english version (pdf, 169.45 Kb) - Ugitech
english version (pdf, 169.45 Kb) - Ugitech
english version (pdf, 169.45 Kb) - Ugitech
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UGIMA ®<br />
Creating productivity
Technical support<br />
Experts available throughout the world to<br />
help you. They can provide you with information<br />
and help you optimise your<br />
back-office or in-situ cutting conditions.<br />
Our customers’ testimonials<br />
“UGIMA ® : “turbo stainless steel”, “the<br />
champion of machinability”… Our engineers<br />
know it, our agents say it…<br />
our customers testify to its efficiency<br />
in writing!”<br />
“Thanks to UGIMA ® and its reproducibility,<br />
I no longer need to change my cutting<br />
parameters!”<br />
“Not only has the latest UGIMA ® 2 generation<br />
allowed those customers who chose it<br />
to further increase their productivity (by 10<br />
to 20 %), it has also increased tool life (by<br />
2 to 5 times, according to circumstances).”<br />
Tornos<br />
The UGIMA ® solution and <strong>Ugitech</strong>’s<br />
technical support are unsurpassed!<br />
Validated performance levels<br />
Turning machinability (chip flow in cm 3 /min)<br />
0 20<br />
40 60 80 100 120 140 160 180<br />
200<br />
Usage value<br />
Bar diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25<br />
Part length (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53<br />
Hourly machine cost (€/h) . . . . . . . . . . . . . . . . . . . . 45<br />
No. of parts per production run . . . . . . . . . . . . . 10 000<br />
1.4404 Standard UGIMA ® 4404HM<br />
Material cost per part (€) € 1.22 € 1.29<br />
Productivity with 83 % efficiency<br />
(pa/hour)<br />
46 57.5<br />
Machining cost (€/part) € 0.98 € 0.78<br />
Total part cost (€) € 2.20 € 2.07<br />
Savings per part (€) € 0.14<br />
Savings per production run (€) € 1,400.00
The UGIMA ® and UGIMA ® 2<br />
(HM or XL) grades can:<br />
» increase productivity by between 10 %<br />
and 50 %, depending on the grades 1<br />
» double tool life 2<br />
» provide performance levels that can be<br />
repeated from one batch to another<br />
With UGIMA ® 2 grades, this real achievement<br />
(performance level) is accessible to all<br />
types of machines and tools.<br />
1<br />
with a constant tool lifetime<br />
2<br />
after optimising cutting conditions<br />
All this, by improving chip breakability and<br />
the surface finish of the parts.<br />
A growing range (36 UGIMA ® and UGIMA ® 2 grades available)<br />
<strong>Ugitech</strong> grades Equivalence Description Chemical analysis of <strong>Ugitech</strong> grades (typical analysis given as a %)<br />
Aisi<br />
Astm<br />
Uns EN-No. EN Designation C Si Mn P S Cr Ni Mo N Others<br />
UGIMA ® 4005A UGIMA ® 416A 416 S41600 1.4005A X12CrS13<br />
