80 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 15


1347<br />

ALESA TWIST end mill AO 15 R 90°<br />

and indexable inserts<br />

No<br />

1347<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0378 25-AO 15 R 25 38 20.0 90 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0380 25-AO 15 R 25 38 25.0 96 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0408* 32-AO 15 R 32 38 25.0 96 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0410 32-AO 15 R 32 38 25.0 96 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0418* 32-AO 15 R 32 38 32.0 100 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0420 32-AO 15 R 32 38 32.0 100 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0458* 40-AO 15 R 40 48 32.0 110 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0460 40-AO 15 R 40 48 32.0 110 4 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

For slots of more than 5 mm use tool execution with 2 inserts.<br />

The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />

depth of cut of 13 mm in one pass.<br />

Diameter of pilot-drill see page 121. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 90<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular interpolation Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

*while stocks last<br />

16<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1347 AO 15 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />

1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />

1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />

1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />

1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />

1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />

1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />

1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />

1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 17


d2<br />

1348<br />

ALESA TWIST threaded type cutter AO 15 R 90°<br />

and indexable inserts<br />

D js14<br />

G<br />

90°<br />

l2<br />

l1<br />

No<br />

1348<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

G<br />

l1<br />

mm<br />

.0380 25-AO 15 R 25 40 12.5 M12 60 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0418 32-AO 15 R 32 44 17.0 M16 66 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0420 32-AO 15 R 32 44 17.0 M16 66 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

For slots of more than 5 mm use tool execution with 2 inserts.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />

depth of cut of 13 mm in one pass.<br />

Using extended shafts, the cutting depth must be reduced.<br />

Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 90<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular interpolation Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

18<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1348 AO 15 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />

1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />

1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />

1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />

1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />

1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />

1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />

1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />

1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 19


1355<br />

ALESA TWIST shell end mill AO 15 R 90°<br />

and indexable inserts<br />

No<br />

1355<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0418 32-AO 15 R 32 60 32.0 120 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 38 mm.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

The inserts with radius r > 0.8 mm must only be mounted in the first row. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 90<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling<br />

Profile milling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

20<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1355 AO 15 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />

1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />

1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />

1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />

1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />

1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />

1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />

1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />

1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 21


1355<br />

ALESA TWIST shell end mill AO 15 R 90°<br />

and indexable inserts<br />

No<br />

1355<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0460 40-AO 15 R 40 60 16.0 8.5 18 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

Accessories<br />

No 1490.0700 Screw M8x50<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 38 mm.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

The inserts with radius r > 0.8 mm must only be mounted in the first row. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 90<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling<br />

Profile milling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

22<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1355 AO 15 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />

1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />

1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />

1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />

1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />

1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />

1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />

1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />

1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 23


1312<br />

ALESA TWIST milling cutter AO 20 R 90°<br />

and indexable inserts<br />

No<br />

1312<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0480<br />

.0500<br />

.0520<br />

.0540<br />

50-AO 20 R<br />

63-AO 20 R<br />

80-AO 20 R<br />

100-AO 20 R<br />

50<br />

63<br />

80<br />

100<br />

40<br />

40<br />

50<br />

50<br />

22.0<br />

22.0<br />

27.0<br />

32.0<br />

11.0<br />

11.0<br />

14.0<br />

18.0<br />

20<br />

20<br />

22<br />

25<br />

<br />

<br />

<br />

<br />

4<br />

5<br />

6<br />

7<br />

AOFT 20 04<br />

AOFT 20 04<br />

AOFT 20 04<br />

AOFT 20 04<br />

r<br />

r<br />

r<br />

r<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

The diameters 63 and 100 mm are available as HPC (High Performance Cutting) certified tools.<br />

Standard balance grade: G 6.3. Please call for details.<br />

Pat. no. 686 235<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 17,5 mm.<br />

To guarantee chip removal during slot milling, high coolant pressure or air pressure<br />

is needed.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Using an insert no 1288 (AO20), the maximum cutting depth is reduced to 1.5<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 92<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular<br />

interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

24<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1312 AO 20 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0215 AOFT 20 04 PF FR 0.2x45° R 124<br />

1087.0315 AOFT 20 04 08 FR R 0.8 R<br />

TiAlN 1162.0215 AOFT 20 04 PF FR 0.2x45° R<br />

1162.0315 AOFT 20 04 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0225 AOFT 20 04 PF FR-411 0.2x45° R 125<br />

1287.0230 AOFT 20 04 08 FR-411 R 0.8 R<br />

TiAlN 1287.0325 AOFT 20 04 PF FR-411 0.2x45° R 126<br />

1287.0330 AOFT 20 04 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 0.2x45° R<br />

1287.0376 AOFT 20 04 PF FR-421 0.2x45° R<br />

1287.0380 AOFT 20 04 08 FR-411 R 0.8 R<br />

1287.0381 AOFT 20 04 08 FR-421 R 0.8 R<br />

1287.0391 AOFT 20 04 24 FR-421 R 2.4 R<br />

1287.0393 AOFT 20 04 32 FR-421 R 3.2 R<br />

AlCrN 1287.0675 AOFT 20 04 PF FR-411 0.2x45° R 127<br />

1287.0676 AOFT 20 04 PF FR-421 0.2x45° R<br />

1287.0680 AOFT 20 04 08 FR-411 R 0.8 R<br />

1287.0681 AOFT 20 04 08 FR-421 R 0.8 R<br />

1287.0682 AOFT 20 04 08 FR-431 R 0.8 R<br />

1287.0691 AOFT 20 04 24 FR-421 R 2.4 R<br />

1287.0693 AOFT 20 04 32 FR-421 R 3.2 R<br />

1288.0325 AOFT 20 04 ZZ FR-481 R -<br />

TiN 1287.0425 AOFT 20 04 PF FR-511 0.2x45° R 125<br />

1287.0430 AOFT 20 04 08 FR-511 R 0.8 R<br />

TiAlN 1287.0525 AOFT 20 04 PF FR-511 0.2x45° R 126<br />

1287.0530 AOFT 20 04 08 FR-511 R 0.8 R<br />

TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 0.2x45° R<br />

1287.0576 AOFT 20 04 PF FR-521 0.2x45° R<br />

1287.0580 AOFT 20 04 08 FR-511 R 0.8 R<br />

1287.0581 AOFT 20 04 08 FR-521 R 0.8 R<br />

AlCrN 1287.0725 AOFT 20 04 PF FR-511 0.2x45° R 127<br />

1287.0726 AOFT 20 04 PF FR-521 0.2x45° R<br />

1287.0730 AOFT 20 04 08 FR-511 R 0.8 R<br />

1287.0731 AOFT 20 04 08 FR-521 R 0.8 R<br />

1287.0735 AOFT 20 04 08 FR-531 R 0.8 R<br />

1288.0525 AOFT 20 04 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 0.2x45° R 128<br />

1287.0630 AOFT 20 04 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 25


1355<br />

ALESA TWIST shell end mill AO 20 R 90°<br />

and indexable inserts<br />

No<br />

1355<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0480 50-AO 20 R 50 72 22.0 11.0 20 3 AOFT 20 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0500 63-AO 20 R 63 72 27.0 14.0 22 4 AOFT 20 04 r 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Pat. no. 686 235<br />

Accessories<br />

No 1490.0710 Screw M10x60 (for 1355.0480)<br />

No 1490.0720 Screw M12x60 (for 1355.0500)<br />

* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />

Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />

Carbide quality HM X X X X X<br />

HM-F X X X X<br />

Tool geometry NW X X X<br />

N X X<br />

NH X X<br />

fz plus X X<br />

Features Completely ground X X X X X X X X X<br />

Special coatings<br />

X<br />

ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />

vibration to every material. Extraordinary cutting depth of 50 mm.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

The inserts with radius r > 0.8 mm must only be mounted in the first row.<br />

Using an insert no 1288 (AO20), the maximum cutting depth is reduced to 1.5<br />

mm.<br />

Order of inserts with chip<br />

splitting<br />

Inserts with chipsplitting<br />

see page 92<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling<br />

Profile milling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

26<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1355 AO 20 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code* Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1087.0215 AOFT 20 04 PF FR 0.2x45° R 124<br />

1087.0315 AOFT 20 04 08 FR R 0.8 R<br />

TiAlN 1162.0215 AOFT 20 04 PF FR 0.2x45° R<br />

1162.0315 AOFT 20 04 08 FR R 0.8 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0225 AOFT 20 04 PF FR-411 0.2x45° R 125<br />

1287.0230 AOFT 20 04 08 FR-411 R 0.8 R<br />

TiAlN 1287.0325 AOFT 20 04 PF FR-411 0.2x45° R 126<br />

1287.0330 AOFT 20 04 08 FR-411 R 0.8 R<br />

TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 0.2x45° R<br />

1287.0376 AOFT 20 04 PF FR-421 0.2x45° R<br />

1287.0380 AOFT 20 04 08 FR-411 R 0.8 R<br />

1287.0381 AOFT 20 04 08 FR-421 R 0.8 R<br />

1287.0391 AOFT 20 04 24 FR-421 R 2.4 R<br />

1287.0393 AOFT 20 04 32 FR-421 R 3.2 R<br />

AlCrN 1287.0675 AOFT 20 04 PF FR-411 0.2x45° R 127<br />

1287.0676 AOFT 20 04 PF FR-421 0.2x45° R<br />

1287.0680 AOFT 20 04 08 FR-411 R 0.8 R<br />

1287.0681 AOFT 20 04 08 FR-421 R 0.8 R<br />

1287.0682 AOFT 20 04 08 FR-431 R 0.8 R<br />

1287.0691 AOFT 20 04 24 FR-421 R 2.4 R<br />

1287.0693 AOFT 20 04 32 FR-421 R 3.2 R<br />

1288.0325 AOFT 20 04 ZZ FR-481 R -<br />

TiN 1287.0425 AOFT 20 04 PF FR-511 0.2x45° R 125<br />

1287.0430 AOFT 20 04 08 FR-511 R 0.8 R<br />

TiAlN 1287.0525 AOFT 20 04 PF FR-511 0.2x45° R 126<br />

1287.0530 AOFT 20 04 08 FR-511 R 0.8 R<br />

TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 0.2x45° R<br />

1287.0576 AOFT 20 04 PF FR-521 0.2x45° R<br />

1287.0580 AOFT 20 04 08 FR-511 R 0.8 R<br />

1287.0581 AOFT 20 04 08 FR-521 R 0.8 R<br />

AlCrN 1287.0725 AOFT 20 04 PF FR-511 0.2x45° R 127<br />

1287.0726 AOFT 20 04 PF FR-521 0.2x45° R<br />

1287.0730 AOFT 20 04 08 FR-511 R 0.8 R<br />

1287.0731 AOFT 20 04 08 FR-521 R 0.8 R<br />

1287.0735 AOFT 20 04 08 FR-531 R 0.8 R<br />

1288.0525 AOFT 20 04 ZZ FR-581 R -<br />

Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 0.2x45° R 128<br />

1287.0630 AOFT 20 04 08 FR-415 R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 27


1301<br />

ALESA milling cutter RP 12 R<br />

and indexable inserts<br />

No<br />

1301<br />

Type<br />

D<br />

mm<br />

D1<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0460<br />

.0480<br />

.0500<br />

.0520<br />

.0540<br />

40-RP 12 R<br />

50-RP 12 R<br />

63-RP 12 R<br />

80-RP 12 R<br />

100-RP 12 R<br />

40<br />

50<br />

63<br />

80<br />

100<br />

52<br />

62<br />

75<br />

92<br />

112<br />

32<br />

40<br />

40<br />

50<br />

50<br />

16.0<br />

22.0<br />

22.0<br />

27.0<br />

32.0<br />

8.5<br />

11.0<br />

11.0<br />

14.0<br />

18.0<br />

18<br />

20<br />

20<br />

22<br />

25<br />

<br />

<br />

<br />

<br />

<br />

4<br />

4<br />

5<br />

6<br />

7<br />

RP.T 12 04<br />

RP.T 12 04<br />

RP.T 12 04<br />

RP.T 12 04<br />

RP.T 12 04<br />

r<br />

r<br />

r<br />

r<br />

r<br />

1490.0380 M4x11<br />

1490.0380 M4x11<br />

1490.0380 M4x11<br />

1490.0380 M4x11<br />

1490.0380 M4x11<br />

1492.0600 T 20<br />

1492.0600 T 20<br />

1492.0600 T 20<br />

1492.0600 T 20<br />

1492.0600 T 20<br />

.0560 125-RP 12 R 125 137 63 40.0 56.0 28 8 RP.T 12 04 r 1490.0380 M4x11 1492.0600 T 20<br />

.0580 160-RP 12 R 160 172 63 40.0 56.0 28 10 RP.T 12 04 r 1490.0380 M4x11 1492.0600 T 20<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Plunging and ramping<br />

Holes for internal coolant supply guarantee ideal cooling.<br />

All ALESA indexable inserts are ground in the high ISO standard tolerance<br />

classification F.<br />

Face milling<br />

Circulary plunge<br />

milling<br />

Circular interpolation Ramping Profiling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

28<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1301 RP 12 R<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Cutting<br />

conditions<br />

HSS-E TiN 1076.0400 RPFT 12 04 M0 20° R/L 124<br />

1076.0410 RPFT 12 04 M0 30° R/L<br />

TiAlN 1151.0400 RPFT 12 04 M0 20° R/L<br />

1151.0410 RPFT 12 04 M0 30° R/L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1276.0400 RPFT 12 04 M0-111 20° R/L 125<br />

TiAlN 1276.0405 RPFT 12 04 M0-111 20° R/L 126<br />

TiAlN-X 1276.0410 RPFT 12 04 M0-111 20° R/L<br />

AlCrN 1276.0415 RPFT 12 04 M0-111 20° R/L 127<br />

TiAlN 1276.0420 RPHT 12 04 M0-222 16° R/L 126<br />

TiAlN-X 1276.0425 RPHT 12 04 M0-222 16° R/L<br />

AlCrN 1276.0430 RPHT 12 04 M0-222 16° R/L 127<br />

Carbide SPICA ® 1276.0440 RPFT 12 04 M0-111 R/L 128<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 29


1327<br />

ALESA end mill RP 06/08/10 R<br />

and indexable inserts<br />

No<br />

1327<br />

Type<br />

D1<br />

mm<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0300 16-RP 06 R 16 10 60 16.0 108 2 RPFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0340 20-RP 06 R 20 14 60 20.0 110 3 RPFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0380 25-RP 08 R 25 17 70 25.0 126 3 RPFT 08 03 r 1490.0240 M3x6 1492.0400 T 9<br />

.0420 32-RP 10 R 32 22 70 32.0 130 3 RPFT 10 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Plunging and ramping<br />

Ideal end mill for mould and dies.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Ideal cutting geometries and coating for stainless and acidproof steels with a<br />

high nickel and chrome content.<br />

Circulary plunge<br />

milling<br />

Circular interpolation Ramping Profiling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

30<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1327 RP 06/08/10 R<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Cutting<br />

conditions<br />

HSS-E TiN 1076.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L 124<br />

1076.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />

1076.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />

TiAlN 1151.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />

1151.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />

1151.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />

Carbide<br />

MG20<br />

TiN 1276.0200 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 125<br />

1276.0240 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0300 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

TiAlN 1276.0205 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 126<br />

1276.0245 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0305 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

TiAlN-X 1276.0210 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />

1276.0250 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0310 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

AlCrN 1276.0215 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 127<br />

1276.0255 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0315 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 31


+0.2<br />

0<br />

d2<br />

1328<br />

ALESA threaded type cutter RD 06/08/10 R<br />

and indexable inserts<br />

D1<br />

G<br />

l2<br />

l1<br />

ap = 0.5/0.75/1 mm<br />

No<br />

1328<br />

Type<br />

D1<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

G<br />

l1<br />

mm<br />

.0240 12-RD 06 R 12 20 6.5 M6 33 2 RDFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0300 16-RD 08 R 16 25 8.5 M8 41 2 RDFT 08 03 r 1490.0230 M3x5 1492.0400 T 9<br />

.0340 20-RD 10 R 20 30 10.5 M10 48 2 RDFT 10 T3 r 1490.0320 M4x6 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Ideal cutting geometries and coating for stainless and acidproof steels with a<br />

high nickel and chrome content.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Using extended shafts, the cutting depth must be reduced. Angle for plunging and ramping see page 121.<br />

Circulary plunge<br />

milling<br />

Circular interpolation Ramping Profiling<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

32<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1328 RD 06/08/10 R<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Cutting<br />

conditions<br />

Carbide<br />

MG20<br />

TiAlN-X 1276.0610 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L 126<br />

1276.0660 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />

1276.0710 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />

AlCrN 1276.0615 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L 127<br />

1276.0665 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />

1276.0715 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 33


1310<br />

ALESA milling cutter AP 16 R 90°<br />

and indexable inserts<br />

No<br />

1310<br />

Type<br />

D<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0460<br />

.0480<br />

.0500<br />

.0520<br />

.0540<br />

40-AP 16 R<br />

50-AP 16 R<br />

63-AP 16 R<br />

80-AP 16 R<br />

100-AP 16 R<br />

40<br />

50<br />

63<br />

80<br />

100<br />

32<br />

40<br />

40<br />

50<br />

50<br />

16.0<br />

22.0<br />

22.0<br />

27.0<br />

32.0<br />

8.5<br />

11.0<br />

11.0<br />

14.0<br />

18.0<br />

18<br />

20<br />

20<br />

22<br />

25<br />

<br />

<br />

<br />

<br />

<br />

3<br />

4<br />

5<br />

6<br />

7<br />

AP.T 16 04<br />

AP.T 16 04<br />

AP.T 16 04<br />

AP.T 16 04<br />

AP.T 16 04<br />

r<br />

r<br />

r<br />

r<br />

r<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1490.0360 M4x10<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

1492.0500 T 15<br />

.0560 125-AP 16 R 125 63 40.0 56.0 28 8 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0580 160-AP 16 R 160 63 40.0 56.0 28 10 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Stainless and acidproof steels: machining without coolant only.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Order of inserts with chip<br />

splitting<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular<br />

interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

34<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1310 AP 16 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1085.0200 APFT 16 04 PD FR 18° 0.2x45° R 124<br />

1085.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />

1085.0250 APFT 16 04 04 FR 18° R 0.4 R<br />

1085.0300 APFT 16 04 08 FR 18° R 0.8 R<br />

1085.0350 APFT 16 04 12 FR 18° R 1.2 R<br />

TiAlN 1160.0200 APFT 16 04 PD FR 18° 0.2x45° R<br />

1160.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />

1160.0250 APFT 16 04 04 FR 18° R 0.4 R<br />

1160.0300 APFT 16 04 08 FR 18° R 0.8 R<br />

1160.0350 APFT 16 04 12 FR 18° R 1.2 R<br />

HSS-E chip<br />

splitting<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1086.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />

1086.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />

1086.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />

1086.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />

TiAlN 1161.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />

1161.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />

1161.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />

1161.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />

TiN 1285.0200 APFT 16 04 PD FR-111 18° 0.2x45° R 125<br />

1285.0250 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0300 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN 1285.0205 APFT 16 04 PD FR-111 18° 0.2x45° R 126<br />

1285.0255 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0305 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN-X 1285.0210 APFT 16 04 PD FR-111 18° 0.2x45° R<br />

1285.0260 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0310 APFT 16 04 08 FR-111 18° R 0.8 R<br />

AlCrN 1285.0215 APFT 16 04 PD FR-111 18° 0.2x45° R 127<br />

1285.0265 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0315 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN 1285.0400 APHT 16 04 PD FR-222 16° R 126<br />

TiAlN-X 1285.0405 APHT 16 04 PD FR-222 16° R<br />

AlCrN 1285.0410 APHT 16 04 PD FR-222 16° R 127<br />

Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 18° R 0.8 R 128<br />

1285.0240 APFT 16 04 PD FR-915 18° 0.2x45° R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 35


1345<br />

ALESA end mill AP 16 R 90°<br />

and indexable inserts<br />

No<br />

1345<br />

Type<br />

D<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0380 25-AP 16 R 25 40 25.0 96 2 AP.T 16 04 r 1490.0320 M4x6 1492.0500 T 15<br />

.0420 32-AP 16 R 32 40 32.0 100 3 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0460 40-AP 16 R 40 50 32.0 110 4 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

The highly positive cutting geometries reduce the cutting forces considerably.<br />

Holes for internal coolant supply guarantee ideal cooling.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

Order of inserts with chip<br />

splitting<br />

Order for even N° of<br />

teeth<br />

In case of odd number of<br />

teeth use indexable<br />

insert N°3 once.<br />

Face milling Profile milling Slot milling Circular<br />

interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

36<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1345 AP 16 R 90°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1085.0200 APFT 16 04 PD FR 18° 0.2x45° R 124<br />

