The official magazine of the ISTT - Trenchless International
The official magazine of the ISTT - Trenchless International The official magazine of the ISTT - Trenchless International
In this issue | Russia | US | South Africa | Germany | Canada | Spain | Poland | Australia | UK Ring ofFire HDD Relining options CIPP January 2012 Issue 14 The official magazine of the ISTT
- Page 2 and 3: H e r r e n K n e c H T A G | u T I
- Page 4 and 5: Great Southern Press Pty Ltd query@
- Page 6 and 7: executive director’s report John
- Page 8 and 9: Tunnelling in America VMT GmbH Germ
- Page 10 and 11: Kicking off Keswick United Utilitie
- Page 12 and 13: industry news January 2012 - Trench
- Page 14 and 15: north america Planning for the stor
- Page 16 and 17: services and applications, the prog
- Page 18 and 19: north america January 2012 - Trench
- Page 20 and 21: CIPP - where do we go from here? Dr
- Page 22 and 23: The construction site in the Düsse
- Page 24 and 25: Montreal saves with lining From fel
- Page 26 and 27: vacuum equipment January 2012 - Tre
- Page 28 and 29: HDD January 2012 - Trenchless Inter
- Page 30 and 31: Spillway in order to relieve pressu
- Page 32 and 33: made their way to the elegant Victo
- Page 34 and 35: January 2012 - Trenchless Internati
- Page 37: our newest high-performance machine
In this issue | Russia | US | South Africa | Germany | Canada | Spain | Poland | Australia | UK<br />
Ring<br />
<strong>of</strong>Fire<br />
HDD<br />
Relining options<br />
CIPP<br />
January 2012<br />
Issue 14<br />
<strong>The</strong> <strong><strong>of</strong>ficial</strong> <strong>magazine</strong> <strong>of</strong> <strong>the</strong> <strong>ISTT</strong>
H e r r e n K n e c H T A G | u T I l I T y T u n n e l l I n G | T r A F F I c T u n n e l l I n G<br />
MEGA RIGS FROM HERRENKNECHT.<br />
H K 5 0 0 T<br />
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Max. push and pull force: 500t<br />
Max. torque: 140kNm<br />
Weight: 45.5t<br />
Power pack: 2x 480kW<br />
China is constantly extending its supply <strong>of</strong> natural gas. A gas pipeline with a length <strong>of</strong> around<br />
4,000 kilometers crosses <strong>the</strong> entire country. Currently, a second, almost 5,000 kilometer long<br />
gas pipeline is rapidly being built. After its completion, a volume <strong>of</strong> 30 billion cubic meters <strong>of</strong><br />
gas will be transported annually from Horgos in <strong>the</strong> west to <strong>the</strong> region surrounding <strong>the</strong> multimillion-strong<br />
cities <strong>of</strong> Shanghai, Guangzhou and Hong Kong in <strong>the</strong> east.<br />
For <strong>the</strong> first time, a 500 tonne Herrenknecht Mega HDD Rig was ordered for various<br />
pipeline crossings.<br />
<strong>The</strong> trailer-based rig employs push and pull forces <strong>of</strong> 500 tonnes, reaching a maximum<br />
torque <strong>of</strong> 140 Kilonewton meters. No HDD rig built by Herrenknecht has achieved such forces<br />
so far.<br />
<strong>The</strong> rig is no heavyweight despite its impressive dimensions. <strong>The</strong> weight-optimized<br />
machine weighs only 45.5 tonnes and can thus be transported easily by ship and truck to<br />
jobsites all over <strong>the</strong> world.<br />
Herrenknecht AG<br />
D-77963 Schwanau<br />
Phone+ 49 7824 302-0<br />
Fax + 49 7824 3403<br />
hdd@herrenknecht.com<br />
www.herrenknecht.com
Sam Ariaratnam<br />
Istt Chairman<br />
Welcome to 2012! I wish you all a<br />
prosperous New Year and hope that <strong>the</strong><br />
holiday season was enjoyable for you<br />
and your family. This past year was very<br />
fruitful for <strong>the</strong> <strong>ISTT</strong> with a majority <strong>of</strong> our<br />
Affiliated Societies engaged in various<br />
activities. Reflecting on 2011, we had an<br />
extremely successful 29 th <strong>International</strong><br />
No-Dig Conference & Exhibition, held in<br />
Berlin and hosted by <strong>the</strong> German Society for<br />
<strong>Trenchless</strong> Technology (GSTT).<br />
<strong>The</strong> year 2012 will be filled with a number<br />
<strong>of</strong> trenchless events leading up to <strong>the</strong><br />
30 th <strong>International</strong> No-Dig Conference and<br />
Exhibition next November to be held in<br />
Sao Paulo, Brazil. Planning for <strong>the</strong> first ever<br />
<strong>International</strong> No-Dig in South America is well<br />
underway with <strong>the</strong> Associação Brasileira<br />
de Tecnologia não Destrutiva (ABRATT)<br />
doing an excellent job in soliciting major<br />
sponsorships and exhibitors. I can hardly<br />
wait for <strong>the</strong> event!<br />
This past quarter, I put on thousands <strong>of</strong> air<br />
miles attending events on three continents:<br />
Australia, Asia, and Europe. October was<br />
especially busy for me with three events<br />
occurring during <strong>the</strong> month. In early<br />
October, I attended No-Dig Down Under<br />
2011 in Brisbane, Australia. <strong>The</strong> event was<br />
extremely successful with 67 exhibitors and<br />
over 1,000 attendees. I had <strong>the</strong> opportunity<br />
to deliver a pre-conference course on<br />
HDD, which was attended by 18 people.<br />
<strong>The</strong> technical sessions were well attended<br />
and contained papers mainly from Australia<br />
and New Zealand. Dr Tom Iseley delivered <strong>the</strong><br />
keynote address. <strong>The</strong> event was highlighted<br />
by a river cruise along <strong>the</strong> Brisbane River<br />
and a wonderful gala dinner at <strong>the</strong> Victoria<br />
Golf Complex. Famous Australian cricketer<br />
and announcer Kerry O’Keefe served as <strong>the</strong><br />
guest speaker. Although, I personally did not<br />
understand most <strong>of</strong> his jokes and stories,<br />
he was quite entertaining. Once again,<br />
<strong>the</strong> Australasian Society for <strong>Trenchless</strong><br />
Technology (ASTT) should be commended<br />
for hosting an outstanding event. No-Dig<br />
Down Under 2011 was also <strong>the</strong> launch event<br />
for <strong>the</strong> ASTT’s 20 th Anniversary book. <strong>The</strong><br />
book truly captures <strong>the</strong> remarkable growth<br />
<strong>of</strong> <strong>the</strong> trenchless industry in <strong>the</strong> Australasian<br />
region. Well done! In 2013 <strong>the</strong> <strong>ISTT</strong> No-Dig<br />
show will be held in Sydney – put it in<br />
your calendar.<br />
Dr Dec Downey and I attended <strong>Trenchless</strong><br />
Middle East 2011, held in Dubai, UAE.<br />
Although <strong>the</strong> country’s unprecedented<br />
growth has cooled <strong>of</strong>f in recent years,<br />
<strong>the</strong> conference grew in size from <strong>the</strong> last<br />
event. <strong>The</strong>re were over 60 exhibitors and<br />
14 technical papers. Dr Downey delivered<br />
<strong>the</strong> keynote address titled, Cured in Place<br />
Pipe: Where are we now and where do we<br />
go from here. I had <strong>the</strong> opportunity to meet<br />
numerous people from <strong>the</strong> region and even<br />
signed up a few new <strong>ISTT</strong> members. <strong>The</strong><br />
next step is to establish an Affiliated Society<br />
in <strong>the</strong> region.<br />
During <strong>the</strong> last week <strong>of</strong> October, I attended<br />
<strong>the</strong> 2011 <strong>International</strong> Conference on<br />
Pipelines and <strong>Trenchless</strong> Technology<br />
(ICPTT) in Beijing, China. This event was<br />
co-sponsored by <strong>the</strong> American Society<br />
<strong>of</strong> Civil Engineers (ASCE) and involved<br />
over 250 peer-reviewed papers. Dr Tom<br />
Iseley delivered an inspirational and<br />
thought-provoking keynote address titled,<br />
Green Strategic Asset Management<br />
Approaches for Buried Treasures. John<br />
Hemphill, Derek Choi and Ray Sterling<br />
also attended <strong>the</strong> conference as <strong>ISTT</strong><br />
representatives. Prior to <strong>the</strong> conference,<br />
<strong>the</strong> 13 th <strong>International</strong> <strong>Trenchless</strong> Technology<br />
Research Colloquium (ITTRC) was held at a<br />
beautiful resort on <strong>the</strong> outskirts <strong>of</strong> Beijing.<br />
Baosong Ma from <strong>the</strong> China University<br />
<strong>of</strong> Geosciences (Wuhan) was <strong>the</strong> local<br />
host <strong>of</strong> <strong>the</strong> event co-sponsored by <strong>the</strong><br />
<strong>ISTT</strong>. Dr Ma and his team <strong>of</strong> graduate<br />
students were outstanding hosts. In total,<br />
35 researchers attended from China,<br />
Canada, Germany, Taiwan, Belgium, United<br />
Kingdom, and <strong>the</strong> United States. <strong>The</strong> group<br />
discussed trenchless research activities and<br />
potential collaborations. A memorable trip<br />
to <strong>the</strong> famous Great Wall <strong>of</strong> China was<br />
part <strong>of</strong> <strong>the</strong> colloquium activities. Several<br />
researchers even made <strong>the</strong> trek up and<br />
down <strong>the</strong> wall. <strong>The</strong> 14 th ITTRC will be held in<br />
Niagara Falls, Canada next June prior to <strong>the</strong><br />
2012 Underground Infrastructure Research<br />
(UIR) Conference.<br />
In November, John Hemphill, Derek Choi,<br />
and I attended <strong>the</strong> No-Dig Turkey Summit<br />
in Istanbul hosted by <strong>the</strong> Turkish Society for<br />
Infrastructure and <strong>Trenchless</strong> Technologies<br />
(TSITT). I was particularly pleased to meet<br />
various government <strong><strong>of</strong>ficial</strong>s who attended<br />
<strong>the</strong> event. I participated in a panel discussion<br />
and also spoke at a HDD training seminar<br />
on <strong>the</strong> second day <strong>of</strong> <strong>the</strong> event. As a new<br />
society, TSITT is doing a remarkable job <strong>of</strong><br />
promoting <strong>Trenchless</strong> Technology.<br />
This next quarter is fairly light in terms <strong>of</strong><br />
regional events with only <strong>the</strong> 2012 No-Dig<br />
Conference & Exhibition hosted by <strong>the</strong> North<br />
American Society for <strong>Trenchless</strong> Technology<br />
(NASTT) currently on my calendar. <strong>The</strong><br />
conference will be held in Nashville,<br />
Tennessee, at <strong>the</strong> historic Opryland Hotel<br />
from 11–16 March. I look forward to<br />
attending this event <strong>of</strong> my host society<br />
and look forward to seeing many <strong>of</strong> you<br />
in Nashville.<br />
In closing, I am pleased to announce<br />
that <strong>the</strong> 2014 <strong>International</strong> No-Dig will be<br />
hosted by <strong>the</strong> Iberian Society for <strong>Trenchless</strong><br />
Technology (IbSTT) in Madrid, Spain, and<br />
<strong>the</strong> 2015 <strong>International</strong> No-Dig will be hosted<br />
by <strong>the</strong> Turkish Society for Infrastructure and<br />
<strong>Trenchless</strong> Technology (TSITT) in Istanbul,<br />
Turkey. Both <strong>of</strong> <strong>the</strong>se Affiliated Societies<br />
had two <strong>of</strong> <strong>the</strong> best proposals that we at<br />
<strong>ISTT</strong> have ever seen, and will be hosting<br />
<strong>the</strong> event for <strong>the</strong> first time. Madrid and<br />
Istanbul are two <strong>of</strong> <strong>the</strong> most historical<br />
and culturally-enriched cities in <strong>the</strong> world.<br />
<strong>The</strong> <strong>ISTT</strong> is currently soliciting possible<br />
options in <strong>the</strong> Asian region for <strong>the</strong> 2016<br />
<strong>International</strong> No-Dig. Please let us know if<br />
you have any preferences.<br />
FROM <strong>the</strong> CHAIRMAN’s desk<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
1
Great Sou<strong>the</strong>rn Press<br />
Pty Ltd<br />
query@trenchlessinternational.com<br />
www.trenchlessinternational.com<br />
Editor: Kate Pemberton<br />
Associate Editor: Sarah Paul<br />
Journalist: Tori McLennon<br />
Sales Manager: Tim Thompson<br />
Senior Account Manager: Brett Thompson<br />
Sales Representative: David Entringer<br />
Creative Director: Michelle Cross<br />
Senior Designers: Bianca Botter,<br />
Katrina Rolfe and Susie Monte<br />
Designers: Venysia Kurniawan,<br />
Ben Lazaro<br />
Publisher: Chris Bland<br />
United States<br />
(Sales)<br />
16360 Park Ten Place, Suite 109<br />
Houston, TX 77084<br />
Tel: +1 281 492 7272<br />
Fax: +1 713 521 9255<br />
Australia<br />
(Sales and subscriptions)<br />
GPO Box 4967<br />
Melbourne VIC 3001 Australia<br />
Tel: +61 39248 5100<br />
Fax: +61 3 9602 2708<br />
China (Qingdao)<br />
(Sales)<br />
Tel: +86 1369 7685 078<br />
ISSN: 1836-3474<br />
This <strong>magazine</strong> is an <strong><strong>of</strong>ficial</strong> publication <strong>of</strong> <strong>the</strong><br />
<strong>International</strong> Society for <strong>Trenchless</strong> Technology (<strong>ISTT</strong>)<br />
and is distributed free to members and o<strong>the</strong>r interested<br />
parties worldwide. It is also available on subscription.<br />
<strong>The</strong> publishers welcome editorial contributions from<br />
interested parties. However, nei<strong>the</strong>r <strong>the</strong> publishers nor<br />
<strong>the</strong> <strong>ISTT</strong> accept responsibility for <strong>the</strong> content <strong>of</strong> <strong>the</strong>se<br />
contributions and <strong>the</strong> views contained <strong>the</strong>rein which<br />
will not necessarily be <strong>the</strong> views <strong>of</strong> <strong>the</strong> publishers or<br />
<strong>the</strong> <strong>ISTT</strong>. Nei<strong>the</strong>r <strong>the</strong> publishers nor <strong>the</strong> <strong>ISTT</strong> accept<br />
responsibility for any claims made by advertisers.<br />
All communications should be directed to <strong>the</strong> publishers.<br />
Unless explicitly stated o<strong>the</strong>rwise in writing, by providing<br />
editorial material to Great Sou<strong>the</strong>rn Press (GSP),<br />
including text and images you are providing permission<br />
for that material to be subsequently used by GSP, whole<br />
or in part, edited or unchanged, alone or in combination<br />
with o<strong>the</strong>r material in any publication or format in print<br />
or online or howsoever distributed, whe<strong>the</strong>r produced<br />
by GSP and its agents and associates or ano<strong>the</strong>r party to<br />
whom GSP has provided permission.<br />
REGULARS<br />
From <strong>the</strong> Chairman’s Desk 1<br />
Executive Director’s Report 6<br />
About <strong>ISTT</strong>/Membership 61<br />
Contacts and Addresses <strong>of</strong> Affiliated Societies 61<br />
Upcoming Events 63<br />
Advertisers’ Index 64<br />
Subscription and Editorial Schedule 64<br />
News<br />
World wrap 8<br />
<strong>Trenchless</strong> <strong>International</strong> update 10<br />
in memoriam<br />
Farewelling an innovator 16<br />
industry NEWS<br />
Infrastructure Marketing Solutions<br />
at Great Sou<strong>the</strong>rn Press 18<br />
north america<br />
Under Nashville – big role for<br />
trenchless in Nashville’s future 20<br />
Country’s finest – NASTT No-Dig 2012 24<br />
Under <strong>the</strong> Avenue 28<br />
utility focus: north america<br />
Water utilities in North America 32<br />
relining options<br />
CIPP – where do we go from here? 34<br />
Laying it on thick 37<br />
Innovative sewer rehab 39<br />
Jubilee in Barcelona 41<br />
Montreal saves with lining 42<br />
From felt to glass fibre liners 43<br />
Do you have what it takes to uphold<br />
your required specification? 44<br />
vacuum equipment<br />
An economical disposal 46<br />
2
Issue 14 - January 2012<br />
projects<br />
Tunnelling success Down Under 47<br />
HDD<br />
Two cities, one continuous bore 48<br />
HDD – <strong>the</strong> South African experience 49<br />
Boring through a steep slope 52<br />
Drilling in <strong>the</strong> heart <strong>of</strong> Cajun country 54<br />
<strong>ISTT</strong> news<br />
Calling for papers in Colombia 56<br />
Moscow calls for papers 56<br />
ITTC brings toge<strong>the</strong>r industry in China 56<br />
No-Dig Down Under 2011 57<br />
<strong>The</strong> EXPERTS <strong>of</strong> Poland 58<br />
Get internationally recognised<br />
with 2012 <strong>ISTT</strong> No-Dig Awards 59<br />
Renewal for <strong>the</strong><br />
future<br />
istt esc pr<strong>of</strong>ile<br />
5 minutes with Jeff Pace 60<br />
In this issue | Russia | US | South Africa | Germany | Canada | Spain | Poland | Australia| UK<br />
HDD<br />
Ring<br />
<strong>of</strong>Fire<br />
Relining options<br />
CIPP<br />
<strong>The</strong> <strong><strong>of</strong>ficial</strong> <strong>magazine</strong> <strong>of</strong> <strong>the</strong> <strong>ISTT</strong><br />
January 2012<br />
Issue 14<br />
<strong>The</strong> cover shows <strong>the</strong> Microtunnelling break through at<br />
Chaplin Crescent for <strong>the</strong> 270 m tunnel on <strong>the</strong> Avenue Rd<br />
Watermains Project. Read more on page 28.<br />
Thoroughly tested solutions<br />
Aarsleff Pipe Technologies does long-term<br />
thinking. We supply environmentally friendly,<br />
long-life solutions for No-Dig renewal <strong>of</strong><br />
pipelines. <strong>The</strong> solutions are robust and require<br />
only a minimum <strong>of</strong> maintenance. Continuous<br />
testing and development is part <strong>of</strong> <strong>the</strong><br />
everyday life. That makes good economic<br />
sense for society.<br />
4<br />
www.aarsleff.com
executive director’s report<br />
John Hemphill<br />
Istt Executive Director<br />
<strong>International</strong> Society for<br />
<strong>Trenchless</strong> Technology<br />
www.istt.com<br />
info@istt.com<br />
Chairman: Dr Samuel Ariaratnam<br />
ariaratnam@asu.edu<br />
Vice-Chairman: Derek Choi<br />
derekchoi@balama.com<br />
Executive Director: John Hemphill<br />
hemphill@istt.com<br />
Membership Secretary: Kyoko Kondo<br />
kondo@istt.com<br />
Executive Sub Committee<br />
Jeff Pace: Australasia<br />
Sergio Palazzo: Brazil<br />
Gerda Hald: Denmark<br />
Enrico Boi: Italy<br />
Takehiro Toyoda: Japan<br />
Norman Howell: United Kingdom<br />
Dr Dec Downey (Past Chair): United Kingdom<br />
Happy New Year everyone! In 2011,<br />
<strong>ISTT</strong> celebrated its 25 th anniversary, and we<br />
had much to celebrate. <strong>ISTT</strong> member<br />
societies held many successful education<br />
and training events promoting <strong>the</strong> public<br />
benefits <strong>of</strong> trenchless construction techniques.<br />
I was privileged to participate in<br />
some <strong>of</strong> <strong>the</strong>se events and saw firsthand<br />
<strong>the</strong> energy and commitment <strong>of</strong> <strong>ISTT</strong> members<br />
to trenchless solutions.<br />
We launched a new, state-<strong>of</strong>-<strong>the</strong>art<br />
website, which we believe will raise<br />
<strong>the</strong> pr<strong>of</strong>ile <strong>of</strong> <strong>Trenchless</strong> Technology.<br />
Vice Chairman Derek Choi, Executive<br />
Subcommittee member Enrico Boi,<br />
Membership Secretary Kyoko Kondo and<br />
I spent many hours collectively defining<br />
and refining <strong>the</strong> website’s appearance<br />
and content. I wish to thanks Derek and<br />
Enrico in particular for volunteering so<br />
much <strong>of</strong> <strong>the</strong>ir time in helping to put <strong>the</strong> site<br />
toge<strong>the</strong>r. I also want to thank Emanuela<br />
Carcangiu, <strong>the</strong> graphic designer and<br />
manger <strong>of</strong> this project for <strong>the</strong> web<br />
design firm Pavoneggi, for her patience<br />
and quick turn-around <strong>of</strong> our many<br />
requests for changes. I believe <strong>the</strong> newly<br />
launched website will quickly become<br />
<strong>the</strong> ‘go-to’ website for those interested in<br />
<strong>Trenchless</strong> Technology.<br />
<strong>The</strong> <strong>ISTT</strong> website has many new features<br />
that should be attractive to <strong>ISTT</strong><br />
members and <strong>the</strong> trenchless industry<br />
at large. <strong>The</strong> new website has a members’<br />
only section that provides special<br />
access to certain content including free<br />
downloads <strong>of</strong> trenchless reports and<br />
papers. It also features a totally new<br />
section that describes <strong>the</strong> characteristic<br />
and attributes <strong>of</strong> more than 30 trenchless<br />
technologies. <strong>The</strong> aim <strong>of</strong> this section is<br />
to attract potential trenchless users by<br />
showing <strong>the</strong> range, scope and benefits<br />
<strong>of</strong> trenchless applications that may be<br />
used to install and rehabilitate underground<br />
utilities.<br />
Indeed, trenchless education and information<br />
were <strong>the</strong>mes that helped guide<br />
<strong>the</strong> development <strong>of</strong> <strong>the</strong> new website. <strong>The</strong><br />
new website has elevated <strong>the</strong> promotion<br />
<strong>of</strong> Affiliated Society educational activities<br />
by prominently displaying upcoming<br />
society events on <strong>the</strong> home page. <strong>The</strong><br />
site will eventually have a number <strong>of</strong> videos<br />
on trenchless that can be viewed by<br />
a click <strong>of</strong> <strong>the</strong> mouse as well as a store for<br />
purchasing publications and o<strong>the</strong>r items.<br />
I am delighted with <strong>the</strong> new website<br />
and believe it will be a real plus to <strong>the</strong><br />
<strong>ISTT</strong> membership and trenchless community.<br />
Maintaining a first class website<br />
is work. Content must be kept current,<br />
mistakes eliminated and new featured<br />
regularly added such as trenchless videos.<br />
We ask for your assistance. If you<br />
see information that is incorrect or out<strong>of</strong>-date,<br />
have content such as videos<br />
that might be added to <strong>the</strong> website, or<br />
o<strong>the</strong>rwise have suggestions to improve<br />
<strong>the</strong> website, please email us your comments<br />
at info@istt.com<br />
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
6<br />
Executive Director, <strong>ISTT</strong><br />
308 S. Lee Street<br />
Alexandria, VA 22314<br />
United States<br />
Tel: +1 (703) 299-8484<br />
Kyoko Kondo (Ms.)<br />
Membership Secretary <strong>ISTT</strong><br />
3rd Nishimura Bldg.,<br />
2-11-18, Tomioka, Koto-ku,<br />
Tokyo 135-0047, Japan<br />
Tel: +81 (3) 5639 9970<br />
FAX: +81 (3) 5639 9975<br />
Registered Address:<br />
15 Belgrave Square<br />
LONDON, SW1X 8PS<br />
UK<br />
<strong>The</strong> Americas<br />
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203 W. Main Street, Suite 108<br />
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Salland 3<br />
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World wrap<br />
Calgary renews CIPP<br />
Insituform Technologies, Inc. announced a $US5.8 million<br />
contract extension from <strong>the</strong> City <strong>of</strong> Calgary, Alberta, Canada.<br />
Over <strong>the</strong> next twelve months, <strong>the</strong> company expects to<br />
complete approximately 90,000 ft <strong>of</strong> CIPP rehabilitation on<br />
wastewater pipelines ranging from 8-48 inches in diameter.<br />
Wessex water mains get refreshed<br />
In Dulverton, Wessex Water is half-way<br />
through a £500,000 scheme to using pipebursting<br />
to replace 4.8 km <strong>of</strong> water mains<br />
that date back to <strong>the</strong> 1920s.<br />
Jamaica improves water systems<br />
Jamaican Minister <strong>of</strong> Housing, Environment and<br />
Water, Dr Horace Chang, signed four major contracts<br />
valued at approximately $US2.8 billion, to improve<br />
water systems across Jamaica. This will entail network<br />
expansion, replacement <strong>of</strong> sections <strong>of</strong> <strong>the</strong> water<br />
supply, and rehabilitation <strong>of</strong> supply facilities.<br />
Scottish pipes set for rehabilitation<br />
Scottish Water will be giving water mains stretching from<br />
Perthshire into Angus a significant makeover using relining and<br />
swabbing. <strong>The</strong> £1 million project is part <strong>of</strong> a multi-million pound<br />
program across Scotland to improve over 4,800 km <strong>of</strong> water<br />
mains, in communities from Ayrshire to Aberdeenshire and <strong>the</strong><br />
borders to Argyll and Bute.<br />
Azerbaijan gets a jump start<br />
Construction in Baku on <strong>the</strong> third metro line in<br />
Azerbaijan, got a jump start with <strong>the</strong> launch <strong>of</strong> a<br />
Robbins EPB. <strong>The</strong> 6.3 m diameter tunnel boring<br />
machine is one <strong>of</strong> two EPB machines excavating<br />
parallel 3.5 km tunnels approximately 15 m apart,<br />
for contractor Azerkorpu.<br />
NEWS<br />
Water rehab approved<br />
for Tennessee<br />
Officials in Sparta, Tennessee, authorised<br />
<strong>the</strong> issuance <strong>of</strong> a $US1,590,000<br />
note for construction <strong>of</strong> water and<br />
sewer system improvements and<br />
extensions. Projects designated for<br />
this funding include <strong>the</strong> design <strong>of</strong><br />
sewer rehabilitation by pipe bursting,<br />
dig and lay method, or CIPP.<br />
news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Keep up to date with this news and more by subscribing to <strong>the</strong> <strong>Trenchless</strong> <strong>International</strong> online update.<br />
No-Dig Down Under 2011 an international success<br />
No-Dig Down Under 2011, held in Brisbane, drew a record-breaking<br />
number <strong>of</strong> attendees. <strong>The</strong> conference saw over 1,000 visitors attend<br />
from Italy, Switzerland, USA, Ne<strong>the</strong>rlands, Thailand, Germany, China,<br />
UK, Singapore, Papua New Guinea, Australia and New Zealand.<br />
www.trenchlessinternational.com<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
8<br />
9
Tunnelling in America<br />
VMT GmbH Germany has opened a branch in North America, located in<br />
Sumner, Washington State, US.<br />
As <strong>the</strong> American tunnelling business is growing, with several large-scale<br />
infrastructure tunnel projects on both <strong>the</strong> east and west coasts, VMT now<br />
has a permanent attendance <strong>of</strong> VMT engineers set up in <strong>the</strong> Sumner <strong>of</strong>fice,<br />
located close to SeaTac <strong>International</strong> airport.<br />
VMT is now able to monitor <strong>the</strong> complex Alaskan Viaduct project in<br />
Seattle, which demands monitoring and data management systems as well<br />
as technical support from <strong>the</strong> local personnel.<br />
<strong>The</strong> tale <strong>of</strong> a cleaner brook<br />
A Failsworth neighbourhood clean-up campaign is getting a £2 million boost thanks to<br />
a major sewer project by United Utilities, located in Manchester, UK.<br />
United Utilities has been tunnelling under <strong>the</strong> river at Hale Lane, Failsworth, to lay a new<br />
sewer pipe that will prevent pollution overflowing into <strong>the</strong> watercourse during heavy rain.<br />
<strong>The</strong> Moston Brook sewer improvement project is part <strong>of</strong> United Utilities’ £3.6 billion<br />
investment plan between 2010 and 2015, helping bring better water supplies and a<br />
cleaner environment.<br />
news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Bicester gets tough pipes<br />
Naperville gets innovative<br />
<strong>The</strong> City <strong>of</strong> Naperville Department <strong>of</strong> Public Utilities – Water has commenced<br />
work on its water main rehabilitation project, located in Chicago, Illinois, US, using<br />
innovative trenchless techniques.<br />
<strong>The</strong> project will utilise cured-in-place <strong>the</strong>rmosetting resin pipe that is installed<br />
inside <strong>the</strong> existing water main. <strong>The</strong> process creates a structurally sound and flexible<br />
pipe, eliminating corrosion and greatly reducing future water main failures.<br />
Thames Water is replacing a section <strong>of</strong> worn-out, century-old water main<br />
that has burst three times in three years between Bicester and Amrosden,<br />
located in <strong>the</strong> UK.<br />
More than 2 km <strong>of</strong> 12 inch cast-iron pipe between Bicester and Ambrosden<br />
will be replaced with tough new plastic pipe.<br />
<strong>The</strong> major project is part <strong>of</strong> a £1.5 million scheme to cut leakage in<br />
Oxfordshire and to minimise <strong>the</strong> risk <strong>of</strong> interruptions to <strong>the</strong> water supply.<br />
Can’t wait for <strong>the</strong> next edition <strong>of</strong> <strong>Trenchless</strong> <strong>International</strong>?<br />
Get <strong>the</strong> latest news at www.trenchlessinternational.com/news<br />
10
Double pipe-bursting in Minneapolis<br />
Double pipe-bursting has been utilised in Delwood and Bellaire, Minneapolis, US,<br />
to connect <strong>the</strong> Inwood sanitary sewer at Redwood Boulevard.<br />
Utiliton Corporation crews installed <strong>the</strong> final sections <strong>of</strong> sanitary sewer, using double<br />
pipe bursting to connect <strong>the</strong> 456 ft <strong>of</strong> seamless HDPE pipe. <strong>The</strong> project’s final run from<br />
Inwood to Redwood should be completed within a week.<br />
New Online Advertising<br />
packages in<br />
Watermains upgrade for Cookstown area<br />
Nor<strong>the</strong>rn Ireland Water has invested £7 million toward <strong>the</strong> water supply infrastructure<br />
in <strong>the</strong> greater Cookstown area, located in Country Tyrone, Nor<strong>the</strong>rn Ireland.<br />
<strong>The</strong> work will involve <strong>the</strong> replacement <strong>of</strong> approximately 110 km <strong>of</strong> water<br />
mains to improve <strong>the</strong> quality, reliability and flexibility <strong>of</strong> water supply, while also reducing<br />
leakage.<br />
<strong>The</strong> work, which will last approximately 12 months, will take place in two phases, with<br />
one phase focusing on <strong>the</strong> area around Moneymore. <strong>The</strong> second phase will centre on<br />
<strong>the</strong> rest <strong>of</strong> <strong>the</strong> Cookstown District.<br />
Building a turnkey solution<br />
Jamko Technical Solutions and Dyna Mole have formed a strategic alliance that will merge<br />
Jamko’s advanced cleaning and with pipeline inspection services with Dyna Mole’s trenchless<br />
pipe lining and directional drilling services to provide a turnkey non-destructive pipeline solution.<br />
By <strong>of</strong>fering a single service agreement for pipeline maintenance and remediation, <strong>the</strong> benefits<br />
<strong>of</strong> non-destructive inspection coupled with non-destructive repairs can rehabilitate piping systems<br />
without <strong>the</strong> added costs commonly associated with traditional ‘poke and hope’ methods.<br />
www.trenchlessinternational.com<br />
• Great value packages <strong>of</strong>fering exposure<br />
on websites & e-news<br />
• Huge discounts on <strong>of</strong>fer for multiple bookings<br />
• Fully audited readership and performance<br />
figures for advertisers<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong> news<br />
Online advertising – a great way to support your print<br />
advertising and target new readers.<br />
Contact David Entringer – dentringer@gs-press.com<br />
12
Kicking <strong>of</strong>f Keswick<br />
United Utilities has commenced work on Keswick's long-awaited town centre sewer<br />
improvements, located in <strong>the</strong> North Lake District, UK.<br />
<strong>The</strong> new structure will eventually replace <strong>the</strong> town’s existing pumping station in Greta<br />
Grove. At around twice <strong>the</strong> size, it will play a vital role protecting <strong>the</strong> environment and helping<br />
prevent <strong>the</strong> problem <strong>of</strong> sewer flooding which occasionally affects some local homes.<br />
<strong>The</strong> £23 million scheme will improve <strong>the</strong> capacity <strong>of</strong> <strong>the</strong> local sewer network and boost<br />
<strong>the</strong> standard <strong>of</strong> treatment at <strong>the</strong> town’s sewage works, where work has already been<br />
underway for more than a year.<br />
Sydney’s power supply secured<br />
Ausgrid crews have completed <strong>the</strong> first stage <strong>of</strong> a multi-million dollar upgrade <strong>of</strong> <strong>the</strong><br />
Sydney, Australia, north sub-transmission network, using horizontal directional drilling<br />
(HDD) to install cables under rail embankments.<br />
<strong>The</strong> company used a horizontal directional drill with a 450 mm drill to create four<br />
separate cores in parallel, carrying a bank <strong>of</strong> six conduits each. <strong>The</strong> bore ran from<br />
Wolsely Road to Lindfield Avenue in Linfield. <strong>The</strong> Crew worked for approximately one<br />
month, drilling at a depth <strong>of</strong> about 14 m below <strong>the</strong> railway line.<br />
<strong>The</strong> upgraded substations and new sub-transmission cables will help improve <strong>the</strong><br />
