Download Brochure - Swiss Instruments Limited
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Overview<br />
Information about the catalogue 2<br />
Milling tools 5<br />
Turning tools 47<br />
Grooving and parting-off tools 73<br />
Indexable inserts 87<br />
Special tools 110<br />
Technical information 113<br />
Cutting conditions 124<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 1
Precision tool factory<br />
Precision.<br />
We specialise in the manufacture<br />
of highly positive, sharply ground,<br />
precision cutting tools produced<br />
from HSS and carbide. These<br />
offer the highest possible performance<br />
figures particularly on difficult<br />
materials and extraordinary<br />
applications. We can offer engi -<br />
n eering solutions to the most<br />
demanding machining problems<br />
reducing cycle times, vibration<br />
and tooling costs whilst improving<br />
surface finishes and chip<br />
formation. Call us now and<br />
realise the potential of ALESA!<br />
ALESA Ltd.<br />
Tool Factory<br />
CH-5707 Seengen<br />
Phone +41 62 7676 262<br />
Fax +41 62 7676 282<br />
info@alesa.ch, www.alesa.ch<br />
ISO<br />
9001<br />
Quality<br />
Your partner – worldwide<br />
We look forward to making<br />
contact with you for the first<br />
time.<br />
Would you like to find out more<br />
about our products? Then simply<br />
give us a call or visit our Internet<br />
site. If you would like to discuss<br />
a particular problem with one<br />
of our consultants, we will be<br />
pleased to pay you a visit.<br />
We are represented by our local<br />
sales partners in many countries.<br />
You will find the nearest contact<br />
address on the Internet or simply<br />
ask us.<br />
Metal cutting with creativity<br />
Milling: The ALESA TWIST helical index<br />
able insert which was developed and<br />
patented by us in 1996 is distinguished<br />
by a high-tech cutting geometry and<br />
is being used to great success all over<br />
the world.<br />
The extensive range of ISO standard indexable<br />
inserts is of course also equipped<br />
with our highly positive, extremely<br />
sharp ground cutting edge. ALESA indexable<br />
inserts are available in HSS-E<br />
and finest grain metal carbide. Various<br />
hard material coatings ensure a long<br />
tool life.<br />
It goes without saying that almost all<br />
our toolholders are prepared for internal<br />
coolant supply.<br />
Turning/parting: In this area, too, we<br />
have an extensive range of toolholders<br />
for external and internal turning with<br />
the matching indexable inserts in HSS-E<br />
to ISO standard. Our ALESA GOLD<br />
high-precision ISO toolbits and cutting<br />
tools are also world-renowned. Simi -<br />
l arly, the Minicut and Duocut parting<br />
inserts and cutting-off tools in HSS-E<br />
are a byword in the trade.<br />
Sawing: The ALESA metal-cutting<br />
circular saws in HSS and carbide give<br />
top performance all around. Our circular<br />
saws with steam-tempered surface<br />
or hard-material coating achieve even<br />
better life expectancy.<br />
Nutex: The extraordinary combination<br />
of circular saw blade and holder in one<br />
tool indicates the system Nutex and Nutex<br />
Plus. With this tool it is possible to<br />
machine on CNC centres without fixings<br />
protruding out of the tool face.<br />
Custom-made products: If you have<br />
any processing problems, we consider it<br />
our duty to be able to offer a solution.<br />
Our development department wel -<br />
comes the challenge of producing<br />
special tools to individual requirements<br />
or customer drawings.<br />
With you as partner we aim to develop<br />
visions and pursue new methods.<br />
2<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Sales and selection symbols<br />
Introduction<br />
The following symbol legend<br />
helps you to handle with the<br />
ALESA catalogue.<br />
ALESA TWIST: the patented spiral ground indexable insert<br />
Machining with coolant / Dry machining<br />
Highly positive, extremely sharp ground cutting edge<br />
Rigid roughing tool with a strong insert for face milling suitable for heavy<br />
machining<br />
Internal coolant supply<br />
Attention: instructions to be observed<br />
Information about the<br />
catalogue<br />
ALESA information is sound advice suitable for a wide range of applications<br />
No. of teeth<br />
Recommended application<br />
Possible application<br />
Inappropriate application<br />
Sense of rotation or toolholder specifications<br />
Increasing the No. of teeth gives higher metal removal rates (cm 3 /min)<br />
Cutting direction of the indexable insert<br />
Face milling<br />
Profile milling<br />
Slot milling<br />
Chamfering<br />
Circularly plunge milling<br />
Circular interpolation<br />
Ramping<br />
Profiling<br />
Boring<br />
Turning<br />
Turning a shoulder<br />
Profile turning<br />
Relieving<br />
Grooving and parting-off<br />
Blue = ideal application, Grey = possible application<br />
External turning: Left toolholder, ➨ with a left insert, ➨ with a right insert.<br />
Boring: Left toolholder, ➨ with a left insert, ➨ with a right insert.<br />
ALESA tools are distinguished by their very precise concentricity.<br />
SPICA ® diamond coated<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 3
Notes<br />
4<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Milling tools<br />
Milling cutters TWIST AO 10 - Pat. no. 686 235<br />
AO 10 R<br />
No 1311<br />
p. 6<br />
AO 10 R<br />
No 1347<br />
p. 8<br />
AO 10 R<br />
No 1348<br />
p. 10<br />
Milling tools<br />
Milling cutters TWIST AO 15 - Pat. no. 686 235<br />
AO 15 R<br />
No 1311<br />
p. 12<br />
AO 15 R adj.<br />
No 1311<br />
p. 14<br />
AO 15 R<br />
No 1347<br />
p. 16<br />
AO 15 R<br />
No 1348<br />
p. 18<br />
AO 15 R<br />
No 1355<br />
p. 20<br />
AO 15 R<br />
No 1355<br />
p. 22<br />
Milling cutters TWIST AO 20 - Pat. no. 686 235<br />
AO 20 R<br />
No 1312<br />
p. 24<br />
AO 20 R<br />
No 1355<br />
p. 26<br />
Milling cutters RP/RD<br />
Milling cutters AP<br />
RP 12 R<br />
No 1301<br />
p. 28<br />
RP 06/08/10 R<br />
No 1327<br />
p. 30<br />
RD 06/08/10 R<br />
No 1328<br />
p. 32<br />
AP 16 R<br />
No 1310<br />
p. 34<br />
AP 16 R<br />
No 1345<br />
p. 36<br />
Milling cutters SC/SD<br />
SC 12 R<br />
No 1315<br />
p. 38<br />
SD 09 R<br />
No 1316<br />
p. 40<br />
SD 12 R<br />
No 1319<br />
p. 42<br />
SD 09 R<br />
No 1349<br />
p. 44<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 5
1311<br />
ALESA TWIST milling cutter AO 10 R 90°<br />
and indexable inserts<br />
No<br />
1311<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0422 32-AO 10 R 32 28 13.0 6.5 15 5 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0462 40-AO 10 R 40 32 16.0 8.5 18 6 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0482 50-AO 10 R 50 40 22.0 11.0 20 8 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 8 mm.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />
mm.<br />
Face milling Profile milling Slot milling Circular<br />
interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining<br />
Recommended application<br />
6<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1311 AO 10 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />
1087.0180 AOFT 10 03 04 FR R 0.4 R<br />
TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />
1162.0180 AOFT 10 03 04 FR R 0.4 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />
1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />
1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />
1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />
AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />
1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />
1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />
1288.0300 AOFT 10 03 ZZ FR-481 R -<br />
TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />
1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />
1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />
1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />
AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />
1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />
1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />
1288.0500 AOFT 10 03 ZZ FR-581 R -<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 7
1347<br />
ALESA TWIST end mill AO 10 R 90°<br />
and indexable inserts<br />
No<br />
1347<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0300 16-AO 10 R 16 25 16.0 75 2 AOFT 10 03 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0338 20-AO 10 R 20 30 20.0 82 2 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0340 20-AO 10 R 20 30 20.0 82 3 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0382 25-AO 10 R 25 38 25.0 96 4 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />
depth of cut of 8 mm in one pass.<br />
Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />
mm.<br />
For slots of more than 3 mm use tool execution with 2 inserts.<br />
Diameter of pilot-drill see page 121.<br />
Face milling Profile milling Slot milling Circular interpolation<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining<br />
Recommended application<br />
8<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1347 AO 10 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />
1087.0180 AOFT 10 03 04 FR R 0.4 R<br />
TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />
1162.0180 AOFT 10 03 04 FR R 0.4 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />
1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />
1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />
1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />
AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />
1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />
1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />
1288.0300 AOFT 10 03 ZZ FR-481 R -<br />
TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />
1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />
1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />
1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />
AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />
1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />
1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />
1288.0500 AOFT 10 03 ZZ FR-581 R -<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 9
d2<br />
1348<br />
ALESA TWIST threaded type cutter AO 10 R 90°<br />
and indexable inserts<br />
D js14<br />
G<br />
90°<br />
l2<br />
l1<br />
No<br />
1348<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
G<br />
l1<br />
mm<br />
.0300 16-AO 10 R 16 25 8.5 M8 41 2 AOFT 10 03 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0340 20-AO 10 R 20 30 10.5 M10 48 3 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0382 25-AO 10 R 25 35 12.5 M12 55 4 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0422 32-AO 10 R 32 42 17.0 M16 64 5 AOFT 10 03 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />
depth of cut of 8 mm in one pass.<br />
For slots of more than 3 mm use tool execution with 2 inserts.<br />
Using extended shafts, the cutting depth must be reduced. Using an insert no 1288 (AO10), the maximum cutting depth is reduced to 0.8<br />
mm.<br />
Diameter of pilot-drill see page 121.<br />
Face milling Profile milling Slot milling Circular interpolation<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining<br />
Recommended application<br />
10<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1348 AO 10 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0170 AOFT 10 03 PF FR 0.2x45° R 124<br />
1087.0180 AOFT 10 03 04 FR R 0.4 R<br />
TiAlN 1162.0170 AOFT 10 03 PF FR 0.2x45° R<br />
1162.0180 AOFT 10 03 04 FR R 0.4 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0200 AOFT 10 03 PF FR-411 0.2x45° R 125<br />
1287.0205 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN 1287.0300 AOFT 10 03 PF FR-411 0.2x45° R 126<br />
1287.0305 AOFT 10 03 04 FR-411 R 0.4 R<br />
TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 0.2x45° R<br />
1287.0351 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0355 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0356 AOFT 10 03 04 FR-421 R 0.4 R<br />
AlCrN 1287.0650 AOFT 10 03 PF FR-411 0.2x45° R 127<br />
1287.0651 AOFT 10 03 PF FR-421 0.2x45° R<br />
1287.0655 AOFT 10 03 04 FR-411 R 0.4 R<br />
1287.0656 AOFT 10 03 04 FR-421 R 0.4 R<br />
1287.0657 AOFT 10 03 04 FR-431 R 0.4 R<br />
1288.0300 AOFT 10 03 ZZ FR-481 R -<br />
TiN 1287.0400 AOFT 10 03 PF FR-511 0.2x45° R 125<br />
1287.0405 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN 1287.0500 AOFT 10 03 PF FR-511 0.2x45° R 126<br />
1287.0505 AOFT 10 03 04 FR-511 R 0.4 R<br />
TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 0.2x45° R<br />
1287.0551 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0555 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0556 AOFT 10 03 04 FR-521 R 0.4 R<br />
AlCrN 1287.0700 AOFT 10 03 PF FR-511 0.2x45° R 127<br />
1287.0701 AOFT 10 03 PF FR-521 0.2x45° R<br />
1287.0705 AOFT 10 03 04 FR-511 R 0.4 R<br />
1287.0706 AOFT 10 03 04 FR-521 R 0.4 R<br />
1287.0707 AOFT 10 03 04 FR-531 R 0.4 R<br />
1288.0500 AOFT 10 03 ZZ FR-581 R -<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 11
1311<br />
ALESA TWIST milling cutter AO 15 R 90°<br />
and indexable inserts<br />
No<br />
1311<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0460 40-AO 15 R 40 32 16.0 8.5 18 4 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0480 50-AO 15 R 50 40 22.0 11.0 20 6 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0500 63-AO 15 R 63 40 22.0 11.0 20 7 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0520 80-AO 15 R 80 50 27.0 14.0 22 9 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 13 mm.<br />
To guarantee chip removal during slot milling, high coolant pressure or air pressure<br />
is needed.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 90<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular<br />
interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
12<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1311 AO 15 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />
1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />
1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />
1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />
1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />
1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />
1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />
1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />
1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 13
1311<br />
ALESA TWIST cutter AO 15 R 90° adjustable<br />
and fine finishing indexable inserts<br />
No<br />
1311<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0484 50-AO 15 R/e 50 40 22.0 11.0 20 6 1287.0569/0719 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0504 63-AO 15 R/e 63 40 22.0 11.0 20 7 1287.0569/0719 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0524 80-AO 15 R/e 80 50 27.0 14.0 22 9 1287.0570/0720 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
Accessories<br />
No 1490.0270 Adjusting screw<br />
No 1492.0400 Screw-driver<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
For the surface quality N5 (Ra < 0.4 µm) during face milling.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Face milling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining<br />
Recommended application<br />
14<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Fine finishing inserts for no 1311 AO 15 R / e<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
Carbide<br />
HM-F<br />
TiAlN-X 1287.0569 AOFT 15 T3 08 FR-521/50/63 R 0.8 R 126<br />
1287.0570 AOFT 15 T3 08 FR-521/80 R 0.8 R<br />
AlCrN 1287.0719 AOFT 15 T3 08 FR-521/50/63 R 0.8 R 127<br />
1287.0720 AOFT 15 T3 08 FR-521/80 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 15
1347<br />
ALESA TWIST end mill AO 15 R 90°<br />
and indexable inserts<br />
No<br />
1347<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0378 25-AO 15 R 25 38 20.0 90 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0380 25-AO 15 R 25 38 25.0 96 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0408* 32-AO 15 R 32 38 25.0 96 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0410 32-AO 15 R 32 38 25.0 96 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0418* 32-AO 15 R 32 38 32.0 100 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0420 32-AO 15 R 32 38 32.0 100 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0458* 40-AO 15 R 40 48 32.0 110 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0460 40-AO 15 R 40 48 32.0 110 4 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
For slots of more than 5 mm use tool execution with 2 inserts.<br />
The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />
depth of cut of 13 mm in one pass.<br />
Diameter of pilot-drill see page 121. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 90<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular interpolation Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
*while stocks last<br />
16<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1347 AO 15 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />
1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />
1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />
1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />
1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />
1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />
1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />
1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />
1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 17
d2<br />
1348<br />
ALESA TWIST threaded type cutter AO 15 R 90°<br />
and indexable inserts<br />
D js14<br />
G<br />
90°<br />
l2<br />
l1<br />
No<br />
1348<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
G<br />
l1<br />
mm<br />
.0380 25-AO 15 R 25 40 12.5 M12 60 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0418 32-AO 15 R 32 44 17.0 M16 66 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0420 32-AO 15 R 32 44 17.0 M16 66 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
For slots of more than 5 mm use tool execution with 2 inserts.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
The high quality cutting tool with 2 inserts allows slot milling to a maximum<br />
depth of cut of 13 mm in one pass.<br />
Using extended shafts, the cutting depth must be reduced.<br />
Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 90<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular interpolation Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
18<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1348 AO 15 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />
1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />
1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />
1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />
1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />
1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />
1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />
1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />
1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 19
1355<br />
ALESA TWIST shell end mill AO 15 R 90°<br />
and indexable inserts<br />
No<br />
1355<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0418 32-AO 15 R 32 60 32.0 120 2 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 38 mm.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
The inserts with radius r > 0.8 mm must only be mounted in the first row. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 90<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling<br />
Profile milling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
20<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1355 AO 15 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />
1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />
1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />
1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />
1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />
1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />
1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />
1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />
1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 21
1355<br />
ALESA TWIST shell end mill AO 15 R 90°<br />
and indexable inserts<br />
No<br />
1355<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0460 40-AO 15 R 40 60 16.0 8.5 18 3 AOFT 15 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
Accessories<br />
No 1490.0700 Screw M8x50<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 38 mm.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
The inserts with radius r > 0.8 mm must only be mounted in the first row. Using an insert no 1288 (AO15), the maximum cutting depth is reduced to 1.0<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 90<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling<br />
Profile milling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
22<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1355 AO 15 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 0.2x45° R 124<br />
1087.0210 AOFT 15 T3 08 FR R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 0.2x45° R 125<br />
1287.0215 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 0.2x45° R 126<br />
1287.0315 AOFT 15 T3 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 0.2x45° R 127<br />
1287.0661 AOFT 15 T3 PF FR-421 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 R -<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 0.2x45° R 125<br />
1287.0415 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 0.2x45° R 126<br />
1287.0515 AOFT 15 T3 O8 FR-511 R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 0.2x45° R 127<br />
1287.0711 AOFT 15 T3 PF FR-521 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 0.2x45° R 128<br />
1287.0615 AOFT 15 T3 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 23
1312<br />
ALESA TWIST milling cutter AO 20 R 90°<br />
and indexable inserts<br />
No<br />
1312<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0480<br />
.0500<br />
.0520<br />
.0540<br />
50-AO 20 R<br />
63-AO 20 R<br />
80-AO 20 R<br />
100-AO 20 R<br />
50<br />
63<br />
80<br />
100<br />
40<br />
40<br />
50<br />
50<br />
22.0<br />
22.0<br />
27.0<br />
32.0<br />
11.0<br />
11.0<br />