1085.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />

1085.0250 APFT 16 04 04 FR 18° R 0.4 R<br />

1085.0300 APFT 16 04 08 FR 18° R 0.8 R<br />

1085.0350 APFT 16 04 12 FR 18° R 1.2 R<br />

TiAlN 1160.0200 APFT 16 04 PD FR 18° 0.2x45° R<br />

1160.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />

1160.0250 APFT 16 04 04 FR 18° R 0.4 R<br />

1160.0300 APFT 16 04 08 FR 18° R 0.8 R<br />

1160.0350 APFT 16 04 12 FR 18° R 1.2 R<br />

HSS-E chip<br />

splitting<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1086.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />

1086.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />

1086.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />

1086.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />

TiAlN 1161.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />

1161.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />

1161.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />

1161.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />

TiN 1285.0200 APFT 16 04 PD FR-111 18° 0.2x45° R 125<br />

1285.0250 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0300 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN 1285.0205 APFT 16 04 PD FR-111 18° 0.2x45° R 126<br />

1285.0255 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0305 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN-X 1285.0210 APFT 16 04 PD FR-111 18° 0.2x45° R<br />

1285.0260 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0310 APFT 16 04 08 FR-111 18° R 0.8 R<br />

AlCrN 1285.0215 APFT 16 04 PD FR-111 18° 0.2x45° R 127<br />

1285.0265 APFT 16 04 04 FR-111 18° R 0.4 R<br />

1285.0315 APFT 16 04 08 FR-111 18° R 0.8 R<br />

TiAlN 1285.0400 APHT 16 04 PD FR-222 16° R 126<br />

TiAlN-X 1285.0405 APHT 16 04 PD FR-222 16° R<br />

AlCrN 1285.0410 APHT 16 04 PD FR-222 16° R 127<br />

Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 18° R 0.8 R 128<br />

1285.0240 APFT 16 04 PD FR-915 18° 0.2x45° R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 37


1315<br />

ALESA milling cutter SC 12 R 45°<br />

and indexable inserts<br />

No<br />

1315<br />

Type<br />

D<br />

mm<br />

D1<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0500* 63-SC 12 R 63 81 40 22.0 11.0 20 5 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />

.0520* 80-SC 12 R 80 98 50 27.0 14.0 22 6 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />

.0540* 100-SC 12 R 100 118 50 32.0 18.0 25 7 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />

.0560* 125-SC 12 R 125 143 63 40.0 56.0 28 8 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Rigid roughing tool with a strong insert for face milling suitable for heavy<br />

machining.<br />

Ideal cutting geometries and coating for stainless and acidproof steels with a<br />

high nickel and chrome content.<br />

Stainless and acidproof steels: machining without coolant only.<br />

Face milling Profile milling Chamfering<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

*while stocks last<br />

38<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1315 SC 12 R 45°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1091.0250 SCFT 12 05 AC FN 24° 0.2x45° R/L 124<br />

1091.0270 SCFT 12 05 04 FN 24° R 0.4 R/L<br />

1091.0290 SCFT 12 05 08 FN 24° R 0.8 R/L<br />

1091.0310 SCFT 12 05 12 FN 24° R 1.2 R/L<br />

TiAlN 1166.0250 SCFT 12 05 AC FN 24° 0.2x45° R/L<br />

1166.0270 SCFT 12 05 04 FN 24° R 0.4 R/L<br />

1166.0290 SCFT 12 05 08 FN 24° R 0.8 R/L<br />

1166.0310 SCFT 12 05 12 FN 24° R 1.2 R/L<br />

Carbide<br />

MG20<br />

TiN 1291.0250 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 125<br />

1291.0290 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />

TiAlN 1291.0255 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 126<br />

1291.0295 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />

TiAlN-X 1291.0260 SCFT 12 05 AC FN-111 24° 0.2x45° R/L<br />

1291.0300 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />

AlCrN 1291.0265 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 127<br />

1291.0305 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 39


1316<br />

ALESA milling cutter SD 09 R 45°<br />

and indexable inserts<br />

No<br />

1316<br />

Type<br />

D<br />

mm<br />

D1<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0460 40-SD 09 R 40 50 40 16.0 8.5 18 5 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0480 50-SD 09 R 50 60 42 22.0 11.0 20 6 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0500 63-SD 09 R 63 73 42 22.0 11.0 20 7 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0520 80-SD 09 R 80 90 50 27.0 14.0 22 9 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0540 100-SD 09 R 100 110 54 32.0 18.0 25 11 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Plunging and ramping<br />

Excellent tool for face milling.<br />

ALESA tools are distinguished by their very precise concentricity.<br />

Increasing the N° of teeth gives higher metal removal rates.<br />

Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Face milling Profile milling Chamfering Circulary plunge<br />

milling<br />

Circular interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

40<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1316 SD 09 R 45°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L 124<br />

TiAlN 1166.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1291.0400 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 125<br />

TiAlN 1291.0405 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 126<br />

TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L<br />

AlCrN 1291.0415 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 127<br />

TiAlN 1291.0420 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 126<br />

TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L<br />

AlCrN 1291.0430 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 127<br />

Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 17° 1.2x45° R0.8 R/L 128<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 41


1319<br />

ALESA milling cutter SD 12 R 45°<br />

and indexable inserts<br />

No<br />

1319<br />

Type<br />

D<br />

mm<br />

D1<br />

mm<br />

H<br />

mm<br />

d1<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

Ring*<br />

.0480 50-SD 12 R 50 64 40 22.0 30.0 20 4 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0100<br />

.0482 50-SD 12 R 50 64 40 22.0 30.0 20 5 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0105<br />

.0500 63-SD 12 R 63 77 40 22.0 30.0 20 5 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0105<br />

.0502 63-SD 12 R 63 77 40 22.0 30.0 20 7 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0110<br />

.0520 80-SD 12 R 80 94 50 27.0 38.0 22 6 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0115<br />

.0522 80-SD 12 R 80 94 50 27.0 38.0 22 8 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0120<br />

.0540 100-SD 12 R 100 114 50 32.0 45.0 25 7 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0125<br />

.0542 100-SD 12 R 100 114 50 32.0 45.0 25 10 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0130<br />

.0560 125-SD 12 R 125 139 63 40.0 56.0 28 8 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0135<br />

.0562 125-SD 12 R 125 139 63 40.0 56.0 28 11 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0140<br />

.0580 160-SD 12 R 160 174 63 40.0 56.0 28 10 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0145<br />

.0582 160-SD 12 R 160 174 63 40.0 56.0 28 14 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0150<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

*Ring for the lubricant distribution on the tool face<br />

Part number<br />

Size<br />

1320.0100 - 1320.0110 Ø30x17x14 1320.0200 M10x35<br />

1320.0115 - 1320.0120 Ø38x25x16 1320.0205 M12x45<br />

1320.0125 - 1320.0130 Ø44x22x20 1320.0210 M16x50<br />

1320.0135 - 1320.0150 Ø56x31.5x28 1320.0215 M20x60<br />

Increasing the N° of teeth gives higher metal removal rates.<br />

Angle of action 45° allows high feed rates per tooth.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Angle for plunging and ramping see page 121.<br />

Face milling Profile milling Chamfering Circulary plunge<br />

milling<br />

Circular interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

42<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1319 SD 12 R 45°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1091.0450 SDFT 12 04 AE FN 17° 1.5x45° R0.8 R/L 124<br />

TiAlN 1166.0450 SDFT 12 04 AE FN 17° 1.5x45° R0.8 R/L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1291.0450 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 125<br />

TiAlN 1291.0455 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 126<br />

TiAlN-X 1291.0460 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L<br />

AlCrN 1291.0465 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 127<br />

TiAlN 1291.0470 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L 126<br />

TiAlN-X 1291.0475 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L<br />

AlCrN 1291.0480 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L 127<br />

Carbide SPICA ® 1291.0490 SDFT 12 04 AE FN-915 17° 1.5x45° R0.8 R/L 128<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 43


1349<br />

ALESA end mill SD 09 R 45°<br />

and indexable inserts<br />

No<br />

1349<br />

Type<br />

D<br />

mm<br />

D1<br />

mm<br />

l2<br />

mm<br />

d2<br />

mm<br />

l1<br />

mm<br />

.0300 16-SD 09 R 16 26 22 16.0 75 2 SD.T 09 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />

.0340 20-SD 09 R 20 30 28 20.0 82 2 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0380 25-SD 09 R 25 35 35 25.0 96 3 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0420 32-SD 09 R 32 42 35 32.0 100 4 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

.0460* 40-SD 09 R 40 50 45 32.0 110 5 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />

Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />

Plunging and ramping<br />

Ideal cutting geometries and coating for stainless and acidproof steels with a<br />

high nickel and chrome content.<br />

Angle of action 45° allows high feed rates per tooth.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Face milling Profile milling Chamfering Circulary plunge<br />

milling<br />

Circular interpolation<br />

Ramping<br />

Internal coolant supply No. of teeth Type of indexable inserts<br />

Sense of rotation Cutting direction Machining with coolant<br />

Dry machining Possible application Recommended application<br />

*while stocks last<br />

44<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1349 SD 09 R 45°<br />

Overview of all indexable inserts see page 87 and following<br />

Milling tools<br />

Cutting<br />

material<br />

Coating Part No ISO Code Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L 124<br />

TiAlN 1166.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1291.0400 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 125<br />

TiAlN 1291.0405 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 126<br />

TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L<br />

AlCrN 1291.0415 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 127<br />

TiAlN 1291.0420 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 126<br />

TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L<br />

AlCrN 1291.0430 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 127<br />

Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 17° 1.2x45° R0.8 R/L 128<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 45


Turning tools<br />

Turning<br />

SR<br />

No 1905<br />

p. 48<br />

SC 06<br />

No 1910<br />

p. 50<br />

SC 09<br />

No 1910<br />

p. 52<br />

SD<br />

No 1920<br />

p. 54<br />

SV 16<br />

No 1935<br />

p. 56<br />

SA<br />

No 1940<br />

p. 58<br />

SS<br />

No 1945<br />

p. 60<br />

Turning tools<br />

Boring<br />

SC<br />

No 1917<br />

p. 62<br />

SM<br />

No 1918<br />

p. 64<br />

SD<br />

No 1927<br />

p. 66<br />

SS<br />

No 1952<br />

p. 68<br />

Toolbits<br />

round<br />

No 4120<br />

p. 70<br />

square<br />

No 4140<br />

p. 71<br />

rectangular<br />

No 4160<br />

p. 72<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 47


1905<br />

ALESA toolholder SR for turning<br />

and indexable inserts<br />

No<br />

1905<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0200 SRDCN 16 16-06 16 16 100 16.0 12 RCFT 06 02 n 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0300 SRSCR 16 16-06 16 16 100 16.0 20 16 RCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0305 SRSCL 16 16-06 16 16 100 16.0 20 16 RCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0220 SRDCN 20 20-08 20 20 125 20.0 16 RCFT 08 03 n 1490.0240 M3x6 1492.0400 T 9<br />

.0320 SRSCR 20 20-08 20 20 125 20.0 25 20 RCFT 08 03 r 1490.0240 M3x6 1492.0400 T 9<br />

.0325 SRSCL 20 20-08 20 20 125 20.0 25 20 RCFT 08 03 l 1490.0240 M3x6 1492.0400 T 9<br />

.0240 SRDCN 20 20-10 20 20 125 20.0 22 RCFT 10 T3 n 1490.0360 M4x10 1492.0500 T 15<br />

.0340 SRSCR 20 20-10 20 20 125 20.0 25 20 RCFT 10 T3 r 1490.0360 M4x10 1492.0500 T 15<br />

.0345 SRSCL 20 20-10 20 20 125 20.0 25 20 RCFT 10 T3 l 1490.0360 M4x10 1492.0500 T 15<br />

.0260 SRDCN 25 25-12 25 25 150 25.0 24 RCFT 12 04 n 1490.0400 M5x16 1492.0600 T 20<br />

.0360 SRSCR 25 25-12 25 25 150 25.0 32 25 RCFT 12 04 r 1490.0400 M5x16 1492.0600 T 20<br />

.0365 SRSCL 25 25-12 25 25 150 25.0 32 25 RCFT 12 04 l 1490.0400 M5x16 1492.0600 T 20<br />

.0280 SRDCN 32 25-16 32 25 170 32.0 28 RCFT 16 06 n 1490.0400 M5x16 1492.0600 T 20<br />

.0290 SRDCN 32 32-20 32 32 170 32.0 32 RCFT 20 06 n 1490.0420 M6x18 4390.0540 SW 4<br />

.0400* SRSCR 32 32-20 32 32 170 32.0 40 32 RCFT 20 06 r 1490.0420 M6x18 4390.0540 SW 4<br />

.0405* SRSCL 32 32-20 32 32 170 32.0 40 32 RCFT 20 06 l 1490.0420 M6x18 4390.0540 SW 4<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

Rigid roughing tool with a strong insert for turning.<br />

Good cooling increases tool life.<br />

All ALESA indexable inserts are ground in the high ISO standard tolerance<br />

classification F.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Recommended application<br />

*while stocks last<br />

48<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1905 SR<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Cutting<br />

conditions<br />

HSS-E TiN 1576.0200 RCFT 06 02 M0 G 6.00 2.38 3.0 25° R/L 129<br />

1576.0240 RCFT 08 03 M0 G 8.00 3.18 3.6 25° R/L<br />

1576.0300 RCFT 10 T3 M0 G 10.00 3.97 4.5 25° R/L<br />

1576.0400 RCFT 12 04 M0 G 12.00 4.76 5.5 25° R/L<br />

1576.0500 RCFT 16 06 M0 G 16.00 6.35 5.5 25° R/L<br />

1576.0600 RCFT 20 06 M0 G 20.00 6.35 6.5 25° R/L<br />

TiAlN 1651.0200 RCFT 06 02 M0 G 6.00 2.38 3.0 25° R/L<br />

1651.0240 RCFT 08 03 M0 G 8.00 3.18 3.6 25° R/L<br />

1651.0300 RCFT 10 T3 M0 G 10.00 3.97 4.5 25° R/L<br />

1651.0400 RCFT 12 04 M0 G 12.00 4.76 5.5 25° R/L<br />

1651.0500 RCFT 16 06 M0 G 16.00 6.35 5.5 25° R/L<br />

1651.0600 RCFT 20 06 M0 G 20.00 6.35 6.5 25° R/L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 49


1910<br />

ALESA toolholder SC 06 for turning<br />

and indexable inserts<br />

No<br />

1910<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0200 SCLCR 08 08-06 8 8 60 8.0 10 9 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0205 SCLCL 08 08-06 8 8 60 8.0 10 9 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0220 SCLCR 10 10-06 10 10 70 10.0 12 9 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0225 SCLCL 10 10-06 10 10 70 10.0 12 9 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The all purpose turning tool<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

The highly positive cutting geometries reduce the cutting forces considerably.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Recommended application<br />

50<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1910 SC 06<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 20° R 0.1 R 129<br />

1578.0247 CCFT 06 02 01 FL G 20° R 0.1 L<br />

1578.0250 CCFT 06 02 02 FR G 20° R 0.2 R<br />

1578.0252 CCFT 06 02 02 FL G 20° R 0.2 L<br />

1578.0255 CCFT 06 02 04 FR G 20° R 0.4 R<br />

1578.0257 CCFT 06 02 04 FL G 20° R 0.4 L<br />

1578.0750 CCFT 06 02 02 FR K 30° R 0.2 R<br />

1578.0752 CCFT 06 02 02 FL K 30° R 0.2 L<br />

1578.0755 CCFT 06 02 04 FR K 30° R 0.4 R<br />

1578.0757 CCFT 06 02 04 FL K 30° R 0.4 L<br />

TiAlN 1653.0245 CCFT 06 02 01 FR G 20° R 0.1 R<br />

1653.0247 CCFT 06 02 01 FL G 20° R 0.1 L<br />

1653.0250 CCFT 06 02 02 FR G 20° R 0.2 R<br />

1653.0252 CCFT 06 02 02 FL G 20° R 0.2 L<br />

1653.0255 CCFT 06 02 04 FR G 20° R 0.4 R<br />

1653.0257 CCFT 06 02 04 FL G 20° R 0.4 L<br />

1653.0750 CCFT 06 02 02 FR K 30° R 0.2 R<br />

1653.0752 CCFT 06 02 02 FL K 30° R 0.2 L<br />

1653.0755 CCFT 06 02 04 FR K 30° R 0.4 R<br />

1653.0757 CCFT 06 02 04 FL K 30° R 0.4 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 51


1910<br />

ALESA toolholder SC 09 for turning<br />

and indexable inserts<br />

No<br />

1910<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0240 SCLCR 12 12-09 12 12 80 12.0 16 15 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

.0245 SCLCL 12 12-09 12 12 80 12.0 16 15 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />

.0260 SCLCR 16 16-09 16 16 100 16.0 20 15 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

.0265 SCLCL 16 16-09 16 16 100 16.0 20 15 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The all purpose turning tool<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

The highly positive cutting geometries reduce the cutting forces considerably.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Recommended application<br />

52<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1910 SC 09<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1578.0350 CCFT 09 T3 02 FR G 25° R 0.2 R 129<br />

1578.0352 CCFT 09 T3 02 FL G 25° R 0.2 L<br />

1578.0355 CCFT 09 T3 04 FR G 25° R 0.4 R<br />

1578.0357 CCFT 09 T3 04 FL G 25° R 0.4 L<br />

1578.0360 CCFT 09 T3 08 FR G 25° R 0.8 R<br />

1578.0362 CCFT 09 T3 08 FL G 25° R 0.8 L<br />

1578.0855 CCFT 09 T3 04 FR K 30° R 0.4 R<br />

1578.0857 CCFT 09 T3 04 FL K 30° R 0.4 L<br />

1578.0860 CCFT 09 T3 08 FR K 30° R 0.8 R<br />

1578.0862 CCFT 09 T3 08 FL K 30° R 0.8 L<br />

TiAlN 1653.0350 CCFT 09 T3 02 FR G 25° R 0.2 R<br />

1653.0352 CCFT 09 T3 02 FL G 25° R 0.2 L<br />

1653.0355 CCFT 09 T3 04 FR G 25° R 0.4 R<br />

1653.0357 CCFT 09 T3 04 FL G 25° R 0.4 L<br />

1653.0360 CCFT 09 T3 08 FR G 25° R 0.8 R<br />

1653.0362 CCFT 09 T3 08 FL G 25° R 0.8 L<br />

1653.0855 CCFT 09 T3 04 FR K 30° R 0.4 R<br />

1653.0857 CCFT 09 T3 04 FL K 30° R 0.4 L<br />

1653.0860 CCFT 09 T3 08 FR K 30° R 0.8 R<br />

1653.0862 CCFT 09 T3 08 FL K 30° R 0.8 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 53


1920<br />

ALESA toolholder SD for turning<br />

and indexable inserts<br />

No<br />

1920<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0200 SDJCR 10 10-07 10 10 70 10.0 12 13 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0205 SDJCL 10 10-07 10 10 70 10.0 12 13 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0220 SDJCR 12 12-11 12 12 80 12.0 16 22 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />

.0225 SDJCL 12 12-11 12 12 80 12.0 16 22 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />

.0240 SDJCR 16 16-11 16 16 100 16.0 20 25 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />

.0245 SDJCL 16 16-11 16 16 100 16.0 20 25 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />

.0260 SDJCR 20 20-11 20 20 125 20.0 25 25 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />

.0265 SDJCL 20 20-11 20 20 125 20.0 25 25 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

Ideal cutting geometries and coating for stainless and acidproof steels with a<br />

high nickel and chrome content.<br />

Good cooling increases tool life.<br />

The perfect tool for profile turning and finishing.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Recommended application<br />

54<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1920 SD<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R 129<br />

1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />

1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 55


1935<br />

ALESA toolholder SV 16 for turning<br />

and indexable inserts<br />

No<br />

1935<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0360 SVJCR 25 25-16 25 25 150 25.0 32 36 VCFT 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0365 SVJCL 25 25-16 25 25 150 25.0 32 36 VCFT 16 04 l 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The classical finishing tool.<br />

The highly positive cutting geometries reduce the cutting forces considerably.<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Recommended application<br />

56<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1935 SV 16<br />

Overview of all indexable inserts see page 87 and following<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1582.0855 VCFT 16 04 04 FR K 30° R 0.4 R 129<br />