reliability <strong>of</strong> power supply to more than 45,000 homes and businesses in North Sydney.<br />
Can’t wait for <strong>the</strong> next edition <strong>of</strong> <strong>Trenchless</strong> <strong>International</strong>?<br />
Get <strong>the</strong> latest news at www.trenchlessinternational.com/news<br />
Innovators in <strong>Trenchless</strong> since 1962<br />
Grundodrill 15 XP<br />
<strong>The</strong> powerful yet easy to operate HDD system from TT<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong> news<br />
• Self regulating power control<br />
• Automatic drilling fluid<br />
pressure adjustment<br />
• Perussive hammer for<br />
stony soils<br />
• Rapid diagnostic testing<br />
• Maximum working and<br />
operator safety<br />
• Pipes up to Ø 335 mm<br />
• Bore lengths up to 355 m<br />
TRACTO-TECHNIK GmbH & Co. KG · P.O.Box 4020 · D 57356 Lennestadt<br />
Phone: +49 2723 808238 · Email: export@tracto-technik.de · www.tracto-technik.com<br />
14
Farewelling an innovator<br />
<strong>Trenchless</strong> industry pioneer and co-founder <strong>of</strong> Insituform Technologies, Doug Chick, passed away<br />
at age 87, after decades contributing to <strong>the</strong> industry, and will be greatly missed.<br />
Mr Chick served in <strong>the</strong> US Navy<br />
during World War II. After his honourable<br />
discharge from <strong>the</strong> military he began<br />
working in Liberia, where he started a<br />
shipping company that grew to an impressive<br />
five tankers, as well as several fishing<br />
boats. He relocated to Nigeria to help<br />
expand his company before settling in <strong>the</strong><br />
UK in 1961.<br />
Mr Chick’s contributions to Insituform<br />
in <strong>the</strong> early 1970s included invaluable<br />
technical support as well as <strong>the</strong> financial<br />
backing <strong>of</strong> <strong>the</strong> company. Mr Chick<br />
actively worked on Insituform’s landmark<br />
Clearwater job in Florida, which required<br />
<strong>the</strong> use <strong>of</strong> a new epoxy resin and <strong>the</strong><br />
installation <strong>of</strong> cured-in-place pipe (CIPP)<br />
underneath <strong>the</strong> Clearwater Bay.<br />
Tom Driver, longtime employee <strong>of</strong><br />
Insituform and personal friend <strong>of</strong> Mr Chick,<br />
said “Doug’s involvement on this project<br />
was critical to its success. This project<br />
presented several challenges, including<br />
<strong>the</strong> location <strong>of</strong> <strong>the</strong> project and <strong>the</strong> necessity<br />
to wet out <strong>the</strong> tube onsite using a<br />
new resin. Once <strong>the</strong> tube was wet out, we<br />
knew <strong>the</strong> clock was ticking and <strong>the</strong> tube<br />
would need to be installed as quickly as<br />
possible without compromising <strong>the</strong> success<br />
<strong>of</strong> <strong>the</strong> project.<br />
“Although Doug was one <strong>of</strong> <strong>the</strong> founders<br />
<strong>of</strong> <strong>the</strong> company, and had used his<br />
personal financial resources to get <strong>the</strong><br />
company started, he worked alongside<br />
<strong>the</strong> crew for 24 hours a day until <strong>the</strong><br />
project was completed.”<br />
Mr Chick held senior leadership positions<br />
and served on <strong>the</strong> Board <strong>of</strong> Directors<br />
at Insituform from 1990 until 1997. He<br />
was 87 years old when he passed away<br />
on 5 May, 2011. He is survived by his<br />
wife, Avril and son, Mark.<br />
TRENCHLESS<br />
South East ASIA<br />
2013<br />
Bangkok, Thailand<br />
March 2013<br />
www.nodigevents.com<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
In Memoriam<br />
16
industry news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Infrastructure<br />
Marketing Solutions<br />
at Great Sou<strong>the</strong>rn Press<br />
Great Sou<strong>the</strong>rn Press is pleased to announce <strong>the</strong> creation <strong>of</strong> a new department to help <strong>the</strong><br />
trenchless industry businesses market <strong>the</strong>mselves.<br />
Great Sou<strong>the</strong>rn Press’ (GSP) new<br />
Infrastructure Marketing Solutions division,<br />
managed by Jacinta Hannaford, provides<br />
customised marketing services to businesses<br />
in <strong>the</strong> trenchless industry, to deliver<br />
integrated marketing communications that<br />
drive revenue and growth.<br />
“I look forward to bringing toge<strong>the</strong>r my<br />
marketing knowledge with GSP’s strong<br />
understanding <strong>of</strong> <strong>the</strong> industry so that we<br />
can create campaigns that solve trenchless<br />
businesses’ unique problems in a new and<br />
exciting way,” said Ms Hannaford.<br />
“As marketing now seeks to be more<br />
seamless for <strong>the</strong> customer and moves<br />
toward tailored techniques such as content<br />
marketing, <strong>the</strong> boundaries <strong>of</strong> publishers and<br />
marketers are becoming less defined.”<br />
Content marketing is a marketing technique<br />
in which unique and compelling<br />
content is developed and delivered to customers<br />
in order to cut through <strong>the</strong> daily<br />
marketing clutter and deliver strong, targeted<br />
marketing results.<br />
“With our unique expertise in marketing<br />
and industry affairs, GSP is in a great<br />
position to provide integrated marketing<br />
communication campaigns across<br />
a variety <strong>of</strong> platforms such as micro-sites,<br />
custom <strong>magazine</strong>s and webinars,” said<br />
Ms Hannaford.<br />
<strong>The</strong> US is seeing a growth in publishers<br />
that <strong>of</strong>fer marketing services to clients. <strong>The</strong><br />
American Business Media said that 20 per<br />
cent <strong>of</strong> its members are now engaged with<br />
developing marketing solutions for <strong>the</strong>ir<br />
clients. This is because publishers can <strong>of</strong>fer<br />
specialist knowledge and insight that is<br />
<strong>of</strong>ten lacking in marketing and advertising<br />
agencies that spread <strong>the</strong>mselves across<br />
many disciplines.<br />
Managing Director <strong>of</strong> Great Sou<strong>the</strong>rn<br />
Press Chris Bland said “Extensive knowledge<br />
<strong>of</strong> <strong>the</strong> trenchless industry’s sales<br />
cycle, buyers’ behaviours, products and<br />
services, goes a long way toward creating<br />
marketing that delivers results. We<br />
Infrastructure Marketing<br />
Services include:<br />
• Audience and<br />
market research;<br />
• Strategic planning;<br />
• Marketing materials<br />
and copy writing;<br />
• Graphic design;<br />
• Lead generation;<br />
• Website and social<br />
media audits;<br />
• Custom publishing; and,<br />
• Project management.<br />
have been working closely with <strong>the</strong> trenchless<br />
industry for many years and it’s a<br />
natural progression for us to assist our<br />
clients with our marketing skills and<br />
industry expertise.”<br />
For more information on<br />
Infrastructure Marketing Solutions visit<br />
trenchlessinternational.com/services or call<br />
+61 3 9248 5100.<br />
Traditional marketing<br />
This is <strong>the</strong> form <strong>of</strong> marketing that many audiences are familiar with and is sometimes<br />
called <strong>of</strong>fline marketing. It includes advertising, direct mail, telemarketing and directories.<br />
Content marketing<br />
Content marketing is <strong>the</strong> creation <strong>of</strong> unique content that is relevant to <strong>the</strong> targeted audience and designed to<br />
elicit a reaction from current and prospective buyers, such as lead generation, brand awareness or customer<br />
education. Examples <strong>of</strong> content marketing are branded micro-sites, custom publications and white papers.<br />
Our secret<br />
to marketing<br />
that works?<br />
We know<br />
trenchless.<br />
Infrastructure Marketing<br />
Solutions creates customised<br />
promotion for businesses in<br />
infrastructure.<br />
It is a new division <strong>of</strong> Great<br />
Sou<strong>the</strong>rn Press, <strong>the</strong> publisher <strong>of</strong><br />
<strong>Trenchless</strong> <strong>International</strong> <strong>magazine</strong>.<br />
This gives our team unique<br />
expertise in <strong>the</strong> infrastructure<br />
industry to create integrated<br />
marketing communication<br />
campaigns that influence and<br />
persuade your audiences.<br />
Contact<br />
+61 3 9248 5100 | tthompson@gs-press.com.au<br />
trenchlessinternational.com/services<br />
18
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Under Nashville – big role for<br />
trenchless in Nashville’s future<br />
By George E. Kurz, P.E., DEE Barge, Waggoner Sumner & Cannon, Nashville, TN<br />
People in <strong>the</strong> trenchless industry in <strong>the</strong> middle Tennessee area are excited about hosting <strong>the</strong> 2012<br />
No-Dig Show in Nashville in March. Here we take a look at <strong>the</strong> infrastructure Under Nashville to see<br />
how trenchless has helped deliver to <strong>the</strong> community, and serves as a significant part <strong>of</strong> <strong>the</strong> future.<br />
<strong>The</strong> City <strong>of</strong> Nashville and Metro Water<br />
Services (MWS) are on <strong>the</strong> verge <strong>of</strong> a<br />
sewer system improvement program estimated<br />
to cost between $US1 billion and<br />
$US1.5 billion. MWS is a department <strong>of</strong> <strong>the</strong><br />
city which operates <strong>the</strong> sewage collection<br />
and treatment system for most <strong>of</strong> Nashville,<br />
surrounding Davidson County and fringe<br />
areas <strong>of</strong> o<strong>the</strong>r counties near Nashville. MWS<br />
also treats and provides potable water for<br />
much <strong>of</strong> this area, and additionally operates<br />
<strong>the</strong> stormwater utility for <strong>the</strong> county.<br />
<strong>Trenchless</strong> wastewater rehabilitation has<br />
played a major role in improving <strong>the</strong> sewage<br />
collection system over <strong>the</strong> past 20 years.<br />
This was highlighted during a previous<br />
No-Dig conference and numerous pumper<br />
equipment shows held in Nashville.<br />
In 1993, <strong>the</strong> previous 15-year Nashville<br />
program was <strong>the</strong> recipient <strong>of</strong> <strong>the</strong> first<br />
<strong>Trenchless</strong> Technology Project <strong>of</strong> <strong>the</strong> Year<br />
– Rehabilitation. <strong>The</strong> winning Oak Valley<br />
Drive Project demonstrated that significant<br />
additional infiltration and inflow (I/I) reduction<br />
could be achieved by rehabilitating<br />
service laterals simultaneously with public<br />
sewer rehabilitation. Rehabilitation <strong>of</strong> service<br />
laterals and manholes in a comprehensive<br />
‘system approach’ became a hallmark <strong>of</strong><br />
this program.<br />
In 2006, <strong>the</strong> Whites Creek Performance-<br />
Based I/I Reduction Contract, MWS<br />
– along with design-build partners Reynolds<br />
Inc. and Arcadis – was named <strong>the</strong><br />
<strong>Trenchless</strong> Technology Project <strong>of</strong> <strong>the</strong> Year<br />
– Rehabilitation.<br />
Recently published plans by <strong>the</strong> city show<br />
that trenchless techniques will play a significant<br />
part in <strong>the</strong> future.<br />
Meeting <strong>the</strong> standards<br />
Nashville began an aggressive program<br />
in 1990 to reduce <strong>the</strong> number and severity<br />
<strong>of</strong> separate sanitary overflows (SSOs)<br />
and combined sewer overflows (CSOs)<br />
following an earlier Order from <strong>the</strong> State<br />
<strong>of</strong> Tennessee. 15 years <strong>of</strong> work by <strong>the</strong> city<br />
resulted in major reductions <strong>of</strong> overflows<br />
and major improvements in <strong>the</strong> level <strong>of</strong> service<br />
for MWS customers.<br />
One measure <strong>of</strong> improvement was recognised<br />
by state and federal regulators<br />
when 33 miles (approximately 53 km) <strong>of</strong><br />
<strong>the</strong> Cumberland River were formally ‘delisted’<br />
during a ceremony in November<br />
2002. Major reaches <strong>of</strong> <strong>the</strong> river were<br />
removed from <strong>the</strong> Environmental Protection<br />
Agency (EPA) 303d list, which is used to<br />
identify watercourses with significant environmental<br />
impairment. <strong>The</strong> de-listing meant<br />
that those reaches now meet EPA water<br />
quality standards.<br />
Curing a trenchless lateral liner from<br />
<strong>the</strong> clean-out in Nashville,1994.<br />
Despite <strong>the</strong>se improvements, fur<strong>the</strong>r<br />
work was required, and an enforcement<br />
action initiated by <strong>the</strong> US EPA resulted in<br />
a Consent Order with Nashville that was<br />
approved by all parties in March 2009.<br />
Initially, <strong>the</strong> city was required to develop<br />
and submit a Corrective Action Plan &<br />
Engineering Report (CAP/ER) and a Long-<br />
Term Control Plan (LTCP). Considering an<br />
extension <strong>of</strong> <strong>the</strong> original schedule allowing<br />
for <strong>the</strong> devastating flood in Nashville in May<br />
2010, <strong>the</strong> city submitted <strong>the</strong>se documents<br />
to <strong>the</strong> US EPA in September 2011. <strong>The</strong><br />
CAP/ER (developed by <strong>the</strong> MWS engineering<br />
consultant, CDM) estimated a total <strong>of</strong><br />
about 300 miles (approximately 483 km) <strong>of</strong><br />
sewer rehabilitation work projected for <strong>the</strong><br />
three main parts <strong>of</strong> <strong>the</strong> sewage collection<br />
system (served respectively by <strong>the</strong> three<br />
treatment plants operated by MWS shown<br />
in Table 1).<br />
Table 1: rehabilitation work projected by<br />
treatment plant basin.<br />
Wastewater treatment<br />
plant and basin<br />
Rehabilitation<br />
upper limit* (feet)<br />
Central 1,251,000<br />
Whites Creek 194,000<br />
Dry Creek 153,000<br />
Total 1,598,000<br />
*Footage shown is <strong>the</strong> upper limit <strong>of</strong> pipe footage<br />
identified in <strong>the</strong> rehabilitation target areas. Actual rehabilitation<br />
footages will be based on achieving R-value<br />
reduction goals targeted determined through on-going<br />
flow monitoring.<br />
<strong>Trenchless</strong>, Nashville<br />
and Mr Toosie<br />
To get a more personal and close-up<br />
perspective, Assistant Director and Chief<br />
Engineer for MWS Cyrus Toosie allowed<br />
<strong>Trenchless</strong> <strong>International</strong> to interview him<br />
about his experiences with trenchless techniques<br />
in Nashville. When asked about past<br />
experiences with trenchless products in<br />
Nashville, Mr Toosie said that most <strong>of</strong> <strong>the</strong><br />
sewer rehabilitation in Nashville has been<br />
conducted using trenchless methods for<br />
reducing I/I.<br />
Nearly 240 miles (approximately 386 km)<br />
<strong>of</strong> sewers have been lined in <strong>the</strong> previous<br />
program – which represents almost<br />
10 per cent <strong>of</strong> <strong>the</strong> system. Predominantly,<br />
Nashville used cured-in-place pipe (CIPP)<br />
type products, as well as fold-and-form liners.<br />
“Generally CIPP products met our<br />
objectives better than o<strong>the</strong>r processes,”<br />
Mr Toosie said in regards to <strong>the</strong> early years.<br />
<strong>The</strong> rehabilitation work (and upgrades to<br />
pumping stations, construction <strong>of</strong> detention<br />
tanks and upsizing some pipes) resulted<br />
CIPP lining in Nashville 2002.<br />
in a reduction <strong>of</strong> SSO locations from 164<br />
to 27, and a reduction <strong>of</strong> CSO locations<br />
from 32 to 9. <strong>The</strong> level <strong>of</strong> effectiveness<br />
<strong>of</strong> <strong>the</strong> rehabilitation work was measured<br />
objectively using over 100 long-term and<br />
hundreds <strong>of</strong> short-term flow monitors.<br />
Mr Toosie said “We used <strong>the</strong> post-monitoring<br />
to measure <strong>the</strong> reduction <strong>of</strong> I/I and<br />
R-values (percentage <strong>of</strong> rainfall reaching <strong>the</strong><br />
sewer pipes) to determine if an SSO could<br />
be terminated.<br />
“Compared to dig-up and replace,<br />
trenchless rehabilitation is a whole lot less<br />
disruptive to <strong>the</strong> community.”<br />
In regards to making decisions about<br />
products used in previous work Mr Toosie<br />
said “<strong>The</strong> advantages <strong>of</strong> CIPP for us were<br />
that <strong>the</strong>re was no annular space, <strong>the</strong>re<br />
was a strong bond in <strong>the</strong> host pipe, <strong>the</strong><br />
material did not have a ‘memory’ like foldand-form<br />
(at that time), and <strong>the</strong>re was no<br />
opportunity for shearing at a butt joint (referring<br />
to HDPE pipe).”<br />
Cyrus Toosie,<br />
P.E. Metro<br />
Water Services,<br />
Chief Engineer.<br />
Mr Toosie reflected that <strong>the</strong> previous<br />
program developed a definite preference<br />
for using CIPP. However, he pointed out<br />
that “We have been out <strong>of</strong> <strong>the</strong> business for<br />
about five years,” (referring to a lull in rehabilitation<br />
work by MWS from <strong>the</strong> end <strong>of</strong> <strong>the</strong><br />
initial program and during <strong>the</strong> negotiation<br />
period for <strong>the</strong> current Consent Order).<br />
“Now, we will go back to <strong>the</strong> drawing<br />
board and develop criteria and standards<br />
for <strong>the</strong> rehab work planned in <strong>the</strong> CAP/ER.”<br />
Mr Toosie also said that this fresh look<br />
at <strong>the</strong> program would review new products<br />
developed or made available in recent<br />
years. As an example, he referred to <strong>the</strong><br />
extensive, successful use <strong>of</strong> UV-cured CIPP<br />
in <strong>the</strong> City <strong>of</strong> Brentwood that has a satellite<br />
wastewater collection system connected to<br />
<strong>the</strong> Nashville system. UV-cured CIPP was<br />
not readily available during most <strong>of</strong> <strong>the</strong> prior<br />
Nashville programs.<br />
Recently, MWS also used a PVC spiral<br />
panel type <strong>of</strong> liner for <strong>the</strong> first time to<br />
line 800 ft <strong>of</strong> a deteriorating 96 inch brick<br />
CSO outfall built in 1910. This installation<br />
downstream <strong>of</strong> <strong>the</strong> Schrader Lane<br />
CSO Regulator chamber was recently completed<br />
and a paper on this project will be<br />
presented during <strong>the</strong> 2012 NASTT No-Dig<br />
in March.<br />
Installation <strong>of</strong> Danby spiral panel<br />
lining in 96 inch brick combined<br />
sewer outfall.<br />
<strong>The</strong> overall strategy<br />
Mr Toosie continued by explaining <strong>the</strong><br />
overall strategy that formed <strong>the</strong> foundation<br />
<strong>of</strong> <strong>the</strong> CAP/ER. He said “I always think that<br />
it is important to have a strategic plan. It<br />
took three years to develop it (for <strong>the</strong> CAP/<br />
ER that was just submitted to EPA). Now<br />
we have a cook book, a road map.”<br />
He explained <strong>the</strong> concepts behind<br />
developing <strong>the</strong> strategy “<strong>The</strong>re are three<br />
solutions for reducing I/I and stopping<br />
overflows: sewer rehabilitation, additional<br />
conveyance capacity, and storage. It is like<br />
a triangle with <strong>the</strong>se three points. Our job<br />
is to find <strong>the</strong> ‘sweet spot’. We need to get<br />
<strong>the</strong> R-value from a level <strong>of</strong> 20 per cent (for<br />
example) down to a level <strong>of</strong> 10 per cent. So,<br />
what does that require using <strong>the</strong>se three<br />
techniques?”<br />
Mr Toosie described <strong>the</strong> task <strong>of</strong> achieving<br />
a balance among <strong>the</strong> techniques for getting<br />
<strong>the</strong> best benefit for <strong>the</strong> cost.<br />
“Overall, I think that sewer rehabilitation is<br />
effective. However, when we looked at <strong>the</strong><br />
costs for <strong>the</strong> Central basin area, we found<br />
we could spend $US10 million on additional<br />
storage, and <strong>the</strong>reby eliminate a cost <strong>of</strong><br />
$US100 million for rehabilitation. We tested<br />
<strong>the</strong> result with <strong>the</strong> computerised hydraulic<br />
model, and saw that <strong>the</strong> storage alternative<br />
would effectively handle <strong>the</strong> problem in that<br />
area,” Mr Toosie said.<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
20<br />
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Planning for <strong>the</strong> storm<br />
<strong>The</strong> hydraulic model has been a critical<br />
tool used by CDM to evaluate <strong>the</strong> alternatives.<br />
<strong>The</strong> model allowed sophisticated<br />
testing <strong>of</strong> various storm sizes. <strong>The</strong> latest<br />
study is based on using <strong>the</strong> two-year,<br />
24-hour dormant season storm design.<br />
This storm includes a peak intensity <strong>of</strong> 0.97<br />
inches per hour and a 24-hour volume <strong>of</strong><br />
3.15 inches. Mr Toosie pointed out that<br />
<strong>the</strong> computer model was essential for identifying<br />
<strong>the</strong> effects <strong>of</strong> extreme conditions,<br />
such as two <strong>of</strong> <strong>the</strong> design storms occurring<br />
back-to-back. <strong>The</strong> final capacity and<br />
pumping requirements must be checked<br />
when conditions will not allow <strong>the</strong> facility to<br />
be completely drained from <strong>the</strong> first storm.<br />
When this kind <strong>of</strong> analysis was conducted<br />
through all three <strong>of</strong> <strong>the</strong> collection<br />
system basins, <strong>the</strong> planners selected sewer<br />
rehabilitation as a major component <strong>of</strong><br />
<strong>the</strong> overall program. Mr Toosie said that<br />
rehabilitation would cost about $US300<br />
million and represent about 38 per cent <strong>of</strong><br />
<strong>the</strong> money planned for <strong>the</strong> separate sewer<br />
system (or about 27 per cent <strong>of</strong> <strong>the</strong> overall<br />
program). He pointed out that <strong>the</strong>se were<br />
still very broad estimates, and <strong>the</strong> MWS<br />
website cites <strong>the</strong> range as $US1 billion to<br />
$US1.5 billion. Not being able to meet <strong>the</strong><br />
schedule, even with a sufficient workforce,<br />
is Mr Toosie’s biggest worry.<br />
Regarding projections <strong>of</strong> future problems,<br />
Mr Toosie said “It is too early to tell. We are<br />
just beginning and we have eleven years.”<br />
When asked about funding for such a massive<br />
program, Mr Toosie explained that in<br />
<strong>the</strong> near term, <strong>the</strong>re is a lot <strong>of</strong> borrowing<br />
debt capacity, and that funding is now in<br />
place for <strong>the</strong> first three years. For <strong>the</strong> future,<br />
he said that his ‘gut feeling’ was that <strong>the</strong><br />
system would borrow as much money as<br />
possible until a rate increase was needed.<br />
Mr Toosie likes <strong>the</strong> idea <strong>of</strong> using sewer<br />
rehabilitation for asset management and<br />
sewer renewal, which is also a part <strong>of</strong><br />
<strong>the</strong> Capacity Management, Operations &<br />
Maintenance (CMOM) requirement in <strong>the</strong><br />
Consent Order.<br />
A fresh look for <strong>the</strong> future<br />
In planning for <strong>the</strong> next sewer rehabilitation<br />
projects, MWS will take a fresh look at<br />
available processes and techniques.<br />
“Once all <strong>the</strong> rehab consultants are on<br />
board plus <strong>the</strong> construction manager and<br />
<strong>the</strong> program manager, <strong>the</strong>n a focus group<br />
will be created from <strong>the</strong>se players to evaluate<br />
and recommend <strong>the</strong> most cost-effective<br />
products and processes to serve MWS’<br />
purposes,” Mr Toosie said.<br />
This group will help establish <strong>the</strong> strategy<br />
for application <strong>of</strong> products and <strong>the</strong> criteria<br />
for selection.<br />
L to R John Evans (Garney Construction -<br />
prime) Greg Ballard, P.E. (MWS), Phil Regen,<br />
P.E. (MWS), Jim Bailey, P.E. (MWS), Tony<br />
Dykes, Superintendent Veolia Construction<br />
(Danby Liner installation).<br />
“Compared to dig-up<br />
and replace, trenchless<br />
rehabilitation is a whole<br />
lot less disruptive to <strong>the</strong><br />
community.”<br />
JOBS<br />
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NOW ACTIVE – List a job. Find a job.<br />
<strong>Trenchless</strong> <strong>International</strong> Jobs allows<br />
job-seekers to search for and apply<br />
online for jobs that are specific to<br />
every part <strong>of</strong> <strong>the</strong> trenchless industry<br />
around <strong>the</strong> world.<br />
<strong>Trenchless</strong> <strong>International</strong>’s targeted<br />
readership <strong>of</strong> trenchless pr<strong>of</strong>essionals<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
QUALIFIED PROFESSIONAL EXPERIENCED<br />
22
Country’s finest –<br />
NASTT No-Dig 2012<br />
This year <strong>the</strong> 2012 NASTT No-Dig will held in <strong>the</strong> home <strong>of</strong> country music – Nashville, Tennessee – from<br />
11–15 March at <strong>the</strong> Gaylord Opryland Hotel and Convention Centre, make sure not to miss out on <strong>the</strong><br />
exciting program and events.<br />
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> 21st annual NASTT No-Dig conference<br />
will return to Nashville as its host for<br />
<strong>the</strong> third time in <strong>the</strong> events history.<br />
Program Chair George Ragula said<br />
“When we first met here a decade ago,<br />
some would say that it was a turning point,<br />
a sort <strong>of</strong> renaissance for <strong>the</strong> organisation<br />
and <strong>the</strong> industry itself. <strong>The</strong> 2001 event<br />
sparked a renowned interest in <strong>Trenchless</strong><br />
Technology as a viable method to repair/<br />
replace underground systems while minimising<br />
surface disruption.”<br />
Since 2001, No-Dig has nearly doubled<br />
in size, keeping pace with <strong>the</strong> rapid growth<br />
<strong>of</strong> <strong>the</strong> industry. Cutting-edge technologies<br />
are continually being developed and introduced<br />
to <strong>the</strong> marketplace. Each year brings<br />
new products, new services and new players.<br />
Projects are continuously pushing <strong>the</strong><br />
boundaries <strong>of</strong> what can be achieved with<br />
trenchless technologies.<br />
<strong>The</strong> NASTT No-Dig conference creates a<br />
unique opportunity to see, hear and interact<br />
with leaders in <strong>the</strong> industry who drive <strong>the</strong><br />
trenchless marketplace today.<br />
A full program<br />
This year <strong>the</strong> conference program is<br />
packed with six tracks and 155 technical<br />
papers on timely topics, and attendees will<br />
hear from some <strong>of</strong> <strong>the</strong> leaders in <strong>the</strong> industry<br />
on past and present projects.<br />
<strong>The</strong> six tracks will focus on <strong>the</strong> following<br />
aspects <strong>of</strong> <strong>Trenchless</strong> Technology:<br />
• Horizontal directional drilling (HDD) and<br />
rehabilitation/cured-in-place pipe (CIPP)<br />
• Auger boring, pilot tube microtunnelling,<br />
microtunnelling, large diameter tunnelling<br />
and tunnelling<br />
• CIPP lining, lining materials, methods<br />
and installation and water rehabilitation<br />
• Current trenchless research, lining<br />
materials, methods and installation,<br />
pipe bursting, pipe ramming and trenchless<br />
risk issues<br />
• Asset management, condition assessment<br />
and pipeline inspection, and inflow<br />
and infiltration<br />
NASTT Program Chair George Ragula at <strong>the</strong> 2011 No-Dig.<br />
• Condition assessment, current trenchless<br />
research and environmental issues<br />
and CIPP lining.<br />
<strong>The</strong> No-Dig show is also pleased to <strong>of</strong>fer<br />
both pre-and post-conference courses on a<br />
number <strong>of</strong> trenchless techniques including<br />
HDD, pipe bursting, laterals, new installation<br />
methods and CIPP lining. In addition,<br />
<strong>the</strong>re will be a one-day Introduction to<br />
Technology course held on <strong>the</strong> Sunday preceding<br />
<strong>the</strong> conference, which will cover <strong>the</strong><br />
latest advances in trenchless techniques.<br />
Focused on helping maximise attendees<br />
investment in trenchless technologies,<br />
24
services and applications, <strong>the</strong> program has<br />
something for everyone. Delegates range<br />
from owners, utilities and municipalities<br />
to contractors and leading industry providers.<br />
<strong>The</strong> conference allows a learning<br />
experience for replace/repair, and installing<br />
pipelines with minimal excavation while<br />
reducing <strong>the</strong> impact to your surroundings.<br />
Outside <strong>of</strong> <strong>the</strong> program<br />
Events and networking start <strong>of</strong>f with<br />
Monday’s opening kick-<strong>of</strong>f breakfast,<br />
where <strong>the</strong> winner <strong>of</strong> <strong>the</strong> 2012 <strong>Trenchless</strong><br />
Technology Person <strong>of</strong> <strong>the</strong> Year award,<br />
and <strong>the</strong> 2011 Outstanding Papers in<br />
Rehabilitation and New Installation awards<br />
are announced. <strong>The</strong> breakfast also allows<br />
delegates <strong>the</strong> opportunity to meet with<br />
old friends and colleagues and network.<br />
Monday evening marks <strong>the</strong> Annual<br />
Education Fund Auction, where delegates<br />
can donate and bid on items to help raise<br />
funds for <strong>the</strong> NASTT’s educational initiatives.<br />
This year is a country western <strong>the</strong>me,<br />
so make sure to bring your cowboy boots<br />
and hat for a great time.<br />
Tuesday evening will be <strong>the</strong> Gala<br />
Awards Dinner Reception, where <strong>the</strong> best<br />
in <strong>the</strong> industry are recognised for <strong>the</strong>ir<br />
outstanding achievements. <strong>The</strong><br />
Trent Ralston Award for Young<br />
<strong>Trenchless</strong> Achievement will be<br />
announced at <strong>the</strong> dinner. <strong>The</strong> award<br />
was created to honour <strong>the</strong> late Trent<br />
Ralston, whose contributions to <strong>the</strong><br />
NASTT helped shape <strong>the</strong> trenchless<br />
industry. <strong>The</strong> annual award was established<br />
to recognise a young individual<br />
who has demonstrated excellence in<br />
<strong>the</strong> early stages <strong>of</strong> <strong>the</strong>ir career, and<br />
has made a valuable contribution to<br />
<strong>the</strong> industry.<br />
In addition, <strong>the</strong> winners, runners-ups<br />
and honourable mentions <strong>of</strong> <strong>the</strong> 2011<br />
<strong>Trenchless</strong> Technology Projects <strong>of</strong> <strong>the</strong><br />
Year in Rehabilitation and New Installation,<br />
as well as <strong>the</strong> NASTT Chairman’s Award<br />
for Outstanding Lifetime Achievement will<br />
be announced.<br />
I heart <strong>Trenchless</strong><br />
Don’t forget to stop by <strong>the</strong> <strong>Trenchless</strong><br />
<strong>International</strong> booth to pick up your latest<br />
copy <strong>of</strong> <strong>the</strong> <strong>magazine</strong> and an ‘I <strong>Trenchless</strong>’<br />
sticker to show your support. Make sure<br />
to say hello to <strong>the</strong> <strong>Trenchless</strong> <strong>International</strong><br />
team and smile for your photo.<br />
We look forward to seeing you all <strong>the</strong>re.<br />
SEE YOU AT<br />
Royal Melbourne Showgrounds<br />
23-24 October 2012<br />
BIGGER<br />
--------<br />
EXHIBITION SPACE<br />
MORE<br />
-------<br />
LIVE DEMONSTRATIONS<br />
2012<br />
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
26<br />
<strong>the</strong> company<br />
+ <strong>the</strong> environment<br />
+ <strong>the</strong> 80 % less CO2 -‐ output method<br />
+ <strong>the</strong> machine<br />
= <strong>the</strong> pipeburster<br />
web. no-‐dig.dk <br />
email. no-‐dig@no-‐dig.dk<br />
-‐ we set <strong>the</strong> standards...<br />
Untitled-8 Untitled-5 1 03/11/11 11/11/1113.25<br />
11.50<br />
CENTRAL<br />
----------<br />
CAPITAL CITY LOCATION<br />
www.trenchlesslive.com<br />
NO-DIG DOUG IS BACK!