14.0<br />
18.0<br />
20<br />
20<br />
22<br />
25<br />
<br />
<br />
<br />
<br />
4<br />
5<br />
6<br />
7<br />
AOFT 20 04<br />
AOFT 20 04<br />
AOFT 20 04<br />
AOFT 20 04<br />
r<br />
r<br />
r<br />
r<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
The diameters 63 and 100 mm are available as HPC (High Performance Cutting) certified tools.<br />
Standard balance grade: G 6.3. Please call for details.<br />
Pat. no. 686 235<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 17,5 mm.<br />
To guarantee chip removal during slot milling, high coolant pressure or air pressure<br />
is needed.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Using an insert no 1288 (AO20), the maximum cutting depth is reduced to 1.5<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 92<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular<br />
interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
24<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1312 AO 20 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0215 AOFT 20 04 PF FR 0.2x45° R 124<br />
1087.0315 AOFT 20 04 08 FR R 0.8 R<br />
TiAlN 1162.0215 AOFT 20 04 PF FR 0.2x45° R<br />
1162.0315 AOFT 20 04 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0225 AOFT 20 04 PF FR-411 0.2x45° R 125<br />
1287.0230 AOFT 20 04 08 FR-411 R 0.8 R<br />
TiAlN 1287.0325 AOFT 20 04 PF FR-411 0.2x45° R 126<br />
1287.0330 AOFT 20 04 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 0.2x45° R<br />
1287.0376 AOFT 20 04 PF FR-421 0.2x45° R<br />
1287.0380 AOFT 20 04 08 FR-411 R 0.8 R<br />
1287.0381 AOFT 20 04 08 FR-421 R 0.8 R<br />
1287.0391 AOFT 20 04 24 FR-421 R 2.4 R<br />
1287.0393 AOFT 20 04 32 FR-421 R 3.2 R<br />
AlCrN 1287.0675 AOFT 20 04 PF FR-411 0.2x45° R 127<br />
1287.0676 AOFT 20 04 PF FR-421 0.2x45° R<br />
1287.0680 AOFT 20 04 08 FR-411 R 0.8 R<br />
1287.0681 AOFT 20 04 08 FR-421 R 0.8 R<br />
1287.0682 AOFT 20 04 08 FR-431 R 0.8 R<br />
1287.0691 AOFT 20 04 24 FR-421 R 2.4 R<br />
1287.0693 AOFT 20 04 32 FR-421 R 3.2 R<br />
1288.0325 AOFT 20 04 ZZ FR-481 R -<br />
TiN 1287.0425 AOFT 20 04 PF FR-511 0.2x45° R 125<br />
1287.0430 AOFT 20 04 08 FR-511 R 0.8 R<br />
TiAlN 1287.0525 AOFT 20 04 PF FR-511 0.2x45° R 126<br />
1287.0530 AOFT 20 04 08 FR-511 R 0.8 R<br />
TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 0.2x45° R<br />
1287.0576 AOFT 20 04 PF FR-521 0.2x45° R<br />
1287.0580 AOFT 20 04 08 FR-511 R 0.8 R<br />
1287.0581 AOFT 20 04 08 FR-521 R 0.8 R<br />
AlCrN 1287.0725 AOFT 20 04 PF FR-511 0.2x45° R 127<br />
1287.0726 AOFT 20 04 PF FR-521 0.2x45° R<br />
1287.0730 AOFT 20 04 08 FR-511 R 0.8 R<br />
1287.0731 AOFT 20 04 08 FR-521 R 0.8 R<br />
1287.0735 AOFT 20 04 08 FR-531 R 0.8 R<br />
1288.0525 AOFT 20 04 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 0.2x45° R 128<br />
1287.0630 AOFT 20 04 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 25
1355<br />
ALESA TWIST shell end mill AO 20 R 90°<br />
and indexable inserts<br />
No<br />
1355<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0480 50-AO 20 R 50 72 22.0 11.0 20 3 AOFT 20 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0500 63-AO 20 R 63 72 27.0 14.0 22 4 AOFT 20 04 r 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Pat. no. 686 235<br />
Accessories<br />
No 1490.0710 Screw M10x60 (for 1355.0480)<br />
No 1490.0720 Screw M12x60 (for 1355.0500)<br />
* Explanation of the additional numbers to the ISO code, e.g. AOFT 10 03 PF FR-411<br />
Additional number -411 -415 -421 -431 -481 -511 -521 -531 -581<br />
Carbide quality HM X X X X X<br />
HM-F X X X X<br />
Tool geometry NW X X X<br />
N X X<br />
NH X X<br />
fz plus X X<br />
Features Completely ground X X X X X X X X X<br />
Special coatings<br />
X<br />
ALESA TWIST: the patented spiral ground indexable insert for a soft cut without<br />
vibration to every material. Extraordinary cutting depth of 50 mm.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
The inserts with radius r > 0.8 mm must only be mounted in the first row.<br />
Using an insert no 1288 (AO20), the maximum cutting depth is reduced to 1.5<br />
mm.<br />
Order of inserts with chip<br />
splitting<br />
Inserts with chipsplitting<br />
see page 92<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling<br />
Profile milling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
26<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1355 AO 20 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code* Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1087.0215 AOFT 20 04 PF FR 0.2x45° R 124<br />
1087.0315 AOFT 20 04 08 FR R 0.8 R<br />
TiAlN 1162.0215 AOFT 20 04 PF FR 0.2x45° R<br />
1162.0315 AOFT 20 04 08 FR R 0.8 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0225 AOFT 20 04 PF FR-411 0.2x45° R 125<br />
1287.0230 AOFT 20 04 08 FR-411 R 0.8 R<br />
TiAlN 1287.0325 AOFT 20 04 PF FR-411 0.2x45° R 126<br />
1287.0330 AOFT 20 04 08 FR-411 R 0.8 R<br />
TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 0.2x45° R<br />
1287.0376 AOFT 20 04 PF FR-421 0.2x45° R<br />
1287.0380 AOFT 20 04 08 FR-411 R 0.8 R<br />
1287.0381 AOFT 20 04 08 FR-421 R 0.8 R<br />
1287.0391 AOFT 20 04 24 FR-421 R 2.4 R<br />
1287.0393 AOFT 20 04 32 FR-421 R 3.2 R<br />
AlCrN 1287.0675 AOFT 20 04 PF FR-411 0.2x45° R 127<br />
1287.0676 AOFT 20 04 PF FR-421 0.2x45° R<br />
1287.0680 AOFT 20 04 08 FR-411 R 0.8 R<br />
1287.0681 AOFT 20 04 08 FR-421 R 0.8 R<br />
1287.0682 AOFT 20 04 08 FR-431 R 0.8 R<br />
1287.0691 AOFT 20 04 24 FR-421 R 2.4 R<br />
1287.0693 AOFT 20 04 32 FR-421 R 3.2 R<br />
1288.0325 AOFT 20 04 ZZ FR-481 R -<br />
TiN 1287.0425 AOFT 20 04 PF FR-511 0.2x45° R 125<br />
1287.0430 AOFT 20 04 08 FR-511 R 0.8 R<br />
TiAlN 1287.0525 AOFT 20 04 PF FR-511 0.2x45° R 126<br />
1287.0530 AOFT 20 04 08 FR-511 R 0.8 R<br />
TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 0.2x45° R<br />
1287.0576 AOFT 20 04 PF FR-521 0.2x45° R<br />
1287.0580 AOFT 20 04 08 FR-511 R 0.8 R<br />
1287.0581 AOFT 20 04 08 FR-521 R 0.8 R<br />
AlCrN 1287.0725 AOFT 20 04 PF FR-511 0.2x45° R 127<br />
1287.0726 AOFT 20 04 PF FR-521 0.2x45° R<br />
1287.0730 AOFT 20 04 08 FR-511 R 0.8 R<br />
1287.0731 AOFT 20 04 08 FR-521 R 0.8 R<br />
1287.0735 AOFT 20 04 08 FR-531 R 0.8 R<br />
1288.0525 AOFT 20 04 ZZ FR-581 R -<br />
Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 0.2x45° R 128<br />
1287.0630 AOFT 20 04 08 FR-415 R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 27
1301<br />
ALESA milling cutter RP 12 R<br />
and indexable inserts<br />
No<br />
1301<br />
Type<br />
D<br />
mm<br />
D1<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0460<br />
.0480<br />
.0500<br />
.0520<br />
.0540<br />
40-RP 12 R<br />
50-RP 12 R<br />
63-RP 12 R<br />
80-RP 12 R<br />
100-RP 12 R<br />
40<br />
50<br />
63<br />
80<br />
100<br />
52<br />
62<br />
75<br />
92<br />
112<br />
32<br />
40<br />
40<br />
50<br />
50<br />
16.0<br />
22.0<br />
22.0<br />
27.0<br />
32.0<br />
8.5<br />
11.0<br />
11.0<br />
14.0<br />
18.0<br />
18<br />
20<br />
20<br />
22<br />
25<br />
<br />
<br />
<br />
<br />
<br />
4<br />
4<br />
5<br />
6<br />
7<br />
RP.T 12 04<br />
RP.T 12 04<br />
RP.T 12 04<br />
RP.T 12 04<br />
RP.T 12 04<br />
r<br />
r<br />
r<br />
r<br />
r<br />
1490.0380 M4x11<br />
1490.0380 M4x11<br />
1490.0380 M4x11<br />
1490.0380 M4x11<br />
1490.0380 M4x11<br />
1492.0600 T 20<br />
1492.0600 T 20<br />
1492.0600 T 20<br />
1492.0600 T 20<br />
1492.0600 T 20<br />
.0560 125-RP 12 R 125 137 63 40.0 56.0 28 8 RP.T 12 04 r 1490.0380 M4x11 1492.0600 T 20<br />
.0580 160-RP 12 R 160 172 63 40.0 56.0 28 10 RP.T 12 04 r 1490.0380 M4x11 1492.0600 T 20<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Plunging and ramping<br />
Holes for internal coolant supply guarantee ideal cooling.<br />
All ALESA indexable inserts are ground in the high ISO standard tolerance<br />
classification F.<br />
Face milling<br />
Circulary plunge<br />
milling<br />
Circular interpolation Ramping Profiling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
28<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1301 RP 12 R<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Cutting<br />
conditions<br />
HSS-E TiN 1076.0400 RPFT 12 04 M0 20° R/L 124<br />
1076.0410 RPFT 12 04 M0 30° R/L<br />
TiAlN 1151.0400 RPFT 12 04 M0 20° R/L<br />
1151.0410 RPFT 12 04 M0 30° R/L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1276.0400 RPFT 12 04 M0-111 20° R/L 125<br />
TiAlN 1276.0405 RPFT 12 04 M0-111 20° R/L 126<br />
TiAlN-X 1276.0410 RPFT 12 04 M0-111 20° R/L<br />
AlCrN 1276.0415 RPFT 12 04 M0-111 20° R/L 127<br />
TiAlN 1276.0420 RPHT 12 04 M0-222 16° R/L 126<br />
TiAlN-X 1276.0425 RPHT 12 04 M0-222 16° R/L<br />
AlCrN 1276.0430 RPHT 12 04 M0-222 16° R/L 127<br />
Carbide SPICA ® 1276.0440 RPFT 12 04 M0-111 R/L 128<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 29
1327<br />
ALESA end mill RP 06/08/10 R<br />
and indexable inserts<br />
No<br />
1327<br />
Type<br />
D1<br />
mm<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0300 16-RP 06 R 16 10 60 16.0 108 2 RPFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0340 20-RP 06 R 20 14 60 20.0 110 3 RPFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0380 25-RP 08 R 25 17 70 25.0 126 3 RPFT 08 03 r 1490.0240 M3x6 1492.0400 T 9<br />
.0420 32-RP 10 R 32 22 70 32.0 130 3 RPFT 10 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Plunging and ramping<br />
Ideal end mill for mould and dies.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Ideal cutting geometries and coating for stainless and acidproof steels with a<br />
high nickel and chrome content.<br />
Circulary plunge<br />
milling<br />
Circular interpolation Ramping Profiling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
30<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1327 RP 06/08/10 R<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Cutting<br />
conditions<br />
HSS-E TiN 1076.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L 124<br />
1076.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />
1076.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />
TiAlN 1151.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />
1151.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />
1151.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />
Carbide<br />
MG20<br />
TiN 1276.0200 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 125<br />
1276.0240 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0300 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
TiAlN 1276.0205 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 126<br />
1276.0245 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0305 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
TiAlN-X 1276.0210 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />
1276.0250 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0310 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
AlCrN 1276.0215 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L 127<br />
1276.0255 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0315 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 31
+0.2<br />
0<br />
d2<br />
1328<br />
ALESA threaded type cutter RD 06/08/10 R<br />
and indexable inserts<br />
D1<br />
G<br />
l2<br />
l1<br />
ap = 0.5/0.75/1 mm<br />
No<br />
1328<br />
Type<br />
D1<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
G<br />
l1<br />
mm<br />
.0240 12-RD 06 R 12 20 6.5 M6 33 2 RDFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0300 16-RD 08 R 16 25 8.5 M8 41 2 RDFT 08 03 r 1490.0230 M3x5 1492.0400 T 9<br />
.0340 20-RD 10 R 20 30 10.5 M10 48 2 RDFT 10 T3 r 1490.0320 M4x6 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Ideal cutting geometries and coating for stainless and acidproof steels with a<br />
high nickel and chrome content.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Using extended shafts, the cutting depth must be reduced. Angle for plunging and ramping see page 121.<br />
Circulary plunge<br />
milling<br />
Circular interpolation Ramping Profiling<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
32<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1328 RD 06/08/10 R<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Cutting<br />
conditions<br />
Carbide<br />
MG20<br />
TiAlN-X 1276.0610 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L 126<br />
1276.0660 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />
1276.0710 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />
AlCrN 1276.0615 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L 127<br />
1276.0665 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />
1276.0715 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 33
1310<br />
ALESA milling cutter AP 16 R 90°<br />
and indexable inserts<br />
No<br />
1310<br />
Type<br />
D<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0460<br />
.0480<br />
.0500<br />
.0520<br />
.0540<br />
40-AP 16 R<br />
50-AP 16 R<br />
63-AP 16 R<br />
80-AP 16 R<br />
100-AP 16 R<br />
40<br />
50<br />
63<br />
80<br />
100<br />
32<br />
40<br />
40<br />
50<br />
50<br />
16.0<br />
22.0<br />
22.0<br />
27.0<br />
32.0<br />
8.5<br />
11.0<br />
11.0<br />
14.0<br />
18.0<br />
18<br />
20<br />
20<br />
22<br />
25<br />
<br />
<br />
<br />
<br />
<br />
3<br />
4<br />
5<br />
6<br />
7<br />
AP.T 16 04<br />
AP.T 16 04<br />
AP.T 16 04<br />
AP.T 16 04<br />
AP.T 16 04<br />
r<br />
r<br />
r<br />
r<br />
r<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1490.0360 M4x10<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
1492.0500 T 15<br />
.0560 125-AP 16 R 125 63 40.0 56.0 28 8 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0580 160-AP 16 R 160 63 40.0 56.0 28 10 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Stainless and acidproof steels: machining without coolant only.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Order of inserts with chip<br />
splitting<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular<br />
interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
34<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1310 AP 16 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1085.0200 APFT 16 04 PD FR 18° 0.2x45° R 124<br />
1085.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />
1085.0250 APFT 16 04 04 FR 18° R 0.4 R<br />
1085.0300 APFT 16 04 08 FR 18° R 0.8 R<br />
1085.0350 APFT 16 04 12 FR 18° R 1.2 R<br />
TiAlN 1160.0200 APFT 16 04 PD FR 18° 0.2x45° R<br />
1160.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />
1160.0250 APFT 16 04 04 FR 18° R 0.4 R<br />
1160.0300 APFT 16 04 08 FR 18° R 0.8 R<br />
1160.0350 APFT 16 04 12 FR 18° R 1.2 R<br />
HSS-E chip<br />
splitting<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1086.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />
1086.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />
1086.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />
1086.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />
TiAlN 1161.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />
1161.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />
1161.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />
1161.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />
TiN 1285.0200 APFT 16 04 PD FR-111 18° 0.2x45° R 125<br />
1285.0250 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0300 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN 1285.0205 APFT 16 04 PD FR-111 18° 0.2x45° R 126<br />
1285.0255 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0305 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN-X 1285.0210 APFT 16 04 PD FR-111 18° 0.2x45° R<br />
1285.0260 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0310 APFT 16 04 08 FR-111 18° R 0.8 R<br />
AlCrN 1285.0215 APFT 16 04 PD FR-111 18° 0.2x45° R 127<br />
1285.0265 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0315 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN 1285.0400 APHT 16 04 PD FR-222 16° R 126<br />
TiAlN-X 1285.0405 APHT 16 04 PD FR-222 16° R<br />
AlCrN 1285.0410 APHT 16 04 PD FR-222 16° R 127<br />
Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 18° R 0.8 R 128<br />
1285.0240 APFT 16 04 PD FR-915 18° 0.2x45° R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 35
1345<br />
ALESA end mill AP 16 R 90°<br />
and indexable inserts<br />
No<br />
1345<br />
Type<br />
D<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0380 25-AP 16 R 25 40 25.0 96 2 AP.T 16 04 r 1490.0320 M4x6 1492.0500 T 15<br />
.0420 32-AP 16 R 32 40 32.0 100 3 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0460 40-AP 16 R 40 50 32.0 110 4 AP.T 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
The highly positive cutting geometries reduce the cutting forces considerably.<br />
Holes for internal coolant supply guarantee ideal cooling.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
Order of inserts with chip<br />
splitting<br />
Order for even N° of<br />
teeth<br />
In case of odd number of<br />
teeth use indexable<br />
insert N°3 once.<br />
Face milling Profile milling Slot milling Circular<br />
interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
36<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1345 AP 16 R 90°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1085.0200 APFT 16 04 PD FR 18° 0.2x45° R 124<br />
1085.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />
1085.0250 APFT 16 04 04 FR 18° R 0.4 R<br />
1085.0300 APFT 16 04 08 FR 18° R 0.8 R<br />
1085.0350 APFT 16 04 12 FR 18° R 1.2 R<br />
TiAlN 1160.0200 APFT 16 04 PD FR 18° 0.2x45° R<br />
1160.0230 APFT 16 04 PD FR 25° 0.2x45° R<br />
1160.0250 APFT 16 04 04 FR 18° R 0.4 R<br />
1160.0300 APFT 16 04 08 FR 18° R 0.8 R<br />
1160.0350 APFT 16 04 12 FR 18° R 1.2 R<br />
HSS-E chip<br />
splitting<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1086.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />
1086.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />
1086.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />
1086.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />
TiAlN 1161.0200 APFT 16 04 PD FR 18° 0.2x45° 1/2 R<br />
1161.0205 APFT 16 04 PD FR 18° 0.2x45° 3 R<br />
1161.0230 APFT 16 04 PD FR 25° 0.2x45° 1/2 R<br />
1161.0235 APFT 16 04 PD FR 25° 0.2x45° 3 R<br />
TiN 1285.0200 APFT 16 04 PD FR-111 18° 0.2x45° R 125<br />
1285.0250 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0300 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN 1285.0205 APFT 16 04 PD FR-111 18° 0.2x45° R 126<br />
1285.0255 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0305 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN-X 1285.0210 APFT 16 04 PD FR-111 18° 0.2x45° R<br />
1285.0260 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0310 APFT 16 04 08 FR-111 18° R 0.8 R<br />
AlCrN 1285.0215 APFT 16 04 PD FR-111 18° 0.2x45° R 127<br />
1285.0265 APFT 16 04 04 FR-111 18° R 0.4 R<br />
1285.0315 APFT 16 04 08 FR-111 18° R 0.8 R<br />
TiAlN 1285.0400 APHT 16 04 PD FR-222 16° R 126<br />
TiAlN-X 1285.0405 APHT 16 04 PD FR-222 16° R<br />
AlCrN 1285.0410 APHT 16 04 PD FR-222 16° R 127<br />
Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 18° R 0.8 R 128<br />
1285.0240 APFT 16 04 PD FR-915 18° 0.2x45° R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 37
1315<br />
ALESA milling cutter SC 12 R 45°<br />
and indexable inserts<br />
No<br />
1315<br />
Type<br />
D<br />
mm<br />
D1<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0500* 63-SC 12 R 63 81 40 22.0 11.0 20 5 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />
.0520* 80-SC 12 R 80 98 50 27.0 14.0 22 6 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />
.0540* 100-SC 12 R 100 118 50 32.0 18.0 25 7 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />
.0560* 125-SC 12 R 125 143 63 40.0 56.0 28 8 SCFT 12 05 r 1490.0390 M5x13 1492.0600 T 20<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Rigid roughing tool with a strong insert for face milling suitable for heavy<br />
machining.<br />
Ideal cutting geometries and coating for stainless and acidproof steels with a<br />
high nickel and chrome content.<br />
Stainless and acidproof steels: machining without coolant only.<br />
Face milling Profile milling Chamfering<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
*while stocks last<br />
38<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1315 SC 12 R 45°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1091.0250 SCFT 12 05 AC FN 24° 0.2x45° R/L 124<br />
1091.0270 SCFT 12 05 04 FN 24° R 0.4 R/L<br />
1091.0290 SCFT 12 05 08 FN 24° R 0.8 R/L<br />
1091.0310 SCFT 12 05 12 FN 24° R 1.2 R/L<br />
TiAlN 1166.0250 SCFT 12 05 AC FN 24° 0.2x45° R/L<br />
1166.0270 SCFT 12 05 04 FN 24° R 0.4 R/L<br />
1166.0290 SCFT 12 05 08 FN 24° R 0.8 R/L<br />
1166.0310 SCFT 12 05 12 FN 24° R 1.2 R/L<br />
Carbide<br />
MG20<br />
TiN 1291.0250 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 125<br />
1291.0290 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />
TiAlN 1291.0255 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 126<br />
1291.0295 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />
TiAlN-X 1291.0260 SCFT 12 05 AC FN-111 24° 0.2x45° R/L<br />
1291.0300 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />
AlCrN 1291.0265 SCFT 12 05 AC FN-111 24° 0.2x45° R/L 127<br />
1291.0305 SCFT 12 05 08 FN-111 24° R 0.8 R/L<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 39
1316<br />
ALESA milling cutter SD 09 R 45°<br />
and indexable inserts<br />
No<br />
1316<br />
Type<br />
D<br />
mm<br />
D1<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0460 40-SD 09 R 40 50 40 16.0 8.5 18 5 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0480 50-SD 09 R 50 60 42 22.0 11.0 20 6 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0500 63-SD 09 R 63 73 42 22.0 11.0 20 7 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0520 80-SD 09 R 80 90 50 27.0 14.0 22 9 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0540 100-SD 09 R 100 110 54 32.0 18.0 25 11 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Plunging and ramping<br />
Excellent tool for face milling.<br />
ALESA tools are distinguished by their very precise concentricity.<br />
Increasing the N° of teeth gives higher metal removal rates.<br />
Highly positive, extremely sharp cutting edge of HSS-E and carbide.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Face milling Profile milling Chamfering Circulary plunge<br />
milling<br />
Circular interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