UGIMA ® 4006 UGIMA ® 410 410 S41000 1.4006 X12Cr13<br />
UGIMA ® 4021 UGIMA ® 420A 420 S42000 1.4021 X20Cr13<br />
UGIMA ® 4028 UGIMA ® 420B 420 S42000 1.4028 X30Cr13<br />
UGIMA ® 4034 UGIMA ® 420D 420 S42000 1.4028 X46Cr13<br />
UGIMA ® 4057 UGIMA ® 431 431 S43100 1.4057 X17CrNi16-2<br />
UGIMA ® 4104 UGIMA ® 4104 1.4104 X14CrMoS17<br />
UGIMA ® 4105 UGIMA ® 430F 430F S43020 1.4105 X6CrMoS17<br />
UGIMA ® 4301<br />
UGIMA ® 4301FG<br />
UGIMA ® 304<br />
UGIMA ® 304FG<br />
304 S30400 1.4301 X5CrNi18-10<br />
UGIMA ® 4305HD UGIMA ® 303HD 303 S30300 1.4305 X8CrNiS18-9<br />
UGIMA ® 4305HM<br />
UGIMA ® 4305<br />
UGIMA ® 303XL<br />
UGIMA ® 303<br />
303 S30300 1.4305 X8CrNiS18-9<br />
UGIMA ® 4305X2 UGIMA ® 303X2 303 S30300 1.4305 X8CrNiS18-9<br />
UGIMA ® 4306<br />
UGIMA ® 4306FG<br />
UGIMA ® 4307HM<br />
UGIMA ® 4401<br />
UGIMA ® 4401FG<br />
UGIMA ® 4404<br />
UGIMA ® 4404HM<br />
UGIMA ® 4404FG<br />
UGIMA ® 4435<br />
UGIMA ® 4435FG<br />
UGIMA ® 4435ICH<br />
UGIMA ® 304LXL<br />
UGIMA ® 304L<br />
UGIMA ® 304LFG<br />
1.4306 X2CrNi19-11<br />
min.<br />
max.<br />
min.<br />
max.<br />
min.<br />
max.<br />
min.<br />
max.<br />
min.<br />
max.<br />
min.<br />
max.<br />
min.<br />
max.<br />
0.080<br />
0.150 1.000 1.500<br />
0.040<br />
0.040<br />
0.150<br />
0.350<br />
0.080<br />
0.150 1.000 1.500 0.040 0.030<br />
0.160<br />
0.250 1.000 1.500 0.040 0.030<br />
0.260<br />
0.350 1.000 1.500 0.040 0.030<br />
0.430<br />
0.500 1.000 1.000 0.040 0.030<br />
0.120<br />
0.220 1.000 1.500 0.040 0.030<br />
0.100<br />
0.170 1.000 1.500 0.040<br />
min.<br />
max. 0.080 1.500 1.500 0.040<br />
0.150<br />
0.350<br />
0.150<br />
0.350<br />
min.<br />
max. 0.070 1.000 2.000 0.045 0.030<br />
min.<br />
max. 0.070 0.700 2.000 0.040<br />
min.<br />
max. 0.100 1.000 2.000 0.045<br />
min.<br />
max. 0.040 0.650 2.000 0.040<br />
0.150<br />
0.250<br />
0.150<br />
0.350<br />
0.300<br />
0.350<br />
min.<br />
max. 0.030 1.000 2.000 0.045 0.030<br />
min.<br />
304L S30403 1.4307 X2CrNi18-9<br />
UGIMA ® 4307FG<br />
max. 0.030 1.000 2.000 0.045 0.030<br />
min.<br />
UGIMA ® 4362 UGIMA ® 2304 2304 S32304 1.4362 X2CrNiN23-4<br />
max. 0.030 1.000 2.000 0.035 0.015<br />
UGIMA ® 316<br />
min.<br />
316 S31600 1.4401 X5CrNiMo17-12-2<br />
UGIMA ® 316FG<br />
max. 0.070 1.000 2.000 0.045 0.030<br />
UGIMA ® 316L<br />
min.<br />
UGIMA ® 316LXL 316L S31603 1.4404 X2CrNiMo17-12-2<br />
UGIMA ® 316LFG<br />
max. 0.030 1.000 2.000 0.045 0.030<br />
UGIMA ® 316LMo 1.4435 min.<br />
UGIMA ® 4436 UGIMA ® 316Mo 1.4436 X3CrNiMo17-13-3<br />
UGIMA ® 4460 UGIMA ® 329 329 S32900 1.4460 X3CrNiMoN27-5-2<br />
UGIMA ® 4542 UGIMA ® 630 630 S17400 1.4542 X5CrNiCuNb16-4<br />
UGIMA ® 4567 UGIMA ® 304Cu 304Cu S30430 1.4567 X3CrNiCu18-9-4<br />