Under <strong>the</strong> Avenue<br />
<strong>The</strong> Ward and Burke team at <strong>the</strong> Oriole Parkway site.<br />
<strong>The</strong> City <strong>of</strong> Toronto, located in Ontario, Canada, is constructing a new watermain to replace <strong>the</strong><br />
original pipes that were constructed in 1915 and 1923, using microtunnelling for part <strong>of</strong> <strong>the</strong> project.<br />
minimises ground-level disturbance and can<br />
be used in all ground types from s<strong>of</strong>t clay<br />
to competent rock. Reinforced concrete<br />
1,200 mm ID jacking pipes were selected<br />
as <strong>the</strong> preferred liner for <strong>the</strong> microtunnel<br />
drives. <strong>The</strong> pipes provided <strong>the</strong> compression,<br />
watertightness, and durability properties<br />
needed for granular based water bearing<br />
grounds on this project.<br />
Careful positioning<br />
<strong>The</strong> project overcame many logistical<br />
and technical problems. <strong>The</strong> small site footprints<br />
and congested access routes made<br />
<strong>the</strong> setup and operation <strong>of</strong> <strong>the</strong> equipment<br />
more difficult.<br />
For <strong>the</strong> microtunnelling implemented on this<br />
project, <strong>the</strong> first drive took place on Avenue<br />
Road, tunnelling 70 m south towards Chaplin<br />
Cresent, and <strong>the</strong> second on Oriole Parkway,<br />
tunnelling 270 m west under Chaplin Cresent<br />
to Avenue Road. Both launch sites were less<br />
than 50 m long x 20 m wide.<br />
Director <strong>of</strong> Ward and Burke Microtunnelling<br />
John Grennan said “We had to think very<br />
carefully where <strong>the</strong> plant was positioned in<br />
order to maximise <strong>the</strong> working space on site<br />
and <strong>the</strong> efficiency <strong>of</strong> <strong>the</strong> equipment. Existing<br />
utilities below and above <strong>the</strong> proposed<br />
alignment meant that tunnelling took place<br />
in saturated silts and sands that were previously<br />
disturbed.<br />
“In addition, <strong>the</strong> second microtunnel was<br />
270 m long in ground that had high interface<br />
“<strong>Trenchless</strong> Technology has proven to have unique<br />
advantages in areas throughout this project which<br />
allowed <strong>the</strong> contractors to place <strong>the</strong> watermain<br />
beneath <strong>the</strong> mass web <strong>of</strong> utilities and underground<br />
infrastructure while minimising <strong>the</strong> traffic and public<br />
impacts at <strong>the</strong> surface.”<br />
skin friction properties that produce high<br />
jacking forces. <strong>The</strong> glacial till geology <strong>of</strong><br />
<strong>the</strong> Greater Toronto area also ensures <strong>the</strong><br />
possibility <strong>of</strong> encountering boulders along<br />
tunnelling alignments.”<br />
Despite <strong>the</strong>se challenges, <strong>the</strong> steering<br />
control design <strong>of</strong> <strong>the</strong> Herrenknecht TBM<br />
ensured that <strong>the</strong> proposed alignment was<br />
maintained throughout both tunnels. <strong>The</strong><br />
jacking force levels were reduced with an<br />
automated bentonite lubrication system that<br />
controlled <strong>the</strong> flow, pressure, and distribution<br />
<strong>of</strong> lubricant along <strong>the</strong> tunnel line.<br />
<strong>The</strong> jacking forces were less than 50 t<br />
throughout <strong>the</strong> drives, which prevented <strong>the</strong><br />
need for interjack installations.<br />
“To overcome this risk <strong>of</strong> boulders, we<br />
fitted <strong>the</strong> TBM with a mixed ground cutting<br />
wheel capable <strong>of</strong> breaking down boulders<br />
with <strong>the</strong> rock-cutting discs on its head. <strong>The</strong><br />
– Lead Design Engineer Mark Belanger<br />
decision to go with <strong>the</strong> mixed head was<br />
justified as we had no stoppages due to<br />
obstructions and we achieved production<br />
rates <strong>of</strong> 20 m per shift,” Mr Grennan said.<br />
<strong>The</strong> 70 m drive was complete in four<br />
no. 12-hour shifts and <strong>the</strong> 270 m drive<br />
was completed in fourteen 12-hour shifts.<br />
<strong>The</strong> high water table in both drives had no<br />
effects on tunnelling stability, alignment, and<br />
progress during <strong>the</strong> project.<br />
Navigating <strong>the</strong> webs<br />
Due to <strong>the</strong> location <strong>of</strong> <strong>the</strong> watermain<br />
project <strong>the</strong>re were a number <strong>of</strong> engineering<br />
issues to overcome. Finding space for<br />
<strong>the</strong> 900 mm and 750 mm watermain in<br />
an already congested web <strong>of</strong> utilities was<br />
not an easy task.<br />
Mr Belanger said “When choosing <strong>the</strong><br />
location for <strong>the</strong> new watermain it was<br />
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> construction <strong>of</strong> <strong>the</strong> new watermains<br />
runs in a north – south direction on<br />
Avenue Road, between MacPherson Avenue<br />
(south end) and Caribou Road (north end).<br />
Avenue Road is a major artery in central<br />
Toronto that connects <strong>the</strong> downtown core<br />
to <strong>the</strong> north end <strong>of</strong> <strong>the</strong> city.<br />
<strong>The</strong> existing watermain was constructed<br />
in 1915 and 1923 and carries up to<br />
50 ML/day. It distributes water to reservoirs<br />
across <strong>the</strong> city and is being replaced<br />
to increase <strong>the</strong> security <strong>of</strong> supply and to<br />
improve overall system performance.<br />
<strong>The</strong> name <strong>of</strong> <strong>the</strong> project is: 900 mm &<br />
750 mm Watermain on Avenue Road From<br />
High Level Pumping Station to Caribou<br />
Road. Toronto Water is <strong>the</strong> owner and<br />
operator <strong>of</strong> <strong>the</strong> watermain, Associated<br />
Engineering is <strong>the</strong> engineering consultant<br />
and Drainstar Contracting Ltd. is <strong>the</strong><br />
General Contractor on this project. <strong>The</strong><br />
new watermain is to be commissioned in<br />
<strong>the</strong> Spring <strong>of</strong> 2012, followed by decommissioning<br />
<strong>of</strong> <strong>the</strong> existing 900 mm and<br />
750 mm watermain pipe and associated<br />
valves and structures located along Avenue<br />
Road and Duplex Avenue. Capital cost<br />
is approximately $CDN55 million (approximately<br />
$US52.5 million).<br />
Reducing traffic congestion<br />
<strong>The</strong> Avenue Road Watermain Project<br />
is approximately 5.5 km long and is<br />
evenly divided between open cut and tunnelled<br />
sections. <strong>Trenchless</strong> Technology is<br />
employed on this project for a number <strong>of</strong><br />
reasons. Firstly, Avenue Road is one <strong>of</strong> <strong>the</strong><br />
main corridors for traffic travelling from <strong>the</strong><br />
north <strong>of</strong> <strong>the</strong> city (Highway 401) to <strong>the</strong> downtown<br />
area and implementing <strong>Trenchless</strong><br />
Technology would allow <strong>the</strong> work to take<br />
place beneath <strong>the</strong> surface, thus minimising<br />
<strong>the</strong> impact on commuters and users <strong>of</strong> <strong>the</strong><br />
roadway. Secondly, <strong>the</strong>re is a dense web <strong>of</strong><br />
utilities buried below <strong>the</strong> asphalt including<br />
gas, telephone, hydroelectricity, telecommunications,<br />
sewer lines, to mention a few,<br />
which <strong>of</strong>ten make open excavation complicated<br />
with utility relocations that require<br />
large working areas that are not available.<br />
Lead Design Engineer Mark Belanger said,<br />
“<strong>Trenchless</strong> Technology is a much better<br />
option in areas <strong>of</strong> high population density<br />
and utility congestion because it allows <strong>the</strong><br />
contractors to place <strong>the</strong> watermain beneath<br />
<strong>the</strong> mass web without disturbing or potentially<br />
breaking any existing utilities.”<br />
Thirdly, <strong>the</strong> ground conditions also impact<br />
<strong>the</strong> method <strong>of</strong> excavation at a number <strong>of</strong><br />
locations. Depth <strong>of</strong> excavation, soil conditions<br />
and groundwater location are all<br />
factors that are considered as part <strong>of</strong> <strong>the</strong><br />
chosen method and location <strong>of</strong> excavation.<br />
“For this project, two kinds <strong>of</strong> <strong>Trenchless</strong><br />
Technology were adopted open shield pipe<br />
jacking that is hand mined, and microtunnelling.<br />
In total <strong>the</strong>re were 26 tunnels varying<br />
from 20 m in length to 298 m in length<br />
– 24 <strong>of</strong> <strong>the</strong>se tunnels were carried out<br />
by hand mining with <strong>the</strong> remaining two<br />
tunnels carried out by microtunnelling,”<br />
Mr Belanger said.<br />
Microtunnelling was carried out using a<br />
Herrenknecht AVN 1200 TBM owned and<br />
operated by Ward and Burke Microtunnelling<br />
Ltd. <strong>The</strong> tunnel boring machine (TBM) uses<br />
slurry shield technology to provide ground<br />
stability at <strong>the</strong> cutting face. <strong>The</strong> system<br />
Microtunnelling Caisson Construction Design & Build<br />
Contact John Grennan on +1 647 971 6795 for fur<strong>the</strong>r information. | P: +1 905 785 2569<br />
F: +1 905 785 1868 | E: john.grennan@wardandburke.ie | A:2410 Meadowpine Boulevard, Suite No. 101,<br />
Mississauga, Ontario, L5N 6S2, Canada | www.wardandburke.ie<br />
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
28<br />
29
north america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> microtunnelling breaking through at Chaplin.<br />
<strong>The</strong> Drainstar team removing <strong>the</strong> microtunnelling machine using <strong>the</strong> CAT 385 excavator.<br />
<strong>The</strong> launching shaft at Oriole Parkway for <strong>the</strong> 270 m tunnel.<br />
important to position it to minimise impact on<br />
<strong>the</strong> local residents and commuters, maintaining<br />
one lane <strong>of</strong> traffic in each direction at all<br />
times all while trying to thread <strong>the</strong> watermain<br />
between existing structures and utilities.<br />
“<strong>The</strong> key to solving this problem was to<br />
undertake an in-depth survey <strong>of</strong> all existing<br />
utilities, properties, structures, etc. and negotiate<br />
<strong>the</strong> new watermain around <strong>the</strong>m.”<br />
One challenge during <strong>the</strong> construction<br />
was maintaining traffic at all times. Drainstar<br />
had to excavate and install deep shafts<br />
12 m in depth with large excavators (CAT<br />
385) all within two traffic lanes. <strong>The</strong>y had<br />
to transport and lower 10 m long sections<br />
<strong>of</strong> steel watermain pipe with large loaders<br />
while negotiating around Toronto traffic, and<br />
undertake all this work without disturbing<br />
<strong>the</strong> nearby residents.<br />
“A project <strong>of</strong> this size and nature on<br />
one <strong>of</strong> Toronto’s main arterial roadways<br />
that services commuters to and<br />
from <strong>the</strong> downtown area will have challenges<br />
amongst all users <strong>of</strong> <strong>the</strong> roadway,<br />
including <strong>the</strong> contractor undertaking <strong>the</strong><br />
work. Complaints, traffic backups and<br />
noise, – to mention a few – are inevitable,<br />
and it was Drainstars job to mitigate<br />
those disturbances as much as possible,”<br />
Mr Belanger said.<br />
Some <strong>of</strong> <strong>the</strong> ground conditions on this<br />
project proved very difficult for open cutting<br />
and tunnelling. In areas, perched water<br />
was presented where relatively permeable<br />
soils are underlain by more impermeable<br />
silty clays and clayey silts. Varying conditions<br />
<strong>of</strong> soils were groundwater presented<br />
challenges in determining <strong>the</strong> type <strong>of</strong> excavation<br />
and groundwater management<br />
controls to implement.<br />
For example, Chaplin Crescent required<br />
a 270 m tunnel to be excavated in soils that<br />
are fast ravelling to flowing ground that is<br />
approximately 5 m below <strong>the</strong> groundwater<br />
table. Drainstar engaged <strong>the</strong>ir sub-contractor,<br />
Atlas Dewatering, to dewater <strong>the</strong> area<br />
around <strong>the</strong> tunnel launch and retrieval shafts<br />
for this area, and sub-contracted Ward and<br />
Burke to microtunnel this section. Ward and<br />
Burke completed this tunnel in five weeks<br />
and kept <strong>the</strong>ir line and grade despite <strong>the</strong><br />
challenging ground conditions.<br />
<strong>The</strong> environmental and cultural heritage<br />
challenges on this project were minimal.<br />
<strong>The</strong> entire project is taking place within<br />
<strong>the</strong> city’s right-<strong>of</strong>-way and not on private<br />
property. No listed buildings, monuments,<br />
creeks, rivers or structures were in close<br />
proximity to <strong>the</strong> construction.<br />
Minimal excavation<br />
<strong>Trenchless</strong> Technology minimises <strong>the</strong><br />
amount <strong>of</strong> material excavated, which in turn<br />
reduces <strong>the</strong> amount <strong>of</strong> equipment required<br />
and excavated material that needs to be<br />
trucked <strong>of</strong>f site. <strong>The</strong>refore, by reducing <strong>the</strong><br />
amount <strong>of</strong> excavated material <strong>the</strong> impact<br />
<strong>of</strong> truck related air pollution on <strong>the</strong> environment<br />
is reduced.<br />
With <strong>Trenchless</strong> Technology <strong>the</strong>re are<br />
fewer inconveniences to <strong>the</strong> general public<br />
in relation to <strong>the</strong> area required to carry out<br />
<strong>the</strong> work in comparison to open cutting.<br />
This also minimises traffic disruption, which<br />
is a major advantage on such jobs such as<br />
<strong>the</strong> Avenue Road Watermain project.<br />
“<strong>The</strong>re is also less dust and noise with<br />
<strong>the</strong> trenchless methods due to <strong>the</strong> reduced<br />
construction equipment required to carry<br />
out <strong>the</strong> work,” Mr Belanger said.<br />
UCT Education<br />
Case studies<br />
Industry issues<br />
Tangible information<br />
Immediately applicable<br />
Maximizing pr<strong>of</strong>itability<br />
Real world education for <strong>the</strong><br />
underground construction industry.<br />
More than 100 sessions to choose from<br />
Plus, 14 special program/workshops<br />
before, during and after<br />
CEUs and PDHs available.<br />
UCT Educational Tracks<br />
(Jan. 24-26, 2012):<br />
I Tutorial: Introduction To <strong>Trenchless</strong><br />
Rehab Technologies<br />
II Sewer Construction, Rehabilitation<br />
III Cured-In-Place Pipe Advances/Developments<br />
IV Pipe Bursting: View From <strong>The</strong> Field<br />
V Coatings & Linings For Wastewater Structures<br />
VI WaterWorks Conference<br />
VII <strong>Trenchless</strong> Technical Symposium<br />
VIII HDD: Operations & Pro tability<br />
IX Damage Prevention & Safety Conference<br />
X Underground Utilities Construction<br />
For program details<br />
and to register visit<br />
uctonline.com<br />
30
Water utilities in North America<br />
In a continuation <strong>of</strong> an in-depth look at water utilities around <strong>the</strong> globe, here <strong>Trenchless</strong> <strong>International</strong><br />
looks at parts <strong>of</strong> both Canada and <strong>the</strong> US. Where Canadian utilities are under <strong>the</strong> responsibility <strong>of</strong> <strong>the</strong><br />
provincial governments, <strong>the</strong> US has a mixed structure <strong>of</strong> both private and public.<br />
utility focus: North america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
United States<br />
Water supply and wastewater<br />
systems are regulated by<br />
state and federal governments, and most<br />
Americans are served by publicly, owned<br />
water and wastewater utilities. Only 11 per<br />
cent <strong>of</strong> <strong>the</strong> population receive water from<br />
private utilities. In rural areas, co-operatives<br />
<strong>of</strong>ten provide drinking water, while up to<br />
15 per cent <strong>of</strong> Americans are served by<br />
<strong>the</strong>ir own wells.<br />
At <strong>the</strong> state level, health and environmental<br />
regulation is overseen by <strong>the</strong><br />
corresponding state-level departments.<br />
Public utilities commissions or public service<br />
commissions regulate tariffs charged by<br />
private utilities and in some states regulate<br />
tariffs by public utilities.<br />
At <strong>the</strong> federal level, drinking water quality<br />
and wastewater discharges are regulated by<br />
<strong>the</strong> United States Environmental Protection<br />
Agency, which also provides funding to utilities<br />
through State Revolving Funds.<br />
Utilities in charge <strong>of</strong> public water supply<br />
and sanitation systems can be owned<br />
and operated by a public entity or a private<br />
company. In 2007, <strong>the</strong>re were about<br />
52,000 community water systems in <strong>the</strong><br />
US which served a total <strong>of</strong> approximately<br />
242 million people.<br />
<strong>The</strong> Sou<strong>the</strong>ast<br />
In <strong>the</strong> US, American Water is <strong>the</strong> largest<br />
water utility company with a service base<br />
<strong>of</strong> approximately 15 million people across<br />
30 states. In <strong>the</strong> Sou<strong>the</strong>ast, American<br />
Water has locally-managed utility subsidiaries<br />
within <strong>the</strong> states <strong>of</strong> Florida, Georgia,<br />
Arkansas, North Carolina, Alabama,<br />
Louisianna, Tennesse, West Virginia,<br />
Virginia, and Kentucky.<br />
Ano<strong>the</strong>r <strong>of</strong> <strong>the</strong> largest players in <strong>the</strong><br />
Sou<strong>the</strong>ast is Aqua America utility services,<br />
which services 2.8 million customers across<br />
<strong>the</strong> US, including Virginia, Florida, North<br />
Carolina and South Carolina.<br />
Florida<br />
<strong>The</strong> Florida Public Service Commission<br />
regulates water and wastewater utility companies<br />
in 36 <strong>of</strong> Florida’s 67 counties. In<br />
non-jurisdictional counties, <strong>the</strong> Board <strong>of</strong><br />
County Commissioners usually has <strong>the</strong><br />
responsibility <strong>of</strong> regulating <strong>the</strong> water utilities.<br />
<strong>The</strong> primary state agency charged with<br />
managing Florida’s water resources is<br />
<strong>the</strong> Florida Department <strong>of</strong> Environmental<br />
Protection. <strong>The</strong> 1972 Florida Resources Act<br />
established five district areas, which have a<br />
governing board that improves and maintains<br />
<strong>the</strong> region’s water supplies.<br />
North Carolina<br />
<strong>The</strong> North Carolina Utilities Commission<br />
regulates all utility companies, except<br />
for municipal or county systems, sanitary<br />
districts, homes where water/<br />
wastewater is included in rent (e.g.,<br />
mobile home parks), homeowners’<br />
associations and non-pr<strong>of</strong>it and consumerowned<br />
corporations.<br />
Alabama<br />
<strong>The</strong> Alabama Public Service Commission<br />
Water Section (APSCWS) regulates<br />
eight investor-owned utilities, including<br />
four located out <strong>of</strong> state systems,<br />
that have authority to operate in<br />
Alabama. APSCWS’ duties include<br />
inspecting <strong>the</strong> facilities, working with <strong>the</strong><br />
Alabama Department <strong>of</strong> Environmental<br />
Management, and conducting compliance<br />
and accounting audits.<br />
Tennessee<br />
<strong>The</strong> Tennessee Regulatory Authority<br />
Utilities Division regulates eleven wastewater<br />
utilities, and seven water utilities.<br />
<strong>The</strong> division assists <strong>the</strong> authority in establishing<br />
and implementing policy regarding<br />
Tennessee's water, sewer, and wastewater<br />
companies to result in fair and responsible<br />
regulation for all utility companies and consumers<br />
in <strong>the</strong> state.<br />
<strong>The</strong> division provides research for companies<br />
wanting to provide utility services in<br />
Tennessee and companies already serving<br />
<strong>the</strong> state are routinely investigated as to<br />
<strong>the</strong> rates, terms, and conditions <strong>of</strong> services<br />
provided to consumers.<br />
Georgia<br />
<strong>The</strong> premier water and wastewater<br />
management company for Georgia is<br />
Water Utility Management, which operates<br />
112 community water systems and<br />
three community wastewater systems over<br />
eleven counties.<br />
Arkansas<br />
<strong>The</strong> Arkansas Public Service Commission<br />
regulates three water utilities: Riviera Utilities<br />
<strong>of</strong> Arkansas, Shumaker Public Service<br />
Corporation and United Water Arkansas.<br />
Currently it does not regulate any wastewater<br />
utilities.<br />
West Virginia<br />
<strong>The</strong> Public Service Commission <strong>of</strong> West<br />
Virginia provides advice and assistance<br />
to water and wastewater public districts,<br />
municipalities and associations. <strong>The</strong>y also<br />
respond to water and wastewater utility<br />
inquiries for technical, operational, financial<br />
and regulatory assistance.<br />
In a November 2011 utility cost ranking,<br />
<strong>the</strong>re were 399 utilities listed as operating in<br />
West Virginia.<br />
NEW<br />
Canada<br />
In Canada, water supply and<br />
sanitation is a municipal responsibility<br />
under <strong>the</strong> regulation <strong>of</strong> <strong>the</strong><br />
provincial governments.<br />
Water and wastewater service provision<br />
in Canada is <strong>the</strong> responsibility <strong>of</strong> about<br />
4,000 municipalities. In total, <strong>the</strong>re are<br />
approximately 9,000 public water and<br />
sanitation systems in <strong>the</strong> country, which<br />
includes 2,500 municipally-owned water<br />
and sewer utilities and approximately<br />
6,500 small, privately-owned and operated<br />
systems providing public services in or at<br />
trailer parks and recreational facilities.<br />
While most municipalities provide water<br />
and wastewater services directly, a few<br />
municipalities have delegated service provision<br />
to private companies or to public<br />
companies owned by Provinces.<br />
For example, <strong>the</strong> Ontario Clean Water<br />
Agency, an agency <strong>of</strong> <strong>the</strong> Province <strong>of</strong><br />
Ontario, provides operation, maintenance<br />
and management services for more than<br />
450 water and wastewater treatment facilities<br />
in <strong>the</strong> province on behalf <strong>of</strong> about 200<br />
Ontario municipalities.<br />
Metro Vancouver provides treated bulk<br />
water to its constituent municipalities in<br />
Greater Vancouver, and collects and treats<br />
<strong>the</strong>ir wastewater.<br />
<strong>The</strong> governing <strong>of</strong> drinking water and<br />
sanitation in Canada falls under provincial<br />
and territorial jurisdiction. <strong>The</strong> provinces and<br />
territories are responsible for developing<br />
and enforcing all legislation pertaining to<br />
municipal and public water supplies, including<br />
<strong>the</strong>ir construction and operation.<br />
Each province also has a public utility<br />
commission or board for <strong>the</strong> economic<br />
regulation <strong>of</strong> utilities. In many, but not<br />
all provinces, <strong>the</strong>se bodies also regulate<br />
tariffs and service quality <strong>of</strong> water and<br />
wastewater utilities.<br />
<strong>The</strong> federal government also has important<br />
responsibilities related to <strong>the</strong> setting<br />
<strong>of</strong> standards, research, economic regulation<br />
and water resources management.<br />
<strong>The</strong> Canadian Council <strong>of</strong> Ministers <strong>of</strong> <strong>the</strong><br />
Environment plays an important role in<br />
<strong>the</strong> development <strong>of</strong> national strategies,<br />
norms and guidelines for water supply<br />
and sanitation.<br />
<strong>The</strong> Canadian Water and Wastewater<br />
Association, established in 1986, is a<br />
non-pr<strong>of</strong>it national body representing <strong>the</strong><br />
common interests <strong>of</strong> Canada’s public<br />
sector municipal water and wastewater<br />
services and <strong>the</strong>ir private sector suppliers<br />
and partners.<br />
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email: mickkre@tpg.com.au<br />
utility focus: North america<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
32<br />
33
CIPP – where do<br />
we go from here?<br />
Dr Dec Downey, <strong>Trenchless</strong> Opportunities Ltd<br />
cured-in-place pipe<br />
Cured-in-place pipe appears with hindsight as one <strong>of</strong> <strong>the</strong> most significant breakthroughs <strong>of</strong> <strong>the</strong> last<br />
century. Some 50,000 km <strong>of</strong> cured-in-place pipe has been installed worldwide since 1971. For 20 years<br />
<strong>the</strong> technology was protected by substantial patents and licensing policies. <strong>The</strong> tight grip relaxed in <strong>the</strong><br />
1990s and vigorous competition ensued as new processes and materials were introduced.<br />
relining options<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong>se developments have streng<strong>the</strong>ned <strong>the</strong> curedin-place<br />
pipe (CIPP) brand, but inevitably <strong>the</strong> technology has<br />
suffered from commoditisation <strong>of</strong> <strong>the</strong> process. Products are no<br />
longer differentiated on brand, design or quality, and are bought<br />
solely on price. In this process, a common phenomenon as markets<br />
mature, prices come under pressure, pr<strong>of</strong>it margins shrink<br />
and R&D and customer service are sacrificed.<br />
Licensing was central to <strong>the</strong> CIPP business. Use <strong>of</strong> patents<br />
and know-how were regulated by exclusive agreements in<br />
defined geographical territory. Licensees received initial training<br />
and technical support from licensors who managed <strong>the</strong> supply<br />
<strong>of</strong> materials and equipment. Close support included assistance<br />
from skilled installers. Exchange <strong>of</strong> experience and continuous<br />
improvement was beneficial, serving pipeline owners well, maintaining<br />
knowledge and standards.<br />
However, over time, commoditisation fragments know-how<br />
and technology enhancement. As licensed networks break up,<br />
technical controls must be put in place by pipeline owners and<br />
industry regulatory bodies to maintain standards. <strong>The</strong> process<br />
<strong>of</strong> regulation typically evolves from proprietary manuals<br />
through industry codes to international standards. In <strong>the</strong> case<br />
<strong>of</strong> CIPP, <strong>the</strong> WRc 4-34-04 specification strongly influenced <strong>the</strong><br />
development <strong>of</strong> BS EN 13566, now replaced by ISO 11296.<br />
<strong>The</strong> first CIPP installation involved pulling into place a polyester<br />
impregnated felt liner, inflating and leaving to cure at<br />
ambient temperature. With improved materials this evolved into<br />
<strong>the</strong> familiar water inversion and heat cure process. Air inversion<br />
and steam curing took CIPP into water and gas mains. In 1985,<br />
UV methods were launched. Commercial pressures saw <strong>the</strong> use<br />
<strong>of</strong> fillers or resin extenders to improve flexural elastic modulus<br />
and heat transfer, as well as reduce cost. Awareness <strong>of</strong> infiltration<br />
through <strong>the</strong> joints in house connections led to lateral lining<br />
methods. Market demand, particularly in North America, and<br />
<strong>the</strong> expiry <strong>of</strong> original patents stimulated growth, and new faces<br />
entered <strong>the</strong> marketplace.<br />
<strong>The</strong> growth in demand has encouraged an increase in<br />
liner and resin manufacture and distribution by companies,<br />
beginning a progression towards commoditisation<br />
leading to distribution <strong>of</strong> materials and equipment through<br />
merchants and hire firms with limited technical support.<br />
Immediate Past Chair <strong>of</strong> <strong>the</strong> <strong>ISTT</strong>, Dr Dec Downey.<br />
Small diameter installation by pulling in, inflation and ambient<br />
cure is less demanding than inversion and heat cure with<br />
regulated installation pressures, curing and cooling cycles and<br />