40<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1316 SD 09 R 45°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L 124<br />
TiAlN 1166.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1291.0400 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 125<br />
TiAlN 1291.0405 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 126<br />
TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L<br />
AlCrN 1291.0415 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 127<br />
TiAlN 1291.0420 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 126<br />
TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L<br />
AlCrN 1291.0430 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 127<br />
Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 17° 1.2x45° R0.8 R/L 128<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 41
1319<br />
ALESA milling cutter SD 12 R 45°<br />
and indexable inserts<br />
No<br />
1319<br />
Type<br />
D<br />
mm<br />
D1<br />
mm<br />
H<br />
mm<br />
d1<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
Ring*<br />
.0480 50-SD 12 R 50 64 40 22.0 30.0 20 4 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0100<br />
.0482 50-SD 12 R 50 64 40 22.0 30.0 20 5 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0105<br />
.0500 63-SD 12 R 63 77 40 22.0 30.0 20 5 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0105<br />
.0502 63-SD 12 R 63 77 40 22.0 30.0 20 7 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0110<br />
.0520 80-SD 12 R 80 94 50 27.0 38.0 22 6 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0115<br />
.0522 80-SD 12 R 80 94 50 27.0 38.0 22 8 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0120<br />
.0540 100-SD 12 R 100 114 50 32.0 45.0 25 7 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0125<br />
.0542 100-SD 12 R 100 114 50 32.0 45.0 25 10 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0130<br />
.0560 125-SD 12 R 125 139 63 40.0 56.0 28 8 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0135<br />
.0562 125-SD 12 R 125 139 63 40.0 56.0 28 11 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0140<br />
.0580 160-SD 12 R 160 174 63 40.0 56.0 28 10 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0145<br />
.0582 160-SD 12 R 160 174 63 40.0 56.0 28 14 SD.T 12 04 1490.0380 M4x11 1492.0600 T 20 1320.0150<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
*Ring for the lubricant distribution on the tool face<br />
Part number<br />
Size<br />
1320.0100 - 1320.0110 Ø30x17x14 1320.0200 M10x35<br />
1320.0115 - 1320.0120 Ø38x25x16 1320.0205 M12x45<br />
1320.0125 - 1320.0130 Ø44x22x20 1320.0210 M16x50<br />
1320.0135 - 1320.0150 Ø56x31.5x28 1320.0215 M20x60<br />
Increasing the N° of teeth gives higher metal removal rates.<br />
Angle of action 45° allows high feed rates per tooth.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Angle for plunging and ramping see page 121.<br />
Face milling Profile milling Chamfering Circulary plunge<br />
milling<br />
Circular interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
42<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1319 SD 12 R 45°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1091.0450 SDFT 12 04 AE FN 17° 1.5x45° R0.8 R/L 124<br />
TiAlN 1166.0450 SDFT 12 04 AE FN 17° 1.5x45° R0.8 R/L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1291.0450 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 125<br />
TiAlN 1291.0455 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 126<br />
TiAlN-X 1291.0460 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L<br />
AlCrN 1291.0465 SDFT 12 04 AE FN-111 17° 1.5x45° R0.8 R/L 127<br />
TiAlN 1291.0470 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L 126<br />
TiAlN-X 1291.0475 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L<br />
AlCrN 1291.0480 SDHT 12 04 AE FN-222 11° 1.5x45° R0.8 R/L 127<br />
Carbide SPICA ® 1291.0490 SDFT 12 04 AE FN-915 17° 1.5x45° R0.8 R/L 128<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 43
1349<br />
ALESA end mill SD 09 R 45°<br />
and indexable inserts<br />
No<br />
1349<br />
Type<br />
D<br />
mm<br />
D1<br />
mm<br />
l2<br />
mm<br />
d2<br />
mm<br />
l1<br />
mm<br />
.0300 16-SD 09 R 16 26 22 16.0 75 2 SD.T 09 T3 r 1490.0280 M3.5x7 1492.0500 T 15<br />
.0340 20-SD 09 R 20 30 28 20.0 82 2 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0380 25-SD 09 R 25 35 35 25.0 96 3 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0420 32-SD 09 R 32 42 35 32.0 100 4 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
.0460* 40-SD 09 R 40 50 45 32.0 110 5 SD.T 09 T3 r 1490.0290 M3.5x8 1492.0500 T 15<br />
Tool will be delivered with holder, screws and screw-driver, but without indexable inserts.<br />
Plunging and ramping<br />
Ideal cutting geometries and coating for stainless and acidproof steels with a<br />
high nickel and chrome content.<br />
Angle of action 45° allows high feed rates per tooth.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Face milling Profile milling Chamfering Circulary plunge<br />
milling<br />
Circular interpolation<br />
Ramping<br />
Internal coolant supply No. of teeth Type of indexable inserts<br />
Sense of rotation Cutting direction Machining with coolant<br />
Dry machining Possible application Recommended application<br />
*while stocks last<br />
44<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1349 SD 09 R 45°<br />
Overview of all indexable inserts see page 87 and following<br />
Milling tools<br />
Cutting<br />
material<br />
Coating Part No ISO Code Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L 124<br />
TiAlN 1166.0400 SDFT 09 T3 AE FN 17° 1.2x45° R0.8 R/L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1291.0400 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 125<br />
TiAlN 1291.0405 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 126<br />
TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L<br />
AlCrN 1291.0415 SDFT 09 T3 AE FN-111 17° 1.2x45° R0.8 R/L 127<br />
TiAlN 1291.0420 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 126<br />
TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L<br />
AlCrN 1291.0430 SDHT 09 T3 AE FN-222 11° 1.2x45° R0.8 R/L 127<br />
Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 17° 1.2x45° R0.8 R/L 128<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 45
Turning tools<br />
Turning<br />
SR<br />
No 1905<br />
p. 48<br />
SC 06<br />
No 1910<br />
p. 50<br />
SC 09<br />
No 1910<br />
p. 52<br />
SD<br />
No 1920<br />
p. 54<br />
SV 16<br />
No 1935<br />
p. 56<br />
SA<br />
No 1940<br />
p. 58<br />
SS<br />
No 1945<br />
p. 60<br />
Turning tools<br />
Boring<br />
SC<br />
No 1917<br />
p. 62<br />
SM<br />
No 1918<br />
p. 64<br />
SD<br />
No 1927<br />
p. 66<br />
SS<br />
No 1952<br />
p. 68<br />
Toolbits<br />
round<br />
No 4120<br />
p. 70<br />
square<br />
No 4140<br />
p. 71<br />
rectangular<br />
No 4160<br />
p. 72<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 47
1905<br />
ALESA toolholder SR for turning<br />
and indexable inserts<br />
No<br />
1905<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0200 SRDCN 16 16-06 16 16 100 16.0 12 RCFT 06 02 n 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0300 SRSCR 16 16-06 16 16 100 16.0 20 16 RCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0305 SRSCL 16 16-06 16 16 100 16.0 20 16 RCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0220 SRDCN 20 20-08 20 20 125 20.0 16 RCFT 08 03 n 1490.0240 M3x6 1492.0400 T 9<br />
.0320 SRSCR 20 20-08 20 20 125 20.0 25 20 RCFT 08 03 r 1490.0240 M3x6 1492.0400 T 9<br />
.0325 SRSCL 20 20-08 20 20 125 20.0 25 20 RCFT 08 03 l 1490.0240 M3x6 1492.0400 T 9<br />
.0240 SRDCN 20 20-10 20 20 125 20.0 22 RCFT 10 T3 n 1490.0360 M4x10 1492.0500 T 15<br />
.0340 SRSCR 20 20-10 20 20 125 20.0 25 20 RCFT 10 T3 r 1490.0360 M4x10 1492.0500 T 15<br />
.0345 SRSCL 20 20-10 20 20 125 20.0 25 20 RCFT 10 T3 l 1490.0360 M4x10 1492.0500 T 15<br />
.0260 SRDCN 25 25-12 25 25 150 25.0 24 RCFT 12 04 n 1490.0400 M5x16 1492.0600 T 20<br />
.0360 SRSCR 25 25-12 25 25 150 25.0 32 25 RCFT 12 04 r 1490.0400 M5x16 1492.0600 T 20<br />
.0365 SRSCL 25 25-12 25 25 150 25.0 32 25 RCFT 12 04 l 1490.0400 M5x16 1492.0600 T 20<br />
.0280 SRDCN 32 25-16 32 25 170 32.0 28 RCFT 16 06 n 1490.0400 M5x16 1492.0600 T 20<br />
.0290 SRDCN 32 32-20 32 32 170 32.0 32 RCFT 20 06 n 1490.0420 M6x18 4390.0540 SW 4<br />
.0400* SRSCR 32 32-20 32 32 170 32.0 40 32 RCFT 20 06 r 1490.0420 M6x18 4390.0540 SW 4<br />
.0405* SRSCL 32 32-20 32 32 170 32.0 40 32 RCFT 20 06 l 1490.0420 M6x18 4390.0540 SW 4<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
Rigid roughing tool with a strong insert for turning.<br />
Good cooling increases tool life.<br />
All ALESA indexable inserts are ground in the high ISO standard tolerance<br />
classification F.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Recommended application<br />
*while stocks last<br />
48<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1905 SR<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Cutting<br />
conditions<br />
HSS-E TiN 1576.0200 RCFT 06 02 M0 G 6.00 2.38 3.0 25° R/L 129<br />
1576.0240 RCFT 08 03 M0 G 8.00 3.18 3.6 25° R/L<br />
1576.0300 RCFT 10 T3 M0 G 10.00 3.97 4.5 25° R/L<br />
1576.0400 RCFT 12 04 M0 G 12.00 4.76 5.5 25° R/L<br />
1576.0500 RCFT 16 06 M0 G 16.00 6.35 5.5 25° R/L<br />
1576.0600 RCFT 20 06 M0 G 20.00 6.35 6.5 25° R/L<br />
TiAlN 1651.0200 RCFT 06 02 M0 G 6.00 2.38 3.0 25° R/L<br />
1651.0240 RCFT 08 03 M0 G 8.00 3.18 3.6 25° R/L<br />
1651.0300 RCFT 10 T3 M0 G 10.00 3.97 4.5 25° R/L<br />
1651.0400 RCFT 12 04 M0 G 12.00 4.76 5.5 25° R/L<br />
1651.0500 RCFT 16 06 M0 G 16.00 6.35 5.5 25° R/L<br />
1651.0600 RCFT 20 06 M0 G 20.00 6.35 6.5 25° R/L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 49
1910<br />
ALESA toolholder SC 06 for turning<br />
and indexable inserts<br />
No<br />
1910<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0200 SCLCR 08 08-06 8 8 60 8.0 10 9 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0205 SCLCL 08 08-06 8 8 60 8.0 10 9 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0220 SCLCR 10 10-06 10 10 70 10.0 12 9 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0225 SCLCL 10 10-06 10 10 70 10.0 12 9 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The all purpose turning tool<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
The highly positive cutting geometries reduce the cutting forces considerably.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Recommended application<br />
50<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1910 SC 06<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 20° R 0.1 R 129<br />
1578.0247 CCFT 06 02 01 FL G 20° R 0.1 L<br />
1578.0250 CCFT 06 02 02 FR G 20° R 0.2 R<br />
1578.0252 CCFT 06 02 02 FL G 20° R 0.2 L<br />
1578.0255 CCFT 06 02 04 FR G 20° R 0.4 R<br />
1578.0257 CCFT 06 02 04 FL G 20° R 0.4 L<br />
1578.0750 CCFT 06 02 02 FR K 30° R 0.2 R<br />
1578.0752 CCFT 06 02 02 FL K 30° R 0.2 L<br />
1578.0755 CCFT 06 02 04 FR K 30° R 0.4 R<br />
1578.0757 CCFT 06 02 04 FL K 30° R 0.4 L<br />
TiAlN 1653.0245 CCFT 06 02 01 FR G 20° R 0.1 R<br />
1653.0247 CCFT 06 02 01 FL G 20° R 0.1 L<br />
1653.0250 CCFT 06 02 02 FR G 20° R 0.2 R<br />
1653.0252 CCFT 06 02 02 FL G 20° R 0.2 L<br />
1653.0255 CCFT 06 02 04 FR G 20° R 0.4 R<br />
1653.0257 CCFT 06 02 04 FL G 20° R 0.4 L<br />
1653.0750 CCFT 06 02 02 FR K 30° R 0.2 R<br />
1653.0752 CCFT 06 02 02 FL K 30° R 0.2 L<br />
1653.0755 CCFT 06 02 04 FR K 30° R 0.4 R<br />
1653.0757 CCFT 06 02 04 FL K 30° R 0.4 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 51
1910<br />
ALESA toolholder SC 09 for turning<br />
and indexable inserts<br />
No<br />
1910<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0240 SCLCR 12 12-09 12 12 80 12.0 16 15 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
.0245 SCLCL 12 12-09 12 12 80 12.0 16 15 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />
.0260 SCLCR 16 16-09 16 16 100 16.0 20 15 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
.0265 SCLCL 16 16-09 16 16 100 16.0 20 15 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The all purpose turning tool<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
The highly positive cutting geometries reduce the cutting forces considerably.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Recommended application<br />
52<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1910 SC 09<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1578.0350 CCFT 09 T3 02 FR G 25° R 0.2 R 129<br />
1578.0352 CCFT 09 T3 02 FL G 25° R 0.2 L<br />
1578.0355 CCFT 09 T3 04 FR G 25° R 0.4 R<br />
1578.0357 CCFT 09 T3 04 FL G 25° R 0.4 L<br />
1578.0360 CCFT 09 T3 08 FR G 25° R 0.8 R<br />
1578.0362 CCFT 09 T3 08 FL G 25° R 0.8 L<br />
1578.0855 CCFT 09 T3 04 FR K 30° R 0.4 R<br />
1578.0857 CCFT 09 T3 04 FL K 30° R 0.4 L<br />
1578.0860 CCFT 09 T3 08 FR K 30° R 0.8 R<br />
1578.0862 CCFT 09 T3 08 FL K 30° R 0.8 L<br />
TiAlN 1653.0350 CCFT 09 T3 02 FR G 25° R 0.2 R<br />
1653.0352 CCFT 09 T3 02 FL G 25° R 0.2 L<br />
1653.0355 CCFT 09 T3 04 FR G 25° R 0.4 R<br />
1653.0357 CCFT 09 T3 04 FL G 25° R 0.4 L<br />
1653.0360 CCFT 09 T3 08 FR G 25° R 0.8 R<br />
1653.0362 CCFT 09 T3 08 FL G 25° R 0.8 L<br />
1653.0855 CCFT 09 T3 04 FR K 30° R 0.4 R<br />
1653.0857 CCFT 09 T3 04 FL K 30° R 0.4 L<br />
1653.0860 CCFT 09 T3 08 FR K 30° R 0.8 R<br />
1653.0862 CCFT 09 T3 08 FL K 30° R 0.8 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 53
1920<br />
ALESA toolholder SD for turning<br />
and indexable inserts<br />
No<br />
1920<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0200 SDJCR 10 10-07 10 10 70 10.0 12 13 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0205 SDJCL 10 10-07 10 10 70 10.0 12 13 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0220 SDJCR 12 12-11 12 12 80 12.0 16 22 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />
.0225 SDJCL 12 12-11 12 12 80 12.0 16 22 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />
.0240 SDJCR 16 16-11 16 16 100 16.0 20 25 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />
.0245 SDJCL 16 16-11 16 16 100 16.0 20 25 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />
.0260 SDJCR 20 20-11 20 20 125 20.0 25 25 DCFT 11 T3 r 1490.0360 M4x10 1492.0500 T 15<br />
.0265 SDJCL 20 20-11 20 20 125 20.0 25 25 DCFT 11 T3 l 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
Ideal cutting geometries and coating for stainless and acidproof steels with a<br />
high nickel and chrome content.<br />
Good cooling increases tool life.<br />
The perfect tool for profile turning and finishing.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Recommended application<br />
54<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1920 SD<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R 129<br />
1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />
1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 55
1935<br />
ALESA toolholder SV 16 for turning<br />
and indexable inserts<br />
No<br />
1935<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0360 SVJCR 25 25-16 25 25 150 25.0 32 36 VCFT 16 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0365 SVJCL 25 25-16 25 25 150 25.0 32 36 VCFT 16 04 l 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The classical finishing tool.<br />
The highly positive cutting geometries reduce the cutting forces considerably.<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Recommended application<br />
56<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1935 SV 16<br />
Overview of all indexable inserts see page 87 and following<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1582.0855 VCFT 16 04 04 FR K 30° R 0.4 R 129<br />
1582.0857 VCFT 16 04 04 FL K 30° R 0.4 L<br />
1582.0860 VCFT 16 04 08 FR K 30° R 0.8 R<br />
1582.0862 VCFT 16 04 08 FL K 30° R 0.8 L<br />
TiAlN 1657.0855 VCFT 16 04 04 FR K 30° R 0.4 R<br />
1657.0857 VCFT 16 04 04 FL K 30° R 0.4 L<br />
1657.0860 VCFT 16 04 08 FR K 30° R 0.8 R<br />
1657.0862 VCFT 16 04 08 FL K 30° R 0.8 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 57
1940<br />
ALESA toolholder SA for turning<br />
and indexable inserts<br />
No<br />
1940<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0200 SAGPR 12 12-16 12 12 100 12.0 15 23 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />
.0205 SAGPL 12 12-16 12 12 100 12.0 15 23 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />
.0220 SAGPR 16 16-16 16 16 110 16.0 20 24 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />
.0225 SAGPL 16 16-16 16 16 110 16.0 20 24 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />
.0240 SAGPR 20 20-16 20 20 125 20.0 25 26 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />
.0245 SAGPL 20 20-16 20 20 125 20.0 25 26 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />
.0260 SAGPR 25 25-16 25 25 150 25.0 32 29 APFT 16 04 r 1490.0340 M4x8 1492.0500 T 15<br />
.0265 SAGPL 25 25-16 25 25 150 25.0 32 29 APFT 16 04 l 1490.0340 M4x8 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The tool for an excellent metal removal rate (cutting depth 16 mm).<br />
Rectangular shoulder (90°) through the full length of cutting edge.<br />
SPICA®: diamond coated high positive, extremely sharp ground carbide<br />
indexable insert. Only for non-ferrous metals and non-metallic materials.<br />
Rigid roughing tool with a strong insert for turning.<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Turning<br />
Turning a<br />
shoulder<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Possible application<br />
Recommended application<br />
58<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1940 SA<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1585.0200 APFT 16 04 PD FR G 18° 0.2x45° R 129<br />
1585.0210 APFT 16 04 PD FL G 18° 0.2x45° L<br />
1585.0230 APFT 16 04 PD FR G 25° 0.2x45° R<br />
1585.0250 APFT 16 04 04 FR G 18° R 0.4 R<br />
1585.0260 APFT 16 04 04 FL G 18° R 0.4 L<br />
1585.0300 APFT 16 04 08 FR G 18° R 0.8 R<br />
1585.0310 APFT 16 04 08 FL G 18° R 0.8 L<br />
1585.0350 APFT 16 04 12 FR G 18° R 1.2 R<br />
1585.0360 APFT 16 04 12 FL G 18° R 1.2 L<br />
1585.0700 APFT 16 04 PD FR K 26° 0.2x45° R<br />
1585.0710 APFT 16 04 PD FL K 26° 0.2x45° L<br />
1585.0750 APFT 16 04 04 FR K 26° R 0.4 R<br />
1585.0760 APFT 16 04 04 FL K 26° R 0.4 L<br />
TiAlN 1660.0200 APFT 16 04 PD FR G 18° 0.2x45° R<br />
1660.0210 APFT 16 04 PD FL G 18° 0.2x45° L<br />
1660.0230 APFT 16 04 PD FR G 18° 0.2x45° R<br />
1660.0250 APFT 16 04 04 FR G 18° R 0.4 R<br />
1660.0260 APFT 16 04 04 FL G 18° R 0.4 L<br />
1660.0300 APFT 16 04 08 FR G 18° R 0.8 R<br />
1660.0310 APFT 16 04 08 FL G 18° R 0.8 L<br />
1660.0350 APFT 16 04 12 FR G 18° R 1.2 R<br />
1660.0360 APFT 16 04 12 FL G 18° R 1.2 L<br />
1660.0700 APFT 16 04 PD FR K 26° 0.2x45° R<br />
1660.0710 APFT 16 04 PD FL K 26° 0.2x45° L<br />
1660.0750 APFT 16 04 04 FR K 26° R 0.4 R<br />
1660.0760 APFT 16 04 04 FL K 26° R 0.4 L<br />
Turning tools<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiAlN 1785.0205 APFT 16 04 PD FR-111 G 18° 0.2x45° R<br />
1785.0230 APFT 16 04 PD FL-111 G 18° 0.2x45° L<br />
1785.0305 APFT 16 04 08 FR-111 G 18° R 0.8 R<br />
1785.0330 APFT 16 04 08 FL-111 G 18° R 0.8 L<br />
AlCrN 1785.0215 APFT 16 04 PD FR-111 G 18° 0.2x45° R<br />
1785.0238 APFT 16 04 PD FL-111 G 18° 0.2x45° L<br />
1785.0315 APFT 16 04 08 FR-111 G 18° R 0.8 R<br />
1785.0338 APFT 16 04 08 FL-111 G 18° R 0.8 L<br />
TiAlN 1785.0400 APHT 16 04 PD FR-222 G 16° R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 59
1945<br />
ALESA toolholder SS for turning<br />
and indexable inserts<br />
No<br />
1945<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h1<br />
mm<br />
f<br />
mm<br />
l2<br />
mm<br />
.0300 SSSCR 12 12-09 12 12 80 12.0 16 18 SCFT 09 04 r 1490.0300 M3.5x10 1492.0500 T 15<br />
.0305 SSSCL 12 12-09 12 12 80 12.0 16 18 SCFT 09 04 l 1490.0300 M3.5x10 1492.0500 T 15<br />
.0320 SSSCR 16 16-09 16 16 100 16.0 20 18 SCFT 09 04 r 1490.0300 M3.5x10 1492.0500 T 15<br />
.0325 SSSCL 16 16-09 16 16 100 16.0 20 18 SCFT 09 04 l 1490.0300 M3.5x10 1492.0500 T 15<br />
.0340 SSSCR 20 20-12 20 20 125 20.0 25 25 SCFT 12 05 r 1490.0400 M5x16 1492.0600 T 20<br />
.0345 SSSCL 20 20-12 20 20 125 20.0 25 25 SCFT 12 05 l 1490.0400 M5x16 1492.0600 T 20<br />
.0360 SSSCR 25 25-12 25 25 150 25.0 32 25 SCFT 12 05 r 1490.0400 M5x16 1492.0600 T 20<br />
.0365 SSSCL 25 25-12 25 25 150 25.0 32 25 SCFT 12 05 l 1490.0400 M5x16 1492.0600 T 20<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
Rigid roughing tool with a strong insert for turning.<br />
The all purpose turning tool<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Turning<br />
Turning a<br />
shoulder<br />
Profile turning<br />
Relieving<br />
Type of indexable inserts Sense of rotation Cutting direction<br />
Machining with coolant Dry machining Possible application<br />
Recommended application<br />
60<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1945 SS<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
l<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1591.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L 129<br />
1591.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1591.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1591.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1591.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1591.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1591.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />
1591.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />
1591.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />
1591.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />
1591.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />
TiAlN 1666.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />
1666.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1666.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1666.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1666.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1666.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1666.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />
1666.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />
1666.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />
1666.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />
1666.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />
Turning tools<br />
Carbide<br />
MG20<br />
TiAlN 1791.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1791.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
