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The RAPID 2013 Conference & Exposition Directory - Society of ...

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used in both configurations. Comparisons <strong>of</strong> weight, cost, and<br />

flight performance were performed, and this work describes the<br />

findings in each area.<br />

Medical and Dental Applications<br />

10 am–5 pm<br />

Medical applications including dental continue to grow in use<br />

and scope. <strong>The</strong>se include, but are not limited to, prototyping,<br />

bio-modeling/anatomical modeling and direct production <strong>of</strong><br />

implantable metal implants or scaffolds for tissue engineering.<br />

10–10:55 am<br />

Medicine Meeting AM Technology:<br />

Close Encounters <strong>of</strong> the Third Kind?<br />

Jules Poukens, Pr<strong>of</strong>essor, MD, DMD, PhD,<br />

University Hasselt Belgium<br />

CAD/CAM and Additive Manufacturing (AM) are getting more<br />

attention in the medical sector, especially in cranio-maxill<strong>of</strong>acial<br />

surgery where defects <strong>of</strong> the face (e.g., absence <strong>of</strong> a nose, ear,<br />

or eye) have an important psycho-social impact. Radiological,<br />

optical, or laser scans <strong>of</strong> the patient are converted into a virtual<br />

three-dimensional patient with subsequent virtual design <strong>of</strong> a<br />

medical device or implant. AM methods enable the production<br />

<strong>of</strong> custom implants and prosthesis in a solid or resorbable<br />

material, or even in multiple materials. <strong>The</strong> introduction <strong>of</strong> AM<br />

and related technologies in medicine are a breakthrough in the<br />

treatment <strong>of</strong> very complex patient cases that were previously<br />

untreatable. What’s more, they are reducing operating time<br />

and patient discomfort. This progress is serving as a “stepping<br />

stone” to the 3D printing <strong>of</strong> organs in the future in order to<br />

improve life quality <strong>of</strong> the patient. Introduction <strong>of</strong> engineering in<br />

medicine looks as a small step for an engineer, but represents a<br />

giant leap in medical history.<br />

11–11:25 am<br />

Direct Comparison <strong>of</strong> DMLS and<br />

EBM Ti6Al4V Performance in Vivo<br />

Emanuele Magalini, R&D Manager, Eurocoating s.p.a.<br />

Additive Manufacturing (AM) techniques, such as EBM and<br />

DMLS, using Ti6Al4V powder, are suitable to produce implants<br />

with porous surfaces named “trabecular-like” structures.<br />

Solid part and trabecular surface are produced in the same<br />

manufacturing step. <strong>The</strong> importance <strong>of</strong> mimicking human<br />

trabecular structure on implant surfaces is confirmed by<br />

investigations that showed a substantial increase in implant<br />

fixation strength when highly complex networks are used.<br />

Our contribution to this thesis comes through in vivo tests done<br />

in goat model. <strong>The</strong> same trabecular structure was manufactured<br />

using either EBM or DMLS. Specimens with different pores<br />

and struts sizes were obtained, due to dissimilar resolution<br />

limits existing for the two techniques. Explanations occurred at<br />

four weeks after surgery for one group and at 15 weeks for the<br />

second group. Each goat received EBM and DMLS specimens for<br />

mechanical and histological analysis.<br />

11:30–11:55 am<br />

Additive Manufacturing for Surgical Implants:<br />

It’s the Present and the Future<br />

Andy Christensen, President, Medical Modeling Inc.<br />

In the last decade since Electron Beam Melting (EBM) was<br />

introduced it has been applied to produce real-world production<br />

parts in the aerospace and medical device fields. In the<br />

medical device field, EBM has been used to displace traditional<br />

manufacturing techniques for existing products as well as enabling<br />

production <strong>of</strong> completely new products not otherwise possible to<br />

produce. <strong>The</strong>se unique opportunities to provide value and enable<br />

novel devices are where much <strong>of</strong> the focus will continue to be<br />

placed. This talk will focus on how additive manufacturing is<br />

being used today for production <strong>of</strong> implantable medical devices in<br />

addition to where the presenter feels the market will continue to<br />

grow over the coming years for these technologies.<br />

1:30–1:55 pm<br />

Using Additive Manufacturing to Produce Custom<br />

Prosthetic Attachments for Wounded Warriors<br />

Peter Liacouras, PhD, Director <strong>of</strong> Service, 3D Medical<br />

Applications Center, Walter Reed National Military Medical<br />

Center Bethesda<br />

Kevin Wurth, Director <strong>of</strong> Operations, 3D Medical Applications<br />

Center, Walter Reed National Military Medical Center Bethesda<br />

<strong>The</strong> technology in the design and function <strong>of</strong> the prosthetics the<br />

military uses to restore function and mobility to our wounded<br />

warriors is highly advanced and unique. <strong>The</strong>se typically young<br />

6/<strong>2013</strong> – <strong>RAPID</strong> 35

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