precise mixing equipment.<br />
More recently, glass fabric linings installed by air inversion<br />
and cured with steam and UV has grown popular for gravity<br />
and pressure. In Germany, glass fibre liners make up 63 per<br />
cent <strong>of</strong> liners installed, and UV curing methods are used in<br />
Europe for 40 per cent <strong>of</strong> liners. Vinyl Ester and epoxy resins are<br />
employed for extra chemical and temperature resistance; epoxies<br />
are used for potable water linings. However, polyester resin is<br />
preferred for <strong>the</strong> sewer rehabilitation, where market share is still<br />
thought to be 90 per cent. <strong>The</strong> private sewer market, growing<br />
strongly, uses epoxy resin and silicate resins.<br />
<strong>The</strong>re is a debate about <strong>the</strong> hazards involved in <strong>the</strong> use <strong>of</strong><br />
resins. Styrene, a major constituent in polyesters, is classified<br />
in Europe as ‘possibly carcinogenic’. <strong>The</strong> UK HSE, working for<br />
<strong>The</strong> first CIPP installation involved pulling into place a polyester-impregnated felt liner,<br />
inflating and leaving to cure at ambient temperature.<br />
Ambient temperature<br />
Fabric tube impregnated with<br />
polyester or epoxy resin.<br />
Inflated against <strong>the</strong> pipe wall.<br />
<strong>the</strong> European Union, has concluded <strong>the</strong>re is no clear evidence<br />
<strong>of</strong> a causal link between styrene and cancer mortality. Recently,<br />
<strong>the</strong> US Department <strong>of</strong> Health and Human Services reclassified<br />
Styrene as a ‘reasonably anticipated carcinogen’. <strong>The</strong> American<br />
Composite Manufacturers Association contests this, but in<br />
<strong>the</strong> meantime industry pr<strong>of</strong>essionals have to determine how best<br />
to respond.<br />
Epoxies, though not listed as carcinogenic, are cited as very<br />
toxic, requiring careful handling. <strong>The</strong>se polymers are hazardous<br />
on skin contact and dangerous if inhaled, so precautions must be<br />
taken to protect installation workers who can become sensitised<br />
after repeated exposure. <strong>The</strong> public are sensitive to odours; styrene<br />
in particular is detectable in low doses, and epoxies have a<br />
characteristic smell which can also raise concerns. Contractors<br />
must take steps to safeguard <strong>the</strong> public and demonstrate compliance<br />
with health and safety requirements.<br />
Polymer resins shrink on curing. Crosslinking, <strong>the</strong> process<br />
which generates strength and stiffness, and cooling both involve<br />
a volume reduction. <strong>The</strong> extent depends upon resin type, curing<br />
temperature, reinforcements and fillers. Measurements <strong>of</strong> shrinkage<br />
for neat polyester are typically 6–7 per cent whereas epoxy<br />
resins exhibit 2–3 per cent.<br />
Does it matter? <strong>The</strong>re are mitigating factors; mechanical<br />
or chemical bonding restricts shrinkage and <strong>the</strong> installation<br />
pressure expands <strong>the</strong> hot plastic pipe to restore <strong>the</strong> close fit,<br />
counteracting shrinkage. Whilst it is easy enough to demonstrate<br />
in <strong>the</strong> laboratory, <strong>the</strong> real problems may be minimal if <strong>the</strong> liner is<br />
properly installed.<br />
UV<br />
Steam<br />
Water<br />
Cure: ambient temperature, steam,<br />
UV light or re-circulating hot water.<br />
relining options<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
34<br />
35
<strong>The</strong> issue has become a talking point used to promote one<br />
material over ano<strong>the</strong>r. However, it is more important to focus<br />
on real issues: laterals and <strong>the</strong>ir joints, with <strong>the</strong> sewer main,<br />
are responsible for 50 per cent <strong>of</strong> <strong>the</strong> infiltration. Effort is better<br />
invested in sealing <strong>the</strong> system than bickering about <strong>the</strong> resin. <strong>The</strong><br />
challenge is to develop methods with improved productivity and<br />
lower costs. This may find a fruitful testing ground in <strong>the</strong> UK with<br />
<strong>the</strong> addition <strong>of</strong> 200,000 km <strong>of</strong> private sewers to <strong>the</strong> network, and<br />
<strong>the</strong> introduction <strong>of</strong> new service standards by <strong>the</strong> Water Services<br />
Regulation Authority.<br />
Installation failures are rare where installers are properly<br />
trained and owners supervise workmanship. <strong>International</strong> standards<br />
like ISO11296 and corresponding ASTM documents can<br />
inform quality contract specifications. Many call for trained engineers<br />
and installers — admirable sentiments, but little training<br />
is available. We need good courses in CIPP and education for<br />
engineers to understand installation and quality issues. <strong>The</strong> 'out<br />
<strong>of</strong> sight, out <strong>of</strong> mind' nature <strong>of</strong> <strong>the</strong> industry lends itself to mismanagement,<br />
unless contractors and owners take good practice<br />
and quality to heart.<br />
<strong>The</strong> IKT Report has driven <strong>the</strong> popularity <strong>of</strong> glass-reinforced<br />
liners in Europe. It details performance in tests <strong>of</strong> modulus,<br />
strength, thickness and impermeability to establish liner fitness<br />
for purpose. <strong>The</strong> reports, published since 2003, provide owners<br />
with facts about compliance with standards. <strong>The</strong> drive for<br />
improvement is leading suppliers to focus on materials. Progress<br />
Sustainable low-emission products are<br />
expensive but <strong>the</strong>y will close <strong>the</strong> price<br />
gap with increased use.<br />
is being made in <strong>the</strong> US to develop resins. Sustainable low emission<br />
products are expensive but <strong>the</strong>y will close <strong>the</strong> price gap with<br />
increased use. Reinforcing fibres provide a greater proportion <strong>of</strong><br />
product performance and lower resin usage minimises chemical<br />
issues. Providers constantly strive to reduce costs, moving from<br />
hot water to steam, and UV cure can cut hours <strong>of</strong>f installation<br />
times. Owners can develop efficiencies by encouraging innovation,<br />
releasing work in packages, allowing contractors to best<br />
use resources.<br />
<strong>The</strong>rmoplastics may be ano<strong>the</strong>r alternative. <strong>The</strong> Aqualiner<br />
process developed with three UK WASCs has WRc Approval and<br />
meets NSF61 for contact with potable water. Licensed to OnSite<br />
Central, Aqualiner had its first commercial outing at Portland for<br />
Wessex Water in 2010. <strong>The</strong> glass and polypropylene composite<br />
has no hazardous constituents and a long life. <strong>The</strong> <strong>the</strong>rmoplastic<br />
provides <strong>the</strong> opportunity for welded joints and easy maintenance.<br />
<strong>The</strong> liner exhibits a tight fit, high strength, good abrasion<br />
and chemical resistance. This development is perhaps <strong>the</strong> next<br />
generation in <strong>the</strong> ongoing story <strong>of</strong> CIPP linings.<br />
Laying it on thick<br />
During <strong>the</strong> trenchless rehabilitation <strong>of</strong> a 1,230 m long sewer with 600/900 mm oval pr<strong>of</strong>ile in Berlin<br />
Wilmersdorf, Karl Weiss Technologies GmbH installed a Brandenburger GFRP pipe liner with a wall<br />
thickness <strong>of</strong> 11.9 mm.<br />
In <strong>the</strong> first half <strong>of</strong> 2011, a sewer was<br />
rehabilitated in downtown Berlin, not far<br />
from <strong>the</strong> Kurfürstendamm. <strong>The</strong> rehabilitation<br />
<strong>of</strong> a 1,230 m section <strong>of</strong> <strong>the</strong> oval<br />
sewer in <strong>the</strong> Düsseldorfer Straße, from<br />
<strong>the</strong> Brandenburgische Straße, up to<br />
<strong>the</strong> Hohenzollerndamm became necessary<br />
due to leaks, incrustations and tree<br />
root intrusions.<br />
Due to <strong>the</strong> special product characteristics,<br />
<strong>the</strong> use <strong>of</strong> peroxides in <strong>the</strong> resin could be<br />
omitted for <strong>the</strong> curing even though <strong>the</strong> walls<br />
were quite thick. This allowed for a great<br />
degree <strong>of</strong> flexibility at <strong>the</strong> construction site.<br />
In order to reduce <strong>the</strong> inconvenience for<br />
<strong>the</strong> local residents and traffic in <strong>the</strong> inner-city<br />
area, <strong>the</strong> Berlin water utility called for tenders<br />
to rehabilitate using <strong>Trenchless</strong> Technology.<br />
For Karl Weiss Technologies GmbH, who<br />
won <strong>the</strong> bid, this presented a great – but<br />
challenging – opportunity.<br />
Division Manager for sewer rehabilitation at<br />
Karl Weiss and Site Manager for <strong>the</strong> Berliner<br />
rehabilitation project Bernd Wiese said “On<br />
<strong>the</strong> one hand, <strong>the</strong> dimension DN 600/900 mm<br />
oval sewer is something special. On <strong>the</strong> o<strong>the</strong>r<br />
hand, <strong>the</strong> length <strong>of</strong> over 1.2 km is a size that<br />
you don‘t see every day.”<br />
Foreman for <strong>the</strong> project Mario Montag said<br />
“<strong>The</strong> installation <strong>of</strong> an oval pr<strong>of</strong>ile is more<br />
difficult simply because most <strong>of</strong> <strong>the</strong> sewers<br />
are steeper. <strong>The</strong> demands on <strong>the</strong> construction<br />
crew are clearly higher here than with a<br />
circular pr<strong>of</strong>ile.”<br />
An elevating challenge<br />
<strong>The</strong> water drainage proved to be a particular<br />
challenge for this project. <strong>The</strong> water<br />
conduit, which ensured <strong>the</strong> drainage and<br />
was originally planned to be rehabilitated<br />
on <strong>the</strong> pavement, had to be constructed at<br />
an elevation <strong>of</strong> 5 m instead to minimise <strong>the</strong><br />
inconvenience for pedestrians during <strong>the</strong><br />
rehabilitation work.<br />
Upon completing <strong>the</strong> first construction<br />
section <strong>of</strong> <strong>the</strong> provisional 500 m pipeline,<br />
which was equipped with a pump station,<br />
<strong>the</strong> entire system was dismantled and <strong>the</strong>n<br />
reassembled at <strong>the</strong> second rehabilitation<br />
section. <strong>The</strong> site also required a high degree<br />
<strong>of</strong> organisation and logistical expertise due to<br />
<strong>the</strong> construction site being located in a central<br />
traffic-related area.<br />
Mr Wiese said <strong>the</strong>y were also trying to<br />
achieve minimal disruption for local residents:<br />
“Even if <strong>the</strong>re is hardly any noise during<br />
trenchless sewer rehabilitation, we still need<br />
<strong>the</strong> understanding <strong>of</strong> <strong>the</strong> local residents. That<br />
is why we carried out <strong>the</strong> actual rehabilitation<br />
work only two workdays in <strong>the</strong> week.”<br />
In order to utilise <strong>the</strong>se days time-wise,<br />
a special permit was needed from <strong>the</strong><br />
city administration.<br />
No hybrid curing<br />
<strong>The</strong> material for <strong>the</strong> individual rehabilitation<br />
sections <strong>of</strong> 80–150 m lengths was produced<br />
by <strong>the</strong> liner manufacturer, Brandenburger<br />
from Landau, and was delivered readyfor-installation.<br />
As storage is mandatory<br />
in Berlin, <strong>the</strong> liner had to be available onsite<br />
for <strong>the</strong> entire construction project.<br />
Brandenburger<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Brandenburger<br />
CIPP Lining<br />
<strong>Trenchless</strong> sewer rehabilitation with seamless, UV light-curing GFRP pipe liners.<br />
An approved system for more than 25 years:<br />
More than 3 million metres <strong>of</strong> installed liners in 30 countries.<br />
<strong>The</strong> BB plus liner:<br />
- Diameters from DN 150 - 1000<br />
- Suitable for circle, oval and special pr<strong>of</strong>iles<br />
- Seamlessly wound with high<br />
and durable strength<br />
- Even wall construction<br />
and constant stretch behavior<br />
<strong>The</strong> advantages:<br />
- Excellent quality due to <strong>the</strong> use<br />
<strong>of</strong> high-grade materials<br />
- Easy handling, short curing times<br />
- High storage stability<br />
- Lowest wall thicknesses due to excellent<br />
mechanical characteristics<br />
New: <strong>The</strong> Brandenburger Heatliner ®<br />
for <strong>the</strong> heat recovery from sewage!<br />
IFAT ENTSORGA<br />
7 – 11 May 2012<br />
Munich, Germany<br />
Hall B4, stand no. 432<br />
Come to see us!<br />
Brandenburger Liner GmbH & Co. KG<br />
Taubensuhlstrasse 6<br />
D - 76829 Landau/Pfalz<br />
Tel. +49 63 41 / 51 04 -0<br />
Fax +49 63 41 / 51 04 -155<br />
e-mail:info@brandenburger.de<br />
www.brandenburger.de<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
36<br />
37
<strong>The</strong> construction site in <strong>the</strong><br />
Düsseldorfer Straße.<br />
<strong>The</strong> water drainage was installed<br />
at 5 m elevation.<br />
Delivery <strong>of</strong> <strong>the</strong> sealed UV lightpro<strong>of</strong><br />
liner at <strong>the</strong> construction site.<br />
<strong>The</strong> liner is prepared for installation.<br />
<strong>The</strong> tied liner head shortly<br />
before being drawn in.<br />
<strong>The</strong> liner is drawn in by<br />
means <strong>of</strong> a conveyor belt.<br />
Aerial photo <strong>of</strong> <strong>the</strong> I.S.T. head <strong>of</strong>fice in Germany.<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Insertion <strong>of</strong> <strong>the</strong> light chain.<br />
Pipe liners with a wall thickness <strong>of</strong> 11.9 mm<br />
were required for <strong>the</strong> rehabilitation due to<br />
<strong>the</strong> condition and <strong>the</strong> statics <strong>of</strong> <strong>the</strong> sewer in<br />
<strong>the</strong> state <strong>of</strong> old pipe I. <strong>The</strong> installation <strong>of</strong> a<br />
peroxide liner was necessary, because at a<br />
wall thickness <strong>of</strong> over 10 mm, <strong>the</strong> curing is<br />
not ensured to <strong>the</strong> outer liner edge by only<br />
UV light and without an additional heat-curing<br />
catalyst (hybrid or combination curing) on<br />
many liner products.<br />
As <strong>the</strong> project was located in <strong>the</strong> heart <strong>of</strong><br />
Berlin, this process was out <strong>of</strong> <strong>the</strong> question<br />
for Karl Weiss. Storage for GFRP pipe liners<br />
can be quite expensive and complicated<br />
because <strong>of</strong> <strong>the</strong> additional catalyst for <strong>the</strong><br />
curing needing to be cooled continuously.<br />
<strong>The</strong> curing <strong>of</strong> <strong>the</strong> liner is carefully<br />
monitored and recorded.<br />
Even for complicated projects that require liners with a<br />
greater wall thickness, <strong>the</strong> development <strong>of</strong> <strong>the</strong> UV-curing<br />
GFRP pipe liner has made it possible for trenchless<br />
sewer rehabilitation without hybrid or combination, as<br />
proven at <strong>the</strong> Berlin Wilmersdorf project.<br />
<strong>The</strong> construction sites need to be precisely<br />
planned and <strong>the</strong> liners have to be installed<br />
directly out <strong>of</strong> <strong>the</strong> cooling wagon. In addition,<br />
to prevent a curing reaction due to <strong>the</strong> warm<br />
pressurised air during <strong>the</strong> erection <strong>of</strong> <strong>the</strong><br />
liner, a cooling pipe needs to be employed<br />
during <strong>the</strong> installation itself. Problems<br />
can arise quickly when <strong>the</strong>re are delays on<br />
<strong>the</strong> construction site or <strong>the</strong>re are changes in<br />
<strong>the</strong> planning.<br />
Seeing <strong>the</strong> light<br />
In Berlin, <strong>the</strong> sewer rehabilitation in<br />
Wilmersdorf could never<strong>the</strong>less be executed<br />
exclusively with light-curing GFRP liners.<br />
Ensuring a complete curing, <strong>the</strong> development<br />
<strong>of</strong> pipe liners from Brandenburger is<br />
advanced so that <strong>the</strong> resin is triggered<br />
to react by pure UV light even at greater<br />
wall thicknesses.<br />
Director <strong>of</strong> <strong>the</strong> order processing centre at<br />
Brandenburger Philipp Bergmann said “This<br />
lies, on <strong>the</strong> one hand, in <strong>the</strong> special wound<br />
liner structure <strong>of</strong> <strong>the</strong> Brandenburger liner<br />
and, on <strong>the</strong> o<strong>the</strong>r hand, on <strong>the</strong> transparent<br />
resin-glass compound. This way, <strong>the</strong> UV rays<br />
enter <strong>the</strong> material structure deeply and evenly<br />
for <strong>the</strong> curing. A curing <strong>of</strong> <strong>the</strong> liner up to a<br />
wall thickness <strong>of</strong> 12.6 mm is thus possible<br />
without peroxide.”<br />
According to Mr Bergmann, construction<br />
sites have already successfully completed curing<br />
pipe liners with a 13.3 mm wall thickness.<br />
According to manufacturer specification, to<br />
certify <strong>the</strong> complete curing, with greater<br />
wall thicknesses, <strong>the</strong> speed at which <strong>the</strong><br />
nine-unit UV light chain, each with 1,000 watt<br />
output, runs through <strong>the</strong> liner has been set to<br />
40 cm/min. <strong>The</strong> curing time on construction<br />
sections <strong>of</strong> 100 m lengths, an average realised<br />
in Berlin, took about four hours.<br />
For <strong>the</strong> sewer rehabilitation on <strong>the</strong><br />
Düsseldorfer Straße, this was a logistical and<br />
economical advantage. In comparison to<br />
using a peroxide liner, <strong>the</strong> new BB plus liner<br />
from Landau allowed <strong>the</strong> rehabilitation work<br />
in <strong>the</strong> middle <strong>of</strong> Berlin to be as flexible as<br />
possible, and made <strong>the</strong> cost <strong>of</strong> transport and<br />
storage significantly more beneficial.<br />
Even for complicated projects that require<br />
liners with a greater wall thickness, <strong>the</strong> development<br />
<strong>of</strong> <strong>the</strong> UV-curing GFRP pipe liner<br />
has made it possible for trenchless sewer<br />
rehabilitation without hybrid or combination,<br />
as proven at <strong>the</strong> Berlin Wilmersdorf project.<br />
Innovative sewer rehab<br />
Since 1998, Innovative Sewer Technologies, whose head <strong>of</strong>fice is located in Bochum, Germany, has<br />
steadily developed and is now a leading provider <strong>of</strong> sewer rehabilitation products.<br />
Designed and produced in-house,<br />
Innovative Sewer Technologies (I.S.T.)<br />
equipment, such as <strong>the</strong> Power Cutter 150<br />
and 200, have unique features such as<br />
milling robots. <strong>The</strong> company’s equipment<br />
has contributed to its success, as well as<br />
<strong>the</strong> high-quality items to assist with sewer<br />
rehabilitation, such as spot repair liners<br />
and lateral liners.<br />
<strong>The</strong> established machine technology for<br />
<strong>the</strong> treatment, installation and hardening<br />
(using hot water, steam or UV light) <strong>of</strong><br />
lateral liners, has proven itself technically<br />
and economically viable in <strong>the</strong> long term.<br />
Completing <strong>the</strong> product collection, <strong>the</strong><br />
company has a wide range <strong>of</strong> sewer<br />
camera systems, packers/shut-<strong>of</strong>f bladders,<br />
products for lateral connection<br />
rehabilitation and building rehabilitation.<br />
Emphasising <strong>the</strong> high quality <strong>of</strong> <strong>the</strong> company’s<br />
systems are test certificates and<br />
approvals from regulatory authorities.<br />
Celebrating trenchless in Bochum<br />
I.S.T. organised <strong>the</strong> first international<br />
sewer rehabilitation conference<br />
in Bochum, which was held from<br />
15–16 September 2011, with nearly 400<br />
guests from Germany and abroad.<br />
I.S.T. sample hall.<br />
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39
Jubilee in Barcelona<br />
Twenty years after <strong>the</strong> first Tubetex liner was installed in Barcelona,<br />
Spain, <strong>the</strong> ACSA Barcelona construction company is still employing<br />
<strong>the</strong> Sekisui SPR Europe product as an effective method <strong>of</strong> pressure<br />
pipe rehabilitation.<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> established machine technology for <strong>the</strong> treatment,<br />
installation and hardening (using hot water, steam or UV<br />
light) <strong>of</strong> lateral liners, has proven itself technically and<br />
economically viable in <strong>the</strong> long term.<br />
Interesting topics and prominent guest<br />
speakers, as well as several global innovations,<br />
gave all <strong>the</strong> participants <strong>the</strong> opportunity<br />
to experience <strong>the</strong> complex trade event.<br />
<strong>The</strong> ceremonial opening <strong>of</strong> <strong>the</strong> new<br />
production site played a big part in <strong>the</strong><br />
Connection rehabilitation with <strong>the</strong> Top Hat System for <strong>the</strong> realization<br />
<strong>of</strong> permanent sealed lateral connections in various dimensions<br />
and angles. <strong>The</strong> practice-oriented procedure is an economical<br />
complement to <strong>the</strong> I.S.T. Liner System.<br />
Seal materials made from polyester-needle felt and<br />
respectively in combination with Advantex ® glass<br />
fibre material, impregnated with <strong>the</strong> silicate<br />
resin Easy Pur.<br />
event's success. Thanks to <strong>the</strong> expansion<br />
in mid-2011, all kinds <strong>of</strong> possibilities for<br />
continued growth, fur<strong>the</strong>r development<br />
and <strong>the</strong> manufacturing <strong>of</strong> high-quality<br />
products, as well as <strong>the</strong> best possible<br />
customer service, are now available. Here,<br />
For more information visit www.ist-web.com<br />
quality ‘Made in Germany’ products can<br />
be put into practice.<br />
Part <strong>of</strong> <strong>the</strong> company’s corporate philosophy<br />
has always been to work closely<br />
with <strong>the</strong> market and customers and to<br />
provide everything necessary from a single<br />
source – including hands-on training<br />
for skilled processors.<br />
In recent years, <strong>the</strong> company has<br />
expanded with branches now in<br />
Scandinavia, Spain and <strong>the</strong> United States,<br />
and has also acquired partner companies<br />
in many countries around <strong>the</strong> world.<br />
In early 2012, ano<strong>the</strong>r branch will open<br />
in Switzerland which will also serve Austria<br />
and <strong>the</strong> western Mediterranean.<br />
<strong>The</strong> new Power CUTTER milling robots combine a lot <strong>of</strong> useful<br />
innovations with functional design with no supply lines to <strong>the</strong><br />
apparatus. <strong>The</strong> pr<strong>of</strong>itable alternatives for a wide range <strong>of</strong> uses.<br />
Power CUTTER milling robots are ideally suited<br />
to master even <strong>the</strong> most demanding tasks.<br />
c r e a t i n g . v a l u e<br />
I.S.T. Innovative Sewer Technologies GmbH . Rombacher Hütte 19 . 44795 Bochum / Germany<br />
Phone: +49 (0) 2 34 - 5 79 88-0 . Fax: +49 (0) 2 34 - 5 79 88-55 . Mail: info@ist-web.com . Web: www.ist-web.com<br />
Vicente Munoz, an engineer employed<br />
by ACSA Barcelona and a member <strong>of</strong> <strong>the</strong><br />
French Sorigué Group, is responsible for<br />
maintenance <strong>of</strong> <strong>the</strong> water supply network<br />
in <strong>the</strong> Spanish coastal city. A pioneer in<br />
trenchless pipe rehabilitation, Mr Munoz<br />
and his team installed a Tubetex liner on<br />
25 September 1991. A 210 m reinforced<br />
concrete drinking water pipe below Passeig<br />
Sant Gervasi in Barcelona was <strong>the</strong> first in<br />
Europe to be renewed by this method.<br />
Twenty years later, and only 7 km from<br />
<strong>the</strong> first construction site in 1991, Mr Munoz<br />
– still a staunch supporter <strong>of</strong> trenchless rehabilitation<br />
– worked toge<strong>the</strong>r with engineers<br />
from Sekisui SPR Europe (SSPRE) in June<br />
2011 on <strong>the</strong> rehabilitation <strong>of</strong> a 600 m water<br />
pipeline in <strong>the</strong> middle <strong>of</strong> a residential area.<br />
Tubetex rehabilitation in 2011<br />
ACSA rehabilitated <strong>the</strong> circular pr<strong>of</strong>ile<br />
in DN500 mm with a special version <strong>of</strong><br />
Tubetex by SSPRE. In order to withstand<br />
external pressure in exceptional cases, <strong>the</strong><br />
seamlessly-woven pipe liner, made <strong>of</strong> polyester<br />
yarn, was reinforced by a felt layer<br />
inserted into <strong>the</strong> Tubetex prior to installation.<br />
<strong>The</strong> severely encrusted old pipe was first <strong>of</strong><br />
all prepared for inversion by high-pressure<br />
cleaning, and <strong>the</strong>n <strong>the</strong> material combination<br />
was saturated in situ with resin.<br />
<strong>The</strong> rapid pace <strong>of</strong> <strong>the</strong> construction was<br />
due to <strong>the</strong> pressure drum inversion and <strong>the</strong><br />
project took only three weeks to complete<br />
in six phases.<br />
Mr Munoz said “Again we opted for <strong>the</strong><br />
Tubetex liner for this project, because it is<br />
easily capable <strong>of</strong> withstanding <strong>the</strong> internal<br />
pressures <strong>of</strong> 10 bar anticipated here<br />
and significantly reduces friction on <strong>the</strong><br />
inside walls, resulting in less depressurisation<br />
overall.<br />
“After all, it has proven its quality over a<br />
period <strong>of</strong> more than 20 years and has never<br />
failed us over this time.”<br />
Product with a long history<br />
Initiated in 1985, with <strong>the</strong> support <strong>of</strong> <strong>the</strong><br />
University <strong>of</strong> Liège, located in Belgium,<br />
<strong>the</strong> Tubetex liner was developed with <strong>the</strong><br />
common goal to manufacture a product for<br />
renewing gas and water pressure lines.<br />
Only one year later <strong>the</strong> first liner was<br />
manufactured in <strong>the</strong> Belgian factory, which<br />
still serves as a Tubetex production facility.<br />
Tubetex installation, 1991: renewal <strong>of</strong> a drinking water pipe below Passeig Sant Gervasi in Barcelona.<br />
Tubetex installation, 2011: rehabilitation <strong>of</strong> a 600 m water pipeline in a residential area <strong>of</strong> Barcelona.<br />
In April 1987 <strong>the</strong> product became marketable<br />
after intensive tests and research,<br />
not to mention numerous trials, in impregnation<br />
and was initially supplied in diameters<br />
<strong>of</strong> 300–800 mm. In 1990, following considerable<br />
demand for <strong>the</strong> initial product,<br />
<strong>the</strong> second weaving loom for diameters<br />
300–400 mm was taken into operation.<br />
In <strong>the</strong> following years <strong>the</strong> Tubetex was<br />
perfected and installation with <strong>the</strong> pressure<br />
drum was pr<strong>of</strong>essionalised. <strong>The</strong> improvements<br />
<strong>of</strong> <strong>the</strong> coating for rehabilitation <strong>of</strong> oil<br />
and gas pipelines were <strong>the</strong> principal development<br />
stages.<br />
Tubetex was <strong>the</strong> first product <strong>of</strong> Sekisui<br />
NordiTube and <strong>the</strong> starting shot for an<br />
excellent track record, and keeps urban<br />
water network infrastructure intact.<br />
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Montreal saves with lining<br />
From felt to glass fibre liners<br />
Sanexen Environmental Services Inc. has successfully completed <strong>the</strong> rehabilitation <strong>of</strong><br />
approximately 33,000 ft <strong>of</strong> water mains for <strong>the</strong> City <strong>of</strong> Montreal, located in Canada.<br />
Since 1982, <strong>the</strong> Saertex Group has been a leader in <strong>the</strong> production <strong>of</strong> glass fibre and carbon fabrics.<br />
With eleven manufacturing facilities in seven countries, Saertex employs 800 people.<br />
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January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> scope <strong>of</strong> work for this project<br />
included <strong>the</strong> structural rehabilitation <strong>of</strong> <strong>the</strong><br />
water mains and <strong>the</strong> trenchless replacement<br />