AlCrN 1791.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1791.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 61
1917<br />
ALESA toolholder SC for inside turning<br />
and indexable inserts<br />
No<br />
1917<br />
Type<br />
d1<br />
mm<br />
b1<br />
mm<br />
h<br />
mm<br />
l1<br />
mm<br />
f<br />
mm<br />
D<br />
min<br />
.0190 A08H-SCLCR 06 8.0 7.6 7.2 100 5 10 CCFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0195 A08H-SCLCL 06 8.0 7.6 7.2 100 5 10 CCFT 06 02 l 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0200 A08H-SCLCR 06 8.0 7.6 7.2 100 6 12 CCFT 06 02 r 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0205 A08H-SCLCL 06 8.0 7.6 7.2 100 6 12 CCFT 06 02 l 1491.0210 M2.5x4 1493.0300 TP7 IP<br />
.0220 A10K-SCLCR 06 10.0 9.5 9.0 125 7 14 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0225 A10K-SCLCL 06 10.0 9.5 9.0 125 7 14 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0240 A12L-SCLCR 06 12.0 11.5 11.0 140 9 18 CCFT 06 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0245 A12L-SCLCL 06 12.0 11.5 11.0 140 9 18 CCFT 06 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0260 A16Q-SCLCR 09 16.0 15.0 14.5 180 11 22 CCFT 09 T3 r 1490.0320 M4x6 1492.0500 T 15<br />
.0265 A16Q-SCLCL 09 16.0 15.0 14.5 180 11 22 CCFT 09 T3 l 1490.0320 M4x6 1492.0500 T 15<br />
.0280 A20R-SCLCR 09 20.0 18.5 18.0 200 13 26 CCFT 09 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
.0285 A20R-SCLCL 09 20.0 18.5 18.0 200 13 26 CCFT 09 T3 l 1490.0340 M4x8 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
Holes for internal coolant supply guarantee ideal cooling.<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
The right execution of toolholders for boring need a left hand insert, and vice<br />
versa.<br />
Boring<br />
Internal coolant supply Type of indexable inserts Sense of rotation<br />
Cutting direction Machining with coolant Dry machining<br />
Recommended application<br />
62<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1917 SC<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R 129<br />
1578.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />
1578.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />
1578.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />
1578.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />
1578.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />
1578.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />
1578.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />
1578.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />
1578.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />
1578.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />
1578.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />
1578.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />
1578.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />
1578.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />
1578.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />
1578.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />
1578.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />
1578.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />
1578.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />
TiAlN 1653.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />
1653.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />
1653.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />
1653.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />
1653.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />
1653.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />
1653.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />
1653.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />
1653.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />
1653.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />
1653.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />
1653.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />
1653.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />
1653.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />
1653.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />
1653.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />
1653.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />
1653.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />
1653.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />
1653.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 63
1918<br />
ALESA toolholder SM for inside turning<br />
and indexable inserts<br />
No<br />
1918<br />
Type<br />
d1<br />
mm<br />
h<br />
mm<br />
l1<br />
mm<br />
l2<br />
mm<br />
f<br />
mm<br />
D<br />
min<br />
.0180 S06J-SMFPR4 6.0 5.5 115 15 3 6 MPFT 04 02 r 1490.0180 M2x3.5 1492.0200 T 6<br />
.0200 S08J-SMFPR4 8.0 7.2 115 20 4 8 MPFT 04 02 r 1490.0190 M2x4 1492.0200 T 6<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The right execution of toolholders for boring need a left hand insert, and vice<br />
versa.<br />
The highly positive cutting geometries reduce the cutting forces considerably.<br />
Good cooling increases tool life.<br />
All ALESA indexable inserts are ground in the high ISO standard tolerance<br />
classification F.<br />
Boring<br />
Internal coolant supply Type of indexable inserts Sense of rotation<br />
Cutting direction Machining with coolant Dry machining<br />
Recommended application<br />
64<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1918 SM<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1581.0210 MPFT 04 02 PP FL G 18° 0.2x45° L 129<br />
TiAlN 1656.0210 MPFT 04 02 PP FL G 18° 0.2x45° L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 65
1927<br />
ALESA toolholder SD for inside turning<br />
and indexable inserts<br />
No<br />
1927<br />
Type<br />
d1<br />
mm<br />
b1<br />
mm<br />
h<br />
mm<br />
l1<br />
mm<br />
f<br />
mm<br />
D<br />
min<br />
.0200 A12L-SDQCR 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0205 A12L-SDQCL 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0220 A16Q-SDQCR 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0225 A16Q-SDQCL 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0240 A20R-SDQCR 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
.0245 A20R-SDQCL 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 l 1490.0340 M4x8 1492.0500 T 15<br />
.0300 A12L-SDUCR 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0305 A12L-SDUCL 07 12.0 11.5 11.0 140 9 18 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0320 A16Q-SDUCR 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 r 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0325 A16Q-SDUCL 07 16.0 15.0 14.5 180 11 22 DCFT 07 02 l 1491.0220 M2.5x5 1493.0300 TP7 IP<br />
.0340 A20R-SDUCR 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 r 1490.0340 M4x8 1492.0500 T 15<br />
.0345 A20R-SDUCL 11 20.0 18.5 18.0 200 13 26 DCFT 11 T3 l 1490.0340 M4x8 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The right execution of toolholders for boring need a left hand insert, and vice<br />
versa.<br />
The classical finishing tool.<br />
Holes for internal coolant supply guarantee ideal cooling.<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Boring<br />
Internal coolant supply Type of indexable inserts Sense of rotation<br />
Cutting direction Machining with coolant Dry machining<br />
Recommended application<br />
66<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1927 SD<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R 129<br />
1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />
1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 67
1952<br />
ALESA toolholder SS for inside turning<br />
and indexable inserts<br />
No<br />
1952<br />
Type<br />
d1<br />
mm<br />
b1<br />
mm<br />
h<br />
mm<br />
l1<br />
mm<br />
f<br />
mm<br />
D<br />
min<br />
.0200* A16Q-SSKCR 09 16.0 15.0 14.5 180 11 22 SCFT 09 04 r 1490.0340 M4x8 1492.0500 T 15<br />
.0205* A16Q-SSKCL 09 16.0 15.0 14.5 180 11 22 SCFT 09 04 l 1490.0340 M4x8 1492.0500 T 15<br />
.0220* A20R-SSKCR 09 20.0 18.5 18.0 200 13 26 SCFT 09 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0225* A20R-SSKCL 09 20.0 18.5 18.0 200 13 26 SCFT 09 04 l 1490.0360 M4x10 1492.0500 T 15<br />
.0240* A25R-SSKCR 09 25.0 24.0 23.0 200 17 34 SCFT 09 04 r 1490.0360 M4x10 1492.0500 T 15<br />
.0245* A25R-SSKCL 09 25.0 24.0 23.0 200 17 34 SCFT 09 04 l 1490.0360 M4x10 1492.0500 T 15<br />
Tool will be delivered with holder, screw and screw-driver, but without indexable insert.<br />
The right execution of toolholders for boring need a left hand insert, and vice<br />
versa.<br />
The excellent tool with the strong insert for roughing.<br />
Holes for internal coolant supply guarantee ideal cooling.<br />
Good cooling increases tool life.<br />
Indexable insert type K for a controlled chip or as chip-breaker.<br />
Boring<br />
Internal coolant supply Type of indexable inserts Sense of rotation<br />
Cutting direction Machining with coolant Dry machining<br />
Recommended application<br />
*while stocks last<br />
68<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1952 SS<br />
Overview of all indexable inserts see page 87 and following<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
Detail<br />
X<br />
Cutting<br />
conditions<br />
HSS-E TiN 1591.0200 SCFT 09 04 04 FN G 25° R 0.4 R/L 129<br />
1591.0220 SCFT 09 04 08 FN G 25° R 0.8 R/L<br />
1591.0700 SCFT 09 04 04 FN K 30° R 0.4 R/L<br />
1591.0720 SCFT 09 04 08 FN K 30° R 0.8 R/L<br />
TiAlN 1666.0200 SCFT 09 04 04 FN G 25° R 0.4 R/L<br />
1666.0220 SCFT 09 04 08 FN G 25° R 0.8 R/L<br />
1666.0700 SCFT 09 04 04 FN K 30° R 0.4 R/L<br />
1666.0720 SCFT 09 04 08 FN K 30° R 0.8 R/L<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 69
4120<br />
ALESA GOLD EXTRA toolbits round<br />
hardened and ground - ISO 5421 / 77<br />
Part No<br />
d / h9<br />
mm<br />
L<br />
mm<br />
4120.0357<br />
4120.0361<br />
4120.0387<br />
4120.0391<br />
4120.0406<br />
4120.0421<br />
4120.0433<br />
4120.0436<br />
4120.0646<br />
4120.0676<br />
4120.0680<br />
4120.0695<br />
4120.0706<br />
4120.0710<br />
4120.0711<br />
4120.0736<br />
4120.0740<br />
4120.0741<br />
4120.0766<br />
4120.0771<br />
4120.0801<br />
4120.0831<br />
4120.0846<br />
4120.0861<br />
4120.0876<br />
4120.0891<br />
4120.0906<br />
2.00 50<br />
2.00 100<br />
2.50 50<br />
2.50 100<br />
3.00 100<br />
3.50 100<br />
4.00 63<br />
4.00 100<br />
5.00 100<br />
6.00 100<br />
6.00 160<br />
7.00 160<br />
8.00 100<br />
8.00 160<br />
8.00 200<br />
10.00 100<br />
10.00 160<br />
10.00 200<br />
12.00 100<br />
12.00 200<br />
14.00 200<br />
16.00 200<br />
18.00 200<br />
20.00 200<br />
22.00 200<br />
25.00 200<br />
30.00 200<br />
70<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
4140<br />
ALESA GOLD EXTRA toolbits square<br />
hardened and ground - ISO 5421 / 77<br />
Part No<br />
4140.0102<br />
4140.0122<br />
4140.0142<br />
4140.0145<br />
4140.0148<br />
4140.0149<br />
4140.0169<br />
4140.0182<br />
4140.0185<br />
4140.0188<br />
4140.0189<br />
4140.0222<br />
4140.0225<br />
4140.0228<br />
4140.0229<br />
4140.0265<br />
4140.0268<br />
4140.0269<br />
4140.0309<br />
4140.0349<br />
4140.0369<br />
4140.0389<br />
4140.0449<br />
4140.0529<br />
b / h13<br />
mm<br />
b1 / h13<br />
mm<br />
L<br />
mm<br />
4 4 63<br />
5 5 63<br />
6 6 63<br />
6 6 100<br />
6 6 160<br />
6 6 200<br />
7 7 200<br />
8 8 63<br />
8 8 100<br />
8 8 160<br />
8 8 200<br />
10 10 63<br />
10 10 100<br />
10 10 160<br />
10 10 200<br />
12 12 100<br />
12 12 160<br />
12 12 200<br />
14 14 200<br />
16 16 200<br />
18 18 200<br />
20 20 200<br />
25 25 200<br />
32 32 200<br />
Turning tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 71
4160<br />
ALESA GOLD EXTRA toolbits rectangular<br />
hardened and ground - ISO 5421 / 77<br />
Part No<br />
h / h13<br />
mm<br />
b / h13<br />
mm<br />
L<br />
mm<br />
4160.0135<br />
4160.0165<br />
4160.0180<br />
4160.0210<br />
4160.0233<br />
4160.0240<br />
4160.0258<br />
4160.0259<br />
4160.0274<br />
4160.0285<br />
4160.0300<br />
4160.0318<br />
4160.0319<br />
4160.0334<br />
4160.0349<br />
4160.0364<br />
4160.0379<br />
4160.0454<br />
4160.0469<br />
4160.0484<br />
4160.0649<br />
4160.0679<br />
4160.0694<br />
4160.0709<br />
4160.0784<br />
4160.0799<br />
4160.0814<br />
4160.0889<br />
6 4 100<br />
8 2 100<br />
8 4 100<br />
10 3 100<br />
10 4 100<br />
10 5 100<br />
10 6 160<br />
10 6 200<br />
10 8 200<br />
12 3 100<br />
12 5 100<br />
12 6 160<br />
12 6 200<br />
12 8 200<br />
12 10 200<br />
14 6 200<br />
14 8 200<br />
15 10 200<br />
16 8 200<br />
16 10 200<br />
20 6 200<br />
20 10 200<br />
20 12 200<br />
20 15 200<br />
25 10 200<br />
25 12 200<br />
25 20 200<br />
32 20 200<br />
72<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Grooving and parting-off tools<br />
Duocut<br />
Duocut<br />
No 4390<br />
p. 74<br />
Minicut<br />
Minicut<br />
No 4395<br />
p. 76<br />
Grooving and parting-off tools<br />
Grooving and partingoff<br />
tools<br />
KLH<br />
No 1982<br />
p. 78<br />
KLS<br />
No 1986<br />
p. 80<br />
Toolholder<br />
No 1988<br />
p. 82<br />
Toolholder<br />
No 4370<br />
p. 84<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 73
4390<br />
ALESA toolholder Duocut<br />
and parting-off blades<br />
No<br />
4390<br />
h2<br />
mm<br />
b<br />
mm<br />
h1<br />
mm<br />
l1<br />
mm<br />
Plate<br />
.0200 12 10 9.8 80 4350 8x40 4390.0220 4390.0230 M4x10 4390.0240 SW 2.5<br />
.0300 16 10 12.8 90 4350 10x44 4390.0320 4390.0330 M4x12 4390.0240 SW 2.5<br />
.0400 20 12 15.8 110 4350 12x48 4390.0420 4390.0430 M5x14 4390.0440 SW 3<br />
.0500 25 16 20.3 120 4350 16x54 4390.0520 4390.0530 M6x16 4390.0540 SW 4<br />
Tool will be delivered with holder, screw and screw-driver, but without parting-off blade.<br />
Parting-off right Parting-off left Grooving<br />
74<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Blades Duocut for tool no 4390<br />
Cutting<br />
material<br />
Coating Part No H<br />
mm<br />
l2<br />
mm<br />
S<br />
mm<br />
D max<br />
mm<br />
HSS-E TiN 4350.0210<br />
8 40 0.50 18 N<br />
4350.0220<br />
8 40 0.70 18 N<br />
4350.0230<br />
8 40 0.80 18 N<br />
4350.0240<br />
8 40 0.90 18 N<br />
4350.0250<br />
8 40 1.10 18 N<br />
4350.0260<br />
8 40 1.30 18 N<br />
4350.0270<br />
8 40 1.60 18 N<br />
4350.0272<br />
8 40 1.60 18 R<br />
4350.0274<br />
8 40 1.60 18 L<br />
4350.0280<br />
8 40 1.85 18 N<br />
4350.0310<br />
10 44 0.50 22 N<br />
4350.0320<br />
10 44 0.70 22 N<br />
4350.0330<br />
10 44 0.80 22 N<br />
4350.0340<br />
10 44 0.90 22 N<br />
4350.0350<br />
10 44 1.10 22 N<br />
4350.0360<br />
10 44 1.30 22 N<br />
4350.0370<br />
10 44 1.60 22 N<br />
4350.0372<br />
10 44 1.60 22 R<br />
4350.0374<br />
10 44 1.60 22 L<br />
4350.0380<br />
10 44 1.85 22 N<br />
4350.0420<br />
12 48 1.10 26 N<br />
4350.0430<br />
12 48 1.30 26 N<br />
4350.0440<br />
12 48 1.60 26 N<br />
4350.0442<br />
12 48 1.60 26 R<br />
4350.0444<br />
12 48 1.60 26 L<br />
4350.0450<br />
12 48 1.85 26 N<br />
4350.0460<br />
12 48 2.15 26 N<br />
4350.0462<br />
12 48 2.15 26 R<br />
4350.0464<br />
12 48 2.15 26 L<br />
4350.0470<br />
12 48 2.65 26 N<br />
4350.0520<br />
16 54 1.60 32 N<br />
4350.0522<br />
16 54 1.60 32 R<br />
4350.0524<br />
16 54 1.60 32 L<br />
4350.0530<br />
16 54 1.85 32 N<br />
4350.0540<br />
16 54 2.15 32 N<br />
4350.0550<br />
16 54 3.15 32 N<br />
4350.0552<br />
16 54 3.15 32 R<br />
4350.0554<br />
16 54 3.15 32 L<br />
4350.0560<br />
16 54 4.15 32 N<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 75
4395<br />
ALESA toolholder Minicut<br />
and parting-off blades<br />
No<br />
4395<br />
Type<br />
h2<br />
mm<br />
b<br />
mm<br />
h1<br />
mm<br />
l1<br />
mm<br />
Rollpin<br />
.0400 Type R 10 10 10.0 140 4360 6x20 4395.0420 1490.0370 M4x9 4395.0440 T 20<br />
.0405 Type L 10 10 10.0 140 4360 6x20 4395.0420 1490.0370 M4x9 4395.0440 T 20<br />
.0500 Type R 12 12 12.0 140 4360 7x25 4395.0520 1490.0380 M4x11 4395.0440 T 20<br />
.0505 Type L 12 12 12.0 140 4360 7x25 4395.0520 1490.0380 M4x11 4395.0440 T 20<br />
.0530 Type R 16 16 16.0 140 4360 7x25 4395.0550 1490.0380 M4x11 4395.0440 T 20<br />
.0535 Type L 16 16 16.0 140 4360 7x25 4395.0550 1490.0380 M4x11 4395.0440 T 20<br />
.0560 Type R 20 20 20.0 140 4360 7x25 4395.0580 1490.0380 M4x11 4395.0440 T 20<br />
.0565 Type L 20 20 20.0 140 4360 7x25 4395.0580 1490.0380 M4x11 4395.0440 T 20<br />
Tool will be delivered with holder, screw and screw-driver, but without parting-off blade.<br />
Exact positioning due to a perfect clamping device.<br />
HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />
Constant height of centers and cutting depth.<br />
Parting-off right Parting-off left Grooving<br />
76<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Blades Minicut for tool no 4395<br />
Cutting<br />
material<br />
Coating Part No H<br />
mm<br />
l2<br />
mm<br />
S<br />
mm<br />
D max<br />
mm<br />
HSS-E TiN 4360.0410<br />
6 20 0.50 10 RN<br />
4360.0415<br />
6 20 0.50 10 LN<br />
4360.0430<br />
6 20 0.80 10 RN<br />
4360.0435<br />
6 20 0.80 10 LN<br />
4360.0450<br />
6 20 1.10 10 RN<br />
4360.0455<br />
6 20 1.10 10 LN<br />
4360.0550<br />
7 25 1.10 16 RN<br />
4360.0555<br />
7 25 1.10 16 LN<br />
4360.0560<br />
7 25 1.30 16 RN<br />
4360.0565<br />
7 25 1.30 16 LN<br />
4360.0570<br />
7 25 1.60 16 RN<br />
4360.0572<br />
7 25 1.60 16 RR<br />
4360.0574<br />
7 25 1.60 16 RL<br />
4360.0575<br />
7 25 1.60 16 LN<br />
4360.0577<br />
7 25 1.60 16 LR<br />
4360.0579<br />
7 25 1.60 16 LL<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 77
1982<br />
ALESA grooving tools KLH<br />
and grooving inserts<br />
No<br />
1982<br />
Type<br />
h1<br />
mm<br />
h2<br />
mm<br />
b<br />
mm<br />
S<br />
mm<br />
l1<br />
mm<br />
H<br />
mm<br />
D max<br />
mm<br />
.0300 KLH 313 R 20.0 20 20 3.10 130 36 55 KLN/R/L 3<br />
.0305 KLH 313 L 20.0 20 20 3.10 130 36 55 KLN/R/L 3<br />
.0320 KLH 317 R 25.0 25 25 3.10 170 36 72 KLN/R/L 3<br />
.0325 KLH 317 L 25.0 25 25 3.10 170 36 72 KLN/R/L 3<br />
Tool will be delivered with holder, screws and screw-driver, but without grooving inserts.<br />
Exact positioning due to a perfect clamping device.<br />
HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />
Constant height of centers and cutting depth.<br />
Parting-off right Parting-off left Grooving<br />
78<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1982<br />
Cutting<br />
material<br />
Coating Part No Type S<br />
mm<br />
l2<br />
mm<br />
H<br />
mm<br />
Cutting<br />
conditions<br />
HSS-E TiN 1598.0120 KLN 2 2.20 12 6.35 N 129<br />
1598.0122 KLR 2 2.20 12 6.35 R<br />
1598.0124 KLL 2 2.20 12 6.35 L<br />
1598.0130 KLN 3 3.10 16 7.60 N<br />
1598.0132 KLR 3 3.10 16 7.60 R<br />
1598.0134 KLL 3 3.10 16 7.60 L<br />
1598.0320 AGTN 2 2.20 12 6.35 N<br />
1598.0322 AGTR 2 2.20 12 6.35 R<br />
1598.0324 AGTL 2 2.20 12 6.35 L<br />
1598.0330 AGTN 3 3.10 16 7.60 N<br />
1598.0332 AGTR 3 3.10 16 7.60 R<br />
1598.0334 AGTL 3 3.10 16 7.60 L<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 79
1986<br />
ALESA grooving tools KLS<br />
and grooving inserts<br />
No<br />
1986<br />
Type<br />
h1<br />
mm<br />
h2<br />
mm<br />
b<br />
mm<br />
S<br />
mm<br />
l1<br />
mm<br />
H<br />
mm<br />
D max<br />
mm<br />
.0200 KLSH 210 R 10.0 10 10 2.20 110 24 30 KLN/R/L 2<br />
.0205 KLSH 210 L 10.0 10 10 2.20 110 24 30 KLN/R/L 2<br />
.0220 KLSH 212 R 12.0 12 10 2.20 110 24 44 KLN/R/L 2<br />
.0225 KLSH 212 L 12.0 12 10 2.20 110 24 44 KLN/R/L 2<br />
.0240 KLSH 216 R 16.0 16 10 2.20 110 24 44 KLN/R/L 2<br />
.0245 KLSH 216 L 16.0 16 10 2.20 110 24 44 KLN/R/L 2<br />
.0260 KLSH 220 R 20.0 20 10 2.20 110 24 44 KLN/R/L 2<br />
.0265 KLSH 220 L 20.0 20 10 2.20 110 24 44 KLN/R/L 2<br />
.0300 KLSH 312 R 12.0 12 10 3.10 110 28 44 KLN/R/L 3<br />
.0305 KLSH 312 L 12.0 12 10 3.10 110 28 44 KLN/R/L 3<br />
.0320 KLSH 316 R 16.0 16 10 3.10 110 28 44 KLN/R/L 3<br />
.0325 KLSH 316 L 16.0 16 10 3.10 110 28 44 KLN/R/L 3<br />
.0330 KLSH 316 16R 16.0 16 16 3.10 150 28 44 KLN/R/L 3<br />
.0335 KLSH316 16L 16.0 16 16 3.10 150 28 44 KLN/R/L 3<br />
.0340 KLSH 320 R 20.0 20 10 3.10 110 28 44 KLN/R/L 3<br />
.0345 KLSH 320 L 20.0 20 10 3.10 110 28 44 KLN/R/L 3<br />
Tool will be delivered with holder, screws and screw-driver, but without grooving inserts.<br />
Exact positioning due to a perfect clamping device.<br />
HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />
Constant height of centers and cutting depth.<br />
Parting-off right Parting-off left Grooving<br />
80<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Inserts for tool no 1986<br />
Cutting<br />
material<br />
Coating Part No Type S<br />
mm<br />
l2<br />
mm<br />
H<br />
mm<br />
Cutting<br />
conditions<br />
HSS-E TiN 1598.0120 KLN 2 2.20 12 6.35 N 129<br />
1598.0122 KLR 2 2.20 12 6.35 R<br />
1598.0124 KLL 2 2.20 12 6.35 L<br />
1598.0130 KLN 3 3.10 16 7.60 N<br />
1598.0132 KLR 3 3.10 16 7.60 R<br />
1598.0134 KLL 3 3.10 16 7.60 L<br />
1598.0320 AGTN 2 2.20 12 6.35 N<br />
1598.0322 AGTR 2 2.20 12 6.35 R<br />
1598.0324 AGTL 2 2.20 12 6.35 L<br />
1598.0330 AGTN 3 3.10 16 7.60 N<br />
1598.0332 AGTR 3 3.10 16 7.60 R<br />
1598.0334 AGTL 3 3.10 16 7.60 L<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 81
1988<br />
ALESA toolholder for blades<br />
and grooving inserts<br />
No<br />
1988<br />
Type<br />
h1<br />
mm<br />
b<br />
mm<br />
l1<br />
mm<br />
h Blades<br />
mm<br />
.0200 KLKH 25.26 R 25.0 20 120 32.0 KLK 311<br />
.0205 KLKH 25.26 L 25.0 20 120 32.0 KLK 311<br />
Exact positioning due to a perfect clamping device.<br />
Constant height of centers and cutting depth.<br />
HSS-E is a shock-resistant cutting material ideal for interrupted cuts.<br />
Parting-off right Parting-off left Grooving<br />
82<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Blades and inserts for tool no 1988<br />
1980 1598<br />
Part No Type S<br />
mm<br />
h1<br />
mm<br />
H<br />
mm<br />
l1<br />
mm<br />
l2<br />
mm<br />
D max<br />
mm<br />
1598.0130<br />
1598.0132<br />
1598.0134<br />
1980.0300<br />
1980.0320<br />
3.10 7.60 16 N<br />
3.10 7.60 16 R<br />
3.10 7.60 16 L<br />
KLK 311 3.10 26.0 110 80<br />
KLK 315 3.10 32.0 150 100<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 83
4370<br />
ALESA toolholder<br />
and trapezoidal blades<br />
No<br />
4370<br />
L<br />
mm<br />
S<br />
mm<br />
H<br />
mm<br />
B For blade 4310<br />