1582.0857 VCFT 16 04 04 FL K 30° R 0.4 L<br />

1582.0860 VCFT 16 04 08 FR K 30° R 0.8 R<br />

1582.0862 VCFT 16 04 08 FL K 30° R 0.8 L<br />

TiAlN 1657.0855 VCFT 16 04 04 FR K 30° R 0.4 R<br />

1657.0857 VCFT 16 04 04 FL K 30° R 0.4 L<br />

1657.0860 VCFT 16 04 08 FR K 30° R 0.8 R<br />

1657.0862 VCFT 16 04 08 FL K 30° R 0.8 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 57


1940<br />

ALESA toolholder SA for turning<br />

and indexable inserts<br />

No<br />

1940<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0200 SAGPR 12 12-16 12 12 100 12.0 15 23 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />

.0205 SAGPL 12 12-16 12 12 100 12.0 15 23 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />

.0220 SAGPR 16 16-16 16 16 110 16.0 20 24 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />

.0225 SAGPL 16 16-16 16 16 110 16.0 20 24 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />

.0240 SAGPR 20 20-16 20 20 125 20.0 25 26 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />

.0245 SAGPL 20 20-16 20 20 125 20.0 25 26 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />

.0260 SAGPR 25 25-16 25 25 150 25.0 32 29 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />

.0265 SAGPL 25 25-16 25 25 150 25.0 32 29 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The tool for an excellent metal removal rate (cutting depth 16 mm).<br />

Rectangular shoulder (90°) through the full length of cutting edge.<br />

SPICA®: diamond coated high positive, extremely sharp ground carbide<br />

indexable insert. Only for non-ferrous metals and non-metallic materials.<br />

Rigid roughing tool with a strong insert for turning.<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Turning<br />

Turning a<br />

shoulder<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Possible application<br />

Recommended application<br />

58<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1940 SA<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1585.0200 APFT 16 04 PD FR G 18° 0.2x45° R 129<br />

1585.0210 APFT 16 04 PD FL G 18° 0.2x45° L<br />

1585.0230 APFT 16 04 PD FR G 25° 0.2x45° R<br />

1585.0250 APFT 16 04 04 FR G 18° R 0.4 R<br />

1585.0260 APFT 16 04 04 FL G 18° R 0.4 L<br />

1585.0300 APFT 16 04 08 FR G 18° R 0.8 R<br />

1585.0310 APFT 16 04 08 FL G 18° R 0.8 L<br />

1585.0350 APFT 16 04 12 FR G 18° R 1.2 R<br />

1585.0360 APFT 16 04 12 FL G 18° R 1.2 L<br />

1585.0700 APFT 16 04 PD FR K 26° 0.2x45° R<br />

1585.0710 APFT 16 04 PD FL K 26° 0.2x45° L<br />

1585.0750 APFT 16 04 04 FR K 26° R 0.4 R<br />

1585.0760 APFT 16 04 04 FL K 26° R 0.4 L<br />

TiAlN 1660.0200 APFT 16 04 PD FR G 18° 0.2x45° R<br />

1660.0210 APFT 16 04 PD FL G 18° 0.2x45° L<br />

1660.0230 APFT 16 04 PD FR G 18° 0.2x45° R<br />

1660.0250 APFT 16 04 04 FR G 18° R 0.4 R<br />

1660.0260 APFT 16 04 04 FL G 18° R 0.4 L<br />

1660.0300 APFT 16 04 08 FR G 18° R 0.8 R<br />

1660.0310 APFT 16 04 08 FL G 18° R 0.8 L<br />

1660.0350 APFT 16 04 12 FR G 18° R 1.2 R<br />

1660.0360 APFT 16 04 12 FL G 18° R 1.2 L<br />

1660.0700 APFT 16 04 PD FR K 26° 0.2x45° R<br />

1660.0710 APFT 16 04 PD FL K 26° 0.2x45° L<br />

1660.0750 APFT 16 04 04 FR K 26° R 0.4 R<br />

1660.0760 APFT 16 04 04 FL K 26° R 0.4 L<br />

Turning tools<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiAlN 1785.0205 APFT 16 04 PD FR-111 G 18° 0.2x45° R<br />

1785.0230 APFT 16 04 PD FL-111 G 18° 0.2x45° L<br />

1785.0305 APFT 16 04 08 FR-111 G 18° R 0.8 R<br />

1785.0330 APFT 16 04 08 FL-111 G 18° R 0.8 L<br />

AlCrN 1785.0215 APFT 16 04 PD FR-111 G 18° 0.2x45° R<br />

1785.0238 APFT 16 04 PD FL-111 G 18° 0.2x45° L<br />

1785.0315 APFT 16 04 08 FR-111 G 18° R 0.8 R<br />

1785.0338 APFT 16 04 08 FL-111 G 18° R 0.8 L<br />

TiAlN 1785.0400 APHT 16 04 PD FR-222 G 16° R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 59


1945<br />

ALESA toolholder SS for turning<br />

and indexable inserts<br />

No<br />

1945<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h1<br />

mm<br />

f<br />

mm<br />

l2<br />

mm<br />

.0300 SSSCR 12 12-09 12 12 80 12.0 16 18 SCFT 09 04 r 1490.0300 M3.5x10 1492.0500 T 15<br />

.0305 SSSCL 12 12-09 12 12 80 12.0 16 18 SCFT 09 04 l 1490.0300 M3.5x10 1492.0500 T 15<br />

.0320 SSSCR 16 16-09 16 16 100 16.0 20 18 SCFT 09 04 r 1490.0300 M3.5x10 1492.0500 T 15<br />

.0325 SSSCL 16 16-09 16 16 100 16.0 20 18 SCFT 09 04 l 1490.0300 M3.5x10 1492.0500 T 15<br />

.0340 SSSCR 20 20-12 20 20 125 20.0 25 25 SCFT 12 05 r 1490.0400 M5x16 1492.0600 T 20<br />

.0345 SSSCL 20 20-12 20 20 125 20.0 25 25 SCFT 12 05 l 1490.0400 M5x16 1492.0600 T 20<br />

.0360 SSSCR 25 25-12 25 25 150 25.0 32 25 SCFT 12 05 r 1490.0400 M5x16 1492.0600 T 20<br />

.0365 SSSCL 25 25-12 25 25 150 25.0 32 25 SCFT 12 05 l 1490.0400 M5x16 1492.0600 T 20<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

Rigid roughing tool with a strong insert for turning.<br />

The all purpose turning tool<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Turning<br />

Turning a<br />

shoulder<br />

Profile turning<br />

Relieving<br />

Type of indexable inserts Sense of rotation Cutting direction<br />

Machining with coolant Dry machining Possible application<br />

Recommended application<br />

60<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1945 SS<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

l<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1591.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L 129<br />

1591.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1591.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1591.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1591.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1591.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1591.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />

1591.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />

1591.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />

1591.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />

1591.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />

TiAlN 1666.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />

1666.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1666.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1666.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1666.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1666.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1666.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />

1666.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />

1666.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />

1666.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />

1666.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />

Turning tools<br />

Carbide<br />

MG20<br />

TiAlN 1791.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1791.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

AlCrN 1791.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1791.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 61


1917<br />

ALESA toolholder SC for inside turning<br />

and indexable inserts<br />

No<br />

1917<br />

Type<br />

d1<br />

mm<br />

b1<br />

mm<br />

h<br />

mm<br />

l1<br />

mm<br />

f<br />

mm<br />

D<br />

min<br />

.0190 A08H-SCLCR 06 8.0 7.6 7.2 100 5 10 CCFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0195 A08H-SCLCL 06 8.0 7.6 7.2 100 5 10 CCFT 06 02 l 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0200 A08H-SCLCR 06 8.0 7.6 7.2 100 6 12 CCFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0205 A08H-SCLCL 06 8.0 7.6 7.2 100 6 12 CCFT 06 02 l 1491.0210 M2.5x4 1493.0300 TP7 IP<br />

.0220 A10K-SCLCR 06 10.0 9.5 9.0 125 7 14 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0225 A10K-SCLCL 06 10.0 9.5 9.0 125 7 14 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0240 A12L-SCLCR 06 12.0 11.5 11.0 140 9 18 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0245 A12L-SCLCL 06 12.0 11.5 11.0 140 9 18 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0260 A16Q-SCLCR 09 16.0 15.0 14.5 180 11 22 CCFT 09 T3 r 1490.0320 M4x6 1492.0500 T 15<br />

.0265 A16Q-SCLCL 09 16.0 15.0 14.5 180 11 22 CCFT 09 T3 l 1490.0320 M4x6 1492.0500 T 15<br />

.0280 A20R-SCLCR 09 20.0 18.5 18.0 200 13 26 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

.0285 A20R-SCLCL 09 20.0 18.5 18.0 200 13 26 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

Holes for internal coolant supply guarantee ideal cooling.<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

The right execution of toolholders for boring need a left hand insert, and vice<br />

versa.<br />

Boring<br />

Internal coolant supply Type of indexable inserts Sense of rotation<br />

Cutting direction Machining with coolant Dry machining<br />

Recommended application<br />

62<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1917 SC<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R 129<br />

1578.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />

1578.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />

1578.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />

1578.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />

1578.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />

1578.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />

1578.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />

1578.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />

1578.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />

1578.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />

1578.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />

1578.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />

1578.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />

1578.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />

1578.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />

1578.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />

1578.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />

1578.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />

1578.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />

TiAlN 1653.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />

1653.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />

1653.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />

1653.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />

1653.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />

1653.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />

1653.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />

1653.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />

1653.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />

1653.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />

1653.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />

1653.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />

1653.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />

1653.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />

1653.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />

1653.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />

1653.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />

1653.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />

1653.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />

1653.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 63


1918<br />

ALESA toolholder SM for inside turning<br />

and indexable inserts<br />

No<br />

1918<br />

Type<br />

d1<br />

mm<br />

h<br />

mm<br />

l1<br />

mm<br />

l2<br />

mm<br />

f<br />

mm<br />

D<br />

min<br />

.0180 S06J-SMFPR4 6.0 5.5 115 15 3 6 MPFT 04 02 r 1490.0180 M2x3.5 1492.0200 T 6<br />

.0200 S08J-SMFPR4 8.0 7.2 115 20 4 8 MPFT 04 02 r 1490.0190 M2x4 1492.0200 T 6<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The right execution of toolholders for boring need a left hand insert, and vice<br />

versa.<br />

The highly positive cutting geometries reduce the cutting forces considerably.<br />

Good cooling increases tool life.<br />

All ALESA indexable inserts are ground in the high ISO standard tolerance<br />

classification F.<br />

Boring<br />

Internal coolant supply Type of indexable inserts Sense of rotation<br />

Cutting direction Machining with coolant Dry machining<br />

Recommended application<br />

64<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1918 SM<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1581.0210 MPFT 04 02 PP FL G 18° 0.2x45° L 129<br />

TiAlN 1656.0210 MPFT 04 02 PP FL G 18° 0.2x45° L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 65


1927<br />

ALESA toolholder SD for inside turning<br />

and indexable inserts<br />

No<br />

1927<br />

Type<br />

d1<br />

mm<br />

b1<br />

mm<br />

h<br />

mm<br />

l1<br />

mm<br />

f<br />

mm<br />

D<br />

min<br />

.0200 A12L-SDQCR 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0205 A12L-SDQCL 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0220 A16Q-SDQCR 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0225 A16Q-SDQCL 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0240 A20R-SDQCR 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

.0245 A20R-SDQCL 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 l 1490.0340 M4x8 1492.0500 T 15<br />

.0300 A12L-SDUCR 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0305 A12L-SDUCL 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0320 A16Q-SDUCR 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0325 A16Q-SDUCL 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />

.0340 A20R-SDUCR 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 r 1490.0340 M4x8 1492.0500 T 15<br />

.0345 A20R-SDUCL 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 l 1490.0340 M4x8 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The right execution of toolholders for boring need a left hand insert, and vice<br />

versa.<br />

The classical finishing tool.<br />

Holes for internal coolant supply guarantee ideal cooling.<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Boring<br />

Internal coolant supply Type of indexable inserts Sense of rotation<br />

Cutting direction Machining with coolant Dry machining<br />

Recommended application<br />

66<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1927 SD<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R 129<br />

1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />

1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 67


1952<br />

ALESA toolholder SS for inside turning<br />

and indexable inserts<br />

No<br />

1952<br />

Type<br />

d1<br />

mm<br />

b1<br />

mm<br />

h<br />

mm<br />

l1<br />

mm<br />

f<br />

mm<br />

D<br />

min<br />

.0200* A16Q-SSKCR 09 16.0 15.0 14.5 180 11 22 SCFT 09 04 r 1490.0340 M4x8 1492.0500 T 15<br />

.0205* A16Q-SSKCL 09 16.0 15.0 14.5 180 11 22 SCFT 09 04 l 1490.0340 M4x8 1492.0500 T 15<br />

.0220* A20R-SSKCR 09 20.0 18.5 18.0 200 13 26 SCFT 09 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0225* A20R-SSKCL 09 20.0 18.5 18.0 200 13 26 SCFT 09 04 l 1490.0360 M4x10 1492.0500 T 15<br />

.0240* A25R-SSKCR 09 25.0 24.0 23.0 200 17 34 SCFT 09 04 r 1490.0360 M4x10 1492.0500 T 15<br />

.0245* A25R-SSKCL 09 25.0 24.0 23.0 200 17 34 SCFT 09 04 l 1490.0360 M4x10 1492.0500 T 15<br />

Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />

The right execution of toolholders for boring need a left hand insert, and vice<br />

versa.<br />

The excellent tool with the strong insert for roughing.<br />

Holes for internal coolant supply guarantee ideal cooling.<br />

Good cooling increases tool life.<br />

Indexable insert type K for a controlled chip or as chip-breaker.<br />

Boring<br />

Internal coolant supply Type of indexable inserts Sense of rotation<br />

Cutting direction Machining with coolant Dry machining<br />

Recommended application<br />

*while stocks last<br />

68<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1952 SS<br />

Overview of all indexable inserts see page 87 and following<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

Detail<br />

X<br />

Cutting<br />

conditions<br />

HSS-E TiN 1591.0200 SCFT 09 04 04 FN G 25° R 0.4 R/L 129<br />

1591.0220 SCFT 09 04 08 FN G 25° R 0.8 R/L<br />

1591.0700 SCFT 09 04 04 FN K 30° R 0.4 R/L<br />

1591.0720 SCFT 09 04 08 FN K 30° R 0.8 R/L<br />

TiAlN 1666.0200 SCFT 09 04 04 FN G 25° R 0.4 R/L<br />

1666.0220 SCFT 09 04 08 FN G 25° R 0.8 R/L<br />

1666.0700 SCFT 09 04 04 FN K 30° R 0.4 R/L<br />

1666.0720 SCFT 09 04 08 FN K 30° R 0.8 R/L<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 69


4120<br />

ALESA GOLD EXTRA toolbits round<br />

hardened and ground - ISO 5421 / 77<br />

Part No<br />

d / h9<br />

mm<br />

L<br />

mm<br />

4120.0357<br />

4120.0361<br />

4120.0387<br />

4120.0391<br />

4120.0406<br />

4120.0421<br />

4120.0433<br />

4120.0436<br />

4120.0646<br />

4120.0676<br />

4120.0680<br />

4120.0695<br />

4120.0706<br />

4120.0710<br />

4120.0711<br />

4120.0736<br />

4120.0740<br />

4120.0741<br />

4120.0766<br />

4120.0771<br />

4120.0801<br />

4120.0831<br />

4120.0846<br />

4120.0861<br />

4120.0876<br />

4120.0891<br />

4120.0906<br />

2.00 50<br />

2.00 100<br />

2.50 50<br />

2.50 100<br />

3.00 100<br />

3.50 100<br />

4.00 63<br />

4.00 100<br />

5.00 100<br />

6.00 100<br />

6.00 160<br />

7.00 160<br />

8.00 100<br />

8.00 160<br />

8.00 200<br />

10.00 100<br />

10.00 160<br />

10.00 200<br />

12.00 100<br />

12.00 200<br />

14.00 200<br />

16.00 200<br />

18.00 200<br />

20.00 200<br />

22.00 200<br />

25.00 200<br />

30.00 200<br />

70<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


4140<br />

ALESA GOLD EXTRA toolbits square<br />

hardened and ground - ISO 5421 / 77<br />

Part No<br />

4140.0102<br />

4140.0122<br />

4140.0142<br />

4140.0145<br />

4140.0148<br />

4140.0149<br />

4140.0169<br />

4140.0182<br />

4140.0185<br />

4140.0188<br />

4140.0189<br />

4140.0222<br />

4140.0225<br />

4140.0228<br />

4140.0229<br />

4140.0265<br />

4140.0268<br />

4140.0269<br />

4140.0309<br />

4140.0349<br />

4140.0369<br />

4140.0389<br />

4140.0449<br />

4140.0529<br />

b / h13<br />

mm<br />

b1 / h13<br />

mm<br />

L<br />

mm<br />

4 4 63<br />

5 5 63<br />

6 6 63<br />

6 6 100<br />

6 6 160<br />

6 6 200<br />

7 7 200<br />

8 8 63<br />

8 8 100<br />

8 8 160<br />

8 8 200<br />

10 10 63<br />

10 10 100<br />

10 10 160<br />

10 10 200<br />

12 12 100<br />

12 12 160<br />

12 12 200<br />

14 14 200<br />

16 16 200<br />

18 18 200<br />

20 20 200<br />

25 25 200<br />

32 32 200<br />

Turning tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 71


4160<br />

ALESA GOLD EXTRA toolbits rectangular<br />

hardened and ground - ISO 5421 / 77<br />

Part No<br />

h / h13<br />

mm<br />

b / h13<br />

mm<br />

L<br />

mm<br />

4160.0135<br />

4160.0165<br />

4160.0180<br />

4160.0210<br />

4160.0233<br />

4160.0240<br />

4160.0258<br />

4160.0259<br />

4160.0274<br />

4160.0285<br />

4160.0300<br />

4160.0318<br />

4160.0319<br />

4160.0334<br />

4160.0349<br />

4160.0364<br />

4160.0379<br />

4160.0454<br />

4160.0469<br />

4160.0484<br />

4160.0649<br />

4160.0679<br />

4160.0694<br />

4160.0709<br />

4160.0784<br />

4160.0799<br />

4160.0814<br />

4160.0889<br />

6 4 100<br />

8 2 100<br />

8 4 100<br />

10 3 100<br />

10 4 100<br />

10 5 100<br />

10 6 160<br />

10 6 200<br />

10 8 200<br />

12 3 100<br />

12 5 100<br />

12 6 160<br />

12 6 200<br />

12 8 200<br />

12 10 200<br />

14 6 200<br />

14 8 200<br />

15 10 200<br />

16 8 200<br />

16 10 200<br />

20 6 200<br />

20 10 200<br />

20 12 200<br />

20 15 200<br />

25 10 200<br />

25 12 200<br />

25 20 200<br />

32 20 200<br />

72<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Grooving and parting-off tools<br />

Duocut<br />

Duocut<br />

No 4390<br />

p. 74<br />

Minicut<br />

Minicut<br />

No 4395<br />

p. 76<br />

Grooving and parting-off tools<br />

Grooving and partingoff<br />

tools<br />

KLH<br />

No 1982<br />

p. 78<br />

KLS<br />

No 1986<br />

p. 80<br />

Toolholder<br />

No 1988<br />

p. 82<br />

Toolholder<br />

No 4370<br />

p. 84<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 73


4390<br />

ALESA toolholder Duocut<br />

and parting-off blades<br />

No<br />

4390<br />

h2<br />

mm<br />

b<br />

mm<br />

h1<br />

mm<br />

l1<br />

mm<br />

Plate<br />

.0200 12 10 9.8 80 4350 8x40 4390.0220 4390.0230 M4x10 4390.0240 SW 2.5<br />

.0300 16 10 12.8 90 4350 10x44 4390.0320 4390.0330 M4x12 4390.0240 SW 2.5<br />

.0400 20 12 15.8 110 4350 12x48 4390.0420 4390.0430 M5x14 4390.0440 SW 3<br />

.0500 25 16 20.3 120 4350 16x54 4390.0520 4390.0530 M6x16 4390.0540 SW 4<br />

Tool will be delivered with holder, screw and screw-driver, but without parting-off blade.<br />

Parting-off right Parting-off left Grooving<br />

74<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Blades Duocut for tool no 4390<br />