<strong>of</strong> lead services, when required,<br />
from <strong>the</strong> water main to <strong>the</strong> property line.<br />
As <strong>the</strong> seventh-largest city in North<br />
America, <strong>the</strong> City <strong>of</strong> Montreal’s Water<br />
Services Division is responsible for<br />
<strong>the</strong> production and distribution <strong>of</strong><br />
potable water and <strong>the</strong> collection and<br />
treatment <strong>of</strong> its wastewater. It manages<br />
NORDIPIPE<br />
over 2,640 miles <strong>of</strong> water mains, <strong>of</strong> which<br />
2,200 miles are small diameter distribution<br />
mains, which serve more than 1.6 million<br />
people, businesses and industries.<br />
At <strong>the</strong> turn <strong>of</strong> <strong>the</strong> century, <strong>the</strong> City <strong>of</strong><br />
Montreal conducted several studies in an<br />
attempt to help it restructure its Water<br />
Division, which at <strong>the</strong> time was decentralised<br />
between <strong>the</strong> city centre and <strong>the</strong><br />
19 boroughs. In 2005, this restructuring<br />
led to <strong>the</strong> founding <strong>of</strong> <strong>the</strong> present Water<br />
NORDIPIPE is a high quality, glass-fibre-reinforced liner for<br />
<strong>the</strong> rehabilitation <strong>of</strong> water mains. <strong>The</strong> glass-fibre reinforcement<br />
gives its pipe liner structural, self-supporting properties and<br />
allows it to withstand high internal and external pressure<br />
without <strong>the</strong> host pipe. Diameters from 150 mm (6 inch) up to<br />
1200 mm (48 inch) are possible.<br />
Make your connection: visit www.sekisuispr.com or mail<br />
info@sekisuispr.com for more information!<br />
Services Division and <strong>the</strong> setting up <strong>of</strong> a<br />
dedicated water fund. At <strong>the</strong> same time,<br />
<strong>the</strong> city also started an asset management<br />
program, whose master plan proposed<br />
massive investments in its water and<br />
wastewater infrastructures including <strong>the</strong><br />
rehabilitation <strong>of</strong> its water mains, for <strong>the</strong><br />
next 20 years.<br />
Saving with trenchless<br />
Every year <strong>the</strong> city spends a tremendous<br />
amount <strong>of</strong> money to repair water<br />
main breaks, in addition to <strong>the</strong> costs<br />
related to <strong>the</strong> water lost in <strong>the</strong> process.<br />
In order to reduce <strong>the</strong> number <strong>of</strong> breaks<br />
and leaks in <strong>the</strong>ir water system, <strong>the</strong> city<br />
started systematically rehabilitating <strong>the</strong>ir<br />
water mains with structural cured-in-place<br />
pipe (CIPP) liners.<br />
In <strong>the</strong> last four years <strong>the</strong> city has<br />
rehabilitated over 150,000 ft <strong>of</strong> small<br />
diameter distribution water mains with <strong>the</strong><br />
use <strong>of</strong> Aqua Pipe, a structural CIPP liner.<br />
From 2008–2010, <strong>the</strong> city saved over<br />
$CDN60 million ($US58.3 million) in direct<br />
costs for <strong>the</strong> structural rehabilitation <strong>of</strong><br />
approximately 120,000 ft <strong>of</strong> water mains,<br />
compared to replacing <strong>the</strong> pipes using <strong>the</strong><br />
open cut method.<br />
In addition, <strong>the</strong> city also eliminated<br />
or greatly diminished many social costs<br />
associated with <strong>the</strong> open cut method.<br />
It is also interesting to note that <strong>the</strong> six<br />
filtration plants in Montreal reduced <strong>the</strong>ir<br />
water production by 12 per cent between<br />
2000 and 2010 thanks to leak detection<br />
combined with <strong>the</strong> replacement and rehabilitation<br />
<strong>of</strong> its water mains.<br />
For more information visit<br />
www.aqua-pipe.com<br />
Beginning in 2001, Saertex US started<br />
production in its state-<strong>of</strong>-<strong>the</strong>-art manufacturing<br />
facility in Huntersville, North Carolina,<br />
near <strong>the</strong> economic centre <strong>of</strong> Charlotte.<br />
Since <strong>the</strong>n, production has been expanded<br />
to a total <strong>of</strong> more than 120,000 ft square,<br />
which represents <strong>the</strong> largest multi-axial fabrics<br />
facility in <strong>the</strong> Americas.<br />
<strong>The</strong> fabrics produced <strong>the</strong>re are used in<br />
a number <strong>of</strong> different industries, including<br />
automotive and aviation, wind, shipbuilding,<br />
sports and recreation, as well as <strong>the</strong><br />
construction industry – such as GRP reinforcements<br />
for pipe rehabilitation like <strong>the</strong><br />
Saertex-Liner.<br />
<strong>The</strong> Saertex–Liner, a glass fibre-reinforced<br />
pipe liner and core product <strong>of</strong> Saertex<br />
multicom, has been successfully used in<br />
Europe for more than 20 years. <strong>The</strong> pipe<br />
liner replaces felt liners so far used by<br />
communities to line wastewater and stormwater<br />
pipes.<br />
<strong>The</strong> liner has a proven 70-year lifespan,<br />
which makes its use extremely economical.<br />
In addition, less labour is needed to carry<br />
out its installation compared to traditional<br />
felt liners and is, in many respects, <strong>the</strong> most<br />
environmentally-friendly method to rehabilitate<br />
wastewater and storm pipes.<br />
Saertex multicom is using <strong>the</strong> sophisticated<br />
infrastructure in Huntersville as its<br />
basis <strong>of</strong> operation in <strong>the</strong> Americas.<br />
Curing with UV<br />
In 2009, Saertex multicom opened a<br />
distribution warehouse in Denver, Colorado,<br />
and invested in <strong>the</strong> latest UV-curing technology.<br />
UV systems are available for rent,<br />
lease and purchase. <strong>The</strong> company also<br />
<strong>of</strong>fers a mobile UV rig for installations in narrow<br />
environments.<br />
<strong>The</strong> installation with UV systems in combination<br />
with <strong>the</strong> Saertex high performance<br />
UV resin is very fast due to extreme short<br />
curing times – up to 6 ft/min. Pr<strong>of</strong>essional<br />
and highly-experienced technicians train<br />
and support customers on all aspects <strong>of</strong><br />
installing <strong>the</strong> Saertex-Liner.<br />
In September 2011, Saertex hosted a<br />
product demo at its US headquarters in<br />
Huntersville. <strong>The</strong> program was organised<br />
and moderated by experts <strong>of</strong> Saertex multicom.<br />
More than 20 city <strong><strong>of</strong>ficial</strong>s from<br />
surrounding communities, contractors and<br />
engineering firms joined <strong>the</strong> demonstration<br />
and were impressed by <strong>the</strong> simplicity and<br />
rapidness <strong>of</strong> <strong>the</strong> UV-curing method.<br />
Explanations given by Saertex engineers<br />
during <strong>the</strong> demonstration.<br />
<strong>The</strong> extreme strength <strong>of</strong> <strong>the</strong> product after<br />
<strong>the</strong> curing process had been carried out,<br />
led to great enthusiasm. <strong>The</strong> enormous<br />
strength <strong>of</strong> 1,740,453 psi (flexural modulus)<br />
was also demonstrated to <strong>the</strong> attendees by<br />
placing <strong>the</strong> 26,000 lb Saertex UV truck onto<br />
<strong>the</strong> just-cured GRP liner without doing any<br />
damage to <strong>the</strong> cured liner material.<br />
With a great response from <strong>the</strong> local<br />
and outlying communities interested in <strong>the</strong><br />
product, Vice President Mark Hallett said<br />
<strong>the</strong> demo was quite a success.<br />
Saertex US plans to carry out fur<strong>the</strong>r<br />
demonstrations to present <strong>the</strong>ir liner technology<br />
to interested parties in 2012.<br />
LINING SOLUTIONS<br />
FOR THE<br />
21ST CENTURY<br />
Glass fiber reinforced, UV light cure pipe liner:<br />
UV light core curing a Saertex-Liner.<br />
Keine Kompromisse SAERTEX-LINER bei der Kanalsanierung.<br />
®<br />
SAERTEX multiCom ® LP<br />
Installation per ASTM 2019<br />
Chemically tested and engineered per ASTM 1216<br />
Higher relined flow rate than traditional felt liners<br />
No styrene release<br />
No licence fee or restricted territories<br />
Pr<strong>of</strong>essional training <strong>of</strong> new installers<br />
Rental equipment for UV-light installation available<br />
Saertex UV Truck onto just cured GRP liner.<br />
For more information contact Mark Hallett at m.hallett@saertex.com<br />
www.saertex-multicom.com<br />
high quality,<br />
corrosion resistant<br />
glass fiber<br />
12200 - A Mt. Holly-Huntersville Rd. _Huntersville, NC 28078 _ USA<br />
Phone: +1 704 584 - 4059 _ Fax: +1 704 464 - 5922 _ E-Mail: multicom@saertex.com<br />
relining options<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
42<br />
43
Do you have what it takes<br />
to uphold your required<br />
specification?<br />
As a consulting engineer to a municipality or as <strong>the</strong> owner <strong>of</strong> a municipal infrastructure do you have<br />
what it takes to uphold <strong>the</strong> ASTM specification <strong>of</strong> a CIPP product even if it means not accepting <strong>the</strong><br />
lowest price submitted?<br />
<strong>The</strong> operating engineers <strong>of</strong> <strong>the</strong><br />
City <strong>of</strong> Fort Saskatchewan, a suburb<br />
outside <strong>of</strong> Edmonton, Alberta, Canada,<br />
recently faced this difficult decision. <strong>The</strong><br />
city recently issued a tender that specified<br />
for <strong>the</strong> manhole-to-manhole lining <strong>of</strong><br />
an estimated 1,100 m <strong>of</strong> 8 inch mainline<br />
sewer pipe, as well as <strong>the</strong> rehabilitation<br />
<strong>of</strong> 101 service connections, including <strong>the</strong><br />
laterals that go to <strong>the</strong> cleanout <strong>of</strong> <strong>the</strong><br />
house. <strong>The</strong> tender specified and required<br />
that <strong>the</strong> lateral products adhere to <strong>the</strong><br />
ASTM F-2561-06 standard. This standard<br />
is defined as: <strong>the</strong> rehabilitation <strong>of</strong> a sewer<br />
service lateral and its connection to <strong>the</strong><br />
main using a one-piece main and lateral<br />
cured-in-place pipe (CIPP) liner.<br />
IVIS Inc. was one <strong>of</strong> <strong>the</strong> service providers<br />
that submitted a bid that <strong>of</strong>fered<br />
a product that complied with <strong>the</strong> ASTM<br />
F-2561 standard and IVIS Inc. is a licensed<br />
installer <strong>of</strong> <strong>the</strong> Performance Liner T-Liner<br />
process by LMK Technologies. This system<br />
has been designed and engineered to<br />
produce a long-term structural CIPP main<br />
to lateral lining that reduces infiltration and<br />
exfiltration, eliminates root intrusion, and is<br />
engineered to provide a minimum 50-year<br />
service life.<br />
This one-piece, structural CIPP lining<br />
complies with ASTM F-1216 appendix<br />
x1 and incorporates gasket-sealing technology<br />
to make a water tight compression<br />
sealed connection that is compatible with<br />
all manhole-to-manhole liner systems.<br />
Operations Manager and IVIS Engineer<br />
Roger Ficko noted that during regular<br />
consultations with <strong>the</strong> City <strong>of</strong> Fort<br />
Saskatchewan, “<strong>the</strong>y were extremely satisfied<br />
with <strong>the</strong> Performance Liner and<br />
T-Liners that were installed on previous<br />
projects in Fort Saskatchewan and <strong>the</strong><br />
same was also true for <strong>the</strong> complimentary<br />
trenchless cleanout product called<br />
VAC-A-TEE, a process for installing a<br />
new cleanout through a small diameter<br />
(20 inch) vacuum excavated bore hole.”<br />
<strong>The</strong> installation <strong>of</strong> <strong>the</strong>se VAC-A-TEE<br />
cleanouts serves several purposes, such<br />
as: verification <strong>of</strong> pipe diameters, proper<br />
measurements for transitions and liner<br />
lengths; pipe cleaning (removal <strong>of</strong> fats, oils<br />
and grease), root cutting; proper positioning<br />
<strong>of</strong> lateral CIPP lining; and verification <strong>of</strong><br />
successful installation, to name a few. <strong>The</strong><br />
external cleanout not only allows <strong>the</strong> work<br />
to be done correctly, but it also allows<br />
a visual inspection access for any future<br />
inquiries or maintenance. Additionally, this<br />
system minimises risk to <strong>the</strong> contractor<br />
during <strong>the</strong> installation process by allowing<br />
<strong>the</strong> contractor to insert a plug on <strong>the</strong><br />
upstream side <strong>of</strong> <strong>the</strong> cleanout which prevents<br />
unexpected flow during <strong>the</strong> inversion<br />
and curing processes.<br />
To date, IVIS Inc. has installed just under<br />
300 ASTM F-2561 compliant CIPP lateral<br />
liners in <strong>the</strong> City <strong>of</strong> Fort Saskatchewan<br />
since 2009 ranging from 30–132 ft in<br />
length. LMK has over 60,000 Performance<br />
T-Liners installed throughout North<br />
America. Recent warranty CCTV inspection<br />
was conducted on <strong>the</strong> Fort Saskatchewan<br />
T-Liners and <strong>the</strong>y were found to be in <strong>the</strong><br />
same condition as <strong>the</strong>y were on <strong>the</strong> date<br />
<strong>of</strong> installation, and all infiltration was eliminated.<br />
<strong>The</strong> city <strong>of</strong> Fort Saskatchewan is<br />
beautifully situated on <strong>the</strong> sou<strong>the</strong>rn banks<br />
overlooking <strong>the</strong> North Saskatchewan River<br />
and its roadways are lined with boulevards<br />
full <strong>of</strong> trees.<br />
Robin Benoit, City <strong>of</strong> Fort Saskatchewan,<br />
Department <strong>of</strong> Public Works said “Root<br />
intrusion is <strong>the</strong> number one issue that we<br />
are dealing with when it comes to preserving<br />
<strong>the</strong> function <strong>of</strong> our wastewater<br />
collection system. We believe that CIPP<br />
lining <strong>of</strong> <strong>the</strong> sewer mains with an effective<br />
structural CIPP seal at <strong>the</strong> lateral interface<br />
“We believe that CIPP lining <strong>of</strong> <strong>the</strong> sewer mains with an<br />
effective structural CIPP seal at <strong>the</strong> lateral interface will<br />
preserve <strong>the</strong> operational integrity <strong>of</strong> our sanitary system<br />
for <strong>the</strong> next 50–100 years.”<br />
—Robin Benoit City <strong>of</strong> Fort Saskatchewan<br />
Department <strong>of</strong> Public Works.<br />
will preserve <strong>the</strong> operational integrity <strong>of</strong> our<br />
sanitary system for <strong>the</strong> next 50–100 years.”<br />
Project Manager for IVIS Inc. Chad Eaton<br />
said “Although <strong>the</strong> tender called for <strong>the</strong><br />
ASTM F-2561 specification as it applied<br />
to <strong>the</strong> rehabilitation <strong>of</strong> <strong>the</strong> service laterals<br />
<strong>the</strong> city did have <strong>the</strong> option with respect<br />
to deciding as to whe<strong>the</strong>r <strong>the</strong> specification<br />
would be adhered to.”<br />
He also noted that <strong>the</strong> “tender document<br />
clearly states that <strong>the</strong> lowest bid will not<br />
necessarily be accepted ei<strong>the</strong>r.”<br />
<strong>The</strong> City <strong>of</strong> Fort Saskatchewan sanitary<br />
and sewer rehabilitation team, with much<br />
concern, sought out <strong>the</strong> positives and<br />
negatives and made an educated decision<br />
to uphold <strong>the</strong> ASTM F-2561 specification.<br />
<strong>The</strong>y decided that upholding <strong>the</strong> specification<br />
was <strong>the</strong> most prudent thing to do for<br />
<strong>the</strong> residents <strong>of</strong> this city.<br />
“Upholding <strong>the</strong> specification <strong>of</strong>fers us a<br />
calculated engineering design that ensures<br />
our infrastructure will receive an effective<br />
life extension <strong>of</strong> ano<strong>the</strong>r 50–100 years,”<br />
said Mr Benoit, “and IVIS Inc. as a service<br />
provider in tandem with <strong>the</strong> T-Liner<br />
and VAC-A-TEE serves our community<br />
most effectively.”<br />
Written with permission <strong>of</strong> <strong>the</strong> City <strong>of</strong><br />
Fort Saskatchewan.<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
relining options<br />
relining options<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
44<br />
45
vacuum equipment<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
An economical disposal<br />
<strong>Trenchless</strong> construction sites can produce waste disposal that can be quite costly to remove.<br />
This is where <strong>the</strong> ABS <strong>Trenchless</strong> BentoVac system can help – removing solids bearing slurries<br />
at an economical cost.<br />
During <strong>the</strong> 1990s, horizontal directional drilling (HDD) became<br />
more popular throughout Europe and ABS <strong>Trenchless</strong> embarked<br />
on designing and manufacturing products for <strong>the</strong> <strong>Trenchless</strong><br />
Technology industry.<br />
Through site-based knowledge and experience, <strong>the</strong> company has<br />
designed and developed useful tools and accessories, including <strong>the</strong><br />
BentoVac systems.<br />
<strong>The</strong> BentoVac systems can be used to remove liquids for various<br />
applications on construction site, where solids-bearing bentonite or<br />
polymer slurries are used – for example HDD, piling and tunnelling.<br />
<strong>The</strong> vacuum suction systems, manufactured by ABS <strong>Trenchless</strong>,<br />
are developed specifically for <strong>the</strong> foundations and trenchless industries,<br />
and are available in various versions. Each version includes:<br />
• Container sizes from 100 L up to 5,000 L<br />
• Fully galvanised containers<br />
• Pressure/vacuum compressors up to 25,000 L/min<br />
• Various compressor drive units (petrol or diesel driven engines,<br />
three-phase 380 V, hydraulic and automotive accessory drives)<br />
with mobile and static versions<br />
• Trailers with greater ground clearance and adjustable<br />
height couplings<br />
• Dependent upon application, various accessories and equipment.<br />
On numerous projects throughout Germany, Revor<br />
Reuschenbach-Vorwerk GmbH used <strong>the</strong> BentoVac system to<br />
Innovative<br />
Quality Products for<br />
<strong>Trenchless</strong> Specialists<br />
Products:<br />
RBS Rope Bursting Systems<br />
ABS Auger Boring Systems<br />
BentoVac Mud Vacuum System<br />
Pulling Heads<br />
Accessories for HDD<br />
ABS <strong>Trenchless</strong> GmbH<br />
Wintersohler Straße 5 • 57489 Drolshagen, Germany<br />
Tel.: +49 2761 7053-0 • info@abs-trenchless.com<br />
www.abs-trenchless.com<br />
remove small quantities <strong>of</strong> benonite resulting from laying pipes with<br />
a diameter up to 90 mm.<br />
A spokesperson from <strong>the</strong> company said “<strong>The</strong> prices <strong>of</strong> waste<br />
disposal nowadays are so high that it is very economical to use a<br />
BentoVac, especially when we deal with smaller diameters.”<br />
<strong>The</strong> BentoVac system can be used for many different applications,<br />
which include:<br />
• Removal <strong>of</strong> very sandy drilling muds for piling applications<br />
• Suction <strong>of</strong> residue liquids or emulsions (e.g. recycling companies,<br />
environmental protection)<br />
• Removal <strong>of</strong> liquids with solids/sediments<br />
• Cleaning <strong>of</strong> drains, sewers, shafts, pits, basins, channels,<br />
and tanks<br />
• Emptying <strong>of</strong> mobile lavatories and sewers.<br />
<strong>The</strong> BentoVac system.<br />
For more information visit<br />
http://www.abs-trenchless.com<br />
Tunnelling success<br />
Down Under<br />
<strong>The</strong> Melbourne Main Sewer Replacement, an historic upgrade <strong>of</strong> Melbourne’s century old main sewer,<br />
has progressed well over <strong>the</strong> past twelve months and is tracking ahead <strong>of</strong> its scheduled mid-2012<br />
completion date.<br />
<strong>The</strong> Melbourne Main Sewer<br />
Replacement (MMSR) involves <strong>the</strong> construction<br />
<strong>of</strong> approximately 2.3 km <strong>of</strong> new sewer in<br />
and around inner-city Melbourne.<br />
<strong>The</strong> new sewer, which begins in <strong>the</strong><br />
Docklands precinct, crosses <strong>the</strong> Yarra River<br />
upstream <strong>of</strong> <strong>the</strong> Charles Grimes Bridge and<br />
continues into Port Melbourne, is being built<br />
with <strong>the</strong> assistance <strong>of</strong> a specially-designed<br />
tunnel boring machine (TBM).<br />
<strong>The</strong> MMSR is an important project for<br />
<strong>the</strong> city that will deliver health and environmental<br />
benefits to meet <strong>the</strong> future growth<br />
<strong>of</strong> Melbourne.<br />
Major developments<br />
2010–11 has seen many significant<br />
advances made on <strong>the</strong> project. <strong>The</strong> 140<br />
m, on-grade crossing <strong>of</strong> Melbourne’s iconic<br />
Yarra River was completed in February this<br />
year, following <strong>the</strong> installation <strong>of</strong> <strong>the</strong> final section<br />
<strong>of</strong> 2.4 m diameter pipeline. Construction<br />
was undertaken in three stages to ensure<br />
<strong>the</strong> Yarra River remained open to river users<br />
for <strong>the</strong> duration <strong>of</strong> works. Specialist divers<br />
worked in zero visibility conditions, installing<br />
sections <strong>of</strong> <strong>the</strong> pipe within a wet c<strong>of</strong>ferdam.<br />
Ano<strong>the</strong>r major development occurred<br />
in April 2011, when <strong>the</strong> project’s<br />
164 tonne, 93 m TBM completed <strong>the</strong> final<br />
section <strong>of</strong> tunnel to emerge at <strong>the</strong> South<br />
Wharf shaft site in <strong>the</strong> Docklands area.<br />
This second and final major tunnel drive on<br />
<strong>the</strong> project marked <strong>the</strong> completion <strong>of</strong> over<br />
18 months <strong>of</strong> tunnelling under Melbourne’s<br />
inner suburbs.<br />
Project challenges<br />
At <strong>the</strong> project’s beginnings in 2005,<br />
Melbourne Water, toge<strong>the</strong>r with project<br />
partners, contractor John Holland, designers<br />
GHD and project manager Aurecon,<br />
knew that <strong>the</strong> MMSR would not be without<br />
its challenges.<br />
“<strong>The</strong> 875 m final tunnel drive was one<br />
<strong>of</strong> <strong>the</strong> most challenging engineering feats<br />
<strong>of</strong> <strong>the</strong> project due to difficult geological<br />
conditions, which saw <strong>the</strong> specially<br />
designed Earth Pressure Balance (EPB)<br />
TBM steered through s<strong>of</strong>t clay-like Coode<br />
Island Silt, and around critical infrastructure,<br />
including <strong>the</strong> M1 Freeway,” said Melbourne<br />
Water Project Director Phil Corluka.<br />
“In undertaking <strong>the</strong>se essential replacement<br />
works, <strong>the</strong> MMSR team has developed<br />
a good understanding <strong>of</strong> geology and<br />
hydrogeology, being <strong>the</strong> first to mechanically<br />
tunnel through <strong>the</strong> Yarra Delta, <strong>the</strong>ir<br />
most notorious being <strong>the</strong> Coode Island<br />
Silt, which provided significant challenges<br />
to <strong>the</strong> original constructor in <strong>the</strong> 1800s.<br />
<strong>The</strong> learnings ga<strong>the</strong>red on this historic<br />
project provide fantastic knowledge for<br />
future projects and for s<strong>of</strong>t ground tunnelling<br />
as a whole.”<br />
In addition to two major tunnel drives<br />
and a river crossing, <strong>the</strong> MMSR also<br />
encompasses <strong>the</strong> construction <strong>of</strong> 1.9 km<br />
<strong>of</strong> localised branch and reticulation sewers.<br />
To minimise impacts on <strong>the</strong> local<br />
community, <strong>Trenchless</strong> Technology has<br />
been effectively utilised to install smaller<br />
reticulation pipes ranging in diameter from<br />
300-500 mm. Smaller shaft sites,<br />
situated within densely populated suburban<br />
streets, have been used to complete this<br />
intricate set <strong>of</strong> works.<br />
Vital infrastructure<br />
<strong>The</strong> MMSR is an important project that will<br />
deliver health and environmental benefits to<br />
meet <strong>the</strong> future growth <strong>of</strong> Melbourne. <strong>The</strong><br />
new sewer will have three to four times <strong>the</strong><br />
capacity <strong>of</strong> <strong>the</strong> existing sewer and will service<br />
<strong>the</strong> CBD and <strong>the</strong> fast growing Docklands<br />
precinct, which is expected to be home to<br />
20,000 residents, and workplace for 25,000 in<br />
15 to 20 years' time.<br />
<strong>The</strong> MMSR is currently tracking ahead <strong>of</strong><br />
schedule, under budget, and has successfully<br />
overcome many challenges encountered<br />
throughout construction. Early identification<br />
and mitigation <strong>of</strong> <strong>the</strong>se challenges has been<br />
paramount in achieving many milestones on<br />
<strong>the</strong> project. Identifying potential risks and<br />
issues has been fundamental in planning for<br />
“<strong>The</strong> 875 m final tunnel drive was one <strong>of</strong> <strong>the</strong> most<br />
challenging engineering feats <strong>of</strong> <strong>the</strong> project due to<br />
difficult geological conditions.”<br />
both <strong>the</strong> successful completion <strong>of</strong> construction,<br />
and <strong>the</strong> quality <strong>of</strong> <strong>the</strong> final product,<br />
which will service <strong>the</strong> city <strong>of</strong> Melbourne for<br />
ano<strong>the</strong>r century.<br />
Looking ahead<br />
With fresh climate extremes breaking<br />
records in 2010–11, <strong>the</strong> importance <strong>of</strong> a<br />
robust network <strong>of</strong> water supply, drainage<br />
and sewerage infrastructure has become<br />
clearer than ever. Mr Corluka said that as<br />
Melbourne Water works towards <strong>the</strong> completion<br />
<strong>of</strong> <strong>the</strong> MMSR, and looks ahead to<br />
<strong>the</strong> next infrastructure installation and rehabilitation<br />
projects, <strong>Trenchless</strong> Technology<br />
will continue to assist in <strong>the</strong> delivery <strong>of</strong><br />
<strong>the</strong>ir works.<br />
Branch and reticulation sites.<br />
Final tunnel breakthrough.<br />
projects<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
46 47
Two cities, one continuous bore<br />
Traversing two affluent US towns, through <strong>the</strong> suburbs <strong>of</strong> Fort Worth in Texas and beneath two golf<br />
courses, <strong>the</strong> Fossil Ridge to Arc Park project ranks among <strong>the</strong> longest continuous bores in trenchless<br />
pipeline history.<br />
HDD – <strong>the</strong> South<br />
African experience<br />
by Neil van Rooyen, TT Innovations, Cape Town, South Africa<br />
Here Neil van Rooyen explains horizontal directional drilling in South Africa using three case studies:<br />
Berg River Duct Installation, Diep River Water Pipeline Installation and <strong>the</strong> Bulk Water Main Installation<br />
under various roadways for <strong>the</strong> Mossel Bay Desalination Plant Project.<br />
HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> Fossil Ridge to Arc Park (FRAP)<br />
project has <strong>the</strong> distinction <strong>of</strong> being <strong>the</strong><br />
longest horizontal directional drilling (HDD)<br />
bore attempted in a vast natural gas<br />
deposit in project owner Chesapeake<br />
Energy Corporation’s history. <strong>The</strong> FRAP<br />
pipeline serves as a ga<strong>the</strong>ring and transportation<br />
route for <strong>the</strong> immense deposits<br />
<strong>of</strong> natural gas contained within <strong>the</strong> Barnett<br />
Shale, a geological formation resting<br />
underneath <strong>the</strong> state <strong>of</strong> Texas.<br />
More than a dozen <strong>of</strong> <strong>the</strong> best site<br />
managers, engineers and safety experts<br />
in <strong>the</strong> trenchless business were on site<br />
as <strong>the</strong> project kicked <strong>of</strong>f at North Park<br />
in Haltom City, Texas. After months <strong>of</strong><br />
preparation, Chesapeake identified a path<br />
that routed <strong>the</strong> pipeline through urban<br />
surroundings to its intended destination.<br />
Although <strong>the</strong> pipeline was pulled across<br />
and under high-volume roads, as well as<br />
beneath public areas such as parks and<br />
<strong>The</strong> Vermeer HDD rig in action.<br />
golf courses, <strong>the</strong>re was minimal interruption<br />