mm<br />
.0300 70 13.00 16 10 10 x 2.5 x 1.9 mm<br />
.0400 70 16.00 20 12 12 x 2.5 x 1.8 mm<br />
.0500 90 20.00 25 16 16 x 3.0 x 2.0 mm<br />
.0700 120 25.00 32 20 20 x 4.0 x 2.8 mm<br />
.0800 150 32.00 40 25 25 x 4.8 x 3.3 mm<br />
84<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Blades for tool no 4370<br />
Part No b / +- 0.1<br />
mm<br />
b1<br />
mm<br />
h / +0 -0.2<br />
mm<br />
L<br />
mm<br />
4310.0310<br />
4310.0410<br />
4310.0510<br />
4310.0710<br />
4310.0810<br />
4310.0820<br />
2.5 1.9 10.0 150<br />
2.5 1.8 12.0 150<br />
3.0 2.0 16.0 150<br />
4.0 2.8 20.0 150<br />
4.8 3.3 25.0 150<br />
4.8 3.3 25.0 200<br />
Grooving and partingoff<br />
tools<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 85
Notes<br />
86<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts<br />
Indexable inserts<br />
SDFT / SDHT<br />
p. 88<br />
TWIST AOFT 10<br />
p. 89<br />
TWIST AOFT 15<br />
HSS<br />
p. 90<br />
TWIST AOFT 15<br />
Carbide<br />
p. 91<br />
TWIST AOFT 20<br />
HSS<br />
p. 92<br />
TWIST AOFT 20<br />
Carbide<br />
p. 93<br />
APFT<br />
HSS<br />
p. 94<br />
APFT / APHT<br />
Carbide<br />
p. 95<br />
APFT<br />
Turning<br />
p. 96<br />
CCFT<br />
p. 97<br />
RPFT / RCFT<br />
HSS<br />
p. 98<br />
RPFT / RDFT<br />
Carbide<br />
p. 99<br />
SCFT<br />
HSS<br />
p. 100<br />
SCFT<br />
Carbide<br />
p. 101<br />
MPFT<br />
HSS<br />
p. 102<br />
MPFT<br />
Carbide<br />
p. 103<br />
DCFT<br />
p. 104<br />
SEFT<br />
p. 105<br />
LDFT / BPFT<br />
VCFT<br />
tangential<br />
Indexable inserts<br />
p. 106<br />
p. 107<br />
p. 108<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 87
Indexable inserts SDFT / SDHT<br />
HSS and carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code l<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1091.0400 SDFT 09 T3 AE FN 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1091.0450 SDFT 12 04 AE FN 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
TiAlN 1166.0400 SDFT 09 T3 AE FN 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1166.0450 SDFT 12 04 AE FN 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1291.0400 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1291.0450 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
TiAlN 1291.0405 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1291.0455 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
TiAlN-X 1291.0410 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1291.0460 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
AlCrN 1291.0415 SDFT 09 T3 AE FN-111 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1291.0465 SDFT 12 04 AE FN-111 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
TiAlN 1291.0420 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />
1291.0470 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />
TiAlN-X 1291.0425 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />
1291.0475 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />
AlCrN 1291.0430 SDHT 09 T3 AE FN-222 9.52 3.97 4.5 15° 11° 1.2x45° R0.8 R/L<br />
1291.0480 SDHT 12 04 AE FN-222 12.70 4.76 5.5 15° 11° 1.5x45° R0.8 R/L<br />
Carbide SPICA ® 1291.0440 SDFT 09 T3 AE FN-915 9.52 3.97 4.5 15° 17° 1.2x45° R0.8 R/L<br />
1291.0490 SDFT 12 04 AE FN-915 12.70 4.76 5.5 15° 17° 1.5x45° R0.8 R/L<br />
88<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts TWIST AOFT 10<br />
HSS and carbide<br />
Pat. no. 686 235 No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1087.0170 AOFT 10 03 PF FR 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1087.0180 AOFT 10 03 04 FR 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
TiAlN 1162.0170 AOFT 10 03 PF FR 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1162.0180 AOFT 10 03 04 FR 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0200 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0205 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
TiAlN 1287.0300 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0305 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
TiAlN-X 1287.0350 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0351 AOFT 10 03 PF FR-421 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0355 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0356 AOFT 10 03 04 FR-421 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
AlCrN 1287.0650 AOFT 10 03 PF FR-411 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0651 AOFT 10 03 PF FR-421 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0655 AOFT 10 03 04 FR-411 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0656 AOFT 10 03 04 FR-421 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0657 AOFT 10 03 04 FR-431 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1288.0300 AOFT 10 03 ZZ FR-481 7.00 3.35 2.8 25° R<br />
TiN 1287.0400 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0405 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
TiAlN 1287.0500 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0505 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
TiAlN-X 1287.0550 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0551 AOFT 10 03 PF FR-521 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0555 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0556 AOFT 10 03 04 FR-521 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
AlCrN 1287.0700 AOFT 10 03 PF FR-511 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0701 AOFT 10 03 PF FR-521 7.00 3.40 9.50 2.8 25° 0.2x45° R<br />
1287.0705 AOFT 10 03 04 FR-511 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0706 AOFT 10 03 04 FR-521 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1287.0707 AOFT 10 03 04 FR-531 7.00 3.40 9.50 2.8 25° R 0.4 R<br />
1288.0500 AOFT 10 03 ZZ FR-581 7.00 3.35 2.8 25° R<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 89
Indexable inserts TWIST AOFT 15<br />
HSS<br />
Pat. no. 686 235<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1087.0190 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1087.0210 AOFT 15 T3 08 FR 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
TiAlN 1162.0190 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1162.0210 AOFT 15 T3 08 FR 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
HSS-E chip<br />
splitting<br />
TiN 1087.0505 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 1/2 R<br />
1087.0508 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 3 R<br />
TiAlN 1162.0505 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 1/2 R<br />
1162.0508 AOFT 15 T3 PF FR 8.80 4.20 14.50 3.8 25° 0.2x45° 3 R<br />
90<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts TWIST AOFT 15<br />
Carbide<br />
Pat. no. 686 235 No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0210 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0215 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
TiAlN 1287.0310 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0315 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
TiAlN-X 1287.0360 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0361 AOFT 15 T3 PF FR-421 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0365 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0366 AOFT 15 T3 08 FR-421 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0369 AOFT 15 T3 12 FR-421 8.80 4.20 14.50 3.8 25° R 1.2 R<br />
1287.0371 AOFT 15 T3 16 FR-421 8.80 4.20 14.50 3.8 25° R 1.6 R<br />
1287.0373 AOFT 15 T3 20 FR-421 8.80 4.20 14.50 3.8 25° R 2.0 R<br />
AlCrN 1287.0660 AOFT 15 T3 PF FR-411 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0661 AOFT 15 T3 PF FR-421 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0665 AOFT 15 T3 08 FR-411 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0666 AOFT 15 T3 08 FR-421 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0667 AOFT 15 T3 08 FR-431 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0669 AOFT 15 T3 12 FR-421 8.80 4.20 14.50 3.8 25° R 1.2 R<br />
1287.0671 AOFT 15 T3 16 FR-421 8.80 4.20 14.50 3.8 25° R 1.6 R<br />
1287.0673 AOFT 15 T3 20 FR-421 8.80 4.20 14.50 3.8 25° R 2.0 R<br />
1288.0310 AOFT 15 T3 ZZ FR-481 9.07 4.00 3.8 25° R<br />
TiN 1287.0410 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0415 AOFT 15 T3 O8 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
TiAlN 1287.0510 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0515 AOFT 15 T3 O8 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
TiAlN-X 1287.0560 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0561 AOFT 15 T3 PF FR-521 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0565 AOFT 15 T3 08 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0566 AOFT 15 T3 08 FR-521 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0569 AOFT 15 T3 08 FR-521/50/63 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0570 AOFT 15 T3 08 FR-521/80 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
AlCrN 1287.0710 AOFT 15 T3 PF FR-511 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0711 AOFT 15 T3 PF FR-521 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0715 AOFT 15 T3 08 FR-511 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0716 AOFT 15 T3 08 FR-521 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0717 AOFT 15 T3 08 FR-531 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0719 AOFT 15 T3 08 FR-521/50/63 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1287.0720 AOFT 15 T3 08 FR-521/80 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
1288.0510 AOFT 15 T3 ZZ FR-581 9.07 4.00 3.8 25° R<br />
Indexable inserts<br />
Carbide SPICA ® 1287.0610 AOFT 15 T3 PF FR-415 8.80 4.20 14.50 3.8 25° 0.2x45° R<br />
1287.0615 AOFT 15 T3 08 FR-415 8.80 4.20 14.50 3.8 25° R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 91
Indexable inserts TWIST AOFT 20<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1087.0215 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1087.0315 AOFT 20 04 08 FR 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
TiAlN 1162.0215 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1162.0315 AOFT 20 04 08 FR 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
HSS-E chip<br />
splitting<br />
TiN 1087.0515 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 1/2 R<br />
1087.0518 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 3 R<br />
TiAlN 1162.0515 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 1/2 R<br />
1162.0518 AOFT 20 04 PF FR 11.00 4.76 19.40 4.5 20° 0.2x45° 3 R<br />
92<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts TWIST AOFT 20<br />
Carbide<br />
Pat. no. 686 235 No 1288<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Carbide<br />
HM<br />
Carbide<br />
HM-F<br />
TiN 1287.0225 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0230 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
TiAlN 1287.0325 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0330 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
TiAlN-X 1287.0375 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0376 AOFT 20 04 PF FR-421 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0380 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0381 AOFT 20 04 08 FR-421 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0391 AOFT 20 04 24 FR-421 11.00 4.76 19.40 4.5 20° R 2.4 R<br />
1287.0393 AOFT 20 04 32 FR-421 11.00 4.76 19.40 4.5 20° R 3.2 R<br />
AlCrN 1287.0675 AOFT 20 04 PF FR-411 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0676 AOFT 20 04 PF FR-421 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0680 AOFT 20 04 08 FR-411 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0681 AOFT 20 04 08 FR-421 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0682 AOFT 20 04 08 FR-431 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0691 AOFT 20 04 24 FR-421 11.00 4.76 19.40 4.5 20° R 2.4 R<br />
1287.0693 AOFT 20 04 32 FR-421 11.00 4.76 19.40 4.5 20° R 3.2 R<br />
1288.0325 AOFT 20 04 ZZ FR-481 11.10 4.50 4.5 20° R<br />
TiN 1287.0425 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0430 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
TiAlN 1287.0525 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0530 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0532 AOFT 20 04 08 FR-511/50 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0533 AOFT 20 04 08 FR-511/63 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0534 AOFT 20 04 08 FR-511/80/100 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
TiAlN-X 1287.0575 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0576 AOFT 20 04 PF FR-521 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0580 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0581 AOFT 20 04 08 FR-521 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
AlCrN 1287.0725 AOFT 20 04 PF FR-511 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0726 AOFT 20 04 PF FR-521 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0730 AOFT 20 04 08 FR-511 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0731 AOFT 20 04 08 FR-521 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1287.0735 AOFT 20 04 08 FR-531 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
1288.0525 AOFT 20 04 ZZ FR-581 11.10 4.50 4.5 20° R<br />
Indexable inserts<br />
Carbide SPICA ® 1287.0625 AOFT 20 04 PF FR-415 11.00 4.76 19.40 4.5 20° 0.2x45° R<br />
1287.0630 AOFT 20 04 08 FR-415 11.00 4.76 19.40 4.5 20° R 0.8 R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 93
Indexable inserts APFT<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1085.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1085.0210 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1085.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />
1085.0250 APFT 16 04 04 FR 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1085.0260 APFT 16 04 04 FL 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1085.0300 APFT 16 04 08 FR 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1085.0310 APFT 16 04 08 FL 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
1085.0350 APFT 16 04 12 FR 9.52 4.76 16.70 4.5 18° R 1.2 R<br />
1085.0360 APFT 16 04 12 FL 9.52 4.76 16.70 4.5 18° R 1.2 L<br />
1085.0450 APFT 16 05 PD FR 9.52 5.56 17.00 4.7 29° 0.2x45° R<br />
TiAlN 1160.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1160.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />
1160.0250 APFT 16 04 04 FR 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1160.0300 APFT 16 04 08 FR 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1160.0350 APFT 16 04 12 FR 9.52 4.76 16.70 4.5 18° R 1.2 R<br />
1160.0450 APFT 16 05 PD FR 9.52 5.56 17.00 4.7 29° 0.2x45° R<br />
HSS-E chip<br />
splitting<br />
TiN 1086.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 R<br />
1086.0205 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 3 R<br />
1086.0210 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 L<br />
1086.0215 APFT 16 04 PD FL 9.52 4.76 16.70 4.5 18° 0.2x45° 3 L<br />
1086.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 1/2 R<br />
1086.0235 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 3 R<br />
TiAlN 1161.0200 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 1/2 R<br />
1161.0205 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 18° 0.2x45° 3 R<br />
1161.0230 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 1/2 R<br />
1161.0235 APFT 16 04 PD FR 9.52 4.76 16.70 4.5 25° 0.2x45° 3 R<br />
94<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts APFT / APHT<br />
Carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1285.0200 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1285.0225 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1285.0250 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1285.0275 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1285.0300 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1285.0325 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
TiAlN 1285.0205 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1285.0230 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1285.0255 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1285.0280 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1285.0305 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1285.0330 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
TiAlN-X 1285.0210 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1285.0235 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1285.0260 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1285.0285 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1285.0310 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1285.0335 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
AlCrN 1285.0215 APFT 16 04 PD FR-111 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1285.0238 APFT 16 04 PD FL-111 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1285.0265 APFT 16 04 04 FR-111 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1285.0290 APFT 16 04 04 FL-111 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1285.0315 APFT 16 04 08 FR-111 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1285.0338 APFT 16 04 08 FL-111 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
TiAlN 1285.0400 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />
TiAlN-X 1285.0405 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />
AlCrN 1285.0410 APHT 16 04 PD FR-222 9.52 4.76 16.70 4.5 16° R<br />
Indexable inserts<br />
Carbide SPICA ® 1285.0340 APFT 16 04 08 FR-915 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1285.0240 APFT 16 04 PD FR-915 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 95
Indexable inserts APFT<br />
Turning<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1585.0200 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1585.0210 APFT 16 04 PD FL G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1585.0230 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 25° 0.2x45° R<br />
1585.0250 APFT 16 04 04 FR G 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1585.0260 APFT 16 04 04 FL G 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1585.0300 APFT 16 04 08 FR G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1585.0310 APFT 16 04 08 FL G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
1585.0350 APFT 16 04 12 FR G 9.52 4.76 16.70 4.5 18° R 1.2 R<br />
1585.0360 APFT 16 04 12 FL G 9.52 4.76 16.70 4.5 18° R 1.2 L<br />
1585.0700 APFT 16 04 PD FR K 9.52 4.76 16.70 4.5 26° 0.2x45° R<br />
1585.0710 APFT 16 04 PD FL K 9.52 4.76 16.70 4.5 26° 0.2x45° L<br />
1585.0750 APFT 16 04 04 FR K 9.52 4.76 16.70 4.5 26° R 0.4 R<br />
1585.0760 APFT 16 04 04 FL K 9.52 4.76 16.70 4.5 26° R 0.4 L<br />
TiAlN 1660.0200 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1660.0210 APFT 16 04 PD FL G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1660.0230 APFT 16 04 PD FR G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1660.0250 APFT 16 04 04 FR G 9.52 4.76 16.70 4.5 18° R 0.4 R<br />
1660.0260 APFT 16 04 04 FL G 9.52 4.76 16.70 4.5 18° R 0.4 L<br />
1660.0300 APFT 16 04 08 FR G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1660.0310 APFT 16 04 08 FL G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
1660.0350 APFT 16 04 12 FR G 9.52 4.76 16.70 4.5 18° R 1.2 R<br />
1660.0360 APFT 16 04 12 FL G 9.52 4.76 16.70 4.5 18° R 1.2 L<br />
1660.0700 APFT 16 04 PD FR K 9.52 4.76 16.70 4.5 26° 0.2x45° R<br />
1660.0710 APFT 16 04 PD FL K 9.52 4.76 16.70 4.5 26° 0.2x45° L<br />
1660.0750 APFT 16 04 04 FR K 9.52 4.76 16.70 4.5 26° R 0.4 R<br />
1660.0760 APFT 16 04 04 FL K 9.52 4.76 16.70 4.5 26° R 0.4 L<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiAlN 1785.0205 APFT 16 04 PD FR-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1785.0230 APFT 16 04 PD FL-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1785.0305 APFT 16 04 08 FR-111 G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1785.0330 APFT 16 04 08 FL-111 G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
AlCrN 1785.0215 APFT 16 04 PD FR-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° R<br />
1785.0238 APFT 16 04 PD FL-111 G 9.52 4.76 16.70 4.5 18° 0.2x45° L<br />
1785.0315 APFT 16 04 08 FR-111 G 9.52 4.76 16.70 4.5 18° R 0.8 R<br />
1785.0338 APFT 16 04 08 FL-111 G 9.52 4.76 16.70 4.5 18° R 0.8 L<br />
TiAlN 1785.0400 APHT 16 04 PD FR-222 G 9.52 4.76 16.70 4.5 16° R<br />
96<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts CCFT<br />
HSS<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1578.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />
1578.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />
1578.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />
1578.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />
1578.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />
1578.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />
1578.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />
1578.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />
1578.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />
1578.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />
1578.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />
1578.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />
1578.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />
1578.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />
1578.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />
1578.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />
1578.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />
1578.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />
1578.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />
1578.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />
TiAlN 1653.0245 CCFT 06 02 01 FR G 6.35 2.38 6.40 3.0 20° R 0.1 R<br />
1653.0247 CCFT 06 02 01 FL G 6.35 2.38 6.40 3.0 20° R 0.1 L<br />
1653.0250 CCFT 06 02 02 FR G 6.35 2.38 6.40 3.0 20° R 0.2 R<br />
1653.0252 CCFT 06 02 02 FL G 6.35 2.38 6.40 3.0 20° R 0.2 L<br />
1653.0255 CCFT 06 02 04 FR G 6.35 2.38 6.40 3.0 20° R 0.4 R<br />
1653.0257 CCFT 06 02 04 FL G 6.35 2.38 6.40 3.0 20° R 0.4 L<br />
1653.0350 CCFT 09 T3 02 FR G 9.52 3.96 9.70 4.5 25° R 0.2 R<br />
1653.0352 CCFT 09 T3 02 FL G 9.52 3.96 9.70 4.5 25° R 0.2 L<br />
1653.0355 CCFT 09 T3 04 FR G 9.52 3.96 9.70 4.5 25° R 0.4 R<br />
1653.0357 CCFT 09 T3 04 FL G 9.52 3.96 9.70 4.5 25° R 0.4 L<br />
1653.0360 CCFT 09 T3 08 FR G 9.52 3.96 9.70 4.5 25° R 0.8 R<br />
1653.0362 CCFT 09 T3 08 FL G 9.52 3.96 9.70 4.5 25° R 0.8 L<br />
1653.0750 CCFT 06 02 02 FR K 6.35 2.38 6.40 3.0 30° R 0.2 R<br />
1653.0752 CCFT 06 02 02 FL K 6.35 2.38 6.40 3.0 30° R 0.2 L<br />