UGIMA ® 4570 UGIMA ® 303UX 1.4570 X6CrNiCuS18-9-2<br />
UGIMA ® 303Cu+ 303Cu S30330 X6CrNiCuS18-9-3<br />
UGIMA ® 4541 UGIMA ® 321 321 1.4541 x6CrNiTi18-10<br />
UGIMA ® 4511 1.4511 X3CrNb17<br />
UGIMA ® 4571 1.4571 X6CrNiMoTi17-12-2<br />
max. 0.030 1.000 2.000 0.045 0.030<br />
min.<br />
max. 0.050 1.000<br />
1.500<br />
2.000 0.045 0.030<br />
min.<br />
max. 0.050 1.000 2.000 0.035 0.030<br />
min.<br />
max. 0.070 0.700 1.500 0.040 0.030<br />
min.<br />
max. 0.040 1.000 2.000 0.045 0.030<br />
min.<br />
max. 0.080 1.000 2.000 0.045<br />
min.<br />
max. 0.060 1.000 2.000 0.040<br />
0.150<br />
0.350<br />
0.250<br />
0.350<br />
min.<br />
max. 0.080 1.000 2.000 0.045 0.030<br />
min.<br />
max. 0.030 1.000 1.000 0.040 0.030<br />
min.<br />
max. 0.050 1.000 2.000 0.045<br />
0.015<br />
0.030<br />
12.000<br />
14.000 0.06<br />
11.500<br />
13.500 0.750<br />
12.000<br />
14.000<br />
12.000<br />
14.000<br />
12.500<br />
14.500<br />
15.000<br />
17.000<br />
15.500<br />
17.500<br />
16.000<br />
18.000<br />
17.000<br />
19.500<br />
17.000<br />
18.000<br />
17.000<br />
19.000<br />
17.000<br />
18.000<br />
18.000<br />
20.000<br />
18.000<br />
1.500<br />
2.500<br />
0.200<br />
0.600<br />
0.200<br />
0.600<br />
8.000<br />
10.500 0.100<br />
8.000<br />
9.000 0.500 0.060 Cu 0.7<br />
8.000<br />
10.000 0.100 Cu 1.0<br />
9.000<br />
10.000 0.500 0.060 Cu 0.7<br />
10.000<br />
12.000 0.100<br />
8.000<br />
20.000 10.000 0.100<br />
22.000 3.500 0.100 0.050<br />
24.000 5.500 0.600 0.200<br />
16.500 10.000 2.000<br />
18.500 13.000 2.500 0.100<br />
16.500 10.000 2.000<br />
18.500<br />
17.000<br />
13.000<br />
12.500<br />
2.500 0.100<br />
2.500<br />
19.000 15.000 3.000 0.100<br />
16.500 10.500 2.500<br />
18.500 13.000 3.000 0.100<br />
25.000 4.500 1.300<br />
28.000 6.500 2.000 0.200<br />
15.000 3.000<br />
17.000 5.000 0.600<br />
17.000 8.500<br />
19.000 10.500 0.100<br />
17.000 8.000<br />
19.000 10.000 0.600 0.100<br />
17.000 8.000<br />
18.000 9.000 0.500<br />
17.000 9.000<br />
19.000 12.000<br />
16.000<br />
18.000 0.030<br />
16.500<br />
18.500<br />
10.500<br />
11.500<br />
2.000<br />
2.500<br />
Cu 0.1/0.6<br />
Cu 3.0/5.0<br />
Nb 5xC/0.45<br />
CU 3.0<br />
CU 4.0<br />
CU 1.4<br />
CU 1.8<br />
CU 2.5<br />
CU 3.0<br />
Ti 5xC-0.7<br />
Nb 12xC<br />
à 0.6<br />
Ti 5C<br />
(0.7 max)<br />
New grade Austenitic Martensitic Ferritic Duplex<br />
The FG grades are intended for hot forging and slight cold deformation with a higher Ni content.
<strong>Ugitech</strong> SA<br />
France<br />
Avenue Paul Girod<br />
73403 UGINE Cedex<br />
Tel.: + 33 (0)4 7989-3030<br />
Fax: + 33 (0)4 7989-3434<br />
www.ugitech.com<br />
Non contractual document<br />
Villi ® - www.imprimerie-villiere.com<br />
Brandlite – UGIMA_EN/02-2013<br />
D2264UK