or inconvenience — in fact, most<br />
residents and businesses along <strong>the</strong> route<br />
had no idea what was taking place some<br />
41.2 m below.<br />
Rock around <strong>the</strong> clock<br />
Driver Pipeline, headquartered in Irving,<br />
Texas, completed <strong>the</strong> bore to connect<br />
a 61 cm pipeline to a main compressor<br />
station with well pads nor<strong>the</strong>ast <strong>of</strong><br />
downtown Fort Worth. <strong>The</strong> Driver Pipeline<br />
crew secured <strong>the</strong>ir Vermeer D1000x900<br />
Navigator drill and began <strong>the</strong> three month,<br />
24/7 drilling project. <strong>The</strong> crew worked<br />
around <strong>the</strong> clock, safely navigating and<br />
boring. <strong>The</strong>y selected a 22.2 cm rotor<br />
cone bit with mud motor, and 9.1 m sections<br />
<strong>of</strong> 12.7 cm diameter drill pipe for <strong>the</strong><br />
pilot bore.<br />
With such tight tolerances (45.7 cm<br />
left to right) specified in <strong>the</strong> bore plan,<br />
<strong>the</strong>re was little room for error. While <strong>the</strong><br />
entry angle <strong>of</strong> 15 degrees, en route to an<br />
average drilling depth <strong>of</strong> 36.6 m, might<br />
be considered somewhat steep, Driver<br />
Pipeline HDD Superintendent Harold Kay<br />
explained <strong>the</strong> rationale: “Having extensive<br />
experience in and around <strong>the</strong> Fort Worth<br />
area, we were already aware <strong>of</strong> a rock<br />
ledge that exists at about 9.7 to 10.4 m<br />
below <strong>the</strong> surface,” said Mr Kay.<br />
“If first contact with that ledge is made<br />
at less <strong>of</strong> an angle, say six to seven<br />
degrees, <strong>the</strong> drill bit is likely to deflect<br />
and skip <strong>of</strong>f <strong>the</strong> top. When this happens,<br />
<strong>the</strong> radius is too small for accommodating<br />
<strong>the</strong> large-inch diameter pipe. At <strong>the</strong><br />
15-degree entry angle, we felt confident<br />
that when we reached <strong>the</strong> rock, <strong>the</strong> angle<br />
was sufficient for <strong>the</strong> bit to grab and hold<br />
on <strong>the</strong> first try.”<br />
Set design<br />
Space restrictions and limited accessibility<br />
dictated that <strong>the</strong> initial area begin<br />
small, with <strong>the</strong> spoil being removed from<br />
<strong>the</strong> bore path and hauled away via vacuum<br />
trucks and daily dump trucks used<br />
to remove large solids.<br />
After 15 days <strong>of</strong> near-continuous<br />
drilling, <strong>the</strong> pilot bore was completed successfully<br />
and <strong>the</strong> Driver team <strong>of</strong> trenchless<br />
experts was eager to get underway with<br />
backreaming and pullback. This required<br />
three additional bores <strong>of</strong> 45.7, 66 and<br />
finally 91.4 cm, to achieve <strong>the</strong> circumference<br />
required to accommodate<br />
<strong>the</strong> 61 m X65 FBE coated steel pipe<br />
during pullback.<br />
Staging pullback<br />
After completing <strong>the</strong> pilot bore in<br />
15 days, <strong>the</strong> Driver Pipeline crew was<br />
able to facilitate completion <strong>of</strong> <strong>the</strong> three<br />
reaming bores in 28 days, averaging<br />
approximately 109.7 m every 12 hours,<br />
all while preparing <strong>the</strong> pipe for its final<br />
permanent home situated some 36.6<br />
m underground. Pullback <strong>of</strong> more than<br />
1.6 km <strong>of</strong> steel pipe was all that remained<br />
to secure ano<strong>the</strong>r successful installation<br />
for <strong>the</strong> cast and crew <strong>of</strong> Driver Pipeline.<br />
<strong>The</strong>se case studies are based on <strong>the</strong><br />
following considerations:<br />
• Understanding <strong>the</strong> client’s project<br />
objectives, construction constraints<br />
and <strong>the</strong> importance <strong>of</strong> its successful<br />
implementation.<br />
• Determining <strong>the</strong> best solution by considering<br />
all construction options in terms <strong>of</strong><br />
<strong>the</strong>ir financial, environmental and social<br />
impact, and why <strong>the</strong> eventual decision to<br />
use horizontal directional drilling (HDD).<br />
• <strong>The</strong> construction process for each HDD<br />
installation.<br />
• Lessons learnt and future recommendations<br />
for similar HDD installations.<br />
Case study 1: Berg River<br />
duct pipeline installation<br />
Quick facts<br />
Location: Berg River, Velddrift<br />
(approximately 145 km north <strong>of</strong><br />
Cape Town)<br />
Diameter <strong>of</strong> pipeline installed:<br />
multi-duct – 4 x 160 mm<br />
diameter HDPE ducts (installed<br />
in two parts)<br />
Length <strong>of</strong> installations: 168 m<br />
and 164 m<br />
Obstruction traversed: Berg<br />
River – approximately 140 m<br />
wide and 9 m deep (approximate<br />
measurement taken along <strong>the</strong><br />
bore path)<br />
Client: local power utility<br />
Main Contractor: Racec<br />
Electrification<br />
Drilling Contractor: TT<br />
Innovations (Pty) Ltd.<br />
Project Background<br />
<strong>The</strong> installation <strong>of</strong> <strong>the</strong> duct pipelines<br />
under <strong>the</strong> Berg River formed part <strong>of</strong> an<br />
initiative to upgrade <strong>the</strong> existing power<br />
supply to <strong>the</strong> Velddrift area. Two existing<br />
power feeder cables, suspended below <strong>the</strong><br />
Carinus Bridge, served as <strong>the</strong> main power<br />
supply to <strong>the</strong> town and local fish factories.<br />
As this section <strong>of</strong> road (including <strong>the</strong> bridge)<br />
was scheduled for future upgrading, it was<br />
decided to install <strong>the</strong> new power supply<br />
cables beneath <strong>the</strong> river instead.<br />
View <strong>of</strong> <strong>the</strong> drill<br />
rig positioned<br />
alongside <strong>the</strong><br />
Berg River<br />
and opposite<br />
perspective<br />
<strong>of</strong> <strong>the</strong> Carinus<br />
Bridge.<br />
Apart from <strong>the</strong> obvious construction constraints<br />
with regards to trenching across a<br />
river <strong>of</strong> this magnitude, <strong>the</strong> importance <strong>of</strong><br />
this water body to <strong>the</strong> local fishing industry,<br />
tourism and its ecology, played a major role<br />
in <strong>the</strong> decision-making process regarding<br />
<strong>the</strong> method <strong>of</strong> construction.<br />
Any diversion <strong>of</strong> <strong>the</strong> river course or activities<br />
that would cause flooding <strong>of</strong> <strong>the</strong> river<br />
banks would result in dire consequences for<br />
both <strong>the</strong> natural habitat and human inhabitants<br />
along this river.<br />
Considerations<br />
HDD was chosen as <strong>the</strong> method <strong>of</strong> installation<br />
based on its minimal impact from a<br />
construction, environmental and economic<br />
perspective when considering <strong>the</strong> following<br />
factors:<br />
• Critical factors: <strong>the</strong> ease <strong>of</strong> construction<br />
and minimal disruption to <strong>the</strong><br />
environment meant that HDD was a<br />
cost-effective solution.<br />
• Project constraints: <strong>the</strong> large body <strong>of</strong><br />
water that needed to be crossed and<br />
limited site access, in conjunction with<br />
sensitive ecological areas meant open<br />
cut construction would require costly<br />
dewatering<br />
• Long-term effects: <strong>the</strong> construction<br />
must be <strong>of</strong> a short-term nature and<br />
unobtrusive, must not cause any detrimental<br />
effects to <strong>the</strong> river ecology and<br />
consequently <strong>the</strong> local fishing industry;<br />
pollution resulting from construction<br />
activities must be minimal – and is synonymous<br />
with a small site footprint (as is<br />
<strong>the</strong> case with HDD).<br />
• Available expertise: <strong>the</strong> electrical contractor<br />
(main contractor) was not geared<br />
for major civil engineering work. Any<br />
additional sub-contractors appointed to<br />
undertake an open-cut installation would<br />
prove too costly. Specialist drilling contractors<br />
were available and equipped<br />
to undertake an installation <strong>of</strong> this<br />
magnitude.<br />
Construction<br />
Incremental measurements <strong>of</strong> <strong>the</strong> river<br />
invert were taken using a boat and survey<br />
equipment. <strong>The</strong> depth <strong>of</strong> <strong>the</strong> river was<br />
determined to be approximately 9 m at<br />
<strong>the</strong> deepest point (due to close proximity<br />
<strong>of</strong> <strong>the</strong> sea, and subsequent tidal nature <strong>of</strong><br />
<strong>the</strong> river, a mean water level between low<br />
tide and high tide was used for <strong>the</strong> depth<br />
calculation). A bore plan was derived using<br />
this data with a maximum pilot bore depth<br />
reaching 3 m below river invert level. <strong>The</strong><br />
initial 150 m pilot bore proceeded without<br />
incident apart from intermittent navigational<br />
signal losses and, after various steering<br />
corrections, reached <strong>the</strong> target. Reaming<br />
commenced immediately <strong>the</strong>reafter.<br />
<strong>The</strong> drill rods were attached to <strong>the</strong> rear <strong>of</strong><br />
<strong>the</strong> reamer, trailing it during reaming. During<br />
one <strong>of</strong> <strong>the</strong>se reaming stages, <strong>the</strong> spindle <strong>of</strong><br />
<strong>the</strong> reamer detached due to a suspected<br />
bearing failure causing metal fragments<br />
to be left behind in <strong>the</strong> bored tunnel. <strong>The</strong><br />
tunnel was consequently abandoned and<br />
a new pilot bore installed adjacent to <strong>the</strong><br />
previous tunnel.<br />
HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
48<br />
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HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Despite <strong>the</strong>se trying circumstances and setbacks <strong>the</strong><br />
contractor persisted. Salt water-compatible bentonite<br />
was used for this attempt and <strong>the</strong> bore path leng<strong>the</strong>ned<br />
to 168 m to allow for a flattened incline curve.<br />
With <strong>the</strong> new tunnel successfully bored<br />
and all <strong>the</strong> reaming stages completed <strong>the</strong><br />
original 3-pipe 160 mm diameter HDPE<br />
duct configuration was attached to <strong>the</strong><br />
reamer and inserted. However, <strong>the</strong> installation,<br />
ground to a halt just as <strong>the</strong> reamer and<br />
product pipe passed <strong>the</strong> pivot point along<br />
<strong>the</strong> final incline <strong>of</strong> <strong>the</strong> curved bore bath. <strong>The</strong><br />
rapidly increasing forces had exceeded <strong>the</strong><br />
rig’s pulling capacity.<br />
Later investigation revealed that this was<br />
largely due <strong>the</strong> bentonite being degraded by<br />
<strong>the</strong> high salt water content <strong>of</strong> <strong>the</strong> insitu soil.<br />
<strong>The</strong> drilling fluid, a water and bentonite mixture,<br />
could <strong>the</strong>refore not perform its primary<br />
function <strong>of</strong> transporting <strong>the</strong> soil cuttings to<br />
<strong>the</strong> surface. <strong>The</strong> resultant soil build-up in<br />
<strong>the</strong> tunnel (increasing <strong>the</strong> friction along <strong>the</strong><br />
pipe), in conjunction with <strong>the</strong> steep final<br />
incline, ultimately led to <strong>the</strong> rapid increase<br />
in pulling force.<br />
<strong>The</strong> salinity <strong>of</strong> <strong>the</strong> ground water was never<br />
considered, as <strong>the</strong> Berg River is a freshwater<br />
river. A nearby freshwater lake also seemed<br />
to support this notion. It was, however, later<br />
learned that <strong>the</strong> river becomes salty at high<br />
tide and fresh again during <strong>the</strong> low tide.<br />
After numerous unsuccessful attempts at<br />
getting <strong>the</strong> pipe unstuck, <strong>the</strong> only apparent<br />
solution was to free <strong>the</strong> product pipe<br />
from <strong>the</strong> reamer. To do this, <strong>the</strong> contractor<br />
manufactured a device that attached to <strong>the</strong><br />
end <strong>of</strong> <strong>the</strong> drill rods, which extended a set <strong>of</strong><br />
cutting blades when forced outward by <strong>the</strong><br />
drilling fluid pressure.<br />
<strong>The</strong> drill rods and cutting head were <strong>the</strong>n<br />
inserted from <strong>the</strong> rear <strong>of</strong> <strong>the</strong> HDPE pipe.<br />
With <strong>the</strong> blades extended, <strong>the</strong> drill rods<br />
were rotated, severing <strong>the</strong> HDPE pipe and<br />
releasing it from <strong>the</strong> reamer. This option<br />
rendered <strong>the</strong> HDPE pipe unusable as any<br />
attempts to remove <strong>the</strong> partially-installed<br />
pipes resulted in over-stretching which<br />
deformed and restricted <strong>the</strong> useable crosssectional<br />
area <strong>of</strong> <strong>the</strong> pipe. <strong>The</strong> reamer was<br />
retrieved and re-used.<br />
Despite <strong>the</strong>se trying circumstances and<br />
setbacks, <strong>the</strong> contractor persisted. Salt<br />
water-compatible bentonite was used for<br />
this attempt and <strong>the</strong> bore path leng<strong>the</strong>ned to<br />
168 m to allow for a flattened incline curve.<br />
It was also decided to increase <strong>the</strong> tunnel<br />
size and change <strong>the</strong> pipe arrangement from<br />
a 3-pipe to a 2-pipe configuration. <strong>The</strong> client<br />
duly elected to also install a fourth duct for<br />
future use.<br />
<strong>The</strong>se measures were successful and<br />
culminated in two successful installations<br />
measuring 168 m and 164 m each.<br />
Case study 2: Diep River<br />
water pipeline installation<br />
Fast facts<br />
Location: Adjacent to Gie Road,<br />
Table View – Cape Town<br />
Diameter <strong>of</strong> pipeline installed:<br />
315 mm diameter HDPE PN12<br />
Length <strong>of</strong> installation: 200 m<br />
Obstruction traversed:<br />
Diep River – seasonal river<br />
and wetland ecosystem<br />
Client: City <strong>of</strong> Cape Town<br />
– Water and Sanitation<br />
Department<br />
Main Contractor: TT Innovations<br />
Drilling Contractor:<br />
TT Innovations Pty Ltd.<br />
Project background<br />
A 250 mm diameter asbestos cement<br />
pipeline formed part <strong>of</strong> <strong>the</strong> distribution network<br />
emanating from an upstream reservoir<br />
which fed <strong>the</strong> residential area <strong>of</strong> Table<br />
View. Technicians traced a major leak to<br />
a section <strong>of</strong> this pipeline situated within<br />
<strong>the</strong> river stream. Due to <strong>the</strong> high ground<br />
water table, wetland area, location and<br />
depth <strong>of</strong> <strong>the</strong> deteriorated pipeline, <strong>the</strong> local<br />
authority decided to replace this pipeline<br />
section using pipe bursting. This option<br />
was discarded due to various bends along<br />
this section <strong>of</strong> <strong>the</strong> pipeline, its depth, and<br />
<strong>the</strong> associated dewatering required. HDD<br />
was proposed as an alternative installation<br />
method and subsequently met <strong>the</strong> client’s<br />
objectives from an environmental, technical,<br />
financial and project duration perspective.<br />
Aerial view and layout <strong>of</strong> AC pipeline<br />
(source Google Maps 2011)<br />
Considerations<br />
<strong>The</strong> water supply needed to be restored<br />
in <strong>the</strong> shortest time possible without jeopardising<br />
<strong>the</strong> local ecology and environment.<br />
<strong>The</strong> following factors where <strong>the</strong>refore<br />
evaluated:<br />
• Project scope: <strong>the</strong> 200 m span was well<br />
within <strong>the</strong> HDD equipment parameters.<br />
• Site considerations: <strong>the</strong> remote location<br />
<strong>of</strong> <strong>the</strong> drill rig set-up meant that costly<br />
dewatering could be avoided.<br />
• Environmental constraints: <strong>the</strong> use <strong>of</strong><br />
HDD enabled a short project duration<br />
and also resulted in minimal disruption<br />
to <strong>the</strong> natural surroundings.<br />
• Long-term solution: <strong>the</strong> new pipeline<br />
was installed at a depth <strong>of</strong> 5 m below<br />
<strong>the</strong> river invert, safeguarding it from any<br />
severe environmental changes to <strong>the</strong><br />
river system (flooding or erosion).<br />
Construction<br />
<strong>The</strong> drill rig was setup on <strong>the</strong> residential<br />
side <strong>of</strong> <strong>the</strong> river embankment alongside<br />
a communal swimming pool. <strong>The</strong> actual<br />
water stream was minimal and enabled <strong>the</strong><br />
pilot bore to be tracked by conventional<br />
walk-over methods. Due to <strong>the</strong> urgent<br />
nature <strong>of</strong> <strong>the</strong> project, extensive geotechnical<br />
investigations were not performed but<br />
<strong>the</strong> insitu soil conditions were largely considered<br />
to be argillaceous (clayey).<br />
<strong>The</strong> actual tracking <strong>of</strong> <strong>the</strong> pilot bore<br />
proved to be <strong>the</strong> most challenging aspect<br />
<strong>of</strong> this project. Major interference was<br />
encountered along sections <strong>of</strong> <strong>the</strong> bore<br />
path, leading to an erratic signal and<br />
improper drill head location. A large portion<br />
<strong>of</strong> <strong>the</strong> pilot bore was installed ‘blindly’<br />
as <strong>the</strong> rig operator lost signal as well as<br />
navigation visuals on <strong>the</strong> onboard instrumentation<br />
on <strong>the</strong> drill rig.<br />
Being closer to <strong>the</strong> signal source (sonde<br />
located within <strong>the</strong> drill head), <strong>the</strong> field<br />
operator was able to receive <strong>the</strong> signal and<br />
view <strong>the</strong> visual display on <strong>the</strong> hand-held<br />
navigation instrument. This enabled <strong>the</strong><br />
field operator to relay vital information such<br />
as <strong>the</strong> drill head position, inclination and<br />
location to <strong>the</strong> drill rig operator via two-way<br />
radio. After much correction and adjustments,<br />
<strong>the</strong> pilot bore eventually exited on<br />
target at <strong>the</strong> pre-constructed exit pit.<br />
At this point, <strong>the</strong> 315 mm class<br />
12 HDPE pipe was already welded,<br />
pressure tested and in position for <strong>the</strong><br />
installation. <strong>The</strong> pipeline itself was also<br />
filled with water to counteract buoyancy –<br />
in an effort to reduce frictional resistance.<br />
A suitably oversized tunnel was bored<br />
and <strong>the</strong> pipeline installed without any fur<strong>the</strong>r<br />
complication. <strong>The</strong> pipeline was <strong>the</strong>n<br />
re-connected to <strong>the</strong> existing network and<br />
<strong>the</strong> water re-routed through <strong>the</strong> newly<br />
installed pipeline.<br />
Case study 3: Mossel Bay<br />
desalination plant pipeline<br />
installations<br />
Fast facts<br />
Location: Mossel Bay, Sou<strong>the</strong>rn<br />
Cape (approximately 392 km<br />
from Cape Town when heading<br />
east along <strong>the</strong> coast)<br />
Diameter <strong>of</strong> pipelines installed:<br />
800 mm<br />
Length <strong>of</strong> installations:<br />
46 m and 50 m<br />
Obstruction traversed: two main<br />
roads, Louis Fourie Road and<br />
Alwyndal Road<br />
Client: Mossel Bay Municipality<br />
and PetroSA<br />
Main Contractor: Entsha Henra<br />
Drilling Contractor:<br />
TT Innovations Pty Ltd.<br />
Project Background<br />
Owing to a spate <strong>of</strong> droughts in <strong>the</strong><br />
Sou<strong>the</strong>rn Cape Area, <strong>the</strong> local municipality<br />
<strong>of</strong> Mossel Bay and private sector stakeholders<br />
financed and approved <strong>the</strong> construction<br />
<strong>of</strong> a desalination plant along <strong>the</strong> nearby<br />
coastline – along with <strong>the</strong> associated new<br />
bulk water pipeline infrastructure (greenfields),<br />
two <strong>of</strong> which crossed main roads.<br />
<strong>The</strong> local roads’ authority, however, insisted<br />
on <strong>the</strong> use <strong>of</strong> <strong>Trenchless</strong> Technology for <strong>the</strong><br />
main road crossings. HDD was decided as<br />
<strong>the</strong> trenchless solution to be employed.<br />
View <strong>of</strong> <strong>the</strong> final reamer size and 800 mm<br />
diameter HDPE sleeve<br />
Considerations<br />
• Network <strong>of</strong> services to be crossed: only<br />
narrow installation window available.<br />
• Cover depth <strong>of</strong> pipe: due to large pipe<br />
diameter and position <strong>of</strong> existing services,<br />
<strong>the</strong> pipeline was installed at a<br />
relatively shallow depth.<br />
• Available water: due to drought conditions,<br />
only treated effluent was available<br />
for <strong>the</strong> drilling fluid mixture.<br />
Construction<br />
<strong>The</strong> pilot bore under Alwyndal Road<br />
commenced without any incident and was<br />
completed on schedule. <strong>The</strong> only delay<br />
was caused by a temporary disruption<br />
to <strong>the</strong> effluent water supply, which was<br />
used for drilling fluid mixture. Reaming<br />
proceeded at a slow but steady pace with<br />
<strong>the</strong> reaming rate <strong>of</strong> progress slowing as <strong>the</strong><br />
reamer size increased.<br />
Due to <strong>the</strong> large diameter <strong>of</strong> <strong>the</strong> pipe to<br />
be installed, <strong>the</strong> frictional force caused by<br />
buoyancy had to be counteracted. Instead<br />
<strong>of</strong> <strong>the</strong> conventional closed front end, where<br />
<strong>the</strong> pulling head connects to <strong>the</strong> pipe, it<br />
was decided to leave this front end open –<br />
<strong>the</strong>reby creating an open-ended pipe and<br />
cancelling any buoyant forces.<br />
After installation, any drilling mud<br />
or spoil which collected within <strong>the</strong> pipe<br />
could be removed by conventional<br />
pipe-cleaning methods. Fur<strong>the</strong>r to this, <strong>the</strong><br />
shallow cover over <strong>the</strong> pipe also increased<br />
<strong>the</strong> risk <strong>of</strong> drilling fluid escaping to <strong>the</strong> surface<br />
through <strong>the</strong> above soil layers due<br />
to excessive fluid pressures within <strong>the</strong><br />
tunnel (frac-out).<br />
Once all <strong>the</strong> reaming stages were successfully<br />
completed, <strong>the</strong> 800 mm diameter<br />
HDPE pipeline was installed.<br />
<strong>The</strong> actual installation duration <strong>of</strong> <strong>the</strong><br />
pipe was minimal when compared to <strong>the</strong><br />
various reaming stages. Using <strong>the</strong> drill rig,<br />
<strong>the</strong> 630 mm diameter HDPE product pipe<br />
was inserted within <strong>the</strong> 800 mm pipe.<br />
<strong>The</strong> product pipe simply displaced <strong>the</strong> drilling<br />
mud and no additional pipe-cleaning<br />
was required.<br />
<strong>The</strong> Louis Fourie installation proceeded<br />
in similar fashion, with <strong>the</strong> only delay<br />
being caused by mechanical failure on <strong>the</strong><br />
mixing tank.<br />
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before lateral repair<br />
after lining with a lot <strong>of</strong><br />
groundwater infiltration<br />
before lateral repair<br />
with cracks around<br />
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after repair<br />
after repair<br />
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infiltration<br />
digged out<br />
pipe after<br />
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after repair<br />
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digged out pipe after<br />
janssen point repair<br />
with filled voids<br />
HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
50<br />
51
Boring through a steep slope<br />
by Günter Naujoks, Tracto-Technik, Lennestadt<br />
When travelling on a 400 m high bridge on ‘Sollstedter Hölle’ (‘Sollstedt Hell’) Mountain, located in<br />
Germany, Günter Naujoks wondered whe<strong>the</strong>r this name would prove to be a bad omen, given <strong>the</strong><br />
challenges <strong>of</strong> <strong>the</strong> job at hand.<br />
<strong>The</strong> boring project faced by Tracto<br />
Technik (TT) sought to renew an ageing gas<br />
pipe over a length <strong>of</strong> 2 km from <strong>the</strong> ‘Sollstedt<br />
Hell’ to <strong>the</strong> gas pressure regulation unit at<br />
<strong>the</strong> town <strong>of</strong> Sollstedt. <strong>The</strong> project also aimed<br />
to improve <strong>the</strong> storage capacity to regulate<br />
<strong>the</strong> availability <strong>of</strong> gas quantities by renewing<br />
and increasing <strong>the</strong> pressure step in <strong>the</strong> pipes<br />
from 25 bar up to 70 bar (PN 70).<br />
Main Contractor E.ON Thüringer Energy<br />
(ETE), awarded <strong>the</strong> task <strong>of</strong> carrying out <strong>the</strong><br />
construction component <strong>of</strong> <strong>the</strong> project to<br />
Boyen and Doyen, who in turn engaged<br />
Beermann Bohrtechnik GmbH <strong>of</strong> Riesenbeck<br />
to carry out <strong>the</strong> horizontal directional drilling<br />
(HDD) bore.<br />
<strong>The</strong> HDD rig chosen to install <strong>the</strong> new bore<br />
was a Grundodrill, Type 25 N, manufactured<br />
by Tracto-Technik <strong>of</strong> Lennestadt, Germany,<br />
which is a unit that Beermann has been successfully<br />
using on boring projects since 2008.<br />
<strong>The</strong> welded pipe length pulled with a winch towards <strong>the</strong> bore hole.<br />
A mud motor could not be applied due<br />
to very tight working conditions and <strong>the</strong><br />
inclination <strong>of</strong> <strong>the</strong> bore. <strong>The</strong>refore, <strong>the</strong> use<br />
<strong>of</strong> an aggressive boring-head, with special<br />
hard metal bore tips, seemed to be <strong>the</strong> only<br />
solution. A depth sonde (with 28 m depth<br />
capacity) from specialist steering systems<br />
manufacturer DCI was fitted for <strong>the</strong> monitoring<br />
and steering. <strong>The</strong> cover on <strong>the</strong> steep<br />
slope was almost 25 m deep in parts. This<br />
caused <strong>the</strong> signal to be relatively weak, and<br />
at times it was only marginal.<br />
Boring through<br />
Two pilot expansion bores, with 250 mm<br />
and 350 mm diameter reamers, followed<br />
relatively quickly with <strong>the</strong> runs taking just five<br />
minutes per drill rod length to pull through.<br />
<strong>The</strong> consumed drilling fluid was collected at<br />
<strong>the</strong> target point and passed on to a second<br />
deeper pit at <strong>the</strong> access road.<br />
From <strong>the</strong>re <strong>the</strong> drilling fluid was disposed<br />
<strong>of</strong> by a suction/vacuum transporter. <strong>The</strong><br />
fluid consumption was considerable at<br />
150 L per running bore metre. After each<br />
expansion bore <strong>the</strong> backreamer was pushed<br />
back through <strong>the</strong> bore hole in order to<br />
compress and rinse out <strong>the</strong> bore spoils<br />
from inside <strong>the</strong> bore at its deepest point.<br />
This cleaning process was vital in order<br />
to prevent <strong>the</strong> product pipe getting stuck<br />
when it was finally pulled in. After <strong>the</strong> final<br />
cleaning process <strong>the</strong> bore was cleaned<br />
thoroughly and made ready for installing <strong>of</strong><br />
<strong>the</strong> product pipe.<br />
Some twelve steel pipes, with an outer<br />
diameter <strong>of</strong> 200 mm, and a PE and reinforced<br />
fibre glass coating, were welded<br />
toge<strong>the</strong>r, x-rayed and checked for tightness<br />
with water at 100 bar. <strong>The</strong>n <strong>the</strong> PE and reinforced<br />
fibre glass coating were reinstated at<br />
<strong>the</strong> welding point.<br />
Four 500 mm diameter HDPE pipes<br />
installed along with <strong>the</strong> gas pipe, with a<br />
4.6 mm wall thickness, were pulled in to<br />
host <strong>the</strong> control cable and also for <strong>the</strong> filling<br />
<strong>of</strong> <strong>the</strong> annular space, which is necessary<br />
after <strong>the</strong> installation.<br />
A Bagela cable winch pulled <strong>the</strong> pipe<br />