1653.0755 CCFT 06 02 04 FR K 6.35 2.38 6.40 3.0 30° R 0.4 R<br />
1653.0757 CCFT 06 02 04 FL K 6.35 2.38 6.40 3.0 30° R 0.4 L<br />
1653.0855 CCFT 09 T3 04 FR K 9.52 3.96 9.70 4.5 30° R 0.4 R<br />
1653.0857 CCFT 09 T3 04 FL K 9.52 3.96 9.70 4.5 30° R 0.4 L<br />
1653.0860 CCFT 09 T3 08 FR K 9.52 3.96 9.70 4.5 30° R 0.8 R<br />
1653.0862 CCFT 09 T3 08 FL K 9.52 3.96 9.70 4.5 30° R 0.8 L<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 97
Indexable inserts RPFT / RCFT<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
HSS-E<br />
TiN 1076.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />
1076.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />
1076.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />
1076.0400 RPFT 12 04 M0 12.00 4.76 5.5 11° 20° R/L<br />
1076.0410 RPFT 12 04 M0 12.00 4.76 5.5 11° 30° R/L<br />
1076.0450 RPFT 12 04 00 12.70 4.76 5.5 11° 20° R/L<br />
1076.0500 RPFT 16 06 M0 16.00 6.35 5.5 11° 20° R/L<br />
1576.0200 RCFT 06 02 M0 6.00 2.38 3.0 7° 25° R/L<br />
1576.0240 RCFT 08 03 M0 8.00 3.18 3.6 7° 25° R/L<br />
1576.0250 RCFT 08 03 M0 8.00 3.18 4.5 7° 25° R/L<br />
1576.0300 RCFT 10 T3 M0 10.00 3.97 4.5 7° 25° R/L<br />
1576.0400 RCFT 12 04 M0 12.00 4.76 5.5 7° 25° R/L<br />
1576.0500 RCFT 16 06 M0 16.00 6.35 5.5 7° 25° R/L<br />
1576.0600 RCFT 20 06 M0 20.00 6.35 6.5 7° 25° R/L<br />
TiAlN 1151.0200 RPFT 06 02 M0 6.00 2.38 3.0 11° 20° R/L<br />
1151.0240 RPFT 08 03 M0 8.00 3.18 3.6 11° 20° R/L<br />
1151.0300 RPFT 10 T3 M0 10.00 3.97 4.5 11° 20° R/L<br />
1151.0400 RPFT 12 04 M0 12.00 4.76 5.5 11° 20° R/L<br />
1151.0410 RPFT 12 04 M0 12.00 4.76 5.5 11° 30° R/L<br />
1151.0450 RPFT 12 04 00 12.70 4.76 5.5 11° 20° R/L<br />
1151.0500 RPFT 16 06 M0 16.00 6.35 5.5 11° 20° R/L<br />
1651.0200 RCFT 06 02 M0 6.00 2.38 3.0 7° 25° R/L<br />
1651.0240 RCFT 08 03 M0 8.00 3.18 3.6 7° 25° R/L<br />
1651.0250 RCFT 08 03 M0 8.00 3.18 4.5 7° 25° R/L<br />
1651.0300 RCFT 10 T3 M0 10.00 3.97 4.5 7° 25° R/L<br />
1651.0400 RCFT 12 04 M0 12.00 4.76 5.5 7° 25° R/L<br />
1651.0500 RCFT 16 06 M0 16.00 6.35 5.5 7° 25° R/L<br />
1651.0600 RCFT 20 06 M0 20.00 6.35 6.5 7° 25° R/L<br />
98<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts RPFT / RDFT / RPHT<br />
Carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Carbide<br />
MG20<br />
Carbide<br />
12CR<br />
TiN 1276.0200 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />
1276.0240 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0300 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
1276.0400 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />
TiAlN 1276.0205 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />
1276.0245 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0305 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
1276.0405 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />
TiAlN-X 1276.0210 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />
1276.0250 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0310 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
1276.0410 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />
1276.0610 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L<br />
1276.0660 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />
1276.0710 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />
AlCrN 1276.0215 RPFT 06 02 M0-111 6.00 2.38 3.0 11° 20° R/L<br />
1276.0255 RPFT 08 03 M0-111 8.00 3.18 3.6 11° 20° R/L<br />
1276.0315 RPFT 10 T3 M0-111 10.00 3.97 4.5 11° 20° R/L<br />
1276.0415 RPFT 12 04 M0-111 12.00 4.76 5.5 11° 20° R/L<br />
1276.0615 RDFT 06 02 M0-121 6.00 2.38 3.0 15° 12° R/L<br />
1276.0665 RDFT 08 03 M0-121 8.00 3.18 3.6 15° 12° R/L<br />
1276.0715 RDFT 10 T3 M0-121 10.00 3.97 4.5 15° 12° R/L<br />
TiAlN 1276.0420 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />
TiAlN-X 1276.0425 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />
AlCrN 1276.0430 RPHT 12 04 M0-222 12.00 4.76 5.5 11° 16° R/L<br />
Indexable inserts<br />
Carbide SPICA ® 1276.0440 RPFT 12 04 M0-111 12.00 4.76 5.5 11° R/L<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 99
Indexable inserts SCFT<br />
HSS<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
l<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E<br />
TiN 1091.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />
1091.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1091.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1091.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1091.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1091.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1591.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />
1591.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1591.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1591.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1591.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1591.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1591.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />
1591.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />
1591.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />
1591.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />
1591.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />
TiAlN 1166.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />
1166.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1166.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1166.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1166.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1166.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1666.0200 SCFT 09 04 04 FN G 9.52 4.00 4.5 25° R 0.4 R/L<br />
1666.0220 SCFT 09 04 08 FN G 9.52 4.00 4.5 25° R 0.8 R/L<br />
1666.0250 SCFT 12 05 AC FN G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1666.0270 SCFT 12 05 04 FN G 12.83 5.56 5.5 24° R 0.4 R/L<br />
1666.0290 SCFT 12 05 08 FN G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1666.0310 SCFT 12 05 12 FN G 12.83 5.56 5.5 24° R 1.2 R/L<br />
1666.0700 SCFT 09 04 04 FN K 9.52 4.00 4.5 30° R 0.4 R/L<br />
1666.0720 SCFT 09 04 08 FN K 9.52 4.00 4.5 30° R 0.8 R/L<br />
1666.0770 SCFT 12 05 04 FN K 12.83 5.56 5.5 30° R 0.4 R/L<br />
1666.0790 SCFT 12 05 08 FN K 12.83 5.56 5.5 30° R 0.8 R/L<br />
1666.0810 SCFT 12 05 12 FN K 12.83 5.56 5.5 30° R 1.2 R/L<br />
100<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts SCFT<br />
Carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
l<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Carbide<br />
MG20<br />
TiN 1291.0250 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1291.0290 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
TiAlN 1291.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1291.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1791.0255 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1791.0295 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
TiAlN-X 1291.0260 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1291.0300 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
AlCrN 1291.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1291.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
1791.0265 SCFT 12 05 AC FN-111 G 12.83 5.56 5.5 24° 0.2x45° R/L<br />
1791.0305 SCFT 12 05 08 FN-111 G 12.83 5.56 5.5 24° R 0.8 R/L<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 101
Indexable inserts MPFT<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1081.0200 MPFT 04 02 PP FR 4.76 2.38 4.70 2.4 18° 0.2x45° R<br />
1081.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />
1081.0250 MPFT 06 02 PP FR 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1081.0260 MPFT 06 02 PP FL 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />
1081.0300 MPFT 08 03 PP FR 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1081.0310 MPFT 08 03 PP FL 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />
1081.0330 MPFT 08 03 08 FR 7.94 3.18 8.00 3.4 18° R 0.8 R<br />
1081.0335 MPFT 08 03 08 FL 7.94 3.18 8.00 3.4 18° R 0.8 L<br />
1081.0350 MPFT 11 04 PP FR 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1081.0360 MPFT 11 04 PP FL 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />
1581.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />
TiAlN 1156.0200 MPFT 04 02 PP FR 4.76 2.38 4.70 2.4 18° 0.2x45° R<br />
1156.0250 MPFT 06 02 PP FR 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1156.0300 MPFT 08 03 PP FR 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1156.0330 MPFT 08 03 08 FR 7.94 3.18 8.00 3.4 18° R 0.8 R<br />
1156.0350 MPFT 11 04 PP FR 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1656.0210 MPFT 04 02 PP FL 4.76 2.38 4.70 2.4 18° 0.2x45° L<br />
102<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts MPFT<br />
Carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
Carbide<br />
MG20<br />
TiN 1281.0400 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1281.0425 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />
1281.0600 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1281.0625 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />
1281.0800 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1281.0825 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />
TiAlN 1281.0405 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1281.0430 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />
1281.0605 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1281.0630 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />
1281.0805 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1281.0830 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />
TiAlN-X 1281.0410 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1281.0435 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />
1281.0610 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1281.0635 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />
1281.0810 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1281.0835 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />
AlCrN 1281.0415 MPFT 06 02 PP FR-111 6.35 2.38 6.30 3.0 18° 0.2x45° R<br />
1281.0440 MPFT 06 02 PP FL-111 6.35 2.38 6.30 3.0 18° 0.2x45° L<br />
1281.0615 MPFT 08 03 PP FR-111 7.94 3.18 8.00 3.4 18° 0.2x45° R<br />
1281.0640 MPFT 08 03 PP FL-111 7.94 3.18 8.00 3.4 18° 0.2x45° L<br />
1281.0815 MPFT 11 04 PP FR-111 11.11 4.76 11.15 4.5 18° 0.2x45° R<br />
1281.0840 MPFT 11 04 PP FL-111 11.11 4.76 11.15 4.5 18° 0.2x45° L<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 103
Indexable inserts DCFT<br />
HSS<br />
Type G<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1579.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />
1579.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1579.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1579.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1579.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1579.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1579.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1579.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1579.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1579.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1579.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1579.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1579.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1579.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1579.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1579.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1579.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1579.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
TiAlN 1654.0245 DCFT 07 02 01 FR G 6.35 2.38 7.75 3.0 20° R 0.1 R<br />
1654.0247 DCFT 07 02 01 FL G 6.35 2.38 7.75 3.0 20° R 0.1 L<br />
1654.0250 DCFT 07 02 02 FR G 6.35 2.38 7.75 3.0 20° R 0.2 R<br />
1654.0252 DCFT 07 02 02 FL G 6.35 2.38 7.75 3.0 20° R 0.2 L<br />
1654.0255 DCFT 07 02 04 FR G 6.35 2.38 7.75 3.0 20° R 0.4 R<br />
1654.0257 DCFT 07 02 04 FL G 6.35 2.38 7.75 3.0 20° R 0.4 L<br />
1654.0355 DCFT 11 T3 04 FR G 9.52 3.96 11.60 4.5 25° R 0.4 R<br />
1654.0357 DCFT 11 T3 04 FL G 9.52 3.96 11.60 4.5 25° R 0.4 L<br />
1654.0360 DCFT 11 T3 08 FR G 9.52 3.96 11.60 4.5 25° R 0.8 R<br />
1654.0362 DCFT 11 T3 08 FL G 9.52 3.96 11.60 4.5 25° R 0.8 L<br />
1654.0750 DCFT 07 02 02 FR K 6.35 2.38 7.75 3.0 30° R 0.2 R<br />
1654.0752 DCFT 07 02 02 FL K 6.35 2.38 7.75 3.0 30° R 0.2 L<br />
1654.0755 DCFT 07 02 04 FR K 6.35 2.38 7.75 3.0 30° R 0.4 R<br />
1654.0757 DCFT 07 02 04 FL K 6.35 2.38 7.75 3.0 30° R 0.4 L<br />
1654.0855 DCFT 11 T3 04 FR K 9.52 3.96 11.60 4.5 30° R 0.4 R<br />
1654.0857 DCFT 11 T3 04 FL K 9.52 3.96 11.60 4.5 30° R 0.4 L<br />
1654.0860 DCFT 11 T3 08 FR K 9.52 3.96 11.60 4.5 30° R 0.8 R<br />
1654.0862 DCFT 11 T3 08 FL K 9.52 3.96 11.60 4.5 30° R 0.8 L<br />
104<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts SEFT<br />
HSS and carbide<br />
Cutting<br />
material<br />
Coating Part No ISO Code l<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1091.0500 SEFT 12 04 AF FN 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
1091.0550 SEFX 12 T3 AF FN 13.27 3.97 3.4 20° 15° 1.5x45° R0.8 R/L<br />
TiAlN 1166.0500 SEFT 12 04 AF FN 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
1166.0550 SEFX 12 T3 AF FN 13.27 3.97 3.4 20° 15° 1.5x45° R0.8 R/L<br />
Carbide<br />
MG20<br />
TiN 1291.0500 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
TiAlN 1291.0505 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
TiAlN-X 1291.0510 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
AlCrN 1291.0515 SEFT 12 04 AF FN-111 12.70 4.76 5.5 20° 12° 1.5x45° R0.8 R/L<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 105
Indexable inserts LDFT / BPFT<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No ISO Code d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
ε<br />
Detail<br />
X<br />
HSS-E TiN 1088.0200 LDFT 15 03 PD FR 9.52 3.18 15.00 88° 14° 16° 0.2x45° R<br />
1088.0250 LDFT 15 03 PD FR 9.52 3.18 15.00 86° 15° 16° 0.2x45° R<br />
1088.0300 LDFT 15 T3 PD FR 9.52 3.97 15.00 88° 15° 16° 0.2x45° R<br />
1088.0400 BPFT 16 04 PD FR 9.52 4.76 15.80 80° 11° 22° 0.2x45° R<br />
TiAlN 1163.0200 LDFT 15 03 PD FR 9.52 3.18 15.00 88° 14° 16° 0.2x45° R<br />
1163.0250 LDFT 15 03 PD FR 9.52 3.18 15.00 86° 15° 16° 0.2x45° R<br />
1163.0300 LDFT 15 T3 PD FR 9.52 3.97 15.00 88° 15° 16° 0.2x45° R<br />
1163.0400 BPFT 16 04 PD FR 9.52 4.76 15.80 80° 11° 22° 0.2x45° R<br />
106<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Indexable inserts VCFT<br />
HSS<br />
Type K<br />
Cutting<br />
material<br />
Coating Part No ISO Code Type<br />
G/K<br />
d<br />
mm<br />
s<br />
mm<br />
l<br />
mm<br />
d1<br />
mm<br />
Detail<br />
X<br />
HSS-E TiN 1582.0855 VCFT 16 04 04 FR K 9.52 4.76 16.60 4.5 30° R 0.4 R<br />
1582.0857 VCFT 16 04 04 FL K 9.52 4.76 16.60 4.5 30° R 0.4 L<br />
1582.0860 VCFT 16 04 08 FR K 9.52 4.76 16.60 4.5 30° R 0.8 R<br />
1582.0862 VCFT 16 04 08 FL K 9.52 4.76 16.60 4.5 30° R 0.8 L<br />
TiAlN 1657.0855 VCFT 16 04 04 FR K 9.52 4.76 16.60 4.5 30° R 0.4 R<br />
1657.0857 VCFT 16 04 04 FL K 9.52 4.76 16.60 4.5 30° R 0.4 L<br />
1657.0860 VCFT 16 04 08 FR K 9.52 4.76 16.60 4.5 30° R 0.8 R<br />
1657.0862 VCFT 16 04 08 FL K 9.52 4.76 16.60 4.5 30° R 0.8 L<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 107
Indexable inserts tangential<br />
HSS<br />
Cutting<br />
material<br />
Coating Part No d<br />
mm<br />
s<br />
mm<br />
d1<br />
mm<br />
HSS-E TiN 1096.0200<br />
11.00 2.30 4.3 R<br />
1096.0210<br />
11.00 2.70 4.3 R<br />
1096.0250<br />
12.70 5.40 5.0 R<br />
108<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Notes<br />
Indexable inserts<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 109
Special tools<br />
Your partner for<br />
complete engineering<br />
solutions!<br />
ALESA Ltd. specialise in the production<br />
of indexable inserts manufactured from<br />
High Speed Steel and Micrograin Carbide.<br />
These are precision ground to<br />
produce highly positive geometries with<br />
extremely sharp cutting edges that<br />
are specifically designed to offer engineering<br />
solutions when machining<br />
difficult materials or when operating in<br />
unfavourable conditions. In addition<br />
to a comprehensive range of standard<br />
tools ALESA Ltd. offer a tailor-made<br />
response to engineering problems providing<br />
application techniques to reduce<br />
manufacturing costs.<br />
Special dimensions<br />
Standard tools can be modified<br />
to suit customers specific requirements.<br />
HSS tool blanks<br />
According to your drawings and specifications:<br />
Blanks from our HSS sheet metal stock,<br />
the biggest one in Switzerland.<br />
– thickness 1.0 – 6.0 mm<br />
– qualities HSS (No.1.3343) and HSS-E<br />
(No. 1.3243 and 1.3247)<br />
– profil-cut by laser beam<br />
– not machined or surface ground<br />
– hardened and tempering<br />
– thickness finish-ground<br />
– suitable e.g. for the production of<br />
flat or circular knives.<br />
We are specialised in the hardening and<br />
tempering of HSS blanks out of your<br />
production.<br />
On your request we will laser cut your<br />
metal sheets up to 6 mm in almost any<br />
material quality and quantity. Our production<br />
is also prepared for additional<br />
operations.<br />
Our blanks are ideal for further processing<br />
by wire-EDM.<br />
Ask for a not-binding offer.<br />
Special cutting tools<br />
Due to their tensile strength, HSS-E<br />
indexable inserts resist mechanical<br />
shock when entering or leaving the<br />
workpiece.<br />
The technology of indexable inserts<br />
guarantees a steady cutting geometry.<br />
No resharping.<br />
110<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Special tools – examples<br />
Full-side cutters with tangential indexable inserts<br />
Special indexable inserts<br />
T-slot milling cutter MPFT<br />
Porcupine end mill<br />
Special toolholder<br />
Special tools<br />
Full-side cutter equipped with indexable<br />
inserts (triple disk) staggered teeth<br />
Full-side cutters equipped with<br />
indexable inserts staggered teeth<br />
Special toolholders<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 111
Notes<br />
112<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Overview technical information<br />
ISO designation system for indexable inserts 114<br />
Hard coatings: range and information 116<br />
References and hints for problem solving 118<br />
Formulas and calculations 120<br />
Hardness scale and cutting data 123<br />
Material tables and classification 130<br />
Technical information<br />
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ISO – Designation system for indexable inserts<br />
A<br />
P<br />
F<br />
T<br />
16<br />
04<br />
PD<br />
F<br />
R<br />
121<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
13<br />
1 Basic shape<br />
2 Clearance angle<br />
3 Tolerances<br />
S 90°<br />
C<br />
C 80°<br />
D<br />
D 55°<br />
E<br />
F H E<br />
M 86°<br />
P<br />
d +/- 0.013 +/- 0.013 +/- 0.025<br />
V 35°<br />
L 90°<br />
O<br />
Symbol for other<br />
clearance angles which<br />
need more detail.<br />
m +/- 0.005 +/- 0.013 +/- 0.025<br />
s +/-0.025 +/- 0.025 +/- 0.025<br />
A 85°<br />
B 80°<br />
R<br />
4 Type of inserts<br />
5 Edge length<br />
6 Thickness of inserts<br />
T<br />
S<br />
for countersunk screws 40–60°<br />
one-side groove for chips<br />
X<br />
special tools which need more<br />
detail<br />
C<br />
D<br />
L<br />
M<br />
V<br />
Index s<br />
02 2.38<br />
03 3.18<br />
A<br />
B<br />
T3 3.97<br />
R<br />
04 4.76<br />
05 5.56<br />
06 6.35<br />
114<br />
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7 Corner edge<br />
Rounded cutting edges<br />
8 Edge condition<br />
9 Cutting direction<br />
R L N<br />
Index<br />
Radius<br />
01 0.1<br />
02 0.2<br />
F<br />
sharp-edged<br />
04 0.4<br />
08 0.8<br />
12 1.2<br />
16 1.6<br />
20 2.0<br />
24 2.4<br />
32 3.2<br />
13 Additional number<br />
Carbide quality<br />
0<br />
1 MG20<br />
2 12 CR<br />
Tool geometry<br />
0<br />
1 NW<br />
2 N<br />
Features<br />
0<br />
1 Completely ground<br />
2 Peripherical ground<br />
Minor cutting edge<br />
3<br />
4 HM<br />
3 NH<br />
4<br />
3<br />
4<br />
5 HM-F<br />
5 W<br />
5 Special coatings<br />
6<br />
6 H<br />
6<br />
K= Approach angle a= Clearance angle<br />
7<br />
7<br />
7<br />
K<br />
a<br />
A 45° C 7°<br />
8<br />
9 Misc.<br />
8 fz plus<br />
9 Misc.<br />
8<br />
9<br />
P 90° D 15°<br />
E 20°<br />
F 25°<br />
P 11°<br />
Round indexable inserts<br />
00 For diameter with imperial dimensions in mm<br />
M0 For diameter in metric dimensions<br />
Technical information<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 115
Hard coatings: range and information<br />
ALESA coatings are designed to offer<br />
maximum protection against thermal<br />
and mechanical stresses, which are<br />
necessary, when dry machining, reducing<br />
the high cost associated with<br />
the disposal of coolant waste.<br />
ALESA coatings meet with high demands.<br />
The PVD hard material coatings offering<br />
longer tool life and reduced cycle times<br />
leading to increased profitability:<br />
– higher cutting speeds<br />
– wet and dry machining<br />
– increased productivity<br />
– improved component quality<br />
– realisation of ecological guidelines<br />
SPICA ® : Due to the extremely high<br />
microhardness the insert is ideal for the<br />
machining of extremely abrasive<br />
materials. For machining of non ferrous<br />
metals and non-metallic materials.<br />
Coating TiN TiAlN TiAlN-X AlCrN SPICA ®<br />
Microhardness (HV 0,05) 2300 3300 3400 3200 8000<br />
Coefficient of friction to steel 0.4 0.3–0.35 0.4 0.3–0.35 0.15–0.2<br />
Thickness of coating (µm) 1–4 4–6 1–3 1–4 6–30<br />
Max. temperature for application (ºC) 600 900 900 1100–1200 600<br />
Colour of coating golden-yellow violet-grey violet-grey violet-grey black-grey<br />
Structure of coating Monolayer Multilayer Monolayer Monolayer Polykrist.<br />
116<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Range of coatings for indexable inserts<br />
HSS<br />
Carbide<br />
Material TiN TiAlN TiN TiAlN TiAlN-X AlCrN SPICA ®<br />
Steel unalloyed<br />
X X X X X<br />
(X)<br />
X<br />
2<br />
X X X X X<br />
Steel < 1000 N/mm<br />
(X) X<br />
2<br />
X X X X X X<br />
Steel > 1000 N/mm<br />
(X) X X<br />
Steel > 45 HRc /<br />
>1600 N/mm 2<br />
Rust-resistant steel<br />
Cast Iron (GG, GGG)<br />
X<br />
X<br />
X X X<br />
(X) X X X<br />
X X X X X<br />