Cutting<br />

material<br />

Coating Part No H<br />

mm<br />

l2<br />

mm<br />

S<br />

mm<br />

D max<br />

mm<br />

HSS-E TiN 4350.0210<br />

8 40 0.50 18 N<br />

4350.0220<br />

8 40 0.70 18 N<br />

4350.0230<br />

8 40 0.80 18 N<br />

4350.0240<br />

8 40 0.90 18 N<br />

4350.0250<br />

8 40 1.10 18 N<br />

4350.0260<br />

8 40 1.30 18 N<br />

4350.0270<br />

8 40 1.60 18 N<br />

4350.0272<br />

8 40 1.60 18 R<br />

4350.0274<br />

8 40 1.60 18 L<br />

4350.0280<br />

8 40 1.85 18 N<br />

4350.0310<br />

10 44 0.50 22 N<br />

4350.0320<br />

10 44 0.70 22 N<br />

4350.0330<br />

10 44 0.80 22 N<br />

4350.0340<br />

10 44 0.90 22 N<br />

4350.0350<br />

10 44 1.10 22 N<br />

4350.0360<br />

10 44 1.30 22 N<br />

4350.0370<br />

10 44 1.60 22 N<br />

4350.0372<br />

10 44 1.60 22 R<br />

4350.0374<br />

10 44 1.60 22 L<br />

4350.0380<br />

10 44 1.85 22 N<br />

4350.0420<br />

12 48 1.10 26 N<br />

4350.0430<br />

12 48 1.30 26 N<br />

4350.0440<br />

12 48 1.60 26 N<br />

4350.0442<br />

12 48 1.60 26 R<br />

4350.0444<br />

12 48 1.60 26 L<br />

4350.0450<br />

12 48 1.85 26 N<br />

4350.0460<br />

12 48 2.15 26 N<br />

4350.0462<br />

12 48 2.15 26 R<br />

4350.0464<br />

12 48 2.15 26 L<br />

4350.0470<br />

12 48 2.65 26 N<br />

4350.0520<br />

16 54 1.60 32 N<br />

4350.0522<br />

16 54 1.60 32 R<br />

4350.0524<br />

16 54 1.60 32 L<br />

4350.0530<br />

16 54 1.85 32 N<br />

4350.0540<br />

16 54 2.15 32 N<br />

4350.0550<br />

16 54 3.15 32 N<br />

4350.0552<br />

16 54 3.15 32 R<br />

4350.0554<br />

16 54 3.15 32 L<br />

4350.0560<br />

16 54 4.15 32 N<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 75


4395<br />

ALESA toolholder Minicut<br />

and parting-off blades<br />

No<br />

4395<br />

Type<br />

h2<br />

mm<br />

b<br />

mm<br />

h1<br />

mm<br />

l1<br />

mm<br />

Rollpin<br />

.0400 Type R 10 10 10.0 140 4360 6x20 4395.0420 1490.0370 M4x9 4395.0440 T 20<br />

.0405 Type L 10 10 10.0 140 4360 6x20 4395.0420 1490.0370 M4x9 4395.0440 T 20<br />

.0500 Type R 12 12 12.0 140 4360 7x25 4395.0520 1490.0380 M4x11 4395.0440 T 20<br />

.0505 Type L 12 12 12.0 140 4360 7x25 4395.0520 1490.0380 M4x11 4395.0440 T 20<br />

.0530 Type R 16 16 16.0 140 4360 7x25 4395.0550 1490.0380 M4x11 4395.0440 T 20<br />

.0535 Type L 16 16 16.0 140 4360 7x25 4395.0550 1490.0380 M4x11 4395.0440 T 20<br />

.0560 Type R 20 20 20.0 140 4360 7x25 4395.0580 1490.0380 M4x11 4395.0440 T 20<br />

.0565 Type L 20 20 20.0 140 4360 7x25 4395.0580 1490.0380 M4x11 4395.0440 T 20<br />

Tool will be delivered with holder, screw and screw-driver, but without parting-off blade.<br />

Exact positioning due to a perfect clamping device.<br />

HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />

Constant height of centers and cutting depth.<br />

Parting-off right Parting-off left Grooving<br />

76<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Blades Minicut for tool no 4395<br />

Cutting<br />

material<br />

Coating Part No H<br />

mm<br />

l2<br />

mm<br />

S<br />

mm<br />

D max<br />

mm<br />

HSS-E TiN 4360.0410<br />

6 20 0.50 10 RN<br />

4360.0415<br />

6 20 0.50 10 LN<br />

4360.0430<br />

6 20 0.80 10 RN<br />

4360.0435<br />

6 20 0.80 10 LN<br />

4360.0450<br />

6 20 1.10 10 RN<br />

4360.0455<br />

6 20 1.10 10 LN<br />

4360.0550<br />

7 25 1.10 16 RN<br />

4360.0555<br />

7 25 1.10 16 LN<br />

4360.0560<br />

7 25 1.30 16 RN<br />

4360.0565<br />

7 25 1.30 16 LN<br />

4360.0570<br />

7 25 1.60 16 RN<br />

4360.0572<br />

7 25 1.60 16 RR<br />

4360.0574<br />

7 25 1.60 16 RL<br />

4360.0575<br />

7 25 1.60 16 LN<br />

4360.0577<br />

7 25 1.60 16 LR<br />

4360.0579<br />

7 25 1.60 16 LL<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 77


1982<br />

ALESA grooving tools KLH<br />

and grooving inserts<br />

No<br />

1982<br />

Type<br />

h1<br />

mm<br />

h2<br />

mm<br />

b<br />

mm<br />

S<br />

mm<br />

l1<br />

mm<br />

H<br />

mm<br />

D max<br />

mm<br />

.0300 KLH 313 R 20.0 20 20 3.10 130 36 55 KLN/R/L 3<br />

.0305 KLH 313 L 20.0 20 20 3.10 130 36 55 KLN/R/L 3<br />

.0320 KLH 317 R 25.0 25 25 3.10 170 36 72 KLN/R/L 3<br />

.0325 KLH 317 L 25.0 25 25 3.10 170 36 72 KLN/R/L 3<br />

Tool will be delivered with holder, screws and screw-driver, but without grooving inserts.<br />

Exact positioning due to a perfect clamping device.<br />

HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />

Constant height of centers and cutting depth.<br />

Parting-off right Parting-off left Grooving<br />

78<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1982<br />

Cutting<br />

material<br />

Coating Part No Type S<br />

mm<br />

l2<br />

mm<br />

H<br />

mm<br />

Cutting<br />

conditions<br />

HSS-E TiN 1598.0120 KLN 2 2.20 12 6.35 N 129<br />

1598.0122 KLR 2 2.20 12 6.35 R<br />

1598.0124 KLL 2 2.20 12 6.35 L<br />

1598.0130 KLN 3 3.10 16 7.60 N<br />

1598.0132 KLR 3 3.10 16 7.60 R<br />

1598.0134 KLL 3 3.10 16 7.60 L<br />

1598.0320 AGTN 2 2.20 12 6.35 N<br />

1598.0322 AGTR 2 2.20 12 6.35 R<br />

1598.0324 AGTL 2 2.20 12 6.35 L<br />

1598.0330 AGTN 3 3.10 16 7.60 N<br />

1598.0332 AGTR 3 3.10 16 7.60 R<br />

1598.0334 AGTL 3 3.10 16 7.60 L<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 79


1986<br />

ALESA grooving tools KLS<br />

and grooving inserts<br />

No<br />

1986<br />

Type<br />

h1<br />

mm<br />

h2<br />

mm<br />

b<br />

mm<br />

S<br />

mm<br />

l1<br />

mm<br />

H<br />

mm<br />

D max<br />

mm<br />

.0200 KLSH 210 R 10.0 10 10 2.20 110 24 30 KLN/R/L 2<br />

.0205 KLSH 210 L 10.0 10 10 2.20 110 24 30 KLN/R/L 2<br />

.0220 KLSH 212 R 12.0 12 10 2.20 110 24 44 KLN/R/L 2<br />

.0225 KLSH 212 L 12.0 12 10 2.20 110 24 44 KLN/R/L 2<br />

.0240 KLSH 216 R 16.0 16 10 2.20 110 24 44 KLN/R/L 2<br />

.0245 KLSH 216 L 16.0 16 10 2.20 110 24 44 KLN/R/L 2<br />

.0260 KLSH 220 R 20.0 20 10 2.20 110 24 44 KLN/R/L 2<br />

.0265 KLSH 220 L 20.0 20 10 2.20 110 24 44 KLN/R/L 2<br />

.0300 KLSH 312 R 12.0 12 10 3.10 110 28 44 KLN/R/L 3<br />

.0305 KLSH 312 L 12.0 12 10 3.10 110 28 44 KLN/R/L 3<br />

.0320 KLSH 316 R 16.0 16 10 3.10 110 28 44 KLN/R/L 3<br />

.0325 KLSH 316 L 16.0 16 10 3.10 110 28 44 KLN/R/L 3<br />

.0330 KLSH 316 16R 16.0 16 16 3.10 150 28 44 KLN/R/L 3<br />

.0335 KLSH316 16L 16.0 16 16 3.10 150 28 44 KLN/R/L 3<br />

.0340 KLSH 320 R 20.0 20 10 3.10 110 28 44 KLN/R/L 3<br />

.0345 KLSH 320 L 20.0 20 10 3.10 110 28 44 KLN/R/L 3<br />

Tool will be delivered with holder, screws and screw-driver, but without grooving inserts.<br />

Exact positioning due to a perfect clamping device.<br />

HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />

Constant height of centers and cutting depth.<br />

Parting-off right Parting-off left Grooving<br />

80<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Inserts for tool no 1986<br />

Cutting<br />

material<br />

Coating Part No Type S<br />

mm<br />

l2<br />

mm<br />

H<br />

mm<br />

Cutting<br />

conditions<br />

HSS-E TiN 1598.0120 KLN 2 2.20 12 6.35 N 129<br />

1598.0122 KLR 2 2.20 12 6.35 R<br />

1598.0124 KLL 2 2.20 12 6.35 L<br />

1598.0130 KLN 3 3.10 16 7.60 N<br />

1598.0132 KLR 3 3.10 16 7.60 R<br />

1598.0134 KLL 3 3.10 16 7.60 L<br />

1598.0320 AGTN 2 2.20 12 6.35 N<br />

1598.0322 AGTR 2 2.20 12 6.35 R<br />

1598.0324 AGTL 2 2.20 12 6.35 L<br />

1598.0330 AGTN 3 3.10 16 7.60 N<br />

1598.0332 AGTR 3 3.10 16 7.60 R<br />

1598.0334 AGTL 3 3.10 16 7.60 L<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 81


1988<br />

ALESA toolholder for blades<br />

and grooving inserts<br />

No<br />

1988<br />

Type<br />

h1<br />

mm<br />

b<br />

mm<br />

l1<br />

mm<br />

h Blades<br />

mm<br />

.0200 KLKH 25.26 R 25.0 20 120 32.0 KLK 311<br />

.0205 KLKH 25.26 L 25.0 20 120 32.0 KLK 311<br />

Exact positioning due to a perfect clamping device.<br />

Constant height of centers and cutting depth.<br />

HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />

Parting-off right Parting-off left Grooving<br />

82<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Blades and inserts for tool no 1988<br />

1980 1598<br />

Part No Type S<br />

mm<br />

h1<br />

mm<br />

H<br />

mm<br />

l1<br />

mm<br />

l2<br />

mm<br />

D max<br />

mm<br />

1598.0130<br />

1598.0132<br />

1598.0134<br />

1980.0300<br />

1980.0320<br />

3.10 7.60 16 N<br />

3.10 7.60 16 R<br />

3.10 7.60 16 L<br />

KLK 311 3.10 26.0 110 80<br />

KLK 315 3.10 32.0 150 100<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 83


4370<br />

ALESA toolholder<br />

and trapezoidal blades<br />

No<br />

4370<br />

L<br />

mm<br />

S<br />

mm<br />

H<br />

mm<br />

B For blade 4310<br />

mm<br />

.0300 70 13.00 16 10 10 x 2.5 x 1.9 mm<br />

.0400 70 16.00 20 12 12 x 2.5 x 1.8 mm<br />

.0500 90 20.00 25 16 16 x 3.0 x 2.0 mm<br />

.0700 120 25.00 32 20 20 x 4.0 x 2.8 mm<br />

.0800 150 32.00 40 25 25 x 4.8 x 3.3 mm<br />

84<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Blades for tool no 4370<br />

Part No b / +- 0.1<br />

mm<br />

b1<br />

mm<br />

h / +0 -0.2<br />

mm<br />

L<br />

mm<br />

4310.0310<br />

4310.0410<br />

4310.0510<br />

4310.0710<br />

4310.0810<br />

4310.0820<br />

2.5 1.9 10.0 150<br />

2.5 1.8 12.0 150<br />

3.0 2.0 16.0 150<br />

4.0 2.8 20.0 150<br />

4.8 3.3 25.0 150<br />

4.8 3.3 25.0 200<br />

Grooving and partingoff<br />

tools<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 85


Notes<br />

86<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts<br />

Indexable inserts<br />

SDFT / SDHT<br />

p. 88<br />

TWIST AOFT 10<br />

p. 89<br />

TWIST AOFT 15<br />

HSS<br />

p. 90<br />

TWIST AOFT 15<br />

Carbide<br />

p. 91<br />

TWIST AOFT 20<br />

HSS<br />

p. 92<br />

TWIST AOFT 20<br />

Carbide<br />

p. 93<br />

APFT<br />

HSS<br />

p. 94<br />

APFT / APHT<br />

Carbide<br />

p. 95<br />

APFT<br />

Turning<br />

p. 96<br />

CCFT<br />

p. 97<br />

RPFT / RCFT<br />

HSS<br />

p. 98<br />

RPFT / RDFT<br />

Carbide<br />

p. 99<br />

SCFT<br />

HSS<br />

p. 100<br />

SCFT<br />

Carbide<br />

p. 101<br />

MPFT<br />

HSS<br />

p. 102<br />

MPFT<br />

Carbide<br />

p. 103<br />

DCFT<br />

p. 104<br />

SEFT<br />

p. 105<br />

LDFT / BPFT<br />

VCFT<br />

tangential<br />

Indexable inserts<br />

p. 106<br />

p. 107<br />

p. 108<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 87


Indexable inserts SDFT / SDHT<br />

HSS and carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code l<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1091.0450 SDFT 12 04 AE FN 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

TiAlN 1166.0400 SDFT 09 T3 AE FN 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1166.0450 SDFT 12 04 AE FN 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1291.0400 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1291.0450 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

TiAlN 1291.0405 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1291.0455 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1291.0460 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

AlCrN 1291.0415 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1291.0465 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

TiAlN 1291.0420 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />

1291.0470 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />

TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />

1291.0475 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />

AlCrN 1291.0430 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />

1291.0480 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />

Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />

1291.0490 SDFT 12 04 AE FN-915 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />

88<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts TWIST AOFT 10<br />

HSS and carbide<br />

Pat. no. 686 235 No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1087.0170 AOFT 10 03 PF FR 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1087.0180 AOFT 10 03 04 FR 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

TiAlN 1162.0170 AOFT 10 03 PF FR 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1162.0180 AOFT 10 03 04 FR 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0200 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0205 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

TiAlN 1287.0300 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0305 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0351 AOFT 10 03 PF FR-421 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0355 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0356 AOFT 10 03 04 FR-421 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

AlCrN 1287.0650 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0651 AOFT 10 03 PF FR-421 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0655 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0656 AOFT 10 03 04 FR-421 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0657 AOFT 10 03 04 FR-431 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1288.0300 AOFT 10 03 ZZ FR-481 7.00 3.35 2.8 25° R<br />

TiN 1287.0400 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0405 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

TiAlN 1287.0500 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0505 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0551 AOFT 10 03 PF FR-521 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0555 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0556 AOFT 10 03 04 FR-521 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

AlCrN 1287.0700 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0701 AOFT 10 03 PF FR-521 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />

1287.0705 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0706 AOFT 10 03 04 FR-521 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1287.0707 AOFT 10 03 04 FR-531 7.00 3.40 9.50 2.8 25° R 0.4 R<br />

1288.0500 AOFT 10 03 ZZ FR-581 7.00 3.35 2.8 25° R<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 89


Indexable inserts TWIST AOFT 15<br />

HSS<br />

Pat. no. 686 235<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1087.0210 AOFT 15 T3 08 FR 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

TiAlN 1162.0190 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1162.0210 AOFT 15 T3 08 FR 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

HSS-E chip<br />

splitting<br />

TiN 1087.0505 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 1/2 R<br />

1087.0508 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 3 R<br />

TiAlN 1162.0505 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 1/2 R<br />

1162.0508 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 3 R<br />

90<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts TWIST AOFT 15<br />

Carbide<br />

Pat. no. 686 235 No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0210 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0215 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

TiAlN 1287.0310 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0315 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0361 AOFT 15 T3 PF FR-421 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0365 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0366 AOFT 15 T3 08 FR-421 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0369 AOFT 15 T3 12 FR-421 8.80 4.20 14.50 3.8 25° R 1.2 R<br />

1287.0371 AOFT 15 T3 16 FR-421 8.80 4.20 14.50 3.8 25° R 1.6 R<br />

1287.0373 AOFT 15 T3 20 FR-421 8.80 4.20 14.50 3.8 25° R 2.0 R<br />

AlCrN 1287.0660 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0661 AOFT 15 T3 PF FR-421 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0665 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0666 AOFT 15 T3 08 FR-421 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0667 AOFT 15 T3 08 FR-431 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0669 AOFT 15 T3 12 FR-421 8.80 4.20 14.50 3.8 25° R 1.2 R<br />

1287.0671 AOFT 15 T3 16 FR-421 8.80 4.20 14.50 3.8 25° R 1.6 R<br />

1287.0673 AOFT 15 T3 20 FR-421 8.80 4.20 14.50 3.8 25° R 2.0 R<br />

1288.0310 AOFT 15 T3 ZZ FR-481 9.07 4.00 3.8 25° R<br />

TiN 1287.0410 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0415 AOFT 15 T3 O8 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

TiAlN 1287.0510 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0515 AOFT 15 T3 O8 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0561 AOFT 15 T3 PF FR-521 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0565 AOFT 15 T3 08 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0566 AOFT 15 T3 08 FR-521 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0569 AOFT 15 T3 08 FR-521/50/63 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0570 AOFT 15 T3 08 FR-521/80 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

AlCrN 1287.0710 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0711 AOFT 15 T3 PF FR-521 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0715 AOFT 15 T3 08 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0716 AOFT 15 T3 08 FR-521 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0717 AOFT 15 T3 08 FR-531 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0719 AOFT 15 T3 08 FR-521/50/63 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1287.0720 AOFT 15 T3 08 FR-521/80 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

1288.0510 AOFT 15 T3 ZZ FR-581 9.07 4.00 3.8 25° R<br />

Indexable inserts<br />

Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />

1287.0615 AOFT 15 T3 08 FR-415 8.80 4.20 14.50 3.8 25° R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 91


Indexable inserts TWIST AOFT 20<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1087.0215 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1087.0315 AOFT 20 04 08 FR 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

TiAlN 1162.0215 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1162.0315 AOFT 20 04 08 FR 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

HSS-E chip<br />

splitting<br />

TiN 1087.0515 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 1/2 R<br />

1087.0518 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 3 R<br />

TiAlN 1162.0515 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 1/2 R<br />

1162.0518 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 3 R<br />

92<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts TWIST AOFT 20<br />

Carbide<br />

Pat. no. 686 235 No 1288<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Carbide<br />

HM<br />

Carbide<br />

HM-F<br />

TiN 1287.0225 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0230 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

TiAlN 1287.0325 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0330 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0376 AOFT 20 04 PF FR-421 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0380 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0381 AOFT 20 04 08 FR-421 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0391 AOFT 20 04 24 FR-421 11.00 4.76 19.40 4.5 20° R 2.4 R<br />

1287.0393 AOFT 20 04 32 FR-421 11.00 4.76 19.40 4.5 20° R 3.2 R<br />

AlCrN 1287.0675 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0676 AOFT 20 04 PF FR-421 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0680 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0681 AOFT 20 04 08 FR-421 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0682 AOFT 20 04 08 FR-431 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0691 AOFT 20 04 24 FR-421 11.00 4.76 19.40 4.5 20° R 2.4 R<br />

1287.0693 AOFT 20 04 32 FR-421 11.00 4.76 19.40 4.5 20° R 3.2 R<br />

1288.0325 AOFT 20 04 ZZ FR-481 11.10 4.50 4.5 20° R<br />

TiN 1287.0425 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0430 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

TiAlN 1287.0525 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0530 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0532 AOFT 20 04 08 FR-511/50 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0533 AOFT 20 04 08 FR-511/63 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0534 AOFT 20 04 08 FR-511/80/100 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0576 AOFT 20 04 PF FR-521 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0580 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0581 AOFT 20 04 08 FR-521 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

AlCrN 1287.0725 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0726 AOFT 20 04 PF FR-521 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0730 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0731 AOFT 20 04 08 FR-521 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1287.0735 AOFT 20 04 08 FR-531 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