string uphill to <strong>the</strong> bore hole. <strong>The</strong> pipe installation<br />
process began as soon as <strong>the</strong> final<br />
backreamer had been connected.<br />
<strong>The</strong> weight <strong>of</strong> <strong>the</strong> pipe string was calculated<br />
to be 5.7 t. <strong>The</strong> tensile load was an<br />
average <strong>of</strong> 9 t, well below <strong>the</strong> reserve load<br />
<strong>of</strong> 25 t available to <strong>the</strong> boring rig. It took<br />
around one and a half hours to complete<br />
<strong>the</strong> installation.<br />
Sealing <strong>the</strong> deal<br />
<strong>The</strong> bore annulus sealing was carried out<br />
<strong>the</strong> next day. To do this, <strong>the</strong> bore hole was<br />
lagged at <strong>the</strong> bore exit point to give <strong>the</strong><br />
seal <strong>the</strong> security to withstand <strong>the</strong> strains <strong>of</strong><br />
In <strong>the</strong> green cave <strong>of</strong> Sollstedt grundodrll<br />
25 N at work.<br />
<strong>the</strong> filling process. <strong>The</strong> filling <strong>of</strong> <strong>the</strong> annular<br />
space along <strong>the</strong> HDPE pipe gave <strong>the</strong> gas<br />
pipe a secure position and bedding, preventing<br />
corrosion <strong>of</strong> <strong>the</strong> outer pipe surface and<br />
stopping <strong>the</strong> penetration <strong>of</strong> water into <strong>the</strong><br />
annular space.<br />
From <strong>the</strong> bore exit point <strong>the</strong> pipeline installation<br />
proceeded using <strong>the</strong> open trench<br />
method. A milling cutter had already excavated<br />
a 1.3 m deep trench up to <strong>the</strong> point<br />
where ano<strong>the</strong>r method was needed.<br />
All participants were impressed with <strong>the</strong><br />
performance <strong>of</strong> <strong>the</strong> Beermann bore team.<br />
According to <strong>the</strong> company motto<br />
‘All lights set to green’, this proved to<br />
be an environmentally sound and economical<br />
project.<br />
HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
A remote challenge<br />
<strong>The</strong> first challenge faced by boring contractor<br />
Beermann was <strong>the</strong> drilling site for<br />
<strong>the</strong> project, which was situated on <strong>the</strong> high<br />
plateau, 5 km from <strong>the</strong> nearest village. <strong>The</strong><br />
forest lane which led to <strong>the</strong> site was only just<br />
accessible over <strong>the</strong> final 300 m, providing a<br />
challenge for <strong>the</strong> contractor when transporting<br />
<strong>the</strong> boring equipment and truck safely to<br />
<strong>the</strong> jobsite. It took a whole working day to<br />
complete <strong>the</strong> jobsite setup.<br />
Water to mix <strong>the</strong> drilling fluid for <strong>the</strong> bore<br />
was extracted from a small river known as<br />
<strong>the</strong> Wipper, which was 6 km away.<br />
<strong>The</strong> gas pipe ran above ground in an<br />
area <strong>of</strong> steep slope with a gradient <strong>of</strong><br />
78 per cent, and needed to be replaced<br />
by a parallel underground bore over a total<br />
length <strong>of</strong> approximately 150 m. <strong>The</strong> distance<br />
between <strong>the</strong> HDD rig and <strong>the</strong> start<br />
<strong>of</strong> <strong>the</strong> slope was approximately 70 m.<br />
This made an entrance angle <strong>of</strong> about<br />
42 per cent necessary to be able to meet<br />
with precision <strong>the</strong> planned bore exit point,<br />
which was at <strong>the</strong> foot <strong>of</strong> <strong>the</strong> steep slope at<br />
<strong>the</strong> end <strong>of</strong> <strong>the</strong> continuous straight line bore.<br />
<strong>The</strong> ground conditions on <strong>the</strong> bore path<br />
comprised layers <strong>of</strong> both wea<strong>the</strong>red and<br />
very solid limestone rock – up to soil classification<br />
seven. <strong>The</strong> pilot bore had to<br />
be prepared taking into account <strong>the</strong>se<br />
ground conditions.<br />
Disposal <strong>of</strong> <strong>the</strong> drilling fluid.<br />
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©2011 Hunting <strong>Trenchless</strong>, Inc. Astec Underground® and American Augers® is a registered trademark <strong>of</strong> Astec Industries, Inc. Ditch Witch®<br />
is a registered trademark <strong>of</strong> <strong>The</strong> Charles Machine Works, Inc. Vermeer® is a registered trademark <strong>of</strong> <strong>the</strong> Vermeer Corporation. Universal<br />
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HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
52<br />
hunting_uc_ad_final_r002.indd 1<br />
9/25/11 9:03 PM<br />
53
Spillway in order to relieve pressure on <strong>the</strong><br />
levee system and protect Baton Rouge and<br />
New Orleans from major flooding. <strong>The</strong> Corps<br />
did just that in May, releasing roughly 52 per<br />
cent <strong>of</strong> <strong>the</strong> Mississippi River flow and leaving<br />
ten per cent <strong>of</strong> Louisiana flooded, primarily in<br />
<strong>the</strong> Atchafalaya Basin.<br />
HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Drilling in <strong>the</strong> heart<br />
<strong>of</strong> Cajun country<br />
Michels Directional Crossings successfully completed a complex, highly publicised horizontal<br />
directional drilling crossing underneath <strong>the</strong> Atchafalaya River and <strong>the</strong> accompanying levee system<br />
in central Louisiana, US.<br />
<strong>The</strong> nearly one-mile Atchafalaya drill<br />
was one <strong>of</strong> <strong>the</strong> last <strong>of</strong> a total <strong>of</strong> 15 horizontal<br />
directional drilling (HDD) installations<br />
that Michels ultimately completed on <strong>the</strong><br />
Acadian Haynesville Extension Project, a<br />
270 mile natural gas pipeline that originates<br />
in <strong>the</strong> Haynesville Shale in Red<br />
River Parish, Louisiana, and terminates near<br />
Donaldsonville, Louisiana.<br />
<strong>The</strong> Haynesville Extension Project will<br />
expand <strong>the</strong> existing Acadian Gas Pipeline<br />
System, which is owned by Acadian Gas<br />
LLC, a jointly-owned subsidiary <strong>of</strong> Enterprise<br />
Products Partners L.P. and Duncan Energy<br />
Partners L.P. <strong>The</strong> project will increase market<br />
share for existing customers, connect<br />
<strong>the</strong> service to new markets, and add more<br />
than 200 MMcf/d <strong>of</strong> new customers along<br />
<strong>the</strong> route.<br />
Michels Directional Crossings completed<br />
<strong>the</strong> Atchafalaya River drill for Michels<br />
Pipeline Construction, which was <strong>the</strong> prime<br />
contractor for spreads 3 and 4 <strong>of</strong> <strong>the</strong><br />
Acadian Haynesville Extension Project.<br />
Michels Directional Crossings completed<br />
a total <strong>of</strong> seven drills for Michels Pipeline<br />
Construction and a total <strong>of</strong> ten drills for<br />
Willbros Group, Inc., <strong>the</strong> prime contractor<br />
for spreads 1 and 2.<br />
Careful crossing<br />
Crossing <strong>the</strong> Atchafalaya River was <strong>of</strong><br />
extreme importance as <strong>the</strong> river is classified<br />
as a navigable channel <strong>of</strong> <strong>the</strong> Mississippi<br />
River and has been a significant project<br />
<strong>of</strong> <strong>the</strong> US Army Corps <strong>of</strong> Engineers for<br />
over a century. As a primary industrial<br />
shipping channel and <strong>the</strong> cultural heart <strong>of</strong><br />
Cajun Country, maintaining <strong>the</strong> integrity <strong>of</strong><br />
Atchafalaya, <strong>the</strong> levee system and <strong>the</strong> surrounding<br />
environment has been a primary<br />
issue for <strong>the</strong> Corps.<br />
Because <strong>of</strong> this, any utility lines designed<br />
for crossing <strong>the</strong> waterway and levee system<br />
must undergo significant planning. Any<br />
state-<strong>of</strong>-<strong>the</strong>-art equipment and methods<br />
must be submitted to and approved by <strong>the</strong><br />
Corps <strong>of</strong> Engineers.<br />
If <strong>the</strong> Mississippi River were allowed to flow<br />
freely, <strong>the</strong> Atchafalaya would not be merely a<br />
distributary <strong>of</strong> <strong>the</strong> Mississippi – it would be<br />
<strong>the</strong> Mississippi itself. Instead, <strong>the</strong> Atchafalaya<br />
provides an important alternate path to <strong>the</strong><br />
While working underneath<br />
<strong>the</strong> watchful eye <strong>of</strong> <strong>the</strong><br />
Corps <strong>of</strong> Engineers, it did<br />
not take much more than<br />
a week for <strong>the</strong> two sides<br />
to meet 104 ft below <strong>the</strong><br />
riverbed.<br />
Gulf <strong>of</strong> Mexico while <strong>the</strong> current arrangement<br />
<strong>of</strong> dams and spillways allows <strong>the</strong> Mississippi<br />
to feed Baton Rouge and New Orleans.<br />
<strong>The</strong> Atchafalaya Basin also plays an<br />
important role in protecting those cities – <strong>the</strong><br />
Corps <strong>of</strong> Engineers can open <strong>the</strong> Morganza<br />
A difficult challenge overcome<br />
<strong>The</strong> controversial opening delayed <strong>the</strong><br />
Atchafalaya installation and put <strong>the</strong> project<br />
on an extremely tight timeline. This made an<br />
already difficult challenge – previous attempts<br />
to drill and place utility lines underneath <strong>the</strong><br />
Atchafalaya have encountered failures due<br />
mostly to difficulty with hole stability in <strong>the</strong><br />
sandy, silty soils – even more difficult.<br />
With that setting as <strong>the</strong> backdrop and<br />
evidence <strong>of</strong> <strong>the</strong> past failed HDD attempts<br />
visible in <strong>the</strong> form <strong>of</strong> pipe bridges spanning<br />
over <strong>the</strong> river, Michels began work in mid-<br />
July using Corps-approved technology and<br />
methods, which included pilot hole intersect<br />
technology and annular pressure monitoring<br />
through sensitive zones designated<br />
beneath <strong>the</strong> levee areas on ei<strong>the</strong>r side <strong>of</strong> <strong>the</strong><br />
Atchafalaya. While working underneath <strong>the</strong><br />
watchful eye <strong>of</strong> <strong>the</strong> Corps <strong>of</strong> Engineers, it<br />
did not take much more than a week for <strong>the</strong><br />
two sides to meet 104 ft below <strong>the</strong> riverbed.<br />
From <strong>the</strong>re, Michels’ vast experience with<br />
<strong>the</strong> conditions helped <strong>the</strong> project team hold<br />
<strong>the</strong> hole open during larger reaming passes<br />
which is where o<strong>the</strong>rs had failed.<br />
“People ask me, ‘What’s <strong>the</strong> difference<br />
between you guys and <strong>the</strong>m?’” Michels<br />
Project Manager Larry Shilman said. “You<br />
don't want it to come <strong>of</strong>f <strong>the</strong> wrong way, but<br />
it’s our people. It’s our experience. We’ve<br />
seen this stuff before and we know how to<br />
deal with it.”<br />
<strong>The</strong> 36 inch diameter Atchafalaya drill<br />
ultimately spanned 4,993 ft and was one<br />
<strong>of</strong> four drills Michels Directional Crossings<br />
completed on spread 4. Michels completed<br />
one drill on spread 3 – a 42 inch crossing<br />
– and nine more 42 inch crossings on<br />
spreads 1 and 2. Michels completed one<br />
o<strong>the</strong>r 36 inch crossing on spread 1.<br />
While <strong>the</strong> Atchafalaya drill was <strong>the</strong> most<br />
technically difficult <strong>of</strong> <strong>the</strong> 15 drills, Michels<br />
broke <strong>the</strong> one-mile mark on two o<strong>the</strong>r<br />
occasions: once in Kingston, Louisiana,<br />
while drilling under <strong>the</strong> Kansas City Railroad<br />
(5,325 ft), and once in Boyce, Louisiana,<br />
while bypassing <strong>the</strong> Boise Cascade (5,340<br />
ft). All told, Michels’ 15 HDD installations<br />
spanned more than 10.2 miles.<br />
<strong>The</strong> Acadian Haynesville Extension<br />
Project was completed this fall.<br />
American Augers Rapid Setup procedure<br />
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• positioning <strong>the</strong> rig at <strong>the</strong> jobsite<br />
• lowering <strong>the</strong> arms to <strong>the</strong> rear foot<br />
• moving <strong>the</strong> dolly<br />
• disconnecting <strong>the</strong> tractor<br />
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HDD<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
54<br />
AA DD100RS island Ad TI.indd 1<br />
12/1/11 12:23 PM<br />
55
No-Dig Down Under 2011<br />
<strong>The</strong> National ASTT Conference and Exhibition was held with great success in Brisbane from<br />
3–6 October. <strong>The</strong> event attracted over 1,000 participants and was one <strong>of</strong> <strong>the</strong> largest trenchless<br />
exhibitions ever hosted in <strong>the</strong> Sou<strong>the</strong>rn Hemisphere.<br />
<strong>ISTT</strong> news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
Calling for papers in Colombia<br />
<strong>The</strong> Second Colombian and First Andean and Central American Congress and Exhibition <strong>of</strong> No-Dig Technologies and<br />
Underground Infrastructure 2012, to be held from 17–18 May in Cartagena de Indias, Colombia, is calling for abstracts.<br />
<strong>The</strong> Colombian Institute <strong>of</strong> Subterranean Infrastructure Technologies and Techniques will be accepting abstracts for its<br />
conference and exhibition. This year <strong>the</strong> <strong>the</strong>me is directed at continuing to learn how to construct, rebuild, rehabilitate, repair and<br />
renovate <strong>the</strong> Colombian Andean and Central American underground infrastructure using trenchless and subterranean technology.<br />
Prospective authors are invited to submit a 300 word abstract outlining <strong>the</strong> scope <strong>of</strong> <strong>the</strong>ir paper and principal points <strong>of</strong> <strong>the</strong><br />
benefits to underground infrastructure and trenchless industry.<br />
Abstracts should match <strong>the</strong> conference <strong>the</strong>me and are <strong>of</strong> interest to <strong>the</strong> program committee. Topics include:<br />
• Asset management • <strong>Trenchless</strong> research and development • Cutting-edge advancements<br />
• Underground infrastructure advancement • Environmental issues<br />
• Project planning and delivery<br />
• Construction project management • Industry issues<br />
<strong>The</strong> deadline for submission is 30 January 2012.<br />
Abstracts must be submitted electronically to dir.ejecutiva@ictis.org<br />
Moscow calls for papers<br />
<strong>The</strong> 2012 No-Dig Moscow, to be held from 5–8 June 2012 in Russia, is encouraging potential authors to prepare and<br />
submit presentations for <strong>the</strong> conference.<br />
<strong>The</strong> conference, which is organised by <strong>the</strong> Russian Society for <strong>Trenchless</strong> Technology and SIBICO <strong>International</strong>, with<br />
support from <strong>the</strong> German Society for <strong>Trenchless</strong> Technology and <strong>the</strong> <strong>ISTT</strong>, is aimed to showcase <strong>the</strong> latest in products and technology<br />
and establish new networks.<br />
Papers submitted should tie into one <strong>of</strong> <strong>the</strong> three main streams <strong>of</strong> <strong>the</strong> conference:<br />
• Horizontal directional drilling<br />
• Rehabilitation and repair<br />
• Tunnelling<br />
Papers are accepted only in electronic form to nodig@sibico.com or Konovalova@sibico.com<br />
<strong>The</strong> deadline for submission is 1 February 2012.<br />
ITTC brings toge<strong>the</strong>r industry in China<br />
<strong>The</strong> 2012 16th <strong>International</strong> <strong>Trenchless</strong> Technology Conference (ITTC), to be held from 20–22 April at <strong>the</strong> Zhengzhou<br />
<strong>International</strong> Conference and Exhibition Hall will be hosted by <strong>the</strong> China Society for <strong>Trenchless</strong> Technology (CSTT),<br />
American Society <strong>of</strong> Civil Engineers, Pipeline Division (ASCE), and <strong>the</strong> Centre <strong>of</strong> Underground Infrastructure Research and<br />
Education, University <strong>of</strong> Texas, Arlington (CUIRE).<br />
<strong>The</strong> rapid development <strong>of</strong> China’s economy and urbanisation brings both a great opportunity as well as a challenge to <strong>the</strong><br />
domestic trenchless industry. In <strong>the</strong> past year <strong>the</strong> CSTT said it has witnessed such a large improvement in <strong>Trenchless</strong> Technology<br />
in its country through various applications in municipal, gas, communication and petroleum that <strong>the</strong>y see an increase in demand for<br />
technical exchange.<br />
<strong>The</strong> conference will cover all areas <strong>of</strong> <strong>Trenchless</strong> Technology and aim to provide production, academic and research communities<br />
a platform for resource integration. <strong>The</strong> conference will also promote and help to boost <strong>the</strong> development <strong>of</strong> <strong>the</strong> trenchless industry.<br />
<strong>The</strong> large exhibition hall will showcase <strong>the</strong> latest in technological development from large pipe and equipment manufactures.<br />
Industry experts from around <strong>the</strong> world are invited to attend this event.<br />
For more information visit: www.cstt.org/2012/en<br />
Of <strong>the</strong> visitors to No-Dig Down Under<br />
2011, over 400 were firs-timers to <strong>the</strong> event.<br />
Over <strong>the</strong> course <strong>of</strong> four days, delegates<br />
attended training sessions led by worldclass<br />
trenchless experts, including <strong>ISTT</strong><br />
Chairman Dr Samuel Ariaratnam and Dr<br />
Tom Iseley, pr<strong>of</strong>essor at <strong>the</strong> IUPUI-Purdue<br />
School <strong>of</strong> Engineering & Technology,<br />
Indiana. <strong>The</strong> conference program consisted<br />
<strong>of</strong> presentations from international and local<br />
speakers; as well as <strong>the</strong> Asset Management<br />
Forum and <strong>the</strong> Keynote Breakfast Session<br />
open to <strong>the</strong> public and featuring a speaker<br />
from NBN Co Ltd.<br />
Featured sessions included relining, HDD,<br />
condition assessment, tunnelling, rehabilitation,<br />
new technologies and standards,<br />
and underground solutions as well as two<br />
super panels on rehabilitation and installation.<br />
Throughout <strong>the</strong> event, delegates had<br />
<strong>the</strong> opportunity to view an impressive array<br />
<strong>of</strong> <strong>the</strong> latest technology in <strong>the</strong> exhibition hall.<br />
<strong>The</strong> Platinum sponsor <strong>of</strong> <strong>the</strong> event was<br />
Interflow; Gold sponsor was Vermeer;<br />
Silver sponsors were Kembla Watertech,<br />
Insituform Pacific and Zueblin Australia;<br />
Bronze sponsors were Bothar Boring and<br />
HOBAS; and sponsors were Murphy Pipe<br />
and Civil and Bettergrow.<br />
<strong>Trenchless</strong> people<br />
This year’s conference drew delegates<br />
from Australia and New Zealand as well<br />
as Italy, Switzerland, US, Ne<strong>the</strong>rlands,<br />
Thailand, Germany, China, UK, Singapore<br />
and Papua New Guinea.<br />
Super Panels<br />
Upon registering for <strong>the</strong> conference, delegates<br />
were <strong>of</strong>fered <strong>the</strong> opportunity to submit<br />
questions on rehabilitation and installation to<br />
shape <strong>the</strong> Super Panel discussions.<br />
<strong>The</strong> Super Panel on Installation was<br />
moderated by trenchless expert Dr Sam<br />
Ariaratnam, who posed delegate-submitted<br />
questions to expert panellists Dave Cook <strong>of</strong><br />
MWH, Drillit <strong>International</strong>’s Stuart Harrison<br />
and Vermeer Sales and Service’s Simon<br />
Coles. <strong>The</strong> Super Panel on Rehabilitation was<br />
moderated by Queensland Urban Utilities<br />
Project Director Kathryn Turner, with a panel<br />
comprised <strong>of</strong> conference speakers Dr Tom<br />
Iseley, Interflow’s Ian Bateman, Sastti JV’s<br />
Lance Horlyck and Kembla Watertech’s<br />
Chris Frangos.<br />
Asset Management Forum<br />
<strong>The</strong> keynote address <strong>of</strong> <strong>the</strong> Asset<br />
Management Forum was delivered by <strong>the</strong><br />
Institute <strong>of</strong> Public Works’ Leon Patterson,<br />
who <strong>the</strong>n joined a panel consisting <strong>of</strong><br />
QUU’s Shane Makin and <strong>the</strong> National Utility<br />
Locating Contracting Association’s (NULC<br />
A) Andy McLean. <strong>The</strong> audience took <strong>the</strong><br />
opportunity to question <strong>the</strong> panel on contemporary<br />
issues facing Australian assets.<br />
Keynote Breakfast Session,<br />
National Broadband Network<br />
<strong>The</strong> final keynote address for <strong>the</strong> conference,<br />
held in <strong>the</strong> Exhibition Hall and<br />
open to <strong>the</strong> public, was incredibly well<br />
attended. <strong>The</strong> session had been noted by<br />
many attendees as one <strong>of</strong> <strong>the</strong> highlights <strong>of</strong><br />
<strong>the</strong> conference, outlining one <strong>of</strong> <strong>the</strong> new,<br />
exciting ways <strong>Trenchless</strong> Technology is<br />
expanding in Australia. National Broadband<br />
Network (NBN) Co Ltd State Manager Rob<br />
Seal outlined <strong>the</strong> aims, achievements, and<br />
future plans for <strong>the</strong> project, stating “We only<br />
want to dig if we have to.”<br />
<strong>Trenchless</strong> training<br />
Attendees were given <strong>the</strong> opportunity<br />
to take advantage <strong>of</strong> specialised trenchless<br />
training in addition to <strong>the</strong> conference<br />
program. Dr Sam led a well-attended training<br />
module on HDD, which provided an<br />
introduction to HDD applications; discussion<br />
on equipment involved in <strong>the</strong> process;<br />
recommended planning criteria; drilling<br />
fluid applications; and demonstrated environmental<br />
benefits, to assist and facilitate<br />
successful HDD installations.<br />
<strong>The</strong> second course was on Structural<br />
Water Main Renewal and hosted by Dr<br />
Iseley. Attendees benefited from Dr Iseley’s<br />
incredible experience in <strong>the</strong> sector.<br />
Bringing <strong>the</strong> industry toge<strong>the</strong>r<br />
<strong>The</strong> social program for No-Dig Down<br />
Under 2011 kicked <strong>of</strong>f with a very European<br />
flavour, with HOBAS hosting <strong>the</strong> Beer<br />
and Bratwurst-<strong>the</strong>med Exhibition Opening.<br />
ASTT Vice Chairman and Queensland<br />
Councillor Andy Krumins <strong><strong>of</strong>ficial</strong>ly welcomed<br />
attendees to <strong>the</strong> exhibition opening.<br />
A friendly and lively atmosphere was created<br />
with German barmaids ensuring all<br />
delegates’ beer mugs were kept topped.<br />
<strong>The</strong> Vermeer-sponsored cruise along<br />
<strong>the</strong> Brisbane River was an unforgettable<br />
night <strong>of</strong> revelry. As delegates boarded<br />
<strong>the</strong> ship, <strong>the</strong>y could be overheard joking<br />
that a cruise was <strong>the</strong> best way to<br />
keep rowdy trenchless folk from causing<br />
chaos in <strong>the</strong> Brisbane city centre.<br />
<strong>ISTT</strong> news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
56<br />
57
made <strong>the</strong>ir way to <strong>the</strong> elegant Victoria<br />
Golf Complex for a night <strong>of</strong> sophistication.<br />
<strong>The</strong> event was hosted by ex-AFL player<br />
Richard Champion, whose insight into all<br />
things AFL was regaled in a very entertaining<br />
way. <strong>Trenchless</strong> Australasia Editor<br />
Kate Pemberton welcomed <strong>the</strong> guests and<br />
introduced Ge<strong>of</strong>f Weaver from Interflow,<br />
who congratulated <strong>the</strong> trenchless industry<br />
for its vast accomplishments over <strong>the</strong> past<br />
decade. <strong>The</strong> guest speaker <strong>of</strong> <strong>the</strong> night,<br />
Kerry O’Keefe, was very well received as<br />
he shared his views on cricket, Australia<br />
and life.<br />
Future events in Australia<br />
Get internationally<br />
recognised with 2012<br />
<strong>ISTT</strong> No-Dig Awards<br />
Next year <strong>Trenchless</strong> Live 2012 will be held at <strong>the</strong><br />
Royal Melbourne Showgrounds 23–24 October. Booths for this<br />
demonstration show are selling fast.<br />
In 2013 <strong>the</strong> <strong>ISTT</strong> will co-host No-Dig Down Under 2013, <strong>the</strong> ASTT’s<br />
National Conference and Exhibition to be held at <strong>the</strong> Sydney<br />
Convention Centre. Sponsorship opportunities are now available.<br />
Contact Tim Thompson on +61 3 9248 5100 or email<br />
tthompson@gs-press.com.au for more information.<br />
Applications are being accepted for <strong>the</strong> Annual No-Dig Awards for 2012, presented at <strong>the</strong> <strong>International</strong><br />
No-Dig 2012, to be held from 12–14 November in Sao Paulo, Brazil. Applications close 31 August 2012.<br />
<strong>ISTT</strong> NEWS<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
<strong>The</strong> boat was festively decked out in<br />
Hawaiian-<strong>the</strong>med decorations, with attendees<br />
rising to <strong>the</strong> occasion by donning<br />
Hawaiian shirts, festively-coloured leis, and<br />
grass skirts. <strong>The</strong> prestigious Gala Dinner and<br />
Awards Evening, sponsored by Interflow,<br />
was <strong>the</strong> most anticipated event <strong>of</strong> <strong>the</strong> show.<br />
Delegates, exhibitors and <strong>the</strong>ir partners<br />
<strong>The</strong> EXPERTS <strong>of</strong> Poland<br />
Award submissions are still open for <strong>the</strong> 2012 No-Dig Poland conference, to be held from 17–19 April at<br />
<strong>the</strong> Uroczysko Hotel in Kielce, located in <strong>the</strong> centre <strong>of</strong> Poland at <strong>the</strong> base <strong>of</strong> <strong>the</strong> Saint Cross Mountains.<br />
<strong>The</strong> conference is organised with <strong>the</strong><br />
help <strong>of</strong> <strong>the</strong> Polish Foundation for <strong>Trenchless</strong><br />
Technology (PFTT), as well as <strong>the</strong> <strong>ISTT</strong>,<br />
and will feature both technical sessions with<br />
papers from various trenchless and industry<br />
experts, and an exhibition space for visitors.<br />
<strong>The</strong> conference will also feature live demonstrations.<br />
Winners <strong>of</strong> EXPERT statuettes for <strong>the</strong> best<br />
trenchless projects.<br />
<strong>The</strong> Exhibition hall.<br />
This year <strong>the</strong> conference will have many<br />
<strong>the</strong>mes covering <strong>the</strong> trenchless industry making<br />
it a great learning experience including:<br />
• <strong>Trenchless</strong> installation <strong>of</strong> underground<br />
pipelines: microtunnelling, pipe jacking<br />
and o<strong>the</strong>rs<br />
• <strong>Trenchless</strong> rehabilitation <strong>of</strong> underground<br />
pipelines: repair, sealing, rehabilitation,<br />
replacement<br />
• Pipes used in trenchless technologies<br />
• Materials used for repair and rehabilitation<br />
<strong>of</strong> pipelines as well as underground infrastructure<br />
building<br />
• Devices used in trenchless technologies<br />
• Devices used for cleaning and diagnostics<br />
<strong>of</strong> underground pipelines<br />
• Condition <strong>of</strong> underground pipelines<br />
(assessment and management)<br />
• Planning and designing <strong>of</strong> trenchless<br />
installation as well as rehabilitation <strong>of</strong><br />
underground pipelines<br />
• Large-scale tunnelling.<br />
If you are interested in submitting a<br />
paper please contact Maria Gierczak at<br />
maria.gierczak@gmail.com<br />
An awarding experience<br />
<strong>The</strong> EXPERT 2012 statuettes will be<br />
awarded to innovative trenchless companies,<br />
www.trenchlesslive.com<br />
For more information visit http://www.nodigpoland.tu.kielce.pl/eng<br />
recognising products, new installation and<br />
rehabilitation projects.<br />
Both companies and institutions are invited<br />
to take part in <strong>the</strong> competition. Interested<br />
companies can submit <strong>the</strong>ir products and<br />
technology for <strong>the</strong> following categories:<br />
• <strong>Trenchless</strong> installation in 2010–11<br />
• <strong>Trenchless</strong> rehabilitation in 2010–11<br />
• Innovative solutions in <strong>the</strong> range <strong>of</strong><br />
devices, products or technology used for<br />