(X) X X X<br />
Al wrought alloy X X X X X X<br />
Al casting alloy X X X X X X<br />
Titan, -alloys X X X X X X<br />
Nickel alloy X X X X X X<br />
Copper X X X X X<br />
Brass X X X X X<br />
Bronze X X X X X<br />
CFK X X<br />
Graphite X X<br />
Technical information<br />
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References and hints for problem solving<br />
Positioning of the milling tool<br />
favourable<br />
reduced eruption tendency<br />
improved surface finish<br />
longer tool life<br />
unfavourable<br />
Climb milling vs. conventional milling<br />
Climb milling should always<br />
be used unless the machine, clamping system<br />
or workpiece is not rigid enough.<br />
Positioning of milling tool<br />
Where possible the milling cutter should<br />
machine tangentially to the workpiece.<br />
Positioning of workpiece<br />
Where possible to reduce cutting forces the<br />
milling cutter should machine tangentially<br />
over the complete length of the workpiece.<br />
Overlapping<br />
When overlapping extreme caution should<br />
be exercised when exiting with the milling<br />
cutter (as shown in the left hand sketch).<br />
Size of the milling tool<br />
When face milling the diameter of the milling<br />
tool should be 20–30 % larger than the width<br />
of the workpiece.<br />
118<br />
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Suggested solutions<br />
Problem<br />
Reason<br />
Cutting speed<br />
Feed<br />
Cutting depth<br />
With coolant<br />
Without coolant<br />
Climb milling<br />
Conventional milling<br />
Coating<br />
Improve chip removal<br />
Change positioning of the<br />
milling cutter<br />
Reduce tool overlapping<br />
Improve stability<br />
Cutting edge angle<br />
Excessive flank wear<br />
● Excessive cutting speed<br />
● Depth of cut too small<br />
● Feed too low<br />
Excessive wear by indentation<br />
Excessive crater wear<br />
Deformation of the cutting edge<br />
Built-up edge<br />
Cracking<br />
Thermal cracking<br />
Insert breakage<br />
Poor surface finish<br />
Vibration<br />
Eruptions at the workpiece edge<br />
● Incorrect milling method<br />
● Rough surface finish<br />
● Surface hardening<br />
● Increased cutting speed<br />
● Depth of cut too large<br />
● Increased cutting temperature<br />
● Increased cutting temperature<br />
● Too high loading on the face<br />
● Incorrect cutting temperature<br />
● Feed rate too low<br />
● Incorrect positioning of the<br />
milling cutter<br />
● Incorrect milling method<br />
● Increased feed per tooth<br />
● Chip compression<br />
● Chip welding<br />
● Unstable cutting temperature<br />
● Interrupted cut<br />
● Poor coolant pressure<br />
● Excessive strain on the cutting edge<br />
● Insert too small<br />
● Insufficient machine power<br />
● Excessive feed<br />
● Spindle run out<br />
● Poor rigidity<br />
● Incorrect cutting data<br />
● Poor rigidity<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Technical information<br />
= Increase = Reduce = Remedy<br />
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Formulas and calculations<br />
General formulas<br />
a e Cutting width (mm)<br />
a p Cutting depth (mm)<br />
D Diameter of milling cutter (mm)<br />
f z Feed per tooth (mm)<br />
h m Average chip thickness (mm)<br />
n (S) Revolution (RPM)<br />
Q Metal removal rate (cm 3 /min)<br />
v c Cutting speed (m/min)<br />
v f (F) Feed rate (mm/min)<br />
Z<br />
κ<br />
No. of teeth<br />
Angle Kappa<br />
Formulas<br />
Cutting speed (m/min)<br />
D ● π ● n<br />
v c =<br />
1000<br />
Revolution (RPM)<br />
v c ● 1000<br />
n (S) =<br />
D ● π<br />
Feed rate (mm/min)<br />
v f (F) = f z ● n ● Z<br />
Feed per tooth (mm)<br />
f z =<br />
v f<br />
n ● Z<br />
Metal removal rate (cm 3 /min)<br />
Q =<br />
a p ● a e ● v f<br />
1000<br />
Circularly interpolation<br />
whilst plunging<br />
β<br />
B<br />
ramp angle<br />
Calculated ramp angle<br />
D w > D w-min and D w < D w-max<br />
B 1 max<br />
B 2 max<br />
D<br />
D w<br />
D w-max<br />
D w-min<br />
maximum ramp angle within the<br />
minimum bore<br />
maximum ramp angle within the<br />
maximum bore<br />
tool diameter<br />
bore diameter<br />
maximum bore diameter<br />
minimum bore diameter<br />
B = ( D w – D ) ● π ● tan β<br />
120<br />
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Ramping<br />
AO 10 R<br />
Ø = Vorbohrdurchmesser<br />
Ø = Diameter of pilot-drill<br />
Ø = Diamètre de perçage<br />
Ø = Diametro del foro<br />
16<br />
20<br />
25<br />
32<br />
Ø<br />
5<br />
8<br />
13<br />
20<br />
2.5°<br />
2.2°<br />
1.7°<br />
1.0°<br />
AO 15 R<br />
Ø = Vorbohrdurchmesser<br />
Ø = Diameter of pilot-drill<br />
Ø = Diamètre de perçage<br />
Ø = Diametro del foro<br />
25<br />
32<br />
40<br />
Ø<br />
10<br />
16<br />
24<br />
1.8°<br />
1.3°<br />
1.0°<br />
Circular interpolation (external and internal)<br />
Circular interpolation (external)<br />
Feed rate (path speed to centre of milling<br />
tool)<br />
D<br />
v f =<br />
( 1 + D w ) n ● f z ● z<br />
Real cutting depth<br />
D 2 a – D 2 w<br />
a e =<br />
4 ● (D w + D)<br />
Circular interpolation (internal)<br />
D<br />
v f =<br />
( 1 – D w ) n ● f z ● z<br />
Technical information<br />
Real cutting depth<br />
a e =<br />
D 2 w – D 2 i<br />
4 ● (D w – D)<br />
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Formulas and calculations<br />
Minimum feed rate<br />
To remain above an average chip thickness of h m = 0.01 mm,<br />
the feed rate should remain above the following values:<br />
a e /D: 0.01 0.02 0.04 0.06 0.10 0.30<br />
Min.-f z : 0.10 0.08 0.05 0.04 0.03 0.02<br />
a e = Cutting width, D = Diameter of milling cutter<br />
f z = Feed per tooth<br />
Face milling cutter –<br />
above center of workpiece<br />
Milling cutters and full-side cutters<br />
a e<br />
h m ≈ f z ● D<br />
f z ≈ h m ●<br />
<br />
D<br />
a e<br />
Face milling cutter –<br />
partial workpiece coverage<br />
h m =<br />
f z =<br />
sin (κ) ● 180° ● a e ● f z<br />
π ● D ● arcsin { a e<br />
D }<br />
h m ● π ● D ● arcsin { a e<br />
D }<br />
sin (κ) ● 180° ● a e<br />
h m =<br />
f z =<br />
sin (κ) ● 360° ● a e ● f z<br />
π ● D ●( arcsin { 2 ● a e1<br />
D<br />
} + arcsin { 2 ● a e2<br />
D })<br />
h m ● π ● D ●( { arcsin 2 ● a e1<br />
D } + arcsin { 2 ● a e2<br />
D })<br />
sin (κ) ● 360° ● a e<br />
ALESA ‘hm’ - sheet for indexable inserts<br />
material Alu. (< 6%Si) 400-650 650-800 800-1200 > 1200 Nickel based &<br />
Type of inserts & Copper N/mm 2 N/mm 2 N/mm 2 N/mm 2 Titanium alloys<br />
Face milling processes<br />
SDFT / RPFT / SDFT 0.050 - 0.200 0.050 - 0.150 0.040 - 0.100 - - 0.030 - 0.055<br />
SDHT / RPHT / SDHT - 0.050 - 0.175 0.050 - 0.135 0.040 - 0.100 - 0.030 - 0.070<br />
SCFT / SEFT 0.050 - 0.200 0.050 - 0.150 0.040 - 0.100 - - 0.030 - 0.055<br />
Twist HM, AOFT 10/15/20, -481,-581<br />
Profile milling processes<br />
Twist HSS, AOFT 10 0.040 - 0.100 0.020 - 0.070 0.020 - 0.060 0.015 - 0.045 - -<br />
Twist HSS, AOFT 15 / 20 0.040 - 0.120 0.030 - 0.090 0.030 - 0.080 0.030 - 0.060 - -<br />
Twist HM, AOFT 10/15/20, -411,-511 0.030 - 0.090 0.025 - 0.065 0.025 - 0.055 0.025 - 0.040 0.020 - 0.035 -<br />
Twist HM, AOFT 10/15/20, -421,-521 - 0.030 - 0.080 0.030 - 0.065 0.025 - 0.050 0.020 - 0.045 0.020 - 0.040<br />
Twist HM, AOFT 10/15/20, -431,-531<br />
APFT 0.050 - 0.150 0.030 - 0.080 0.030 - 0.065 0.025 - 0.050 0.020 - 0.045 0.020 - 0.040<br />
APHT - 0.050 - 0.200 0.030 - 0.065<br />
The above mentioned hm values are only valid while using ALESA tools and the ALESA "cutting calculation" programme.<br />
122<br />
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ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 123<br />
Technical information<br />
Hardness scale<br />
700<br />
740<br />
770<br />
810<br />
840<br />
880<br />
910<br />
950<br />
980<br />
1020<br />
1050<br />
1090<br />
1120<br />
1150<br />
1190<br />
1230<br />
1260<br />
1300<br />
1330<br />
1370<br />
1400<br />
1440<br />
1470<br />
1510<br />
1540<br />
1580<br />
1610<br />
1650<br />
1680<br />
1720<br />
1750<br />
1790<br />
1820<br />
1860<br />
1890<br />
1930<br />
1960<br />
2000<br />
Strength<br />
N/mm 2<br />
200<br />
210<br />
220<br />
230<br />
240<br />
250<br />
260<br />
270<br />
280<br />
290<br />
300<br />
310<br />
320<br />
330<br />
340<br />
350<br />
360<br />
370<br />
380<br />
390<br />
400<br />
410<br />
420<br />
430<br />
440<br />
450<br />
460<br />
470<br />
480<br />
490<br />
500<br />
510<br />
520<br />
530<br />
540<br />
550<br />
560<br />
570<br />
Vickers<br />
HV<br />
200<br />
210<br />
220<br />
230<br />
240<br />
250<br />
260<br />
270<br />
280<br />
290<br />
300<br />
310<br />
320<br />
330<br />
340<br />
350<br />
359<br />
368<br />
373<br />
385<br />
393<br />
400<br />
407<br />
416<br />
423<br />
429<br />
435<br />
441<br />
450<br />
457<br />
465<br />
474<br />
482<br />
489<br />
469<br />
503<br />
511<br />
520<br />
Brinell<br />
HB<br />
–<br />
–<br />
–<br />
19.2<br />
21.2<br />
23<br />
24.7<br />
26.1<br />
27.6<br />
29<br />
30.3<br />
31.5<br />
32.9<br />
33.8<br />
34.9<br />
36<br />
37<br />
38<br />
38.9<br />
39.8<br />
40.7<br />
41.5<br />
42.3<br />
43.2<br />
44<br />
44.8<br />
45.5<br />
46.3<br />
47<br />
47.7<br />
48.3<br />
49<br />
49.6<br />
50.3<br />
50.9<br />
51.5<br />
52.1<br />
52.7<br />
Rockwell<br />
HRC<br />
28<br />
29<br />
30<br />
31<br />
33<br />
34<br />
35<br />
36<br />
37<br />
39<br />
40<br />
41<br />
42<br />
43<br />
44<br />
45<br />
46<br />
47<br />
48<br />
49<br />
50<br />
51<br />
52<br />
53<br />
54<br />
55<br />
56<br />
57<br />
58<br />
59<br />
60<br />
61<br />
62<br />
63<br />
64<br />
65<br />
66<br />
67<br />
Shore<br />
C<br />
2030<br />
2070<br />
2100<br />
2140<br />
2170<br />
2210<br />
2240<br />
2280<br />
2310<br />
2350<br />
2380<br />
2410<br />
2450<br />
2480<br />
2520<br />
2550<br />
2590<br />
2630<br />
2660<br />
2700<br />
2730<br />
2770<br />
2800<br />
2840<br />
2870<br />
2910<br />
2940<br />
2980<br />
3010<br />
3050<br />
3080<br />
3120<br />
3150<br />
3190<br />
3220<br />
3260<br />
3290<br />
–<br />
Strength<br />
N/mm 2<br />
580<br />
590<br />
600<br />
610<br />
620<br />
630<br />
640<br />
650<br />
660<br />
670<br />
680<br />
690<br />
700<br />
710<br />
720<br />
730<br />
740<br />
750<br />
760<br />
770<br />
780<br />
790<br />
800<br />
810<br />
820<br />
830<br />
840<br />
850<br />
860<br />
870<br />
880<br />
890<br />
900<br />
910<br />
920<br />
930<br />
940<br />
–<br />
Vickers<br />
HV<br />
527<br />
533<br />
533<br />
543<br />
549<br />
555<br />
561<br />
568<br />
574<br />
581<br />
588<br />
595<br />
602<br />
609<br />
616<br />
622<br />
627<br />
633<br />
639<br />
644<br />
650<br />
656<br />
661<br />
666<br />
670<br />
677<br />
682<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
–<br />
Brinell<br />
HB<br />
53.3<br />
53.8<br />
54.4<br />
54.9<br />
55.4<br />
55.9<br />
56.4<br />
56.9<br />
57.4<br />
57.9<br />
58.7<br />
58.9<br />
59.3<br />
59.8<br />
60.2<br />
60.7<br />
61.1<br />
61.5<br />
61.9<br />
62.3<br />
62.7<br />
63.1<br />
63.5<br />
63.9<br />
64.3<br />
64.6<br />
65<br />
65.3<br />
65.7<br />
66<br />
66.3<br />
66.6<br />
66.9<br />
67.2<br />
67.5<br />
67.7<br />
68<br />
–<br />
Rockwell<br />
HRC<br />
68<br />
69<br />
70<br />
71<br />
72<br />
73<br />
74<br />
75<br />
75<br />
76<br />
77<br />
78<br />
79<br />
80<br />
81<br />
82<br />
83<br />
83<br />
84<br />
85<br />
86<br />
86<br />
87<br />
87<br />
88<br />
89<br />
89<br />
90<br />
90<br />
91<br />
91<br />
92<br />
92<br />
–<br />
–<br />
–<br />
–<br />
–<br />
Shore<br />
C
Cutting conditions: Milling (guide lines)<br />
HSS-E, TiN/TiAIN<br />
Slot milling Face milling Face milling Profile milling<br />
Material classification<br />
vc<br />
m/min<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap fz**<br />
mm mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
1<br />
Steels < 700 Nmm 2<br />
- construction steels<br />
- free-cutting steels<br />
- cementation steels<br />
65–90<br />
65–100<br />
65–110<br />
2<br />
Steels < 800 N/mm 2<br />
– construction steels<br />
– cementation steels<br />
– heat-treatable steels<br />
– heat resistant construction steels<br />
– nitriding steels<br />
Non-alloyed titanium<br />
50–70<br />
50–75<br />
50–80<br />
3<br />
4<br />
5<br />
6<br />
7<br />
Steels more than 800-1200 N/mm 2<br />
– tempering steels<br />
– heat resistant construction steels<br />
– nitriding steels<br />
– tool steels<br />
– stainless steels<br />
– titanium alloys soft-annealed<br />
Cast iron 150 HB<br />
Steels more than 1200 N/mm 2<br />
– tempering steels<br />
– nitriding steels<br />
– tool steels<br />
– stainless steels<br />
Cast iron > 150 HB<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys hardened<br />
High temperature alloys<br />
Nickel-based alloys<br />
Pure copper<br />
Copper-zinc alloys (brass)<br />
35–55<br />
20–40<br />
15–25<br />
10–15<br />
160–400<br />
tool diameter max. 40<br />
13<br />
0.04–0.175<br />
0.6–0.8 x Ø tool diameter<br />
see corresponding page<br />
0.04–0.2<br />
0.05–0.32<br />
35–60<br />
20–40<br />
15–25<br />
10–15<br />
700–1500<br />
see corresponding page<br />
0.05–0.60<br />
35–70<br />
20–45<br />
15–30<br />
10–20<br />
800–1500<br />
2.5<br />
see corresponding page<br />
0.08–0.4<br />
8<br />
Copper forging alloys<br />
hardenable<br />
Copper forging alloys non<br />
hardenable<br />
Copper-tin-alloys (bronze)<br />
90–110<br />
90–120<br />
90–200<br />
9<br />
Pure aluminium<br />
Non-hardened aluminium<br />
Forging materials<br />
700–1500<br />
700–1500<br />
1000–2000<br />
10<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material 6% Si<br />
400–600<br />
0.04–0.24<br />
0.04–0.28<br />
400–600<br />
600–950<br />
11<br />
Aluminium cast material > 6% Si<br />
60–130<br />
60–150<br />
150–300<br />
12<br />
13<br />
14<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
250–500<br />
100–160<br />
70–110<br />
250–500<br />
100–160<br />
70–110<br />
250–500<br />
100–160<br />
70–110<br />
v c = Cutting speed<br />
fz = Feed per tooth<br />
fz** = Valid for end mills<br />
Range of coatings for indexable inserts page 116/117<br />
124<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Cutting conditions: Milling (guide lines)<br />
Carbide, TiN<br />
Slot milling Face milling<br />
Face milling<br />
Profile milling<br />
1<br />
Material classification<br />
Steels < 800 N/mm 2<br />
- construction steels<br />
- free-cutting steels<br />
- cementation steels<br />
- heat-treatable steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
Cast iron < 150 HB<br />
vc<br />
m/min<br />
70–160<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
100–180<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
120–200<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
2<br />
3<br />
4<br />
5<br />
6<br />
Steels more than 800–1200 N/mm 2<br />
- tempering steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Cast iron > 150 HB<br />
Steels more than 1200 N/mm 2<br />
- tempering steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Non-alloyed titanium<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys soft-annealed<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys hardened<br />
Pure copper<br />
Copper-zinc alloys (brass)<br />
70–130<br />
60–100<br />
25–60<br />
20–40<br />
160–300<br />
tool diameter max. 40<br />
13<br />
0.025–0.075<br />
0.6–0.8 x Ø tool diameter<br />
see corresponding page<br />
0.025–0.1<br />
80–140<br />
65–110<br />
25–60<br />
20–40<br />
700–1500<br />
see corresponding page<br />
0.04–0.2<br />
100–160<br />
70–125<br />
30–75<br />
25–50<br />
800–1500<br />
2.5<br />
see corresponding page<br />
0.04–0.2<br />
7<br />
Copper forging alloys hardenable<br />
Copper forging alloys non<br />
hardenable<br />
Copper-tin-alloys (bronze)<br />
110–220<br />
110–220<br />
150–275<br />
8<br />
9<br />
Pure aluminium<br />
Non-hardened aluminium<br />
Forging materials<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material 6% Si<br />
700–1500<br />
400–600<br />
0.025–0.15<br />
0.04–0.15<br />
700–1500<br />
400–600<br />
0.06–0.25<br />
1000–2000<br />
600–1000<br />
0.06–0.3<br />
10<br />
Aluminium cast material > 6% Si<br />
100–270<br />
100–270<br />
180–340<br />
11<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
80–240<br />
80–240<br />
140–300<br />
v c = Cutting speed<br />
fz = Feed per tooth<br />
Range of coatings for indexable inserts page 116/117<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 125<br />
Cutting conditions
Cutting conditions: Milling (guide lines)<br />
Carbide, TiAIN/TiAIN-X<br />
Slot milling Face milling<br />
Face milling<br />
Profile milling<br />
1<br />
Material classification<br />
Steels < 800 N/mm 2<br />
- construction steels<br />
- free-cutting steels<br />
- cementation steels<br />
- heat-treatable steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
Cast iron < 150 HB<br />
vc<br />
m/min<br />
100–240<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
180–280<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
220–320<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Steels more than 800–1200 N/mm 2<br />
- tempering steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Cast iron > 150 HB<br />
Steels more than 1200 N/mm 2<br />
- tempering steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Non-alloyed titanium<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys soft-annealed<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys hardened<br />
Pure copper<br />
Copper-zinc alloys (brass)<br />
Copper forging alloys hardenable<br />
Copper forging alloys non<br />
hardenable<br />
Copper-tin-alloys (bronze)<br />
Pure aluminium<br />
Non-hardened aluminium<br />
Forging materials<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material 6% Si<br />
80–160<br />
80–125<br />
25–60<br />
20–40<br />
160–300<br />
110–220<br />
700–1500<br />
200–400<br />
tool diameter max. 40<br />
13<br />
0.025–0.075<br />
0.025–0.15<br />
0.6–0.8 x Ø tool diameter<br />
see corresponding page 13<br />
0.025–0.1<br />
0.04–0.15<br />
100–220<br />
100–150<br />
40–80<br />
30–60<br />
700–1500<br />
110–220<br />
700–1500<br />
200–400<br />
see corresponding page<br />
0.04–0.2<br />
0.06–0.25<br />
150–240<br />
100–200<br />
80-100<br />
40–80<br />
800–1500<br />
150–275<br />
800–1900<br />
300–500<br />
2.5<br />
see corresponding page<br />
0.04–0.2<br />
0.06–0.3<br />
10<br />
Aluminium cast material > 6% Si<br />
100–270<br />
100–270<br />
180–340<br />
11<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
80–240<br />
80–240<br />
140–300<br />
v c = Cutting speed<br />
fz = Feed per tooth<br />
Range of coatings for indexable inserts page 116/117<br />
126<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Cutting conditions: Milling (guide lines)<br />
Carbide, AlCrN<br />
Slot milling Face milling<br />
Face milling<br />
Profile milling<br />
1<br />
Material classification<br />
Steels < 800 N/mm 2<br />
- construction steels<br />
- free-cutting steels<br />
- cementation steels<br />
- heat-treatable steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
Cast iron < 150 HB<br />
vc<br />
m/min<br />
150–300<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
250–350<br />
ap<br />
mm<br />
fz<br />
mm<br />
vc<br />
m/min<br />
300–400<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
2<br />
3<br />
4<br />
5<br />
6<br />
Steels more than 800–1200 N/mm 2<br />
- tempering steels<br />
- heat resistant construction steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Cast iron > 150 HB<br />
Steels more than 1200 N/mm 2<br />
- tempering steels<br />
- nitriding steels<br />
- tool steels<br />
- stainless steels<br />
Non-alloyed titanium<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys soft-annealed<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys hardened<br />
Pure copper<br />
Copper-zinc alloys (brass)<br />
100–180<br />
80–125<br />
25–60<br />
20–40<br />
160–300<br />
tool diameter max. 40<br />
13<br />
0.025–0.075<br />
0.6–0.8 x Ø tool diameter<br />
see corresponding page<br />
0.03–0.12<br />
100–230<br />
100–150<br />
40–80<br />
30–60<br />
700–1500<br />
see corresponding page<br />
0.06–0.3<br />
150–280<br />
100–200<br />
80-100<br />
40–80<br />
800–1500<br />
2.5<br />
see corresponding page<br />
0.06–0.3<br />
7<br />
Copper forging alloys hardenable<br />
Copper forging alloys non<br />
hardenable<br />
Copper-tin-alloys (bronze)<br />
110–250<br />
800–1200<br />
110–300<br />
800–1500<br />
1000–2000<br />
8<br />
9<br />
Pure aluminium<br />
Non-hardened aluminium<br />
Forging materials<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material 6% Si<br />
700–1500<br />
700–1500<br />
0.025–0.15<br />
0.04–0.15<br />
700–1500<br />
700–1500<br />
800–1900<br />
10<br />
Aluminium cast material > 6% Si<br />
100–270<br />
100–270<br />
200–400<br />
11<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
v c = Cutting speed<br />
fz = Feed per tooth<br />
Range of coatings for indexable inserts page 116/117<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 127<br />
Cutting conditions
Cutting conditions: Milling/Turning (guide lines)<br />
Carbide, SPICA ®<br />
Slot milling Face milling Profile<br />
milling<br />
Turning<br />
Feed rate<br />
f (mm/rev)<br />
Material classification<br />
Vc<br />
m/min<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
ae<br />
mm<br />
ap<br />
mm<br />
fz<br />
mm<br />
Vc<br />
m/min<br />
ap<br />
mm<br />
f<br />
6<br />
Pure copper<br />
Copper-zinc alloys<br />
(brass)<br />
7<br />
8<br />
9<br />
10<br />
Non-ferrous metals including graphite<br />
Copper forging alloys<br />
hardenable<br />
Copper forging alloys<br />
non hardenable<br />
Copper-tin-alloys<br />
(bronze)<br />
Pure aluminium<br />
Aluminium hardenable<br />
Forging materials<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material<br />
6% Si<br />
Aluminium cast material<br />
> 6% Si ( 12% Si)<br />
1000–2000<br />
tool diameter<br />
1.0<br />
0.025–0.15<br />
0.6–0.8 x Ø tool diameter<br />
1.0<br />
0.04–0.15<br />
1.0<br />
0.06–0.25<br />
1.0<br />
see catalogue<br />
0.06–0.3<br />
450–2000<br />
1.0<br />
0.05–0.3<br />
11<br />
Plastics<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