1288.0525 AOFT 20 04 ZZ FR-581 11.10 4.50 4.5 20° R<br />

Indexable inserts<br />

Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />

1287.0630 AOFT 20 04 08 FR-415 11.00 4.76 19.40 4.5 20° R 0.8 R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 93


Indexable inserts APFT<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1085.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1085.0210 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1085.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />

1085.0250 APFT 16 04 04 FR 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1085.0260 APFT 16 04 04 FL 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1085.0300 APFT 16 04 08 FR 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1085.0310 APFT 16 04 08 FL 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

1085.0350 APFT 16 04 12 FR 9.52 4.76 16.70 4.5 18° R 1.2 R<br />

1085.0360 APFT 16 04 12 FL 9.52 4.76 16.70 4.5 18° R 1.2 L<br />

1085.0450 APFT 16 05 PD FR 9.52 5.56 17.00 4.7 29° 0.2x45° R<br />

TiAlN 1160.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1160.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />

1160.0250 APFT 16 04 04 FR 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1160.0300 APFT 16 04 08 FR 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1160.0350 APFT 16 04 12 FR 9.52 4.76 16.70 4.5 18° R 1.2 R<br />

1160.0450 APFT 16 05 PD FR 9.52 5.56 17.00 4.7 29° 0.2x45° R<br />

HSS-E chip<br />

splitting<br />

TiN 1086.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 R<br />

1086.0205 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 3 R<br />

1086.0210 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 L<br />

1086.0215 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° 3 L<br />

1086.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 1/2 R<br />

1086.0235 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 3 R<br />

TiAlN 1161.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 R<br />

1161.0205 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 3 R<br />

1161.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 1/2 R<br />

1161.0235 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 3 R<br />

94<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts APFT / APHT<br />

Carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1285.0200 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1285.0225 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1285.0250 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1285.0275 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1285.0300 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1285.0325 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

TiAlN 1285.0205 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1285.0230 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1285.0255 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1285.0280 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1285.0305 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1285.0330 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

TiAlN-X 1285.0210 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1285.0235 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1285.0260 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1285.0285 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1285.0310 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1285.0335 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

AlCrN 1285.0215 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1285.0238 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1285.0265 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1285.0290 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1285.0315 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1285.0338 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

TiAlN 1285.0400 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />

TiAlN-X 1285.0405 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />

AlCrN 1285.0410 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />

Indexable inserts<br />

Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1285.0240 APFT 16 04 PD FR-915 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 95


Indexable inserts APFT<br />

Turning<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1585.0200 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1585.0210 APFT 16 04 PD FL G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1585.0230 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />

1585.0250 APFT 16 04 04 FR G 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1585.0260 APFT 16 04 04 FL G 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1585.0300 APFT 16 04 08 FR G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1585.0310 APFT 16 04 08 FL G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

1585.0350 APFT 16 04 12 FR G 9.52 4.76 16.70 4.5 18° R 1.2 R<br />

1585.0360 APFT 16 04 12 FL G 9.52 4.76 16.70 4.5 18° R 1.2 L<br />

1585.0700 APFT 16 04 PD FR K 9.52 4.76 16.70 4.5 26° 0.2x45° R<br />

1585.0710 APFT 16 04 PD FL K 9.52 4.76 16.70 4.5 26° 0.2x45° L<br />

1585.0750 APFT 16 04 04 FR K 9.52 4.76 16.70 4.5 26° R 0.4 R<br />

1585.0760 APFT 16 04 04 FL K 9.52 4.76 16.70 4.5 26° R 0.4 L<br />

TiAlN 1660.0200 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1660.0210 APFT 16 04 PD FL G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1660.0230 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1660.0250 APFT 16 04 04 FR G 9.52 4.76 16.70 4.5 18° R 0.4 R<br />

1660.0260 APFT 16 04 04 FL G 9.52 4.76 16.70 4.5 18° R 0.4 L<br />

1660.0300 APFT 16 04 08 FR G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1660.0310 APFT 16 04 08 FL G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

1660.0350 APFT 16 04 12 FR G 9.52 4.76 16.70 4.5 18° R 1.2 R<br />

1660.0360 APFT 16 04 12 FL G 9.52 4.76 16.70 4.5 18° R 1.2 L<br />

1660.0700 APFT 16 04 PD FR K 9.52 4.76 16.70 4.5 26° 0.2x45° R<br />

1660.0710 APFT 16 04 PD FL K 9.52 4.76 16.70 4.5 26° 0.2x45° L<br />

1660.0750 APFT 16 04 04 FR K 9.52 4.76 16.70 4.5 26° R 0.4 R<br />

1660.0760 APFT 16 04 04 FL K 9.52 4.76 16.70 4.5 26° R 0.4 L<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiAlN 1785.0205 APFT 16 04 PD FR-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1785.0230 APFT 16 04 PD FL-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1785.0305 APFT 16 04 08 FR-111 G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1785.0330 APFT 16 04 08 FL-111 G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

AlCrN 1785.0215 APFT 16 04 PD FR-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />

1785.0238 APFT 16 04 PD FL-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />

1785.0315 APFT 16 04 08 FR-111 G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />

1785.0338 APFT 16 04 08 FL-111 G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />

TiAlN 1785.0400 APHT 16 04 PD FR-222 G 9.52 4.76 16.70 4.5 16° R<br />

96<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts CCFT<br />

HSS<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />

1578.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />

1578.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />

1578.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />

1578.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />

1578.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />

1578.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />

1578.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />

1578.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />

1578.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />

1578.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />

1578.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />

1578.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />

1578.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />

1578.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />

1578.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />

1578.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />

1578.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />

1578.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />

1578.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />

TiAlN 1653.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />

1653.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />

1653.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />

1653.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />

1653.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />

1653.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />

1653.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />

1653.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />

1653.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />

1653.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />

1653.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />

1653.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />

1653.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />

1653.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />

1653.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />

1653.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />

1653.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />

1653.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />

1653.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />

1653.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 97


Indexable inserts RPFT / RCFT<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

HSS-E<br />

TiN 1076.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />

1076.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />

1076.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />

1076.0400 RPFT 12 04 M0 12.00 4.76 5.5 11° 20° R/L<br />

1076.0410 RPFT 12 04 M0 12.00 4.76 5.5 11° 30° R/L<br />

1076.0450 RPFT 12 04 00 12.70 4.76 5.5 11° 20° R/L<br />

1076.0500 RPFT 16 06 M0 16.00 6.35 5.5 11° 20° R/L<br />

1576.0200 RCFT 06 02 M0 6.00 2.38 3.0 7° 25° R/L<br />

1576.0240 RCFT 08 03 M0 8.00 3.18 3.6 7° 25° R/L<br />

1576.0250 RCFT 08 03 M0 8.00 3.18 4.5 7° 25° R/L<br />

1576.0300 RCFT 10 T3 M0 10.00 3.97 4.5 7° 25° R/L<br />

1576.0400 RCFT 12 04 M0 12.00 4.76 5.5 7° 25° R/L<br />

1576.0500 RCFT 16 06 M0 16.00 6.35 5.5 7° 25° R/L<br />

1576.0600 RCFT 20 06 M0 20.00 6.35 6.5 7° 25° R/L<br />

TiAlN 1151.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />

1151.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />

1151.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />

1151.0400 RPFT 12 04 M0 12.00 4.76 5.5 11° 20° R/L<br />

1151.0410 RPFT 12 04 M0 12.00 4.76 5.5 11° 30° R/L<br />

1151.0450 RPFT 12 04 00 12.70 4.76 5.5 11° 20° R/L<br />

1151.0500 RPFT 16 06 M0 16.00 6.35 5.5 11° 20° R/L<br />

1651.0200 RCFT 06 02 M0 6.00 2.38 3.0 7° 25° R/L<br />

1651.0240 RCFT 08 03 M0 8.00 3.18 3.6 7° 25° R/L<br />

1651.0250 RCFT 08 03 M0 8.00 3.18 4.5 7° 25° R/L<br />

1651.0300 RCFT 10 T3 M0 10.00 3.97 4.5 7° 25° R/L<br />

1651.0400 RCFT 12 04 M0 12.00 4.76 5.5 7° 25° R/L<br />

1651.0500 RCFT 16 06 M0 16.00 6.35 5.5 7° 25° R/L<br />

1651.0600 RCFT 20 06 M0 20.00 6.35 6.5 7° 25° R/L<br />

98<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts RPFT / RDFT / RPHT<br />

Carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Carbide<br />

MG20<br />

Carbide<br />

12CR<br />

TiN 1276.0200 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />

1276.0240 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0300 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

1276.0400 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />

TiAlN 1276.0205 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />

1276.0245 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0305 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

1276.0405 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />

TiAlN-X 1276.0210 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />

1276.0250 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0310 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

1276.0410 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />

1276.0610 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L<br />

1276.0660 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />

1276.0710 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />

AlCrN 1276.0215 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />

1276.0255 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />

1276.0315 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />

1276.0415 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />

1276.0615 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L<br />

1276.0665 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />

1276.0715 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />

TiAlN 1276.0420 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />

TiAlN-X 1276.0425 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />

AlCrN 1276.0430 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />

Indexable inserts<br />

Carbide SPICA ® 1276.0440 RPFT 12 04 M0-111 12.00 4.76 5.5 11° R/L<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 99


Indexable inserts SCFT<br />

HSS<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

l<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E<br />

TiN 1091.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />

1091.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1091.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1091.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1091.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1091.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1591.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />

1591.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1591.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1591.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1591.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1591.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1591.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />

1591.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />

1591.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />

1591.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />

1591.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />

TiAlN 1166.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />

1166.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1166.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1166.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1166.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1166.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1666.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />

1666.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />

1666.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1666.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />

1666.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1666.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />

1666.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />

1666.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />

1666.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />

1666.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />

1666.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />

100<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts SCFT<br />

Carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

l<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Carbide<br />

MG20<br />

TiN 1291.0250 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1291.0290 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

TiAlN 1291.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1291.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1791.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1791.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

TiAlN-X 1291.0260 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1291.0300 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

AlCrN 1291.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1291.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

1791.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />

1791.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 101


Indexable inserts MPFT<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1081.0200 MPFT 04 02 PP FR 4.76 2.38 4.70 2.4 18° 0.2x45° R<br />

1081.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />

1081.0250 MPFT 06 02 PP FR 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1081.0260 MPFT 06 02 PP FL 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />

1081.0300 MPFT 08 03 PP FR 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1081.0310 MPFT 08 03 PP FL 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />

1081.0330 MPFT 08 03 08 FR 7.94 3.18 8.00 3.4 18° R 0.8 R<br />

1081.0335 MPFT 08 03 08 FL 7.94 3.18 8.00 3.4 18° R 0.8 L<br />

1081.0350 MPFT 11 04 PP FR 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1081.0360 MPFT 11 04 PP FL 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />

1581.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />

TiAlN 1156.0200 MPFT 04 02 PP FR 4.76 2.38 4.70 2.4 18° 0.2x45° R<br />

1156.0250 MPFT 06 02 PP FR 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1156.0300 MPFT 08 03 PP FR 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1156.0330 MPFT 08 03 08 FR 7.94 3.18 8.00 3.4 18° R 0.8 R<br />

1156.0350 MPFT 11 04 PP FR 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1656.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />

102<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts MPFT<br />

Carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

Carbide<br />

MG20<br />

TiN 1281.0400 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1281.0425 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />

1281.0600 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1281.0625 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />

1281.0800 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1281.0825 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />

TiAlN 1281.0405 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1281.0430 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />

1281.0605 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1281.0630 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />

1281.0805 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1281.0830 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />

TiAlN-X 1281.0410 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1281.0435 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />

1281.0610 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1281.0635 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />

1281.0810 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1281.0835 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />

AlCrN 1281.0415 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />

1281.0440 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />

1281.0615 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />

1281.0640 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />

1281.0815 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />

1281.0840 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 103


Indexable inserts DCFT<br />

HSS<br />

Type G<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />

1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />

1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />

1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />

1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />

1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />

1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />

1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />

1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />

1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />

1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />

1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />

1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />

1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />

1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />

1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />

1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />

1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />

1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />

104<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts SEFT<br />

HSS and carbide<br />

Cutting<br />

material<br />

Coating Part No ISO Code l<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1091.0500 SEFT 12 04 AF FN 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

1091.0550 SEFX 12 T3 AF FN 13.27 3.97 3.4 20° 15° 1.5x45° R0.8 R/L<br />

TiAlN 1166.0500 SEFT 12 04 AF FN 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

1166.0550 SEFX 12 T3 AF FN 13.27 3.97 3.4 20° 15° 1.5x45° R0.8 R/L<br />

Carbide<br />

MG20<br />

TiN 1291.0500 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

TiAlN 1291.0505 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

TiAlN-X 1291.0510 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

AlCrN 1291.0515 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 105


Indexable inserts LDFT / BPFT<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No ISO Code d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

ε<br />

Detail<br />

X<br />

HSS-E TiN 1088.0200 LDFT 15 03 PD FR 9.52 3.18 15.00 88° 14° 16° 0.2x45° R<br />

1088.0250 LDFT 15 03 PD FR 9.52 3.18 15.00 86° 15° 16° 0.2x45° R<br />

1088.0300 LDFT 15 T3 PD FR 9.52 3.97 15.00 88° 15° 16° 0.2x45° R<br />

1088.0400 BPFT 16 04 PD FR 9.52 4.76 15.80 80° 11° 22° 0.2x45° R<br />

TiAlN 1163.0200 LDFT 15 03 PD FR 9.52 3.18 15.00 88° 14° 16° 0.2x45° R<br />

1163.0250 LDFT 15 03 PD FR 9.52 3.18 15.00 86° 15° 16° 0.2x45° R<br />

1163.0300 LDFT 15 T3 PD FR 9.52 3.97 15.00 88° 15° 16° 0.2x45° R<br />

1163.0400 BPFT 16 04 PD FR 9.52 4.76 15.80 80° 11° 22° 0.2x45° R<br />

106<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Indexable inserts VCFT<br />

HSS<br />

Type K<br />

Cutting<br />

material<br />

Coating Part No ISO Code Type<br />

G/K<br />

d<br />

mm<br />

s<br />

mm<br />

l<br />

mm<br />

d1<br />

mm<br />

Detail<br />

X<br />

HSS-E TiN 1582.0855 VCFT 16 04 04 FR K 9.52 4.76 16.60 4.5 30° R 0.4 R<br />

1582.0857 VCFT 16 04 04 FL K 9.52 4.76 16.60 4.5 30° R 0.4 L<br />

1582.0860 VCFT 16 04 08 FR K 9.52 4.76 16.60 4.5 30° R 0.8 R<br />

1582.0862 VCFT 16 04 08 FL K 9.52 4.76 16.60 4.5 30° R 0.8 L<br />

TiAlN 1657.0855 VCFT 16 04 04 FR K 9.52 4.76 16.60 4.5 30° R 0.4 R<br />

1657.0857 VCFT 16 04 04 FL K 9.52 4.76 16.60 4.5 30° R 0.4 L<br />

1657.0860 VCFT 16 04 08 FR K 9.52 4.76 16.60 4.5 30° R 0.8 R<br />

1657.0862 VCFT 16 04 08 FL K 9.52 4.76 16.60 4.5 30° R 0.8 L<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 107


Indexable inserts tangential<br />

HSS<br />

Cutting<br />

material<br />

Coating Part No d<br />

mm<br />

s<br />

mm<br />

d1<br />

mm<br />

HSS-E TiN 1096.0200<br />

11.00 2.30 4.3 R<br />

1096.0210<br />

11.00 2.70 4.3 R<br />

1096.0250<br />

12.70 5.40 5.0 R<br />

108<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Notes<br />

Indexable inserts<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 109


Special tools<br />

Your partner for<br />

complete engineering<br />

solutions!<br />

ALESA Ltd. specialise in the production<br />

of indexable inserts manufactured from<br />

High Speed Steel and Micrograin Carbide.<br />

These are precision ground to<br />

produce highly positive geometries with<br />

extremely sharp cutting edges that<br />

are specifically designed to offer engineering<br />

solutions when machining<br />

difficult materials or when operating in<br />

unfavourable conditions. In addition<br />

to a comprehensive range of standard<br />

tools ALESA Ltd. offer a tailor-made<br />

response to engineering problems providing<br />

application techniques to reduce<br />

manufacturing costs.<br />

Special dimensions<br />

Standard tools can be modified<br />

to suit customers specific requirements.<br />

HSS tool blanks<br />

According to your drawings and specifications:<br />

Blanks from our HSS sheet metal stock,<br />

the biggest one in Switzerland.<br />

– thickness 1.0 – 6.0 mm<br />

– qualities HSS (No.1.3343) and HSS-E<br />

(No. 1.3243 and 1.3247)<br />

– profil-cut by laser beam<br />

– not machined or surface ground<br />

– hardened and tempering<br />

– thickness finish-ground<br />

– suitable e.g. for the production of<br />

flat or circular knives.<br />

We are specialised in the hardening and<br />

tempering of HSS blanks out of your<br />

production.<br />

On your request we will laser cut your<br />

metal sheets up to 6 mm in almost any<br />

material quality and quantity. Our production<br />

is also prepared for additional<br />

operations.<br />

Our blanks are ideal for further processing<br />

by wire-EDM.<br />

Ask for a not-binding offer.<br />

Special cutting tools<br />

Due to their tensile strength, HSS-E<br />

indexable inserts resist mechanical<br />

shock when entering or leaving the<br />

workpiece.<br />

The technology of indexable inserts<br />

guarantees a steady cutting geometry.<br />

No resharping.<br />

110<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Special tools – examples<br />

Full-side cutters with tangential indexable inserts<br />

Special indexable inserts<br />

T-slot milling cutter MPFT<br />

Porcupine end mill<br />

Special toolholder<br />

Special tools<br />

Full-side cutter equipped with indexable<br />

inserts (triple disk) staggered teeth<br />

Full-side cutters equipped with<br />

indexable inserts staggered teeth<br />

Special toolholders<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 111


Notes<br />

112<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Overview technical information<br />

ISO designation system for indexable inserts 114<br />

Hard coatings: range and information 116<br />

References and hints for problem solving 118<br />

Formulas and calculations 120<br />

Hardness scale and cutting data 123<br />

Material tables and classification 130<br />

Technical information<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 113


ISO – Designation system for indexable inserts<br />

A<br />

P<br />

F<br />

T<br />

16<br />

04<br />

PD<br />

F<br />

R<br />

121<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

13<br />

1 Basic shape<br />

2 Clearance angle<br />

3 Tolerances<br />

S 90°<br />

C<br />

C 80°<br />

D<br />

D 55°<br />

E<br />

F H E<br />

M 86°<br />

P<br />

d +/- 0.013 +/- 0.013 +/- 0.025<br />

V 35°<br />

L 90°<br />

O<br />

Symbol for other<br />

clearance angles which<br />

need more detail.<br />

m +/- 0.005 +/- 0.013 +/- 0.025<br />

s +/-0.025 +/- 0.025 +/- 0.025<br />

A 85°<br />

B 80°<br />

R<br />

4 Type of inserts<br />

5 Edge length<br />

6 Thickness of inserts<br />

T<br />

S<br />

for countersunk screws 40–60°<br />

one-side groove for chips<br />

X<br />

special tools which need more<br />

detail<br />

C<br />

D<br />

L<br />

M<br />

V<br />

Index s<br />

02 2.38<br />

03 3.18<br />

A<br />

B<br />

T3 3.97<br />

R<br />

04 4.76<br />

05 5.56<br />

06 6.35<br />

114<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


7 Corner edge<br />

Rounded cutting edges<br />

8 Edge condition<br />

9 Cutting direction<br />

R L N<br />

Index<br />

Radius<br />

01 0.1<br />

02 0.2<br />

F<br />

sharp-edged<br />

04 0.4<br />

08 0.8<br />

12 1.2<br />

16 1.6<br />

20 2.0<br />

24 2.4<br />

32 3.2<br />

13 Additional number<br />

Carbide quality<br />

0<br />

1 MG20<br />

2 12 CR<br />

Tool geometry<br />

0<br />

1 NW<br />

2 N<br />

Features<br />

0<br />

1 Completely ground<br />

2 Peripherical ground<br />

Minor cutting edge<br />

3<br />

4 HM<br />

3 NH<br />

4<br />

3<br />

4<br />

5 HM-F<br />

5 W<br />

5 Special coatings<br />

6<br />

6 H<br />

6<br />

K= Approach angle a= Clearance angle<br />

7<br />

7<br />

7<br />

K<br />

a<br />

A 45° C 7°<br />

8<br />

9 Misc.<br />

8 fz plus<br />

9 Misc.<br />

8<br />

9<br />

P 90° D 15°<br />

E 20°<br />

F 25°<br />

P 11°<br />

Round indexable inserts<br />

00 For diameter with imperial dimensions in mm<br />

M0 For diameter in metric dimensions<br />

Technical information<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 115


Hard coatings: range and information<br />

ALESA coatings are designed to offer<br />

maximum protection against thermal<br />

and mechanical stresses, which are<br />

necessary, when dry machining, reducing<br />

the high cost associated with<br />

the disposal of coolant waste.<br />

ALESA coatings meet with high demands.<br />

The PVD hard material coatings offering<br />

longer tool life and reduced cycle times<br />

leading to increased profitability:<br />

– higher cutting speeds<br />

– wet and dry machining<br />

– increased productivity<br />

– improved component quality<br />

– realisation of ecological guidelines<br />

SPICA ® : Due to the extremely high<br />

microhardness the insert is ideal for the<br />

machining of extremely abrasive<br />

materials. For machining of non ferrous<br />

metals and non-metallic materials.<br />

Coating TiN TiAlN TiAlN-X AlCrN SPICA ®<br />

Microhardness (HV 0,05) 2300 3300 3400 3200 8000<br />

Coefficient of friction to steel 0.4 0.3–0.35 0.4 0.3–0.35 0.15–0.2<br />

Thickness of coating (µm) 1–4 4–6 1–3 1–4 6–30<br />

Max. temperature for application (ºC) 600 900 900 1100–1200 600<br />

Colour of coating golden-yellow violet-grey violet-grey violet-grey black-grey<br />