trenchless installation or refurbishment,<br />
as well as for diagnostics <strong>of</strong> underground<br />
networks in 2010–11.<br />
Please note that:<br />
• <strong>The</strong> composition <strong>of</strong> <strong>the</strong> Competition<br />
Committee will be made <strong>of</strong> <strong>the</strong><br />
Honorary Scientific and Organising<br />
Committee Members<br />
• <strong>The</strong> submissions have to be sent by <strong>the</strong><br />
company or institution<br />
• Additional materials may be attached to<br />
<strong>the</strong> final submission.<br />
<strong>The</strong> deadline for submissions is<br />
15 February 2012. Submission forms<br />
should be sent to Justyna Lisowsk at<br />
justyna.lisowsk@gmail.com<br />
<strong>The</strong> conferences’ <strong><strong>of</strong>ficial</strong> language will be<br />
English and Polish with simultaneous translation<br />
to accommodate international visitors.<br />
Applications are for work completed<br />
in <strong>the</strong> 2011–2012 year and must have<br />
<strong>the</strong> written endorsement <strong>of</strong> <strong>the</strong> Affiliated<br />
Society where <strong>the</strong> application is submitted.<br />
Applications submitted by non-members<br />
and by <strong>ISTT</strong> members who are not members<br />
<strong>of</strong> an Affiliated Society are exempt from this<br />
requirement.<br />
Applications must be in English, and<br />
should be prepared with <strong>the</strong> below criteria in<br />
mind with a maximum <strong>of</strong> 1,000 words supported<br />
by suitable illustrations in Micros<strong>of</strong>t<br />
Word. Illustrations should be inserted to <strong>the</strong><br />
text (one file per entry).<br />
<strong>The</strong>re are four categories eligible to receive<br />
awards as shown below. Awards may not be<br />
made in all categories in a given year.<br />
• Academic research or training aid/course<br />
• <strong>Trenchless</strong> project completed<br />
• New machine, tool, material, system or<br />
technique introduced<br />
• Student or young pr<strong>of</strong>essional paper –<br />
Members regularly enrolled in college or<br />
university, or spending at least half <strong>the</strong>ir<br />
time on academic coursework<br />
<strong>The</strong> aim <strong>of</strong> <strong>ISTT</strong> is to promote <strong>the</strong> science<br />
and practice <strong>of</strong> <strong>Trenchless</strong> Technology, and<br />
<strong>the</strong> awards are a way to raise <strong>the</strong> pr<strong>of</strong>ile and<br />
status <strong>of</strong> <strong>the</strong> society and its award winners.<br />
All award winners will be:<br />
• Recognised at <strong>the</strong> conference and presented<br />
an award,<br />
• Featured in an article in <strong>Trenchless</strong><br />
<strong>International</strong>,<br />
• Added to <strong>the</strong> published list <strong>of</strong> <strong>ISTT</strong> award<br />
winner role <strong>of</strong> honour posted on <strong>the</strong> <strong>ISTT</strong><br />
website, and<br />
• Authorised to use <strong>the</strong> <strong>ISTT</strong> logo on promotional<br />
material related to <strong>the</strong> award<br />
activity or recipients<br />
In addition, <strong>the</strong> winner may be afforded<br />
an opportunity to make a brief presentation<br />
on <strong>the</strong> activity that received <strong>the</strong> award at <strong>the</strong><br />
conference, time and schedule permitting.<br />
<strong>The</strong> student award winner will receive a<br />
small cash award and limited financial travel<br />
assistance to attend <strong>the</strong> conference.<br />
Criteria for selection <strong>of</strong> awards are as<br />
follows:<br />
• Does <strong>the</strong> entry make a contribution to <strong>the</strong><br />
advancement <strong>of</strong> <strong>Trenchless</strong> Technology<br />
worldwide?<br />
• Does <strong>the</strong> entry contribute to protecting<br />
<strong>the</strong> environment and/or reduce<br />
social costs?<br />
• Are <strong>the</strong> above benefits clear from<br />
<strong>the</strong> entry?<br />
• Is <strong>the</strong> entry innovative, ingenious, elegant<br />
or novel?<br />
• Is <strong>the</strong> entry commercially and economically<br />
practicable?<br />
• Will <strong>the</strong> award make an impact with <strong>the</strong><br />
media, decision-makers and <strong>the</strong> general<br />
public?<br />
• Will <strong>the</strong> award impress <strong>ISTT</strong> members?<br />
• Has <strong>the</strong> entry been well-explained<br />
and presented?<br />
Applicants for <strong>the</strong> categories <strong>of</strong> <strong>Trenchless</strong><br />
Project and New Machines should demonstrate<br />
a practical use or development <strong>of</strong><br />
trenchless systems or equipment for <strong>the</strong><br />
installation or rehabilitation <strong>of</strong> underground<br />
utility networks. For example, entries may<br />
address achievements in:<br />
• Improved economy and competitiveness<br />
<strong>of</strong> trenchless installations<br />
• Length and speed <strong>of</strong> drive for installation,<br />
replacement or renovation<br />
• Accuracy or size <strong>of</strong> installation<br />
• Materials used<br />
• Ground conditions successfully dealt with<br />
Improved acceptability for clients, operators<br />
and/or environment<br />
• Underground detection, recording and<br />
mapping <strong>of</strong> obstacles, both natural and<br />
manmade<br />
• Health and safety <strong>of</strong> employees and <strong>the</strong><br />
general public<br />
• Matters related to training in <strong>the</strong> field <strong>of</strong><br />
trenchless work<br />
• Research into any <strong>of</strong> <strong>the</strong> topics related to<br />
working on underground utilities.<br />
All entries should be submitted<br />
to <strong>the</strong> <strong>ISTT</strong> at info@istt.com<br />
This e-mail address is being<br />
protected from spambots and<br />
JavaScript must be enabled<br />
to view it.<br />
<strong>ISTT</strong> news<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
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<strong>ISTT</strong> ESC PROFILE<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
5 minutes with Jeff Pace<br />
<strong>Trenchless</strong> <strong>International</strong> introduces you to <strong>the</strong> members <strong>of</strong> <strong>the</strong> <strong>ISTT</strong> Executive Sub-Committee. Here<br />
we speak to Jeff Pace from <strong>the</strong> Australasian Society for <strong>Trenchless</strong> Technology (ASTT), who has been<br />
involved in <strong>the</strong> trenchless industry for over two decades.<br />
1. How did you first become<br />
involved in <strong>the</strong> trenchless industry?<br />
I became involved in <strong>the</strong> trenchless<br />
industry in January 1991 when Menno<br />
Henneveld asked me to establish a society<br />
for <strong>Trenchless</strong> Technology – this took a few<br />
months to do as I had never heard <strong>of</strong> <strong>the</strong><br />
Dr Sam Ariaratnam and Jeff Pace.<br />
term trenchless nor had any concept <strong>of</strong><br />
what it was in my engineering life.<br />
2. Which organisation are you<br />
from and how long have you been<br />
on <strong>the</strong> Executive Sub-Committee?<br />
I am from <strong>the</strong> ASTT and was appointed to<br />
<strong>the</strong> ESC November 2010, at <strong>the</strong> Singapore<br />
conference. Over <strong>the</strong> past six years, I have<br />
also represented Menno Henneveld at some<br />
<strong>of</strong> <strong>the</strong> past ESC meetings.<br />
3. What has been <strong>the</strong> most<br />
memorable project you worked on?<br />
In mid to late 1991, I was involved in a<br />
microtunnelling project in Perth, located in<br />
Western Australia, as a part <strong>of</strong> <strong>the</strong> infill sewerage<br />
program for a reticulation area called<br />
Cannington. This work involved <strong>the</strong> installation<br />
<strong>of</strong> main sewers using an Okumura<br />
Super Mini microtunnelling machine that <strong>the</strong><br />
<strong>the</strong>n water authority owned.<br />
<strong>The</strong> use <strong>of</strong> this machine enabled <strong>the</strong><br />
sewer to be laid without any open cut in a<br />
particularly sensitive area that had remembrance<br />
trees along its pipe route. Without<br />
this trenchless technique being adopted,<br />
<strong>the</strong> trees would have been destroyed and<br />
no doubt <strong>the</strong>re would have been outcry from<br />
<strong>the</strong> community.<br />
4. What do you see as <strong>the</strong> most<br />
important role and responsibility<br />
<strong>of</strong> <strong>the</strong> <strong>ISTT</strong>?<br />
<strong>The</strong> <strong>ISTT</strong> is made up <strong>of</strong> a family <strong>of</strong> societies<br />
and associations from all over <strong>the</strong><br />
world. To me <strong>the</strong> most important thing<br />
<strong>the</strong> <strong>ISTT</strong> can do is to provide support to<br />
all <strong>the</strong>se units by way <strong>of</strong> ensuring that <strong>the</strong><br />
same trenchless message is preached<br />
to all. Giving technical assistance to <strong>the</strong><br />
smaller societies is also an important issue.<br />
5. How do industry initiatives such<br />
as conferences and publications<br />
help you in promoting <strong>Trenchless</strong><br />
Technology?<br />
<strong>The</strong> ASTT has been very fortunate in<br />
this area. To date, we have hosted two<br />
<strong>International</strong> No-Digs and <strong>the</strong> third scheduled<br />
for 2013. By holding events like <strong>the</strong>se,<br />
those who attend get to see, and in some<br />
cases touch, <strong>the</strong> latest technologies available,<br />
expand <strong>the</strong>ir knowledge on industry<br />
best practices as well as <strong>the</strong>ir network <strong>of</strong><br />
key people – both nationally and globally.<br />
<strong>The</strong> ASTT <strong>magazine</strong>, <strong>Trenchless</strong><br />
Australasia, is also a fantastic product that<br />
reaches some 3,000 key people in our<br />
industry every three months with <strong>the</strong> latest<br />
news and information on products, projects<br />
and people.<br />
6. What are some <strong>of</strong> <strong>the</strong> main<br />
challenges your country is facing<br />
with <strong>Trenchless</strong> Technology and<br />
how do you think <strong>the</strong>se can be<br />
overcome?<br />
One <strong>of</strong> <strong>the</strong> biggest challenges we have<br />
is trying to ensure that trenchless operators,<br />
as a minimum, have a Certificate 3<br />
in <strong>Trenchless</strong> Technology. For this to be<br />
uniform across Australasia, we need all <strong>the</strong><br />
large, mainly utility client organisations, to<br />
insist on this requirement. If <strong>the</strong>y did <strong>the</strong>n<br />
<strong>the</strong> chances <strong>of</strong> poor practices would be<br />
significantly reduced, which would save<br />
everyone a lot <strong>of</strong> time and money.<br />
Visit<br />
www.istt.com<br />
for fur<strong>the</strong>r<br />
information.<br />
<strong>The</strong> <strong>ISTT</strong> is <strong>the</strong> umbrella organisation for trenchless technologists in over<br />
30 countries <strong>of</strong> <strong>the</strong> world. In 30 countries, groups <strong>of</strong> trenchless technologists<br />
have <strong>the</strong>ir own national groups that are affiliated, while <strong>the</strong> remainder are registered<br />
directly with <strong>the</strong> <strong>ISTT</strong>.<br />
<strong>Trenchless</strong> Technology covers <strong>the</strong> repair, maintenance, upgrade and new installation<br />
<strong>of</strong> underground utility services using equipment and techniques which<br />
avoid or considerably reduce <strong>the</strong> need for excavation. <strong>The</strong> <strong>ISTT</strong> promotes<br />
research, training and <strong>the</strong> more extensive use <strong>of</strong> <strong>Trenchless</strong> Technology through<br />
publications, co-operation with o<strong>the</strong>r NGOs, an annual international conference<br />
and an interactive website.<br />
<strong>Trenchless</strong> Technology is recognised as an environmentally sustainable technology<br />
and is particularly suited, for use in densely populated urban areas by<br />
reducing disruption to peoples daily lives, social costs (traffic congestion, damage<br />
to road surfaces and buildings, air quality), noise and dust. <strong>Trenchless</strong><br />
technologies also have a considerably reduced carbon footprint compared to<br />
trenching in most situations.<br />
Contacts and addresses <strong>of</strong> Affiliated Societies<br />
Austrian Association for <strong>Trenchless</strong><br />
Technology (AATT)<br />
Osterreichische Vereinigung<br />
fur grabenloses Bauen und<br />
Instandhalten von Leitungen (OGL)<br />
Schubertring 14A–1015 Wien<br />
AUSTRIA<br />
Tel: +43 1 513 15 88/26<br />
Fax: +43 1 513 15 88/25<br />
Email: boccioli@oegl.at<br />
www.oegl.at<br />
Chairman: Ing. Norbert Böhm<br />
Member Secretary: Ute Boccioli<br />
Int. Representative: Ute Boccioli<br />
(boccioli@oegl.at)<br />
Brazil Association for <strong>Trenchless</strong><br />
Technology (ABRATT)<br />
Al. Olga, 422 cj. 126<br />
Barra Funda – CEP 0155-040<br />
Sao Paulo - SP<br />
BRAZIL<br />
Tel: +55 (11) 3822 2084<br />
Fax: +55 (11) 3822 2084<br />
Email: secretaria@abratt.org.br<br />
www.abratt.org.br<br />
Chairman: Paulo Dequech<br />
Member Secretary: Fábio Tesarotto<br />
Int. Representative: Sergio Palazzo<br />
(Fax: +55 (11) 3822 2084)<br />
Australasian Society for <strong>Trenchless</strong><br />
Technology (ASTT)<br />
18 Frinton Place<br />
Greenwood<br />
WA 6024<br />
AUSTRALIA<br />
Tel: +61 (0)8 9420 2826<br />
Fax: +61 (0)8 9343 5420<br />
Email: jeffpace@astt.com.au<br />
www.astt.com.au<br />
Chairman: Trevor Gosatti<br />
Member Secretary: Jeff Pace<br />
Int. Representative: Jeff Pace<br />
(jeffpace@astt.com.au)<br />
Bulgarian Association for <strong>Trenchless</strong><br />
Technology (BATT)<br />
Koprinka Lake Village<br />
Kazanlak<br />
6100<br />
BULGARIA<br />
Tel: +359 2 4901381<br />
Fax: +359 431 63776<br />
Email: info@batt-bg.org<br />
www.batt-bg.org<br />
Chairman: Stefan Zhelyazkov<br />
Member Secretary: Pavel Gruev<br />
China Hong Kong Society for <strong>Trenchless</strong><br />
Technology (CHKSTT)<br />
10/F Hing Lung Commercial Building<br />
68–74 Bonham Strand East<br />
HONG KONG<br />
Fax: +852 81487764<br />
Email: info@chkstt.org<br />
www.chkstt.org<br />
Chairman: Jon Boon<br />
(jon.boon@soundprint.com)<br />
Int. Representative and ESC Member:<br />
Derek Choi (derekchoi@balama.com)<br />
Society Secretaries: Summer Lee<br />
and Tony Lau<br />
Colombia Institute for Subterranean<br />
Infrastructure Technologies and<br />
Techniques (C<strong>ISTT</strong>)<br />
Calle 70 A No. 20-36<br />
Bogotá<br />
COLOMBIA<br />
Tel: +571 211 05 97<br />
Fax: +571 210 49 85<br />
Email: juan.gutierrez@epm.com.co<br />
Chairman: Luis Guillermo Maldonado F.<br />
Int.Representative:<br />
Juan Carlos Gutierrez M.<br />
Society Secretary: Patricia Gómez B.<br />
China Society <strong>of</strong> Geology – <strong>Trenchless</strong><br />
Technology Committee (CSTT)<br />
Room 151, 26 Baiwanzhuang Street<br />
Xicheng District, Beijing 100037, P R China<br />
Tel: +86-10-6899 2605<br />
Fax: +86-10-6899 2605<br />
www.cstt.org<br />
Chairman: Wand Da<br />
Executive Vice Chairman: Yan Chunwen,<br />
(yan64843889@126.com)<br />
Secretary General: Zhu Wenjian,<br />
(zhwji@cstt.org)<br />
Membership Secretary: Jin Huiying<br />
<strong>the</strong> international society for trenchless technology January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
About <strong>ISTT</strong>/Membership<br />
60<br />
61
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
China Taipei Society for <strong>Trenchless</strong><br />
Technology (CTSTT)<br />
Rom 3150, 3F., No.3, Beiping W. Rd.,<br />
Zhongzheng District,<br />
Taipei<br />
TAIWAN<br />
Tel: +886 2 2312 0709<br />
Fax: +886 2 2362 1268<br />
Email: anitawu@mail.water.gov.tw<br />
Chairman: Liao, Tsung-Shen<br />
General Secretary: Su, Jin-Long<br />
(steven@mail.water.gov.tw)<br />
Membership Secretary: Lin-Min Chiu<br />
(emily570319@hotmail.com)<br />
Int. Representative: Pr<strong>of</strong>. D.H Jlang<br />
Czech Society for <strong>Trenchless</strong> Technology<br />
(CzSTT)<br />
Bezova 1658/1<br />
147 14 Praha 4<br />
CZECH REPUBLIC<br />
Tel: +420 244 062 722<br />
Fax: +420 244 062 722<br />
Email: <strong>of</strong>fice@czstt.cz<br />
www.czstt.cz<br />
Chairman: Stanislav Drabek<br />
(czstt@czn.cz)<br />
Member Secretary: Dr Jiri Kubalek<br />
(czstt@czn.cz)<br />
Int. Representative: Karel Franczyk<br />
Finnish Society for <strong>Trenchless</strong> Technology<br />
(FiSTT)<br />
Pl 493<br />
00101 Helsinki<br />
FINLAND<br />
Tel: +358 10 409 5951<br />
Fax: +358 10 332 6603<br />
Email: mika.nevala@poyry.com<br />
www.fistt.net<br />
Chairman: Jari Kaukonen<br />
(jari.kaukonen@fcg.fi)<br />
Member Secretary: Mika Nevala<br />
(mika.nevala@poyry.com)<br />
French Society for <strong>Trenchless</strong> Technology<br />
(FSTT)<br />
4 rue des Beaumonts<br />
F-94120 Fontenay Sous Bois<br />
FRANCE<br />
Tel: +33 1 53 99 90 20<br />
Fax: +33 1 53 99 90 29<br />
Email: fstt@fstt.org<br />
www.fstt.org<br />
Chairman: Patrice Dupont (President)<br />
Int. Representative: Jean-Marie Joussin<br />
(jeanmarie.joussin@hobas.com)<br />
General Secretary: Christian Legaz<br />
(christian.legaz-avr@wanadoo.fr)<br />
Treasurer: Jérôme Aubry<br />
(jaubry@chantiers-modernes.fr)<br />
German Society for <strong>Trenchless</strong><br />
Technology (GSTT)<br />
Messedamm 22<br />
D-14055 Berlin<br />
GERMANY<br />
Tel: +49 30 3038 2143<br />
Fax: +49 30 3038 2079<br />
Email: beyer@gstt.de<br />
www.gstt.de<br />
Chairman: Pr<strong>of</strong>. Dipl-Ing Jens Hoelterh<strong>of</strong>f<br />
Member Secretary: Dr Klaus Beyer<br />
Secretary: Dr Klaus Beyer<br />
Int. Representative: Dr Klaus Beyer<br />
No-Dig 2011: Dagmar Eichom<br />
Italian Association <strong>of</strong> <strong>Trenchless</strong><br />
Technology (IATT)<br />
Via Ruggero Fiore, 41<br />
00136 Rome<br />
ITALY<br />
Tel: +39 06 39721997<br />
Fax:+39 06 91254325<br />
Email: iatt@iatt.info<br />
www.iatt.it<br />
Chairman: Paolo Trombetti<br />
(paolo.trombetti@telecomitalia.it)<br />
Member Secretary: Letizia Rinaldini<br />
(iatt@iatt.it)<br />
Int. Representative: Alessandro Olcese<br />
(2005emanuele@alice.it)<br />
Secretary: Feliciano Esposto<br />
(esposto.feliciano@virgilio.it<br />
Iberian Society for <strong>Trenchless</strong><br />
Technology (IbSTT)<br />
C/ Josefa Valcarcel,<br />
8 – 3a PTLA.<br />
28027 Madrid<br />
SPAIN<br />
Tel: +34 91 418 23 44<br />
Fax: +34 91 418 23 41<br />
Email: ibstt@ibstt.org<br />
www.ibstt.org<br />
Chairman: Alfredo Avello<br />
Member Secretary: Elena Zuniga Alcon<br />
Int. Representative: Alfredo Avello<br />
Japan Society for <strong>Trenchless</strong><br />
Technology (JSTT)<br />
3rd Nishimura BLDG.<br />
2-11-18 Tomioka<br />
Koto-ku<br />
TOKYO 135-0047<br />
JAPAN<br />
Tel: +81 3 5639 9970<br />
Fax: +81 3 5639 9975<br />
Email: <strong>of</strong>fice@jstt.jp<br />
www.jstt.jp<br />
Chairman: Mr Taigo Matsui<br />
(<strong>of</strong>fice@jstt.jp)<br />
Executive Secretary: Yoshihiko Nojiri<br />
(nojiri@jstt.jp)<br />
Member Secretary: Kyoko Kondo<br />
(kondo@jstt.jp)<br />
Lithuanian Association <strong>of</strong> <strong>Trenchless</strong><br />
Technology (LIATT)<br />
V.Gerulaicio str. 1<br />
LT-08200 Vilnius<br />
Lithuania<br />
Tel: +370 5 2622621<br />
Fax: +370 5 2617507<br />
Email: arturas.abromavicius@sweco.lt<br />
www.lbta.eu<br />
Chairman: Arturas Abromavicius (President)<br />
Member Secretary: Arturas Abromavicius<br />
Int. Representative: Arturas Abromavicius<br />
Chairman <strong>of</strong> Council: Algirdas Budreckas<br />
North American Society for <strong>Trenchless</strong><br />
Technology (NASTT)<br />
1655 North Fort Myer Drive Ste 700<br />
Arlington<br />
Virginia 22209<br />
USA<br />
Tel: +1 703 351 5252 (US)<br />
+1 613 424 3036 (Canada)<br />
Fax: +1 613 424 3037<br />
(also Membership)<br />
Email: info@nastt.org<br />
www.nastt.org<br />
Chairman &<br />
Int. Representative: George Ragula<br />
Vice Chairman: Bob Westphal<br />
Secretary: Ben Cote<br />
Treasurer: Kaleel Rahaim<br />
Executive Director: Mike Willmets<br />
(mwillmets@nastt.org)<br />
Assistant Executive Director:<br />
Angela Ghosh<br />
(aghosh@nastt.org)<br />
Ne<strong>the</strong>rlands Society for <strong>Trenchless</strong><br />
Technology (NSTT)<br />
Postbus 483<br />
2700 AL Zoetermeer<br />
THE NETHERLANDS<br />
Tel: +31 (0)79 3252265<br />
Fax: +31 (0)79 3252294<br />
Email: info@nstt.nl<br />
www.nstt.nl<br />
Chairman: <strong>The</strong>o Everaers<br />
(mjceveraers@evenco.nl)<br />
Secretary: Ingrid Meuwissen<br />
(info@nstt.nl)<br />
Int. Representative: Dr Wout Broere<br />
(w.broere@tudelft.nl)<br />
Polish Foundation for <strong>Trenchless</strong><br />
Technology (PFTT)<br />
25-001 Kielce 1 skr. Poczt. 1453<br />
POLAND<br />
Tel: +48 41 3424 450 (600328459)<br />
Email: akulicz@tu.kielce.pl<br />
www.pftt.pl<br />
Chairman: Andrzej Kuliczkowski<br />
Vice Chairman: Benedykt Lipczynski<br />
Member Secretary: Anna Parka<br />
(parkaa@tu.kielce.pl.)<br />
Int. Representative: Andrzej Kuliczkowski<br />
Secretary: Agata Zwierzchowska<br />
Russian Society for <strong>Trenchless</strong> Technology<br />
(RSTT)<br />
Moscow area, Odintsovskii region,<br />
Marfino, 99, 143025,<br />
RUSSIAN FEDERATION<br />
Tel: +7 (495) 771 71 00<br />
Fax: +7 (495) 771 71 00<br />
Email: np-robt@mail.ru, robt@co.ru<br />
www.robt.ru<br />
Chairman: Stanislav Khramenkov<br />
Member Secretary: Elena Gusenkova<br />
Int. Representative: Andrey Sinitsyn<br />
Sou<strong>the</strong>rn African Society for <strong>Trenchless</strong><br />
Technology (SASTT)<br />
PO Box 13048<br />
Clubview<br />
0014<br />
South Africa<br />
Tel: +27 (12) 567 4026<br />
Fax: +27 (12) 567 4026<br />
Email: director@sastt.org.za<br />
www.sastt.org.za<br />
Chairman: Andries Lötz<br />
Honorary Director: Joop van Wamelen<br />
Member Secretary: Joop van Wamelen<br />
Scandinavian Society for <strong>Trenchless</strong><br />
Technology (SSTT)<br />
Box 7072<br />
S-174 07 Stockholm<br />
Sweden<br />
Tel: +46 8 522 122 90<br />
Fax: + 46 8 522 122 02<br />
E: lennart.berglund@stockholmvatten.se<br />
www.sstt-skandinavien.com<br />
Chairman: Magnar Sekse<br />
(magnar.sekse@bergen.kommune.no)<br />
Vice Chairman: Gerda Hald<br />
(gh@ov.dk)<br />
Secretary (SSTT): Lennart Berglund<br />
(lennart.berglund@stockholmvatten.se)<br />
Member Secretary (Danish):<br />
Tina Juul Madsen (tjm@wtc.dk)<br />
Member Secretary (Norweigan):<br />
Odd Lieng (odd.lieng@rorsenter.no)<br />
Member Secretary (Swedish): Kjell Frödin<br />
(kjell@vretmaskin.se)<br />
Singapore Society for <strong>Trenchless</strong><br />
Technology (SgSTT)<br />
80 Toh Guan Road East<br />
WaterHub<br />
Singapore 608575<br />
Tel: +65 9712 4054<br />
E-Mail: imail@sgstt.org.sg<br />
www.sgstt.org.sg<br />
Chairman: Dennis Kong<br />
Vice Chairman: Lau Yew Hoong<br />
Member Secretary: Sean Lim<br />
Turkish Society for Infrastructure and<br />
<strong>Trenchless</strong> Technology<br />
Altyapi ve Kazisiz Teknolojiler Dernegi<br />
(AKATED)<br />
Aksaray Mah. Abdullah Cavus Sok.<br />
No:17/2 Fatih Istanbul<br />
TURKEY<br />
Tel: +90 212 632 8531<br />
Fax: +90 212 530 1510<br />
E-mail: info@akated.com<br />
www.akated.com<br />
Chairman: Yasin Torun<br />
ytorun@akated.com<br />
Vice Chairman: Ahmet Gulec<br />
agulec@akated.com<br />
Ukraine Association for Modern<br />
<strong>Trenchless</strong> Technology (UAMTT)<br />
9A R.Karmen Str.<br />
Odessa 65044<br />
UKRAINE<br />
Tel: (380 482) 356305<br />
Fax: (380 482) 356305<br />
Email: no_dig@blacksea.net.ua<br />
www.no-dig.odessa.ua<br />
Chairman: Victor Prokopchuk<br />
ESC Member: Olga Martynyuk<br />
(Olga_marty@ukr.net)<br />
United Kingdom Society for <strong>Trenchless</strong><br />
Technology (UKSTT)<br />
38 Holly Walk<br />
Leamington Spa<br />
Warwickshire<br />
CV32 4LY<br />
UK<br />
Tel: +44 (0)1926 330 935<br />
Fax: +44 (0)1926 330 935<br />
Email: admin@ukstt.org.uk<br />
www.ukstt.org.uk<br />
Chairman: Colin Tickle<br />
(admin@ukstt.org.uk)<br />
(Tel: 01926 330 935)<br />
Member Secretary: Val Chamberlain<br />
(admin@ukstt.org.uk)<br />
(Tel: 01926 330 935)<br />
Upcoming Events<br />
UCT 2012<br />
24–26 January 2012<br />
Henry B. Gonzalez Convention Centre,<br />
San Antonio, Texas, US<br />
www.uctonline.com<br />
China <strong>International</strong> Municipal Equipment<br />
Expo & China <strong>International</strong> Water Supply<br />
& Sewerage Pipeline Exhibition 2012<br />
9-11 March 2012<br />
China Import & Export Fair<br />
Pazhou Complex<br />
www.china-mete.com/ps/<br />
<strong>Trenchless</strong> South East Asia<br />
March 2013, Bangkok<br />
www.nodigevents.com<br />
NASTT No-Dig 2012<br />
11–15 March 2012<br />
Nashville, Tennessee, US<br />
www.nodigshow.com<br />
No-Dig Poland 2012<br />
16–19 April 2012, <strong>The</strong> Uroczysko Hotel,<br />
Kielce, Poland<br />
www.nodigpoland.tu.kielce.pl/<br />
Second Colombian and First Andean<br />
and Central American Congress and<br />
Exhibition <strong>of</strong> No-Dig Technology<br />
17–18 May 2012<br />
Cartagena de Indias, Colombia<br />
www.ictis.org<br />
Underground Infrastructure Research<br />
Conference and <strong>Trenchless</strong> Technology<br />
Road Show<br />
5–6 June 2012, Niagara Falls, Canada<br />
Scotiabank Convention Centre<br />
www.civil.uwaterloo.ca/catt/<br />
<strong>Trenchless</strong>RoadShow2012/roadshow.htm<br />
No-Dig Moscow<br />
5-8 June 2012, Moscow Russia<br />
<strong>Trenchless</strong> Engineering 2012<br />
13–15 June 2012, Zawiercie, Poland<br />
www.konferencje.inzynieria.com/<br />
inzynieria/en<br />
<strong>Trenchless</strong> Asia 2012<br />
2–4 July 2012, Singapore<br />
www.trenchlessasia.com<br />
No-Dig Live 2012<br />
2–4 October 2012 Coventry, UK<br />
www.nodiglive.co.uk<br />
2012 <strong>International</strong> No-Dig Bratzil<br />
12–14 November 2012 Sao Paulo Brazil<br />
www.acquacon.com.br/nodig2012/en<br />
2013 <strong>International</strong> No-Dig Sydney<br />
1–4 September 2013 Sydney, Australia<br />
www.nodigdownunder.com<br />
Event not listed? Contact Sarah Paul at spaul@gs-press.com<br />
to make sure your event is listed in <strong>the</strong> next edition.<br />
January 2012 - <strong>Trenchless</strong> <strong>International</strong><br />
62<br />
63
ADVERTISERS’ INDEX<br />
ABS <strong>Trenchless</strong> GmbH 46<br />
American Augers 55<br />
Aquapipe 35<br />
Barbco Inc. 16<br />
Brandenburger Liner GmbH<br />
& Co. KG 37<br />
Digital Control, Inc. 11<br />
Hanlyma 44<br />
Herrenknecht<br />
IFC<br />
Horizontal Technology, Inc 3<br />
Hunting <strong>Trenchless</strong> 53<br />
Infrastructure Marketing Solutions 19<br />
I.S.T. GmbH 40<br />
IVIS Inc. 45<br />
KRE Engineering Services Pty Ltd 33<br />
Mears Group, Inc. 36<br />
Michels Corp 12<br />
NASTT's No-Dig 2012 show 25<br />
No-Dig Events<br />
IBC<br />
No-Dig Moscow 15<br />
Per Aarsleff A/S 5<br />
Prime Horizontal 7<br />
Saertex Multicom GmbH 43<br />
Scandinavian No Dig Centre 26<br />
Sekisui SPR Europe GmbH 42<br />
Tracto-Technik 14<br />
<strong>Trenchless</strong> <strong>International</strong><br />
Jobs Online 23<br />
<strong>Trenchless</strong> Live 2012 27<br />
<strong>Trenchless</strong> South East Asia 17<br />
<strong>Trenchless</strong> <strong>International</strong><br />
Online Advertising 13<br />
UCT 2012 31<br />
Umwelttechnik Franz<br />
Janssen GmbH 51<br />
Vermeer<br />
OBC<br />
Ward & Burke Construction Ltd 29<br />
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editorial schedule<br />
April 2012 July 2012 October 2012 January 2013<br />
Regional Focus Europe Brazil North America<br />
Industry Focus<br />
Asset Management<br />
Inspection & Condition<br />
Assessment<br />
Risk Management<br />
Environment & Sustainability<br />
January July 2010 2012 - - <strong>Trenchless</strong> <strong>International</strong><br />
Major Features Pipe & Conduit Laterals Microtunnelling & Pipe Jacking<br />
Pipe Bursting<br />
CIPP<br />
HDD, Relining Options<br />
Utility Close-Up Oil & Gas Water Electricity & Communications Wastewater<br />
Technology<br />
Products and<br />
Equipment<br />
Extra<br />
Circulation<br />
Pipe Cleaning<br />
Robotics<br />
Drill Bits<br />
TBA<br />
Manholes Resins Utility Location CCTV<br />
Drilling fluids/pumps Mud<br />
systems<br />
TBA<br />
Drilling Equipment<br />
2012 <strong>International</strong> No-Dig<br />
Sao Paulo<br />
Vacuum Equipment<br />
UCT<br />
NASTT No-Dig<br />
Nashville, Tennessee<br />
DEADLINE 16 March 2012 8 June 2012 7 September 2012 16 November 2012<br />
64 64
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facing a tight, congested urban setting or a remote river crossing, Vermeer and our global dealer network<br />
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that’s up to <strong>the</strong> task. We <strong>of</strong>fer <strong>the</strong> industry’s most complete lineup <strong>of</strong> horizontal directional drills, tooling, and<br />
accessories designed to take on your installation challenges. So when it’s tough going out <strong>the</strong>re — look to<br />
Vermeer — <strong>the</strong> trusted name for proven equipment and reliable support.<br />
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