Duroplast fibre-reinforced<br />
Duroplast<br />
200–2000<br />
2.5<br />
see catalogue<br />
see catalogue<br />
2.5<br />
150–1500<br />
1–2.5<br />
v c = Cutting speed<br />
fz = Feed per tooth<br />
Ideal for machining plastics (GFK and CFK) and aluminium-silicon-alloys<br />
128<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Cutting conditions: Turning, Grooving, Planing,<br />
Shaping (guide lines)<br />
HSS, TiN/TiAlN<br />
Turning<br />
Planing/Shaping<br />
Roughing }{=45° 1)<br />
Finishing 2)<br />
Grooving<br />
3)<br />
1<br />
Material classification<br />
Steels < 700 Nmm 2<br />
- construction steels<br />
- free-cutting steels<br />
- cementation steels<br />
vc<br />
m/min.<br />
65–90<br />
ap<br />
mm<br />
f<br />
ap f f<br />
mm<br />
vc<br />
m/min.<br />
20–30<br />
f*<br />
0.05–0.3<br />
2<br />
3<br />
Steels < 800 N/mm 2<br />
– construction steels<br />
– cementation steels<br />
– heat-treatable steels<br />
– heat resistant construction steels<br />
– nitriding steels<br />
– tool steels<br />
Non-alloyed titanium<br />
Steels more than 800-1200 N/mm 2<br />
– tempering steels<br />
– heat resistant construction steels<br />
– nitriding steels<br />
– tool steels<br />
– stainless steels<br />
– titanium alloys soft-annealed<br />
Cast iron 150 HB<br />
50–70<br />
35–55<br />
0.02–0.15<br />
0.02–0.12<br />
20–30<br />
10–20<br />
0.05–0.5<br />
4<br />
5<br />
Steels more than 1200 N/mm 2<br />
– tempering steels<br />
– nitriding steels<br />
– tool steels<br />
– stainless steels<br />
Cast iron > 150 HB<br />
High temperature alloys<br />
Nickel-based alloys<br />
Titanium alloys hardened<br />
20–40<br />
20–30<br />
> 3 up to 1.6<br />
1–3 0.05–0.3<br />
0.02–0.1<br />
10–20<br />
8–15<br />
0.05–0.3<br />
6<br />
High temperature alloys<br />
Nickel-based alloys<br />
10–20<br />
6–9<br />
7<br />
Pure copper<br />
Copper-zinc alloys (brass)<br />
110–180<br />
30–45<br />
8<br />
Copper forging alloys<br />
hardenable<br />
Copper forging alloys non<br />
hardenable<br />
Copper-tin-alloys (bronze)<br />
90–110<br />
30–45<br />
0.05–0.5<br />
9<br />
10<br />
Pure aluminium<br />
Non-hardened aluminium<br />
Forging materials<br />
Hardened aluminium<br />
Forging materials<br />
Aluminium cast material<br />
6% Si<br />
400–900<br />
140–240<br />
0.02–0.15<br />
40–80<br />
40–80<br />
0.05–1.2<br />
11<br />
12<br />
13<br />
14<br />
Aluminium cast material<br />
> 6% Si<br />
Thermoplast<br />
Duroplast non laminated<br />
Duroplast laminated<br />
60–130<br />
250–500<br />
100–160<br />
70–110<br />
40–80<br />
40–80<br />
0.05–1.5<br />
v c = Cutting speed<br />
a p = Cutting depth<br />
f* = Feed rate/machining stroke (mm)<br />
1) Tool approach angle<br />
2) Finishing: use a higher cutting speed<br />
3) Right and left hand grooving inserts: reduce feed 30–50%<br />
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Cutting conditions
Allocation of the materials<br />
Material<br />
Tensile<br />
strength<br />
DIN Standard<br />
No.<br />
DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />
HSS-E Carbide<br />
1.0032<br />
Construction<br />
< 700 N/mm 2<br />
St34-2<br />
N/mm 2 Z 200 C 12<br />
steels<br />
1.0035<br />
1.0037<br />
1.0044<br />
St33<br />
St37-2<br />
St44-2<br />
A 33<br />
E 24-2<br />
E 28-2<br />
Fe 320<br />
Fe 360 B; C; D<br />
Fe 430 B FN<br />
Fe 310-0<br />
Fe 360 B<br />
Fe 430 B FN<br />
< 800 N/mm 2 1.0050<br />
1.0060<br />
St50-2<br />
St60-2<br />
A 50-2<br />
A 60-2<br />
Fe 490<br />
Fe 590<br />
Fe 490-2 FN<br />
Fe 590-2 FN<br />
Free-cutting < 700 N/mm 2 1.0711 9S20<br />
CF 9 S 22 220 M 07<br />
steels<br />
Case<br />
hardening<br />
steels<br />
Heattreatable<br />
steels<br />
Hightemperature<br />
constructional<br />
steels<br />
Tough at<br />
subzero<br />
steels<br />
Nitriding<br />
steels<br />
Tool steels<br />
< 700 N/mm 2<br />
< 800 N/mm 2<br />
< 800 N/mm 2<br />
800–1200<br />
N/mm 2<br />
> 1200 N/mm 2<br />
< 800 N/mm 2<br />
> 800 N/mm 2<br />
< 800 N/mm 2<br />
> 800 N/mm 2<br />
< 800 N/mm 2<br />
800–1200<br />
N/mm 2<br />
> 1200 N/mm 2<br />
< 800 N/mm 2<br />
800–1200<br />
1.0715<br />
1.0718<br />
1.0722<br />
1.0726<br />
1.0737<br />
1.0301<br />
1.0302<br />
1.0401<br />
1.1121<br />
1.1141<br />
1.7131<br />
1.5752<br />
1.5919<br />
1.5920<br />
1.6587<br />
1.1151<br />
1.1181<br />
1.1191<br />
1.1221<br />
1.7218<br />
1.7220<br />
1.7225<br />
1.7228<br />
1.7218<br />
1.7220<br />
1.7225<br />
1.7228<br />
1.5864<br />
1.6580<br />
1.6582<br />
1.7361<br />
1.7707<br />
1.8161<br />
1.7218<br />
1.7220<br />
1.7225<br />
1.7228<br />
1.5864<br />
1.6580<br />
1.6582<br />
1.7361<br />
1.7707<br />
1.8161<br />
1.0482<br />
1.4922<br />
1.5406<br />
1.6513<br />
1.8070<br />
1.0482<br />
1.4922<br />
1.5406<br />
1.6513<br />
1.8070<br />
1.6900<br />
1.7219<br />
1.6900<br />
1.7219<br />
1.8504<br />
1.8506<br />
1.8507<br />
1.8515<br />
1.8519<br />
1.8523<br />
1.8550<br />
1.8523<br />
1.8550<br />
1.2056<br />
1.2162<br />
1.2363<br />
1.2519<br />
1.2823<br />
1.2080<br />
1.2311<br />
9SMn28<br />
9SMnPb28<br />
10SPb20<br />
35S20<br />
9SMnPb36<br />
C10<br />
C10Pb<br />
C15<br />
Ck10<br />
Ck15<br />
16MnCr5<br />
14NiCr14<br />
15CrNi6<br />
18CrNi8<br />
17CrNiMo6<br />
Ck22<br />
Ck35<br />
Ck45<br />
Ck60<br />
25CrMo4<br />
34CrMo4<br />
42CrMo4<br />
50CrMo4<br />
25CrMo4<br />
34CrMo4<br />
42CrMo4<br />
50CrMo4<br />
35NiCr8<br />
30CrNiMo8<br />
34CrNiMo6<br />
32CrMo12<br />
30CrMoV9<br />
58CrV4<br />
25CrMo4<br />
34CrMo4<br />
42CrMo4<br />
50CrMo4<br />
35NiCr8<br />
30CrNiMo8<br />
34CrNiMo6<br />
32CrMo12<br />
30CrMoV9<br />
58CrV4<br />
19Mn5<br />
X20CrMoV12-1<br />
17MoV8 4<br />
28NiCrMo4<br />
21CrMoV5 11<br />
19Mn5<br />
X20CrMoV12-1<br />
17MoV8 4<br />
28NiCrMo4<br />
21CrMoV5 11<br />
X12CrNi189<br />
26CrMo4<br />
X12CrNi189<br />
26CrMo4<br />
34CrAl6<br />
31CrAlS5<br />
34CrAlMo5<br />
31CrMo12<br />
31CrMoV9<br />
39CrMoV13-9<br />
34CrAlNi7<br />
39CrMoV139<br />
34CrAlNi7<br />
90Cr3<br />
21MnCr5<br />
X100CrMoV5-1<br />
110WCrV5<br />
70Si7<br />
X210Cr12<br />
40CrMnMo7<br />
S 250<br />
S 250 Pb<br />
10 PbF 2<br />
35 MF 6<br />
S 300 Pb<br />
C 10; XC 10<br />
XC 18<br />
XC 10<br />
XC 15; XC 18<br />
16 MC 4; 16 MnCr 5<br />
12 NC 15; 14 NC 12<br />
16 NC 6<br />
20 NC 6<br />
18 NCD 6<br />
XC 18<br />
XC 32<br />
XC 42 H1, XC 45<br />
C 60; XC 60<br />
25 CD 4; 25 CrMo 4<br />
34 CrMo 4; 35 CD 4<br />
42 CD 4; 42 CrMo 4<br />
50 CrMo 4<br />
25 CD 4; 25 CrMo 4<br />
34 CrMo 4; 35 CD 4<br />
42 CD 4; 42 CrMo 4<br />
50 CrMo 4<br />
30 CrNiMo 8; 30 CND 8<br />
34 CrNiMo 8; 35 NCD 6<br />
30 CD 12<br />
25 CD 4; 25 CrMo 4<br />
34 CrMo 4; 35 CD 4<br />
42 CD 4; 42 CrMo 4<br />
50 CrMo 4<br />
30 CrNiMo 8; 30 CND 8<br />
34 CrNiMo 8; 35 NCD 6<br />
30 CD 12<br />
30 CAD 6.12<br />
30 CD 12<br />
X 100 CrMoV 5;<br />
Z 100 CDV 5<br />
X 200 Cr 12;<br />
CF 9 SMn28<br />
CF 9 SMnPb 28<br />
CF 10 SPb 20<br />
CF 9 SMn Pb 36<br />
C 10<br />
C 15<br />
C 10<br />
C 15; C16<br />
16 MnCr 5<br />
18 NiCrMo 7<br />
C 20<br />
C 35<br />
C 45<br />
C 60<br />
25 CrMo 4 (KB)<br />
34 Cr Mo 4 KB<br />
42 CrMo 4<br />
25 CrMo 4 (KB)<br />
34 CrMo 4 KB<br />
42 CrMo 4<br />
30 NiCrMo 8<br />
35 NiCrMo 6 KB<br />
32 CrMo 12<br />
25 CrMo 4 (KB)<br />
34 CrMo 4 KB<br />
42 CrMo 4<br />
30 NiCrMo 8<br />
35 NiCrMo 6 KB<br />
32 CrMo 12<br />
X 20 CrMoNi 12 01<br />
X 20 CrMoNi 12 01<br />
34 CrAlMo 7<br />
31 CrMo 12<br />
X 100 CrMoV 5 1 KU<br />
X 205 Cr 12 KU<br />
230 M 07<br />
212 M 36<br />
040 A 10; 045 M 10<br />
080 M 15<br />
040 A 10<br />
040 A15; 080 M 15<br />
590 M 17<br />
655 H 13; 655 m 13<br />
055 M 15<br />
080 A 35<br />
080 M 46<br />
060 A 62<br />
708 A 25<br />
708 A 37<br />
708 M 40<br />
708 A 47<br />
708 A 25<br />
708 A 37<br />
708 M 40<br />
708 A 47<br />
823 M 30<br />
816 M 40; 817 M 40<br />
722 M 24<br />
708 A 25<br />
708 A 37<br />
708 M 40<br />
708 A 47<br />
823 M 30<br />
816 M 40; 817 M 40<br />
722 M 24<br />
722 M 24<br />
897 M 39<br />
897 M 39<br />
BA 2<br />
BD 3<br />
Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />
A 283 Gr. A<br />
1015; A 283 Gr. C<br />
1020; A 570 Gr. 40<br />
A 570 Gr. 50, A 572 Gr. 50<br />
A 572 Gr. 65<br />
G 12120<br />
1213<br />
12 L 13<br />
11 L 08<br />
1140<br />
12 L 14<br />
1010<br />
M 1015<br />
1010<br />
1015<br />
5115<br />
3310; 9314<br />
3115<br />
1020<br />
1035<br />
1045<br />
1060; 1064<br />
4130<br />
4135; 4137<br />
4140;4142<br />
4150<br />
4130<br />
4135; 4137<br />
4140; 4142<br />
4150<br />
4337; 4340<br />
4130<br />
4135; 4137<br />
4140; 4142<br />
4150<br />
4337; 4340<br />
A 355 Cl. D<br />
A 2<br />
D 3<br />
1 1<br />
2 1<br />
1 1<br />
1 1<br />
2 1<br />
2 1<br />
3 2<br />
4 3<br />
2 1<br />
3 2<br />
2 1<br />
3 2<br />
2 1<br />
3 2<br />
4 3<br />
2 1<br />
4 2<br />
130<br />
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Allocation of the materials<br />
Material<br />
High speed<br />
steels<br />
Steel<br />
castings<br />
Grey cast<br />
iron<br />
Grey cast<br />
iron<br />
tempered<br />
Cast iron with<br />
spheroidal<br />
graphite<br />
Malleable<br />
cast iron<br />
Cast iron with<br />
spheroidal<br />
graphite<br />
tempered<br />
Malleable cast<br />
iron temp.<br />
Tensile<br />
strength<br />
> 1200 N/mm 2<br />
800–1200<br />
N/mm 2<br />
> 1200 N/mm 2<br />
< 700 N/mm 2<br />
< 800 N/mm 2<br />
800–1200<br />
N/mm 2<br />
< 150 HB<br />
> 150 HB<br />
< 200 HB<br />
< 200 HB<br />
> 200 HB<br />
DIN Standard<br />
No.<br />
1.2312<br />
1.2344<br />
1.2379<br />
1.2436<br />
1.2567<br />
1.2678<br />
1.2713<br />
1.2714<br />
1.2743<br />
1.2766<br />
1.2080<br />
1.2311<br />
1.2312<br />
1.2344<br />
1.2379<br />
1.2436<br />
1.2567<br />
1.2678<br />
1.2713<br />
1.2714<br />
1.2743<br />
1.2766<br />
1.3207<br />
1.3243<br />
1.3247<br />
1.3343<br />
1.3207<br />
1.3243<br />
1.3247<br />
1.3343<br />
1.0416<br />
1.0446<br />
1.0552<br />
1.5919<br />
1.7218<br />
1.7220<br />
1.7379<br />
1.0416<br />
1.0446<br />
1.0552<br />
1.5919<br />
1.7218<br />
1.7220<br />
1.7379<br />
0.6015<br />
0.6020<br />
0.6025<br />
0.6030<br />
0.6015<br />
0.6020<br />
0.6025<br />
0.6030<br />
0.7040<br />
0.7050<br />
0.7060<br />
0.8135<br />
0.8145<br />
0.8155<br />
0.8165<br />
0.8035<br />
0.8040<br />
0.8045<br />
0.7040<br />
0.7050<br />
0.7060<br />
40CrMnMoS86<br />
X40CrMoV5-1<br />
X155CrVMo12-1<br />
X210CrW12<br />
X30WCrV5 3<br />
X45CoCrWV555<br />
55NiCrMoV6<br />
56NiCrMoV7<br />
60NiCrMo124<br />
35NiCrMo16<br />
X210Cr12<br />
40CrMnMo7<br />
40CrMnMoS86<br />
X40CrMoV5-1<br />
X155CrVMo12-1<br />
X210CrW12<br />
X30WCrV5 3<br />
X45CoCrWV555<br />
55NiCrMoV6<br />
56NiCrMoV7<br />
60NiCrMo124<br />
35NiCrMo16<br />
S10-4-3-10<br />
S6-5-2-5<br />
S2-10-1-8<br />
S6-5-2<br />
S10-4-3-10<br />
S6-5-2-5<br />
S2-10-1-8<br />
S6-5-2<br />
GS-38<br />
GS-45<br />
GS-52<br />
GS-15CrNi6<br />
GS-25CrMo4<br />
GC-34CrMo4<br />
GS-18CrMo910<br />
GS-38<br />
GS-45<br />
GS-52<br />
GS-15CrNi6<br />
GS-25CrMo4<br />
GS-34CrMo4<br />
GS-18CrMo910<br />
GG-15<br />
GG-20<br />
GG-25<br />
GG-30<br />
GG-15<br />
GG-20<br />
GG-25<br />
GG-30<br />
GGG-40<br />
GGG-50<br />
GGG-60<br />
GTS-35-10<br />
GTS-45-06<br />
GTS-55-04<br />
GTS-65-02<br />
GTW-35-04<br />
GTW-40-05<br />
GTW-45-07<br />
GGG-40<br />
GGG-50<br />
GGG-60<br />
X 40 CrMoV 5<br />
X 160 CrMoV 12;<br />
Z 160 CDV 12<br />
X 210 CrW 12-1;<br />
Z 210 CW 12-01<br />
X 32 WCrV 5;<br />
Z 32 WCrV 5<br />
55 NiCrMoV 7;<br />
55 NCDV 7<br />
X 200 Cr 12; Z 200 C 12<br />
X 40 CrMoV 5<br />
X 160 CrMoV 12;<br />
Z 160 CDV 12<br />
X 210 CrW 12-1;<br />
Z 210 CW 12-01<br />
X 32 WCrV 5;<br />
Z 32 WCrV 5<br />
55 NiCrMoV 7;<br />
55 NCDV 7<br />
Z 130 WKCDV<br />
10-10-04-04-03<br />
Z 85 WDKCV<br />
06-05-04-02<br />
Z 110 DKCWV<br />
09-08-04-02-01<br />
Z 85 WDCV 06-05-04-02<br />
Z 130 WKCDV<br />
10-10-04-04-03<br />
Z 85 WDKCV<br />
06-05-04-02<br />
Z 110 DKCWV<br />
09-08-04-02-01<br />
Z 85 WDCV 06-05-04-02<br />
230-400 M<br />
E 23 -45 M<br />
230-400 M<br />
E 23-45 M<br />
Ft 15 D<br />
Ft 20 D<br />
Ft 25 D<br />
Ft 30 D<br />
Ft 15 D<br />
Ft 20 D<br />
Ft 25 D<br />
Ft 30 D<br />
FGS 400-12<br />
FGS 500-7<br />
FGS 600-3<br />
MN 35-10<br />
MP 50-5<br />
MP 60-3<br />
FGS 400-12<br />
FGS 500-7<br />
FGS 600-3<br />
> 200 HB 0.8135 GTS-35-10 MN 35-10<br />
0.8145 GTS-45-06<br />
Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />
DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />
HSS-E Carbide<br />
X 40 CrMoV 5 1 1 KU<br />
X 155 CrVMo 12 1<br />
KU<br />
X 215 CrW 12 1 KU<br />
X 30 WCrV 5 3 KU<br />
X 205 Cr 12 KU<br />
X 40 CrMoV 5 1 1 KU<br />
X 155 CrVMo 12 1<br />
KU<br />
X 215 CrW 12 1 KU<br />
X 30 WCrV 5 3 KU<br />
HS 10-4-3-10<br />
HS 6-5-2-5<br />
HS 2-9-1-8<br />
HS 6-5-2-5<br />
HS 10-4-3-10<br />
HS 6-5-2-5<br />
HS 2-9-1-8<br />
HS 6-5-2-5<br />
G 15<br />
G 20<br />
G 25<br />
G 30<br />
G 15<br />
G 20<br />
G 25<br />
G 30<br />
GS 400-12<br />
GS 500/7<br />
GS 600/3<br />
GS 400-12<br />
GS 500/7<br />
GS 600/3<br />
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BH 13<br />
BD 2<br />
BH 224/5<br />
BD 3<br />
BH 13<br />
BD 2<br />
BH 224/5<br />
BT 42<br />
BM 35<br />
BM 42<br />
BM 2<br />
BT 42<br />
BM 35<br />
BM 42<br />
BM 2<br />
A 1<br />
A 2<br />
G 17 CrMo 9-10<br />
A 1<br />
A 2<br />
G 17 CrMo 9-10<br />
Grade 150<br />
Grade 220<br />
Grade 260<br />
Grade 300<br />
Grade 150<br />
Grade 220<br />
Grade 260<br />
Grade 300<br />
420/12<br />
500/7<br />
600/3<br />
B 340/12<br />
P 440/7<br />
P 510/4<br />
P 570/3<br />
420/12<br />
500/7<br />
600/3<br />
B 340/12<br />
P 440/7<br />
H 13<br />
D 2<br />
L 6<br />
D 3<br />
H 13<br />
D 2<br />
L 6<br />
M 42<br />
M 2<br />
M 42<br />
M2<br />
J 13048<br />
J 13048<br />
A48-25 B<br />
A48-30 B<br />
A48-40 B<br />
A48-45 B<br />
A48-25 B<br />
A48-30 B<br />
A48-40 B<br />
A48-45 B<br />
60-40-18<br />
65-45-12<br />
80-55-06<br />
60-40-18<br />
65-54-12<br />
80-55-06<br />
4 2<br />
4 3<br />
4 2<br />
4 3<br />
1 1<br />
2 1<br />
3 2<br />
3 1<br />
4 2<br />
2 1<br />
2 1<br />
3 2<br />
3 2<br />
Cutting conditions
Allocation of the materials<br />
Material<br />
Stainless<br />
steels<br />
Tensile<br />
strength<br />
DIN Standard<br />
No.<br />
0.8155<br />
0.8165<br />
0.8035<br />
0.8040<br />
0.8045<br />
< 850 N/mm 2 1.4104<br />
1.4305<br />
1.4301<br />
1.4306<br />
1.4401<br />
1.4404<br />
1.4406<br />
1.4435<br />
1.4436<br />
1.4539<br />
1.4541<br />
1.4573<br />
< 1000 N/mm 2 1.4002<br />
1.4006<br />
1.4016<br />
1.4021<br />
1.4028<br />
1.4034<br />
1.4057<br />
1.4112<br />
1.4116<br />
1.4125<br />
1.4460<br />
1.4510<br />
1.4512<br />
1.4582<br />
< 850 N/mm 2 1.4308<br />
1.4340<br />
1.4480<br />
< 1000 N/mm 2 1.4086<br />
1.4106<br />
1.4138<br />
< 1000 N/mm 2 1.4722<br />
1.4724<br />
1.4741<br />
1.4742<br />
1.4762<br />
1.4821<br />
< 700 N/mm 2 3.7024<br />
3.7034<br />
3.7055<br />
3.7064<br />
< 900 N/mm 2 3.7164<br />
3.7114<br />
3.7124<br />
3.7174<br />
900–1250 3.7164<br />
N/mm 2 3.7124<br />
3.7144<br />
3.7154<br />
3.7174<br />
3.7184<br />
< 500 N/mm 2 2.4060<br />
< 900 N/mm 2 2.4360<br />
2.4375<br />
2.4812<br />
2.4816<br />
2.4617<br />
2.4665<br />
2.4983<br />
1.4876<br />
900–1200 2.4631<br />
N/mm 2 2.4632<br />
2.4634<br />
2.4662<br />
2.4668<br />
2.4670<br />
2.4674<br />
2.4856<br />
GTS-55-04<br />
GTS-65-02<br />
GTW-35-04<br />
GTW-40-05<br />
GTW-45-07<br />
14CrMoS17<br />
X8CrNiS18-9<br />
X5CrNi1810<br />
X2CrNi19-11<br />
X5CrNiMo17 12 2<br />
X2CrNiMo17-12-2<br />
X2CrNiMoN17-<br />
11-2<br />
X2CrNiMo18-14-3<br />
X3CrNiMo17-13-3<br />
MP 50-5<br />
MP 60-3<br />
Z 13 CF 17<br />
Z 8 CNF 18-09<br />
Z 6 CN 18-09<br />
Z 1 CN 18-12<br />
Z 6 CND 17-11<br />
Z 3 CND 17-11-02<br />
Z 3 CND 17-11 Az<br />
Z 3 CND 17-12-03;<br />
Z 3 CND 18-14-03<br />
Z 6 CND 18-12-03;<br />
Z 7 CND 18-12-03<br />
Z 2 NCDU 25-20<br />
X1NiCrMoCuN25-<br />
20-5<br />
X6CrNiTi18-10 Z 6 CNT 18-10<br />
X10CrNiMoTi18-12<br />
X6CrAl13 Z 8 CA 12<br />
X10Cr13 Z 10 C 13<br />
X6Cr17 Z 8 C 17<br />
X20Cr13 Z 20 C 13<br />
X30Cr13 Z 30 C 13<br />
X46Cr13 Z 44 C 14<br />
X17CrNi16-2 Z 15 CN 16-02<br />
X90CrMoV18<br />
X45CrMoV15<br />
X105CrMo17 Z 100 CD 17<br />
X3CrNiMon27-5-2 Z 25 CND 27-05 Az<br />
X3CrTi17 Z 4 CT 17<br />
X6CrTi12 Z 3 CT 12<br />
X4CrNiMoNb257<br />
Stainless<br />
steel<br />
castings<br />
GX6CrNi18 9<br />
G-X40CrNi274<br />
G-X6CrNiMo1810<br />
G-X120Cr29<br />
Z 6 CN 18.10 M<br />
G-X10CrMo13 X 2 CrMoSiS 18-2-1<br />
G-X120CrMo292<br />
Heatresisting<br />
steels<br />
X10CrSi13<br />
X10CrAl13;<br />
X10CrAlSi13<br />
X10CrSi18<br />
Z 13 C 13<br />
X10CrAl18 Z 12 CAS 18<br />
X10CrAl24 Z 12 CAS<br />
X20CrNiSi254<br />
Non-alloyed<br />
titanium<br />
Ti 99.5<br />
Ti 99.7<br />
Ti 99.4<br />
Ti 99.2<br />
Titanium<br />
alloys softannealed<br />
TiAl6V4<br />
TiAl4Mn4<br />
TiAl5Sn2<br />
TiCu2<br />
TiAl6V6Sn2<br />
Titanium<br />
alloys<br />
hardened<br />
TiAl6V4<br />
TiCu2<br />
TiAl6Sn2Zr4Mo2<br />
TiAl6Zr5<br />
TiAl6V6Sn2<br />
TiAl4Mo4Sn2<br />
High<br />
temperature<br />
alloys<br />
nickelbased<br />
alloys<br />
Nickel 200<br />
Monel 400<br />
Monel K 500<br />
Hastelloy C<br />
Inconel 600<br />
Hastelloy B-2<br />
Hastelloy X<br />
Udimet 500<br />
Incoloy 800<br />
Nimonic 80A<br />
Nimonic 90<br />
Nimonic 105<br />
Nimonic 901<br />
Inconel 718<br />
Nimocast 713<br />
Nimocast PK24<br />
Inconel 625<br />
Inconel X750<br />
2.6554 Waspaloy<br />
Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />
DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />
HSS-E Carbide<br />
X 10 CrS 17<br />
X 10 CrNiS 18 09<br />
X 5 CrNi 18 10<br />
X 2 CrNi 18 11<br />
X 5 CrNiMo 17 12<br />
X 2 CrNiMo 17 12<br />
X 2 CrNi MoN 17 12<br />
X 2 CrNiMo 17 13<br />
X 5 CrNiMo 17 13<br />
X 6 CrNiTi 18 11<br />
X 6 CrNiMoTi 17 13<br />
X 6 CrAl 13<br />
X 10 Cr 13<br />
X 8 Cr 17<br />
X 20 Cr 13<br />
(G) X 30 Cr 13<br />
X 40 Cr 14<br />
X 16 CrNi 16<br />
X 6 CrTi 17<br />
X 6 CrTi 12<br />
X 10 CrAl 12<br />
(X 8 Cr 17)<br />
(X 16 Cr 26)<br />
P 510/4<br />
P 570/3<br />
303 S 22<br />
304 S 15<br />
304 S 11<br />
316 S 17<br />
316 S 14<br />
316 S 61<br />
316 S 13<br />
316 S 31<br />
321 S 31<br />
320 S 33<br />
405 S 17<br />
410 S 21<br />
430 S 17<br />
420 S 37<br />
420 S 45<br />
(420 S 45)<br />
431 S 29; 6 S. 80<br />
409 S 19<br />
304 C 15 (LT 196)<br />
452 C 11<br />
430 F<br />
303<br />
304; 304 H<br />
304 L<br />
316<br />
316 L<br />
316 LN<br />
316 L<br />
316<br />
UNS N 08904<br />
321<br />
316 Ti<br />
405<br />
410; CA-15<br />
430<br />
420<br />
429 F<br />
431<br />
440 C<br />
329<br />
XM 8; 430 Ti<br />
409<br />
CF-8<br />
466<br />
3 2<br />
3 2<br />
4 3<br />
3 2<br />
4 3<br />
4 3<br />
2 3<br />
4 4<br />
5 5<br />
1 3<br />
5 4<br />
6 5<br />
132<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch
Allocation of the materials<br />
Material<br />
Pure copper<br />
Copper-zinc<br />
alloys<br />
(brass)<br />
Copper-forging<br />
alloys<br />
hardenable<br />
Copperforging<br />
alloys non<br />
hardenable<br />
Copper-tin<br />
alloys<br />
(bronze)<br />
Pur<br />
aluminium<br />
Non<br />
hardened<br />
aluminium<br />
hardened<br />
aluminium<br />
Aluminium<br />
cast<br />
material<br />
< 6% Si<br />
Aluminium<br />
cast<br />
material<br />
> 6% Si<br />
Magnesium<br />
cast alloy<br />
Thermoplast<br />
Duroplast<br />
non<br />
laminated<br />
Duroplast<br />
laminated<br />
Tensile<br />
strength<br />
DIN Standard<br />
No.<br />
< 350 N/mm 2 2.0060<br />
2.0070<br />
2.0090<br />
2.1356<br />
< 700 N/mm 2 2.0250<br />
2.0265<br />
2.0321<br />
2.0360<br />
2.0380<br />
2.0410<br />
2.0561<br />
2.0580<br />
2.0771<br />
< 800 N/mm 2 2.1245<br />
2.1247<br />
2.1293<br />
2.1525<br />
< 600 N/mm 2 2.1201<br />
2.1366<br />
2.1522<br />
2.1525<br />
< 700 N/mm 2 2.1020<br />
2.1030<br />
2.1080<br />
2.1086<br />
2.1093<br />
2.1096<br />
< 150 N/mm 2 3.0255<br />
< 400 N/mm 2 3.0515<br />
3.2315<br />
3.3315<br />
3.3535<br />
3.3547<br />
3.4365<br />
< 650 N/mm 2 3.0615<br />
3.1325<br />
3.1355<br />
3.1655<br />
3.4335<br />
3.4345<br />
3.4365<br />
< 400 N/mm 2 3.1841<br />
3.2134<br />
3.3241<br />
3.3292<br />
< 400 N/mm 2 3.2152<br />
3.2162<br />
3.2373<br />
3.2381<br />
3.2383<br />
3.2581<br />
3.2583<br />
3.2982<br />
< 400 N/mm 2 3.5106<br />
3.5662<br />
3.5812<br />
3.5912<br />
PTFE<br />
PVDF<br />
PA<br />
POM<br />
PETP<br />
PVC-hart<br />
PETP<br />
PP<br />
PC<br />
PF<br />
MF<br />
UF<br />
PF<br />
MF<br />
UF<br />
E-Cu57<br />
SE-Cu<br />
SF-Cu<br />
CuMn3<br />
CuZn20<br />
CuZn30<br />
CuZn37<br />
CuZn40<br />
CuZn39Pb2<br />
CuZn44Pb2<br />
CuZn40Al1<br />
CuZn40Mn1Pb<br />
CuNi7Zn39Mn5P<br />
b3<br />
CuBe1.7<br />
CuBe2<br />
CuCrZr<br />
CuSi3Mn<br />
CuAgo.03<br />
CuMn5<br />
CuSi2Mn<br />
CuSi3Mn<br />
CuSn6<br />
CuSn8<br />
CuSn6Zn6<br />
G-CuSn10Zn<br />
G-CuSn6ZnNi<br />
G-CuSn5ZnPb<br />
Al99.5<br />
AlMn1<br />
AlMgSi1<br />
AlMg1<br />
AlMg3<br />
AlMg4.5Mn<br />
AlZnMgCu1.5<br />
AlMgSiPb<br />
AlCuMg1<br />
AlCuMg2<br />
AlCuBiPb<br />
AlZn4.5Mg1<br />
AlZnMgCu5.0<br />
AlZnMgCu1.5<br />
G-AlCu4Ti<br />
G-AlSi5Cu1Mg<br />
G-AlMg3Si<br />
GD-AlMg9<br />
GD-AlSi6Cu4<br />
GD-AlSi8Cu3<br />
G-AlSi9Mg<br />
G-AlSi10Mg<br />
G-AlSi10Mg (Cu)<br />
G-AlSi12<br />
G-AlSi12 (12)<br />
GD-AlSi12 (Cu)<br />
G-MgAg3SE2Zr1<br />
G-MgAl6<br />
G-MgAl8Zn1<br />
G-MgAl9Zn1<br />
Teflon, Hostaflon,<br />
Lubriflon<br />
Kynar, Solef<br />
Ertalon, Ultramid,<br />
Nylon<br />
Delrin, Hostaform<br />
Arnite, Ertalyte<br />
Hostalit, Vinoflex,<br />
Trovidur<br />
Hostalen, Ertalene,<br />
Lupolen<br />
Hostalen, Ertalen<br />
Makralon, Lexan<br />
Bakelit, Resalit,<br />
Luphen<br />
Albamit, Keramin,<br />
Resopal<br />
Resopal, Basapor<br />
Ferrozell, Resofil,<br />
Canevasit<br />
Resopal, Resamin,<br />
Textolit<br />
Resamin, Basapor<br />
Please contact us, if the DIN standard no. you’re searching for, is not mentioned above.<br />
DIN-Code AFNOR UNI B.S. AISI SAE Material classification<br />
HSS-E Carbide<br />
Our general delivery and sales conditions apply, see www.alesa.ch<br />
7 6<br />
7 6<br />
8 7<br />
8 7<br />
8 7<br />
9 8<br />
10 9<br />
10 9<br />
11 10<br />
11 10<br />
12 11<br />
13 11<br />
14 11<br />
ALESA Ltd. ■ CH-5707 Seengen ■ Phone +41 62 7676 262 ■ Fax +41 62 7676 282 ■ www.alesa.ch 133<br />
Cutting conditions