Structure of coating Monolayer Multilayer Monolayer Monolayer Polykrist.<br />

116<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Range of coatings for indexable inserts<br />

HSS<br />

Carbide<br />

Material TiN TiAlN TiN TiAlN TiAlN-X AlCrN SPICA ®<br />

Steel unalloyed<br />

X X X X X<br />

(X)<br />

X<br />

2<br />

X X X X X<br />

Steel < 1000 N/mm<br />

(X) X<br />

2<br />

X X X X X X<br />

Steel > 1000 N/mm<br />

(X) X X<br />

Steel > 45 HRc /<br />

>1600 N/mm 2<br />

Rust-resistant steel<br />

Cast Iron (GG, GGG)<br />

X<br />

X<br />

X X X<br />

(X) X X X<br />

X X X X X<br />

(X) X X X<br />

Al wrought alloy X X X X X X<br />

Al casting alloy X X X X X X<br />

Titan, -alloys X X X X X X<br />

Nickel alloy X X X X X X<br />

Copper X X X X X<br />

Brass X X X X X<br />

Bronze X X X X X<br />

CFK X X<br />

Graphite X X<br />

Technical information<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 117


References and hints for problem solving<br />

Positioning of the milling tool<br />

favourable<br />

reduced eruption tendency<br />

improved surface finish<br />

longer tool life<br />

unfavourable<br />

Climb milling vs. conventional milling<br />

Climb milling should always<br />

be used unless the machine, clamping system<br />

or workpiece is not rigid enough.<br />

Positioning of milling tool<br />

Where possible the milling cutter should<br />

machine tangentially to the workpiece.<br />

Positioning of workpiece<br />

Where possible to reduce cutting forces the<br />

milling cutter should machine tangentially<br />

over the complete length of the workpiece.<br />

Overlapping<br />

When overlapping extreme caution should<br />

be exercised when exiting with the milling<br />

cutter (as shown in the left hand sketch).<br />

Size of the milling tool<br />

When face milling the diameter of the milling<br />

tool should be 20–30 % larger than the width<br />

of the workpiece.<br />

118<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Suggested solutions<br />

Problem<br />

Reason<br />

Cutting speed<br />

Feed<br />

Cutting depth<br />

With coolant<br />

Without coolant<br />

Climb milling<br />

Conventional milling<br />

Coating<br />

Improve chip removal<br />

Change positioning of the<br />

milling cutter<br />

Reduce tool overlapping<br />

Improve stability<br />

Cutting edge angle<br />

Excessive flank wear<br />

● Excessive cutting speed<br />

● Depth of cut too small<br />

● Feed too low<br />

Excessive wear by indentation<br />

Excessive crater wear<br />

Deformation of the cutting edge<br />

Built-up edge<br />

Cracking<br />

Thermal cracking<br />

Insert breakage<br />

Poor surface finish<br />

Vibration<br />

Eruptions at the workpiece edge<br />

● Incorrect milling method<br />

● Rough surface finish<br />

● Surface hardening<br />

● Increased cutting speed<br />

● Depth of cut too large<br />

● Increased cutting temperature<br />

● Increased cutting temperature<br />

● Too high loading on the face<br />

● Incorrect cutting temperature<br />

● Feed rate too low<br />

● Incorrect positioning of the<br />

milling cutter<br />

● Incorrect milling method<br />

● Increased feed per tooth<br />

● Chip compression<br />

● Chip welding<br />

● Unstable cutting temperature<br />

● Interrupted cut<br />

● Poor coolant pressure<br />

● Excessive strain on the cutting edge<br />

● Insert too small<br />

● Insufficient machine power<br />

● Excessive feed<br />

● Spindle run out<br />

● Poor rigidity<br />

● Incorrect cutting data<br />

● Poor rigidity<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Technical information<br />

= Increase = Reduce = Remedy<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 119


Formulas and calculations<br />

General formulas<br />

a e Cutting width (mm)<br />

a p Cutting depth (mm)<br />

D Diameter of milling cutter (mm)<br />

f z Feed per tooth (mm)<br />

h m Average chip thickness (mm)<br />

n (S) Revolution (RPM)<br />

Q Metal removal rate (cm 3 /min)<br />

v c Cutting speed (m/min)<br />

v f (F) Feed rate (mm/min)<br />

Z<br />

κ<br />

No. of teeth<br />

Angle Kappa<br />

Formulas<br />

Cutting speed (m/min)<br />

D ● π ● n<br />

v c =<br />

1000<br />

Revolution (RPM)<br />

v c ● 1000<br />

n (S) =<br />

D ● π<br />

Feed rate (mm/min)<br />

v f (F) = f z ● n ● Z<br />

Feed per tooth (mm)<br />

f z =<br />

v f<br />

n ● Z<br />

Metal removal rate (cm 3 /min)<br />

Q =<br />

a p ● a e ● v f<br />

1000<br />

Circularly interpolation<br />

whilst plunging<br />

β<br />

B<br />

ramp angle<br />

Calculated ramp angle<br />

D w > D w-min and D w < D w-max<br />

B 1 max<br />

B 2 max<br />

D<br />

D w<br />

D w-max<br />

D w-min<br />

maximum ramp angle within the<br />

minimum bore<br />

maximum ramp angle within the<br />

maximum bore<br />

tool diameter<br />

bore diameter<br />

maximum bore diameter<br />

minimum bore diameter<br />

B = ( D w – D ) ● π ● tan β<br />

120<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Ramping<br />

AO 10 R<br />

Ø = Vorbohrdurchmesser<br />

Ø = Diameter of pilot-drill<br />

Ø = Diamètre de perçage<br />

Ø = Diametro del foro<br />

16<br />

20<br />

25<br />

32<br />

Ø<br />

5<br />

8<br />

13<br />

20<br />

2.5°<br />

2.2°<br />

1.7°<br />

1.0°<br />

AO 15 R<br />

Ø = Vorbohrdurchmesser<br />

Ø = Diameter of pilot-drill<br />

Ø = Diamètre de perçage<br />

Ø = Diametro del foro<br />

25<br />

32<br />

40<br />

Ø<br />

10<br />

16<br />

24<br />

1.8°<br />

1.3°<br />

1.0°<br />

Circular interpolation (external and internal)<br />

Circular interpolation (external)<br />

Feed rate (path speed to centre of milling<br />

tool)<br />

D<br />

v f =<br />

( 1 + D w ) n ● f z ● z<br />

Real cutting depth<br />

D 2 a – D 2 w<br />

a e =<br />

4 ● (D w + D)<br />

Circular interpolation (internal)<br />

D<br />

v f =<br />

( 1 – D w ) n ● f z ● z<br />

Technical information<br />

Real cutting depth<br />

a e =<br />

D 2 w – D 2 i<br />

4 ● (D w – D)<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 121


Formulas and calculations<br />

Minimum feed rate<br />

To remain above an average chip thickness of h m = 0.01 mm,<br />

the feed rate should remain above the following values:<br />

a e /D: 0.01 0.02 0.04 0.06 0.10 0.30<br />

Min.-f z : 0.10 0.08 0.05 0.04 0.03 0.02<br />

a e = Cutting width, D = Diameter of milling cutter<br />

f z = Feed per tooth<br />

Face milling cutter –<br />

above center of workpiece<br />

Milling cutters and full-side cutters<br />

a e<br />

h m ≈ f z ● D<br />

f z ≈ h m ●<br />

<br />

D<br />

a e<br />

Face milling cutter –<br />

partial workpiece coverage<br />

h m =<br />

f z =<br />

sin (κ) ● 180° ● a e ● f z<br />

π ● D ● arcsin { a e<br />

D }<br />

h m ● π ● D ● arcsin { a e<br />

D }<br />

sin (κ) ● 180° ● a e<br />

h m =<br />

f z =<br />

sin (κ) ● 360° ● a e ● f z<br />

π ● D ●( arcsin { 2 ● a e1<br />

D<br />

} + arcsin { 2 ● a e2<br />

D })<br />

h m ● π ● D ●( { arcsin 2 ● a e1<br />

D } + arcsin { 2 ● a e2<br />

D })<br />

sin (κ) ● 360° ● a e<br />

ALESA ‘hm’ - sheet for indexable inserts<br />

material Alu. (< 6%Si) 400-650 650-800 800-1200 > 1200 Nickel based &<br />

Type of inserts & Copper N/mm 2 N/mm 2 N/mm 2 N/mm 2 Titanium alloys<br />

Face milling processes<br />

SDFT / RPFT / SDFT 0.050 - 0.200 0.050 - 0.150 0.040 - 0.100 - - 0.030 - 0.055<br />

SDHT / RPHT / SDHT - 0.050 - 0.175 0.050 - 0.135 0.040 - 0.100 - 0.030 - 0.070<br />

SCFT / SEFT 0.050 - 0.200 0.050 - 0.150 0.040 - 0.100 - - 0.030 - 0.055<br />

Twist HM, AOFT 10/15/20, -481,-581<br />

Profile milling processes<br />

Twist HSS, AOFT 10 0.040 - 0.100 0.020 - 0.070 0.020 - 0.060 0.015 - 0.045 - -<br />

Twist HSS, AOFT 15 / 20 0.040 - 0.120 0.030 - 0.090 0.030 - 0.080 0.030 - 0.060 - -<br />

Twist HM, AOFT 10/15/20, -411,-511 0.030 - 0.090 0.025 - 0.065 0.025 - 0.055 0.025 - 0.040 0.020 - 0.035 -<br />

Twist HM, AOFT 10/15/20, -421,-521 - 0.030 - 0.080 0.030 - 0.065 0.025 - 0.050 0.020 - 0.045 0.020 - 0.040<br />

Twist HM, AOFT 10/15/20, -431,-531<br />

APFT 0.050 - 0.150 0.030 - 0.080 0.030 - 0.065 0.025 - 0.050 0.020 - 0.045 0.020 - 0.040<br />

APHT - 0.050 - 0.200 0.030 - 0.065<br />

The above mentioned hm values are only valid while using ALESA tools and the ALESA "cutting calculation" programme.<br />

122<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 123<br />

Technical information<br />

Hardness scale<br />

700<br />

740<br />

770<br />

810<br />

840<br />

880<br />

910<br />

950<br />

980<br />

1020<br />

1050<br />

1090<br />

1120<br />

1150<br />

1190<br />

1230<br />

1260<br />

1300<br />

1330<br />

1370<br />

1400<br />

1440<br />

1470<br />

1510<br />

1540<br />

1580<br />

1610<br />

1650<br />

1680<br />

1720<br />

1750<br />

1790<br />

1820<br />

1860<br />

1890<br />

1930<br />

1960<br />

2000<br />

Strength<br />

N/mm 2<br />

200<br />

210<br />

220<br />

230<br />

240<br />

250<br />

260<br />

270<br />

280<br />

290<br />

300<br />

310<br />

320<br />

330<br />

340<br />

350<br />

360<br />

370<br />

380<br />

390<br />

400<br />

410<br />

420<br />

430<br />

440<br />

450<br />

460<br />

470<br />

480<br />

490<br />

500<br />

510<br />

520<br />

530<br />

540<br />

550<br />

560<br />

570<br />

Vickers<br />

HV<br />

200<br />

210<br />

220<br />

230<br />

240<br />

250<br />

260<br />

270<br />

280<br />

290<br />

300<br />

310<br />

320<br />

330<br />

340<br />

350<br />

359<br />

368<br />

373<br />

385<br />

393<br />

400<br />

407<br />

416<br />

423<br />

429<br />

435<br />

441<br />

450<br />

457<br />

465<br />

474<br />

482<br />

489<br />

469<br />

503<br />

511<br />

520<br />

Brinell<br />

HB<br />

–<br />

–<br />

–<br />

19.2<br />

21.2<br />

23<br />

24.7<br />

26.1<br />

27.6<br />

29<br />

30.3<br />

31.5<br />

32.9<br />

33.8<br />

34.9<br />

36<br />

37<br />

38<br />

38.9<br />

39.8<br />

40.7<br />

41.5<br />

42.3<br />

43.2<br />

44<br />

44.8<br />

45.5<br />

46.3<br />

47<br />

47.7<br />

48.3<br />

49<br />

49.6<br />

50.3<br />

50.9<br />

51.5<br />

52.1<br />

52.7<br />

Rockwell<br />

HRC<br />

28<br />

29<br />

30<br />

31<br />

33<br />

34<br />

35<br />

36<br />

37<br />

39<br />

40<br />

41<br />

42<br />

43<br />

44<br />

45<br />

46<br />

47<br />

48<br />

49<br />

50<br />

51<br />

52<br />

53<br />

54<br />

55<br />

56<br />

57<br />

58<br />

59<br />

60<br />

61<br />

62<br />

63<br />

64<br />

65<br />

66<br />

67<br />

Shore<br />

C<br />

2030<br />

2070<br />

2100<br />

2140<br />

2170<br />

2210<br />

2240<br />

2280<br />

2310<br />

2350<br />

2380<br />

2410<br />

2450<br />

2480<br />

2520<br />

2550<br />

2590<br />

2630<br />

2660<br />

2700<br />

2730<br />

2770<br />

2800<br />

2840<br />

2870<br />

2910<br />

2940<br />

2980<br />

3010<br />

3050<br />

3080<br />

3120<br />

3150<br />

3190<br />

3220<br />

3260<br />

3290<br />

–<br />

Strength<br />

N/mm 2<br />

580<br />

590<br />

600<br />

610<br />

620<br />

630<br />

640<br />

650<br />

660<br />

670<br />

680<br />

690<br />

700<br />

710<br />

720<br />

730<br />

740<br />

750<br />

760<br />

770<br />

780<br />

790<br />

800<br />

810<br />

820<br />

830<br />

840<br />

850<br />

860<br />

870<br />

880<br />

890<br />

900<br />

910<br />

920<br />

930<br />

940<br />

–<br />

Vickers<br />

HV<br />

527<br />

533<br />

533<br />

543<br />

549<br />

555<br />

561<br />

568<br />

574<br />

581<br />

588<br />

595<br />

602<br />

609<br />

616<br />

622<br />

627<br />

633<br />

639<br />

644<br />

650<br />

656<br />

661<br />

666<br />

670<br />

677<br />

682<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

–<br />

Brinell<br />

HB<br />

53.3<br />

53.8<br />

54.4<br />

54.9<br />

55.4<br />

55.9<br />

56.4<br />

56.9<br />

57.4<br />

57.9<br />

58.7<br />

58.9<br />

59.3<br />

59.8<br />

60.2<br />

60.7<br />

61.1<br />

61.5<br />

61.9<br />

62.3<br />

62.7<br />

63.1<br />

63.5<br />

63.9<br />

64.3<br />

64.6<br />

65<br />

65.3<br />

65.7<br />

66<br />

66.3<br />

66.6<br />

66.9<br />

67.2<br />

67.5<br />

67.7<br />

68<br />

–<br />

Rockwell<br />

HRC<br />

68<br />

69<br />

70<br />

71<br />

72<br />

73<br />

74<br />

75<br />

75<br />

76<br />

77<br />

78<br />

79<br />

80<br />

81<br />

82<br />

83<br />

83<br />

84<br />

85<br />

86<br />

86<br />

87<br />

87<br />

88<br />

89<br />

89<br />

90<br />

90<br />

91<br />

91<br />

92<br />

92<br />

–<br />

–<br />

–<br />

–<br />

–<br />

Shore<br />

C


Cutting conditions: Milling (guide lines)<br />

HSS-E, TiN/TiAIN<br />

Slot milling Face milling Face milling Profile milling<br />

Material classification<br />

vc<br />

m/min<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap fz**<br />

mm mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

1<br />

Steels < 700 Nmm 2<br />

- construction steels<br />

- free-cutting steels<br />

- cementation steels<br />

65–90<br />

65–100<br />

65–110<br />

2<br />

Steels < 800 N/mm 2<br />

– construction steels<br />

– cementation steels<br />

– heat-treatable steels<br />

– heat resistant construction steels<br />

– nitriding steels<br />

Non-alloyed titanium<br />

50–70<br />

50–75<br />

50–80<br />

3<br />

4<br />

5<br />

6<br />

7<br />

Steels more than 800-1200 N/mm 2<br />

– tempering steels<br />

– heat resistant construction steels<br />

– nitriding steels<br />

– tool steels<br />

– stainless steels<br />

– titanium alloys soft-annealed<br />

Cast iron 150 HB<br />

Steels more than 1200 N/mm 2<br />

– tempering steels<br />

– nitriding steels<br />

– tool steels<br />

– stainless steels<br />

Cast iron > 150 HB<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys hardened<br />

High temperature alloys<br />

Nickel-based alloys<br />

Pure copper<br />

Copper-zinc alloys (brass)<br />

35–55<br />

20–40<br />

15–25<br />

10–15<br />

160–400<br />

tool diameter max. 40<br />

13<br />

0.04–0.175<br />

0.6–0.8 x Ø tool diameter<br />

see corresponding page<br />

0.04–0.2<br />

0.05–0.32<br />

35–60<br />

20–40<br />

15–25<br />

10–15<br />

700–1500<br />

see corresponding page<br />

0.05–0.60<br />

35–70<br />

20–45<br />

15–30<br />

10–20<br />

800–1500<br />

2.5<br />

see corresponding page<br />

0.08–0.4<br />

8<br />

Copper forging alloys<br />

hardenable<br />

Copper forging alloys non<br />

hardenable<br />

Copper-tin-alloys (bronze)<br />

90–110<br />

90–120<br />

90–200<br />

9<br />

Pure aluminium<br />

Non-hardened aluminium<br />

Forging materials<br />

700–1500<br />

700–1500<br />

1000–2000<br />

10<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material 6% Si<br />

400–600<br />

0.04–0.24<br />

0.04–0.28<br />

400–600<br />

600–950<br />

11<br />

Aluminium cast material > 6% Si<br />

60–130<br />

60–150<br />

150–300<br />

12<br />

13<br />

14<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

250–500<br />

100–160<br />

70–110<br />

250–500<br />

100–160<br />

70–110<br />

250–500<br />

100–160<br />

70–110<br />

v c = Cutting speed<br />

fz = Feed per tooth<br />

fz** = Valid for end mills<br />

Range of coatings for indexable inserts page 116/117<br />

124<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Cutting conditions: Milling (guide lines)<br />

Carbide, TiN<br />

Slot milling Face milling<br />

Face milling<br />

Profile milling<br />

1<br />

Material classification<br />

Steels < 800 N/mm 2<br />

- construction steels<br />

- free-cutting steels<br />

- cementation steels<br />

- heat-treatable steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

Cast iron < 150 HB<br />

vc<br />

m/min<br />

70–160<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

100–180<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

120–200<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Steels more than 800–1200 N/mm 2<br />

- tempering steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Cast iron > 150 HB<br />

Steels more than 1200 N/mm 2<br />

- tempering steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Non-alloyed titanium<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys soft-annealed<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys hardened<br />

Pure copper<br />

Copper-zinc alloys (brass)<br />

70–130<br />

60–100<br />

25–60<br />

20–40<br />

160–300<br />

tool diameter max. 40<br />

13<br />

0.025–0.075<br />

0.6–0.8 x Ø tool diameter<br />

see corresponding page<br />

0.025–0.1<br />

80–140<br />

65–110<br />

25–60<br />

20–40<br />

700–1500<br />

see corresponding page<br />

0.04–0.2<br />

100–160<br />

70–125<br />

30–75<br />

25–50<br />

800–1500<br />

2.5<br />

see corresponding page<br />

0.04–0.2<br />

7<br />

Copper forging alloys hardenable<br />

Copper forging alloys non<br />

hardenable<br />

Copper-tin-alloys (bronze)<br />

110–220<br />

110–220<br />

150–275<br />

8<br />

9<br />

Pure aluminium<br />

Non-hardened aluminium<br />

Forging materials<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material 6% Si<br />

700–1500<br />

400–600<br />

0.025–0.15<br />

0.04–0.15<br />

700–1500<br />

400–600<br />

0.06–0.25<br />

1000–2000<br />

600–1000<br />

0.06–0.3<br />

10<br />

Aluminium cast material > 6% Si<br />

100–270<br />

100–270<br />

180–340<br />

11<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

80–240<br />

80–240<br />

140–300<br />

v c = Cutting speed<br />

fz = Feed per tooth<br />

Range of coatings for indexable inserts page 116/117<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 125<br />

Cutting conditions


Cutting conditions: Milling (guide lines)<br />

Carbide, TiAIN/TiAIN-X<br />

Slot milling Face milling<br />

Face milling<br />

Profile milling<br />

1<br />

Material classification<br />

Steels < 800 N/mm 2<br />

- construction steels<br />

- free-cutting steels<br />

- cementation steels<br />

- heat-treatable steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

Cast iron < 150 HB<br />

vc<br />

m/min<br />

100–240<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

180–280<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

220–320<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

Steels more than 800–1200 N/mm 2<br />

- tempering steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Cast iron > 150 HB<br />

Steels more than 1200 N/mm 2<br />

- tempering steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Non-alloyed titanium<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys soft-annealed<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys hardened<br />

Pure copper<br />

Copper-zinc alloys (brass)<br />

Copper forging alloys hardenable<br />

Copper forging alloys non<br />

hardenable<br />

Copper-tin-alloys (bronze)<br />

Pure aluminium<br />

Non-hardened aluminium<br />

Forging materials<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material 6% Si<br />

80–160<br />

80–125<br />

25–60<br />

20–40<br />

160–300<br />

110–220<br />

700–1500<br />

200–400<br />

tool diameter max. 40<br />

13<br />

0.025–0.075<br />

0.025–0.15<br />

0.6–0.8 x Ø tool diameter<br />

see corresponding page 13<br />

0.025–0.1<br />

0.04–0.15<br />

100–220<br />

100–150<br />

40–80<br />

30–60<br />

700–1500<br />

110–220<br />

700–1500<br />

200–400<br />

see corresponding page<br />

0.04–0.2<br />

0.06–0.25<br />

150–240<br />

100–200<br />

80-100<br />

40–80<br />

800–1500<br />

150–275<br />

800–1900<br />

300–500<br />

2.5<br />

see corresponding page<br />

0.04–0.2<br />

0.06–0.3<br />

10<br />

Aluminium cast material > 6% Si<br />

100–270<br />

100–270<br />

180–340<br />

11<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

80–240<br />

80–240<br />

140–300<br />

v c = Cutting speed<br />

fz = Feed per tooth<br />

Range of coatings for indexable inserts page 116/117<br />

126<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Cutting conditions: Milling (guide lines)<br />

Carbide, AlCrN<br />

Slot milling Face milling<br />

Face milling<br />

Profile milling<br />

1<br />

Material classification<br />

Steels < 800 N/mm 2<br />

- construction steels<br />

- free-cutting steels<br />

- cementation steels<br />

- heat-treatable steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

Cast iron < 150 HB<br />

vc<br />

m/min<br />

150–300<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

250–350<br />

ap<br />

mm<br />

fz<br />

mm<br />

vc<br />

m/min<br />

300–400<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

2<br />

3<br />

4<br />

5<br />

6<br />

Steels more than 800–1200 N/mm 2<br />

- tempering steels<br />

- heat resistant construction steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Cast iron > 150 HB<br />

Steels more than 1200 N/mm 2<br />

- tempering steels<br />

- nitriding steels<br />

- tool steels<br />

- stainless steels<br />

Non-alloyed titanium<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys soft-annealed<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys hardened<br />

Pure copper<br />

Copper-zinc alloys (brass)<br />

100–180<br />

80–125<br />

25–60<br />

20–40<br />

160–300<br />

tool diameter max. 40<br />

13<br />

0.025–0.075<br />

0.6–0.8 x Ø tool diameter<br />

see corresponding page<br />

0.03–0.12<br />

100–230<br />

100–150<br />

40–80<br />

30–60<br />

700–1500<br />

see corresponding page<br />

0.06–0.3<br />

150–280<br />

100–200<br />

80-100<br />

40–80<br />

800–1500<br />

2.5<br />

see corresponding page<br />

0.06–0.3<br />

7<br />

Copper forging alloys hardenable<br />

Copper forging alloys non<br />

hardenable<br />

Copper-tin-alloys (bronze)<br />

110–250<br />

800–1200<br />

110–300<br />

800–1500<br />

1000–2000<br />

8<br />

9<br />

Pure aluminium<br />

Non-hardened aluminium<br />

Forging materials<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material 6% Si<br />

700–1500<br />

700–1500<br />

0.025–0.15<br />

0.04–0.15<br />

700–1500<br />

700–1500<br />

800–1900<br />

10<br />

Aluminium cast material > 6% Si<br />

100–270<br />

100–270<br />

200–400<br />

11<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

v c = Cutting speed<br />

fz = Feed per tooth<br />

Range of coatings for indexable inserts page 116/117<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 127<br />

Cutting conditions


Cutting conditions: Milling/Turning (guide lines)<br />

Carbide, SPICA ®<br />

Slot milling Face milling Profile<br />

milling<br />

Turning<br />

Feed rate<br />

f (mm/rev)<br />

Material classification<br />

Vc<br />

m/min<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

ae<br />

mm<br />

ap<br />

mm<br />

fz<br />

mm<br />

Vc<br />

m/min<br />

ap<br />

mm<br />

f<br />

6<br />

Pure copper<br />

Copper-zinc alloys<br />

(brass)<br />

7<br />

8<br />

9<br />

10<br />

Non-ferrous metals including graphite<br />

Copper forging alloys<br />

hardenable<br />

Copper forging alloys<br />

non hardenable<br />

Copper-tin-alloys<br />

(bronze)<br />

Pure aluminium<br />

Aluminium hardenable<br />

Forging materials<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material<br />

6% Si<br />

Aluminium cast material<br />

> 6% Si ( 12% Si)<br />

1000–2000<br />

tool diameter<br />

1.0<br />

0.025–0.15<br />

0.6–0.8 x Ø tool diameter<br />

1.0<br />

0.04–0.15<br />

1.0<br />

0.06–0.25<br />

1.0<br />

see catalogue<br />

0.06–0.3<br />

450–2000<br />

1.0<br />

0.05–0.3<br />

11<br />

Plastics<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

Duroplast fibre-reinforced<br />

Duroplast<br />

200–2000<br />

2.5<br />

see catalogue<br />

see catalogue<br />

2.5<br />

150–1500<br />

1–2.5<br />

v c = Cutting speed<br />

fz = Feed per tooth<br />

Ideal for machining plastics (GFK and CFK) and aluminium-silicon-alloys<br />

128<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Cutting conditions: Turning, Grooving, Planing,<br />

Shaping (guide lines)<br />

HSS, TiN/TiAlN<br />

Turning<br />

Planing/Shaping<br />

Roughing }{=45° 1)<br />

Finishing 2)<br />

Grooving<br />

3)<br />

1<br />

Material classification<br />

Steels < 700 Nmm 2<br />

- construction steels<br />

- free-cutting steels<br />

- cementation steels<br />

vc<br />

m/min.<br />

65–90<br />

ap<br />

mm<br />

f<br />

ap f f<br />

mm<br />

vc<br />

m/min.<br />

20–30<br />

f*<br />

0.05–0.3<br />

2<br />

3<br />

Steels < 800 N/mm 2<br />

– construction steels<br />

– cementation steels<br />

– heat-treatable steels<br />

– heat resistant construction steels<br />

– nitriding steels<br />

– tool steels<br />

Non-alloyed titanium<br />

Steels more than 800-1200 N/mm 2<br />

– tempering steels<br />

– heat resistant construction steels<br />

– nitriding steels<br />

– tool steels<br />

– stainless steels<br />

– titanium alloys soft-annealed<br />

Cast iron 150 HB<br />

50–70<br />

35–55<br />

0.02–0.15<br />

0.02–0.12<br />

20–30<br />

10–20<br />

0.05–0.5<br />

4<br />

5<br />

Steels more than 1200 N/mm 2<br />

– tempering steels<br />

– nitriding steels<br />

– tool steels<br />

– stainless steels<br />

Cast iron > 150 HB<br />

High temperature alloys<br />

Nickel-based alloys<br />

Titanium alloys hardened<br />

20–40<br />

20–30<br />

> 3 up to 1.6<br />

1–3 0.05–0.3<br />

0.02–0.1<br />

10–20<br />

8–15<br />

0.05–0.3<br />

6<br />

High temperature alloys<br />

Nickel-based alloys<br />

10–20<br />

6–9<br />

7<br />

Pure copper<br />

Copper-zinc alloys (brass)<br />

110–180<br />

30–45<br />

8<br />

Copper forging alloys<br />

hardenable<br />

Copper forging alloys non<br />

hardenable<br />

Copper-tin-alloys (bronze)<br />

90–110<br />

30–45<br />

0.05–0.5<br />

9<br />

10<br />

Pure aluminium<br />

Non-hardened aluminium<br />

Forging materials<br />

Hardened aluminium<br />

Forging materials<br />

Aluminium cast material<br />

6% Si<br />

400–900<br />

140–240<br />

0.02–0.15<br />

40–80<br />

40–80<br />

0.05–1.2<br />

11<br />

12<br />

13<br />

14<br />

Aluminium cast material<br />

> 6% Si<br />

Thermoplast<br />

Duroplast non laminated<br />

Duroplast laminated<br />

60–130<br />

250–500<br />

100–160<br />

70–110<br />

40–80<br />

40–80<br />

0.05–1.5<br />

v c = Cutting speed<br />

a p = Cutting depth<br />

f* = Feed rate/machining stroke (mm)<br />

1) Tool approach angle<br />

2) Finishing: use a higher cutting speed<br />

3) Right and left hand grooving inserts: reduce feed 30–50%<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 129<br />

Cutting conditions


Allocation of the materials<br />

Material<br />

Tensile<br />

strength<br />

DIN Standard<br />

No.<br />

DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />

HSS-E Carbide<br />

1.0032<br />

Construction<br />

< 700 N/mm 2<br />

St34-2<br />

N/mm 2 Z 200 C 12<br />

steels<br />

1.0035<br />

1.0037<br />

1.0044<br />

St33<br />

St37-2<br />

St44-2<br />

A 33<br />

E 24-2<br />

E 28-2<br />

Fe 320<br />

Fe 360 B; C; D<br />

Fe 430 B FN<br />

Fe 310-0<br />

Fe 360 B<br />

Fe 430 B FN<br />

< 800 N/mm 2 1.0050<br />

1.0060<br />

St50-2<br />

St60-2<br />

A 50-2<br />

A 60-2<br />

Fe 490<br />

Fe 590<br />

Fe 490-2 FN<br />

Fe 590-2 FN<br />

Free-cutting < 700 N/mm 2 1.0711 9S20<br />

CF 9 S 22 220 M 07<br />

steels<br />

Case<br />

hardening<br />

steels<br />

Heattreatable<br />

steels<br />

Hightemperature<br />

constructional<br />

steels<br />

Tough at<br />

subzero<br />

steels<br />

Nitriding<br />

steels<br />

Tool steels<br />

< 700 N/mm 2<br />

< 800 N/mm 2<br />

< 800 N/mm 2<br />

800–1200<br />

N/mm 2<br />

> 1200 N/mm 2<br />

< 800 N/mm 2<br />

> 800 N/mm 2<br />

< 800 N/mm 2<br />

> 800 N/mm 2<br />

< 800 N/mm 2<br />

800–1200<br />

N/mm 2<br />

> 1200 N/mm 2<br />

< 800 N/mm 2<br />

800–1200<br />

1.0715<br />

1.0718<br />

1.0722<br />

1.0726<br />

1.0737<br />

1.0301<br />

1.0302<br />

1.0401<br />

1.1121<br />

1.1141<br />

1.7131<br />

1.5752<br />

1.5919<br />

1.5920<br />

1.6587<br />

1.1151<br />

1.1181<br />

1.1191<br />

1.1221<br />

1.7218<br />

1.7220<br />

1.7225<br />

1.7228<br />

1.7218<br />

1.7220<br />

1.7225<br />

1.7228<br />

1.5864<br />

1.6580<br />

1.6582<br />

1.7361<br />

1.7707<br />

1.8161<br />

1.7218<br />

1.7220<br />

1.7225<br />

1.7228<br />

1.5864<br />

1.6580<br />

1.6582<br />

1.7361<br />

1.7707<br />

1.8161<br />

1.0482<br />

1.4922<br />

1.5406<br />

1.6513<br />

1.8070<br />

1.0482<br />

1.4922<br />

1.5406<br />

1.6513<br />

1.8070<br />

1.6900<br />

1.7219<br />

1.6900<br />

1.7219<br />

1.8504<br />

1.8506<br />

1.8507<br />

1.8515<br />

1.8519<br />

1.8523<br />

1.8550<br />

1.8523<br />

1.8550<br />

1.2056<br />

1.2162<br />

1.2363<br />

1.2519<br />

1.2823<br />

1.2080<br />

1.2311<br />

9SMn28<br />

9SMnPb28<br />

10SPb20<br />

35S20<br />

9SMnPb36<br />

C10<br />

C10Pb<br />

C15<br />

Ck10<br />

Ck15<br />

16MnCr5<br />

14NiCr14<br />

15CrNi6<br />

18CrNi8<br />

17CrNiMo6<br />

Ck22<br />

Ck35<br />

Ck45<br />

Ck60<br />

25CrMo4<br />

34CrMo4<br />

42CrMo4<br />

50CrMo4<br />

25CrMo4<br />

34CrMo4<br />

42CrMo4<br />

50CrMo4<br />

35NiCr8<br />

30CrNiMo8<br />

34CrNiMo6<br />

32CrMo12<br />

30CrMoV9<br />

58CrV4<br />

25CrMo4<br />

34CrMo4<br />

42CrMo4<br />

50CrMo4<br />

35NiCr8<br />

30CrNiMo8<br />

34CrNiMo6<br />

32CrMo12<br />

30CrMoV9<br />

58CrV4<br />

19Mn5<br />

X20CrMoV12-1<br />

17MoV8 4<br />

28NiCrMo4<br />

21CrMoV5 11<br />

19Mn5<br />

X20CrMoV12-1<br />

17MoV8 4<br />

28NiCrMo4<br />

21CrMoV5 11<br />

X12CrNi189<br />

26CrMo4<br />

X12CrNi189<br />

26CrMo4<br />

34CrAl6<br />

31CrAlS5<br />

34CrAlMo5<br />

31CrMo12<br />

31CrMoV9<br />

39CrMoV13-9<br />

34CrAlNi7<br />

39CrMoV139<br />

34CrAlNi7<br />

90Cr3<br />

21MnCr5<br />

X100CrMoV5-1<br />

110WCrV5<br />

70Si7<br />

X210Cr12<br />

40CrMnMo7<br />

S 250<br />

S 250 Pb<br />

10 PbF 2<br />

35 MF 6<br />

S 300 Pb<br />

C 10; XC 10<br />

XC 18<br />

XC 10<br />

XC 15; XC 18<br />

16 MC 4; 16 MnCr 5<br />

12 NC 15; 14 NC 12<br />

16 NC 6<br />

20 NC 6<br />

18 NCD 6<br />

XC 18<br />

XC 32<br />

XC 42 H1, XC 45<br />

C 60; XC 60<br />

25 CD 4; 25 CrMo 4<br />

34 CrMo 4; 35 CD 4<br />

42 CD 4; 42 CrMo 4<br />

50 CrMo 4<br />

25 CD 4; 25 CrMo 4<br />

34 CrMo 4; 35 CD 4<br />

42 CD 4; 42 CrMo 4<br />

50 CrMo 4<br />

30 CrNiMo 8; 30 CND 8<br />

34 CrNiMo 8; 35 NCD 6<br />

30 CD 12<br />

25 CD 4; 25 CrMo 4<br />

34 CrMo 4; 35 CD 4<br />

42 CD 4; 42 CrMo 4<br />

50 CrMo 4<br />

30 CrNiMo 8; 30 CND 8<br />

34 CrNiMo 8; 35 NCD 6<br />

30 CD 12<br />

30 CAD 6.12<br />

30 CD 12<br />

X 100 CrMoV 5;<br />

Z 100 CDV 5<br />

X 200 Cr 12;<br />

CF 9 SMn28<br />

CF 9 SMnPb 28<br />

CF 10 SPb 20<br />

CF 9 SMn Pb 36<br />

C 10<br />

C 15<br />

C 10<br />

C 15; C16<br />

16 MnCr 5<br />

18 NiCrMo 7<br />

C 20<br />

C 35<br />

C 45<br />

C 60<br />

25 CrMo 4 (KB)<br />

34 Cr Mo 4 KB<br />

42 CrMo 4<br />

25 CrMo 4 (KB)<br />

34 CrMo 4 KB<br />

42 CrMo 4<br />

30 NiCrMo 8<br />

35 NiCrMo 6 KB<br />

32 CrMo 12<br />

25 CrMo 4 (KB)<br />

34 CrMo 4 KB<br />

42 CrMo 4<br />

30 NiCrMo 8<br />

35 NiCrMo 6 KB<br />

32 CrMo 12<br />

X 20 CrMoNi 12 01<br />

X 20 CrMoNi 12 01<br />

34 CrAlMo 7<br />

31 CrMo 12<br />

X 100 CrMoV 5 1 KU<br />

X 205 Cr 12 KU<br />

230 M 07<br />

212 M 36<br />

040 A 10; 045 M 10<br />

080 M 15<br />

040 A 10<br />

040 A15; 080 M 15<br />

590 M 17<br />

655 H 13; 655 m 13<br />

055 M 15<br />

080 A 35<br />

080 M 46<br />

060 A 62<br />

708 A 25<br />

708 A 37<br />

708 M 40<br />

708 A 47<br />

708 A 25<br />

708 A 37<br />

708 M 40<br />

708 A 47<br />

823 M 30<br />

816 M 40; 817 M 40<br />

722 M 24<br />

708 A 25<br />

708 A 37<br />

708 M 40<br />

708 A 47<br />

823 M 30<br />

816 M 40; 817 M 40<br />

722 M 24<br />

722 M 24<br />

897 M 39<br />

897 M 39<br />

BA 2<br />

BD 3<br />

Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />

A 283 Gr. A<br />

1015; A 283 Gr. C<br />

1020; A 570 Gr. 40<br />

A 570 Gr. 50, A 572 Gr. 50<br />

A 572 Gr. 65<br />

G 12120<br />

1213<br />

12 L 13<br />

11 L 08<br />

1140<br />

12 L 14<br />

1010<br />

M 1015<br />

1010<br />

1015<br />

5115<br />

3310; 9314<br />

3115<br />

1020<br />

1035<br />

1045<br />

1060; 1064<br />

4130<br />

4135; 4137<br />

4140;4142<br />

4150<br />

4130<br />

4135; 4137<br />

4140; 4142<br />

4150<br />

4337; 4340<br />

4130<br />

4135; 4137<br />

4140; 4142<br />

4150<br />

4337; 4340<br />

A 355 Cl. D<br />

A 2<br />

D 3<br />

1 1<br />

2 1<br />

1 1<br />

1 1<br />

2 1<br />

2 1<br />

3 2<br />

4 3<br />

2 1<br />

3 2<br />

2 1<br />

3 2<br />

2 1<br />

3 2<br />

4 3<br />

2 1<br />

4 2<br />

130<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Allocation of the materials<br />

Material<br />

High speed<br />

steels<br />

Steel<br />

castings<br />

Grey cast<br />

iron<br />

Grey cast<br />

iron<br />

tempered<br />

Cast iron with<br />

spheroidal<br />

graphite<br />

Malleable<br />

cast iron<br />

Cast iron with<br />

spheroidal<br />

graphite<br />

tempered<br />

Malleable cast<br />

iron temp.<br />

Tensile<br />

strength<br />

> 1200 N/mm 2<br />

800–1200<br />

N/mm 2<br />

> 1200 N/mm 2<br />

< 700 N/mm 2<br />

< 800 N/mm 2<br />

800–1200<br />

N/mm 2<br />

< 150 HB<br />

> 150 HB<br />

< 200 HB<br />

< 200 HB<br />

> 200 HB<br />

DIN Standard<br />

No.<br />

1.2312<br />

1.2344<br />

1.2379<br />

1.2436<br />

1.2567<br />

1.2678<br />

1.2713<br />

1.2714<br />

1.2743<br />

1.2766<br />

1.2080<br />

1.2311<br />

1.2312<br />

1.2344<br />

1.2379<br />

1.2436<br />

1.2567<br />

1.2678<br />

1.2713<br />

1.2714<br />

1.2743<br />

1.2766<br />

1.3207<br />

1.3243<br />

1.3247<br />

1.3343<br />

1.3207<br />

1.3243<br />

1.3247<br />

1.3343<br />

1.0416<br />

1.0446<br />

1.0552<br />

1.5919<br />

1.7218<br />

1.7220<br />

1.7379<br />

1.0416<br />

1.0446<br />

1.0552<br />

1.5919<br />

1.7218<br />

1.7220<br />

1.7379<br />

0.6015<br />

0.6020<br />

0.6025<br />

0.6030<br />

0.6015<br />

0.6020<br />

0.6025<br />

0.6030<br />

0.7040<br />

0.7050<br />

0.7060<br />

0.8135<br />

0.8145<br />

0.8155<br />

0.8165<br />

0.8035<br />

0.8040<br />

0.8045<br />

0.7040<br />

0.7050<br />

0.7060<br />

40CrMnMoS86<br />

X40CrMoV5-1<br />

X155CrVMo12-1<br />

X210CrW12<br />

X30WCrV5 3<br />

X45CoCrWV555<br />

55NiCrMoV6<br />

56NiCrMoV7<br />

60NiCrMo124<br />

35NiCrMo16<br />

X210Cr12<br />

40CrMnMo7<br />

40CrMnMoS86<br />

X40CrMoV5-1<br />

X155CrVMo12-1<br />

X210CrW12<br />

X30WCrV5 3<br />

X45CoCrWV555<br />

55NiCrMoV6<br />

56NiCrMoV7<br />

60NiCrMo124<br />

35NiCrMo16<br />

S10-4-3-10<br />

S6-5-2-5<br />

S2-10-1-8<br />

S6-5-2<br />

S10-4-3-10<br />

S6-5-2-5<br />

S2-10-1-8<br />

S6-5-2<br />

GS-38<br />

GS-45<br />

GS-52<br />

GS-15CrNi6<br />

GS-25CrMo4<br />

GC-34CrMo4<br />

GS-18CrMo910<br />

GS-38<br />

GS-45<br />

GS-52<br />

GS-15CrNi6<br />

GS-25CrMo4<br />

GS-34CrMo4<br />

GS-18CrMo910<br />

GG-15<br />

GG-20<br />

GG-25<br />

GG-30<br />

GG-15<br />

GG-20<br />

GG-25<br />

GG-30<br />

GGG-40<br />

GGG-50<br />

GGG-60<br />

GTS-35-10<br />

GTS-45-06<br />

GTS-55-04<br />

GTS-65-02<br />

GTW-35-04<br />

GTW-40-05<br />

GTW-45-07<br />

GGG-40<br />

GGG-50<br />

GGG-60<br />

X 40 CrMoV 5<br />

X 160 CrMoV 12;<br />

Z 160 CDV 12<br />

X 210 CrW 12-1;<br />

Z 210 CW 12-01<br />

X 32 WCrV 5;<br />

Z 32 WCrV 5<br />

55 NiCrMoV 7;<br />

55 NCDV 7<br />

X 200 Cr 12; Z 200 C 12<br />

X 40 CrMoV 5<br />

X 160 CrMoV 12;<br />

Z 160 CDV 12<br />

X 210 CrW 12-1;<br />

Z 210 CW 12-01<br />

X 32 WCrV 5;<br />

Z 32 WCrV 5<br />

55 NiCrMoV 7;<br />

55 NCDV 7<br />

Z 130 WKCDV<br />

10-10-04-04-03<br />

Z 85 WDKCV<br />

06-05-04-02<br />

Z 110 DKCWV<br />

09-08-04-02-01<br />

Z 85 WDCV 06-05-04-02<br />

Z 130 WKCDV<br />

10-10-04-04-03<br />

Z 85 WDKCV<br />

06-05-04-02<br />

Z 110 DKCWV<br />

09-08-04-02-01<br />

Z 85 WDCV 06-05-04-02<br />

230-400 M<br />

E 23 -45 M<br />

230-400 M<br />

E 23-45 M<br />

Ft 15 D<br />

Ft 20 D<br />

Ft 25 D<br />

Ft 30 D<br />

Ft 15 D<br />

Ft 20 D<br />

Ft 25 D<br />

Ft 30 D<br />

FGS 400-12<br />

FGS 500-7<br />

FGS 600-3<br />

MN 35-10<br />

MP 50-5<br />

MP 60-3<br />

FGS 400-12<br />

FGS 500-7<br />

FGS 600-3<br />

> 200 HB 0.8135 GTS-35-10 MN 35-10<br />

0.8145 GTS-45-06<br />

Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />

DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />

HSS-E Carbide<br />

X 40 CrMoV 5 1 1 KU<br />

X 155 CrVMo 12 1<br />

KU<br />

X 215 CrW 12 1 KU<br />

X 30 WCrV 5 3 KU<br />

X 205 Cr 12 KU<br />

X 40 CrMoV 5 1 1 KU<br />

X 155 CrVMo 12 1<br />

KU<br />

X 215 CrW 12 1 KU<br />

X 30 WCrV 5 3 KU<br />

HS 10-4-3-10<br />

HS 6-5-2-5<br />

HS 2-9-1-8<br />

HS 6-5-2-5<br />

HS 10-4-3-10<br />

HS 6-5-2-5<br />

HS 2-9-1-8<br />

HS 6-5-2-5<br />

G 15<br />

G 20<br />

G 25<br />

G 30<br />

G 15<br />

G 20<br />

G 25<br />

G 30<br />

GS 400-12<br />

GS 500/7<br />

GS 600/3<br />

GS 400-12<br />

GS 500/7<br />

GS 600/3<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 131<br />

BH 13<br />

BD 2<br />

BH 224/5<br />

BD 3<br />

BH 13<br />

BD 2<br />

BH 224/5<br />

BT 42<br />

BM 35<br />

BM 42<br />

BM 2<br />

BT 42<br />

BM 35<br />

BM 42<br />

BM 2<br />

A 1<br />

A 2<br />

G 17 CrMo 9-10<br />

A 1<br />

A 2<br />

G 17 CrMo 9-10<br />

Grade 150<br />

Grade 220<br />

Grade 260<br />

Grade 300<br />

Grade 150<br />

Grade 220<br />

Grade 260<br />

Grade 300<br />

420/12<br />

500/7<br />

600/3<br />

B 340/12<br />

P 440/7<br />

P 510/4<br />

P 570/3<br />

420/12<br />

500/7<br />

600/3<br />

B 340/12<br />

P 440/7<br />

H 13<br />

D 2<br />

L 6<br />

D 3<br />

H 13<br />

D 2<br />

L 6<br />

M 42<br />

M 2<br />

M 42<br />

M2<br />

J 13048<br />

J 13048<br />

A48-25 B<br />

A48-30 B<br />

A48-40 B<br />

A48-45 B<br />

A48-25 B<br />

A48-30 B<br />

A48-40 B<br />

A48-45 B<br />

60-40-18<br />

65-45-12<br />

80-55-06<br />

60-40-18<br />

65-54-12<br />

80-55-06<br />

4 2<br />

4 3<br />

4 2<br />

4 3<br />

1 1<br />

2 1<br />

3 2<br />

3 1<br />

4 2<br />

2 1<br />

2 1<br />

3 2<br />

3 2<br />

Cutting conditions


Allocation of the materials<br />

Material<br />

Stainless<br />

steels<br />

Tensile<br />

strength<br />

DIN Standard<br />

No.<br />

0.8155<br />

0.8165<br />

0.8035<br />

0.8040<br />

0.8045<br />

< 850 N/mm 2 1.4104<br />

1.4305<br />

1.4301<br />

1.4306<br />

1.4401<br />

1.4404<br />

1.4406<br />

1.4435<br />

1.4436<br />

1.4539<br />

1.4541<br />

1.4573<br />

< 1000 N/mm 2 1.4002<br />

1.4006<br />

1.4016<br />

1.4021<br />

1.4028<br />

1.4034<br />

1.4057<br />

1.4112<br />

1.4116<br />

1.4125<br />

1.4460<br />

1.4510<br />

1.4512<br />

1.4582<br />

< 850 N/mm 2 1.4308<br />

1.4340<br />

1.4480<br />

< 1000 N/mm 2 1.4086<br />

1.4106<br />

1.4138<br />

< 1000 N/mm 2 1.4722<br />

1.4724<br />

1.4741<br />

1.4742<br />

1.4762<br />

1.4821<br />

< 700 N/mm 2 3.7024<br />

3.7034<br />

3.7055<br />

3.7064<br />

< 900 N/mm 2 3.7164<br />

3.7114<br />

3.7124<br />

3.7174<br />

900–1250 3.7164<br />

N/mm 2 3.7124<br />

3.7144<br />

3.7154<br />

3.7174<br />

3.7184<br />

< 500 N/mm 2 2.4060<br />

< 900 N/mm 2 2.4360<br />

2.4375<br />

2.4812<br />

2.4816<br />

2.4617<br />

2.4665<br />

2.4983<br />

1.4876<br />

900–1200 2.4631<br />

N/mm 2 2.4632<br />

2.4634<br />

2.4662<br />

2.4668<br />

2.4670<br />

2.4674<br />

2.4856<br />

GTS-55-04<br />

GTS-65-02<br />

GTW-35-04<br />

GTW-40-05<br />

GTW-45-07<br />

14CrMoS17<br />

X8CrNiS18-9<br />

X5CrNi1810<br />

X2CrNi19-11<br />

X5CrNiMo17 12 2<br />

X2CrNiMo17-12-2<br />

X2CrNiMoN17-<br />

11-2<br />

X2CrNiMo18-14-3<br />

X3CrNiMo17-13-3<br />

MP 50-5<br />

MP 60-3<br />

Z 13 CF 17<br />

Z 8 CNF 18-09<br />

Z 6 CN 18-09<br />

Z 1 CN 18-12<br />

Z 6 CND 17-11<br />

Z 3 CND 17-11-02<br />

Z 3 CND 17-11 Az<br />

Z 3 CND 17-12-03;<br />

Z 3 CND 18-14-03<br />

Z 6 CND 18-12-03;<br />

Z 7 CND 18-12-03<br />

Z 2 NCDU 25-20<br />

X1NiCrMoCuN25-<br />

20-5<br />

X6CrNiTi18-10 Z 6 CNT 18-10<br />

X10CrNiMoTi18-12<br />

X6CrAl13 Z 8 CA 12<br />

X10Cr13 Z 10 C 13<br />

X6Cr17 Z 8 C 17<br />

X20Cr13 Z 20 C 13<br />

X30Cr13 Z 30 C 13<br />

X46Cr13 Z 44 C 14<br />

X17CrNi16-2 Z 15 CN 16-02<br />

X90CrMoV18<br />

X45CrMoV15<br />

X105CrMo17 Z 100 CD 17<br />

X3CrNiMon27-5-2 Z 25 CND 27-05 Az<br />

X3CrTi17 Z 4 CT 17<br />

X6CrTi12 Z 3 CT 12<br />

X4CrNiMoNb257<br />

Stainless<br />

steel<br />

castings<br />

GX6CrNi18 9<br />

G-X40CrNi274<br />

G-X6CrNiMo1810<br />

G-X120Cr29<br />

Z 6 CN 18.10 M<br />

G-X10CrMo13 X 2 CrMoSiS 18-2-1<br />

G-X120CrMo292<br />

Heatresisting<br />

steels<br />

X10CrSi13<br />

X10CrAl13;<br />

X10CrAlSi13<br />

X10CrSi18<br />

Z 13 C 13<br />

X10CrAl18 Z 12 CAS 18<br />

X10CrAl24 Z 12 CAS<br />

X20CrNiSi254<br />

Non-alloyed<br />

titanium<br />

Ti 99.5<br />

Ti 99.7<br />

Ti 99.4<br />

Ti 99.2<br />

Titanium<br />

alloys softannealed<br />

TiAl6V4<br />

TiAl4Mn4<br />

TiAl5Sn2<br />

TiCu2<br />

TiAl6V6Sn2<br />

Titanium<br />

alloys<br />

hardened<br />

TiAl6V4<br />

TiCu2<br />

TiAl6Sn2Zr4Mo2<br />

TiAl6Zr5<br />

TiAl6V6Sn2<br />

TiAl4Mo4Sn2<br />

High<br />

temperature<br />

alloys<br />

nickelbased<br />

alloys<br />

Nickel 200<br />

Monel 400<br />

Monel K 500<br />

Hastelloy C<br />

Inconel 600<br />

Hastelloy B-2<br />

Hastelloy X<br />

Udimet 500<br />

Incoloy 800<br />

Nimonic 80A<br />

Nimonic 90<br />

Nimonic 105<br />

Nimonic 901<br />

Inconel 718<br />

Nimocast 713<br />

Nimocast PK24<br />

Inconel 625<br />

Inconel X750<br />

2.6554 Waspaloy<br />

Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />

DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />

HSS-E Carbide<br />

X 10 CrS 17<br />

X 10 CrNiS 18 09<br />

X 5 CrNi 18 10<br />

X 2 CrNi 18 11<br />

X 5 CrNiMo 17 12<br />

X 2 CrNiMo 17 12<br />

X 2 CrNi MoN 17 12<br />

X 2 CrNiMo 17 13<br />

X 5 CrNiMo 17 13<br />

X 6 CrNiTi 18 11<br />

X 6 CrNiMoTi 17 13<br />

X 6 CrAl 13<br />

X 10 Cr 13<br />

X 8 Cr 17<br />

X 20 Cr 13<br />

(G) X 30 Cr 13<br />

X 40 Cr 14<br />

X 16 CrNi 16<br />

X 6 CrTi 17<br />

X 6 CrTi 12<br />

X 10 CrAl 12<br />

(X 8 Cr 17)<br />

(X 16 Cr 26)<br />

P 510/4<br />

P 570/3<br />

303 S 22<br />

304 S 15<br />

304 S 11<br />

316 S 17<br />

316 S 14<br />

316 S 61<br />

316 S 13<br />

316 S 31<br />

321 S 31<br />

320 S 33<br />

405 S 17<br />

410 S 21<br />

430 S 17<br />

420 S 37<br />

420 S 45<br />

(420 S 45)<br />

431 S 29; 6 S. 80<br />

409 S 19<br />

304 C 15 (LT 196)<br />

452 C 11<br />

430 F<br />

303<br />

304; 304 H<br />

304 L<br />

316<br />

316 L<br />

316 LN<br />

316 L<br />

316<br />

UNS N 08904<br />

321<br />

316 Ti<br />

405<br />

410; CA-15<br />

430<br />

420<br />

429 F<br />

431<br />

440 C<br />

329<br />

XM 8; 430 Ti<br />

409<br />

CF-8<br />

466<br />

3 2<br />

3 2<br />

4 3<br />

3 2<br />

4 3<br />

4 3<br />

2 3<br />

4 4<br />

5 5<br />

1 3<br />

5 4<br />

6 5<br />

132<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch


Allocation of the materials<br />

Material<br />

Pure copper<br />

Copper-zinc<br />

alloys<br />

(brass)<br />

Copper-forging<br />

alloys<br />

hardenable<br />

Copperforging<br />

alloys non<br />

hardenable<br />

Copper-tin<br />

alloys<br />

(bronze)<br />

Pur<br />

aluminium<br />

Non<br />

hardened<br />

aluminium<br />

hardened<br />

aluminium<br />

Aluminium<br />

cast<br />

material<br />

< 6% Si<br />

Aluminium<br />

cast<br />

material<br />

> 6% Si<br />

Magnesium<br />

cast alloy<br />

Thermoplast<br />

Duroplast<br />

non<br />

laminated<br />

Duroplast<br />

laminated<br />

Tensile<br />

strength<br />

DIN Standard<br />

No.<br />

< 350 N/mm 2 2.0060<br />

2.0070<br />

2.0090<br />

2.1356<br />

< 700 N/mm 2 2.0250<br />

2.0265<br />

2.0321<br />

2.0360<br />

2.0380<br />

2.0410<br />

2.0561<br />

2.0580<br />

2.0771<br />

< 800 N/mm 2 2.1245<br />

2.1247<br />

2.1293<br />

2.1525<br />

< 600 N/mm 2 2.1201<br />

2.1366<br />

2.1522<br />

2.1525<br />

< 700 N/mm 2 2.1020<br />

2.1030<br />

2.1080<br />

2.1086<br />

2.1093<br />

2.1096<br />

< 150 N/mm 2 3.0255<br />

< 400 N/mm 2 3.0515<br />

3.2315<br />

3.3315<br />

3.3535<br />

3.3547<br />

3.4365<br />

< 650 N/mm 2 3.0615<br />

3.1325<br />

3.1355<br />

3.1655<br />

3.4335<br />

3.4345<br />

3.4365<br />

< 400 N/mm 2 3.1841<br />

3.2134<br />

3.3241<br />

3.3292<br />

< 400 N/mm 2 3.2152<br />

3.2162<br />

3.2373<br />

3.2381<br />

3.2383<br />

3.2581<br />

3.2583<br />

3.2982<br />

< 400 N/mm 2 3.5106<br />

3.5662<br />

3.5812<br />

3.5912<br />

PTFE<br />

PVDF<br />

PA<br />

POM<br />

PETP<br />

PVC-hart<br />

PETP<br />

PP<br />

PC<br />

PF<br />

MF<br />

UF<br />

PF<br />

MF<br />

UF<br />

E-Cu57<br />

SE-Cu<br />

SF-Cu<br />

CuMn3<br />

CuZn20<br />

CuZn30<br />

CuZn37<br />

CuZn40<br />

CuZn39Pb2<br />

CuZn44Pb2<br />

CuZn40Al1<br />

CuZn40Mn1Pb<br />

CuNi7Zn39Mn5P<br />

b3<br />

CuBe1.7<br />

CuBe2<br />

CuCrZr<br />

CuSi3Mn<br />

CuAgo.03<br />

CuMn5<br />

CuSi2Mn<br />

CuSi3Mn<br />

CuSn6<br />

CuSn8<br />

CuSn6Zn6<br />

G-CuSn10Zn<br />

G-CuSn6ZnNi<br />

G-CuSn5ZnPb<br />

Al99.5<br />

AlMn1<br />

AlMgSi1<br />

AlMg1<br />

AlMg3<br />

AlMg4.5Mn<br />

AlZnMgCu1.5<br />

AlMgSiPb<br />

AlCuMg1<br />

AlCuMg2<br />

AlCuBiPb<br />

AlZn4.5Mg1<br />

AlZnMgCu5.0<br />

AlZnMgCu1.5<br />

G-AlCu4Ti<br />

G-AlSi5Cu1Mg<br />

G-AlMg3Si<br />

GD-AlMg9<br />

GD-AlSi6Cu4<br />

GD-AlSi8Cu3<br />

G-AlSi9Mg<br />

G-AlSi10Mg<br />

G-AlSi10Mg (Cu)<br />

G-AlSi12<br />

G-AlSi12 (12)<br />

GD-AlSi12 (Cu)<br />

G-MgAg3SE2Zr1<br />

G-MgAl6<br />

G-MgAl8Zn1<br />

G-MgAl9Zn1<br />

Teflon, Hostaflon,<br />

Lubriflon<br />

Kynar, Solef<br />

Ertalon, Ultramid,<br />

Nylon<br />

Delrin, Hostaform<br />

Arnite, Ertalyte<br />

Hostalit, Vinoflex,<br />

Trovidur<br />

Hostalen, Ertalene,<br />

Lupolen<br />

Hostalen, Ertalen<br />

Makralon, Lexan<br />

Bakelit, Resalit,<br />

Luphen<br />

Albamit, Keramin,<br />

Resopal<br />

Resopal, Basapor<br />

Ferrozell, Resofil,<br />

Canevasit<br />

Resopal, Resamin,<br />

Textolit<br />

Resamin, Basapor<br />

Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />

DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />

HSS-E Carbide<br />

Our general delivery and sales conditions apply, see www.alesa.ch<br />

7 6<br />

7 6<br />

8 7<br />

8 7<br />

8 7<br />

9 8<br />

10 9<br />

10 9<br />

11 10<br />

11 10<br />

12 11<br />

13 11<br />

14 11<br />

ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 133<br />

Cutting conditions

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!