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industrial wireless book special edition - Networking ...

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I n d u s t r i a l W i r e l e s s<br />

Fig. 2. An ISA100.11a-compatible flexible network: The infrastructure meshing network will cover most of the site's<br />

area and the field device meshing network will connect remote devices to the high-speed infrastructure meshing network<br />

via one or two battery-powered routing field devices.<br />

meshing network. That is why Honeywell<br />

recommends field device meshing topologies<br />

for applications requiring slow reporting rates<br />

from the field, and infrastructure meshing<br />

topologies for applications requiring fast<br />

reporting rates from the field.<br />

Battery life. In a field device meshing<br />

topology, routing transmitters have to actively<br />

listen and send data to neighbouring transmitters.<br />

The battery life of a transmitter is a<br />

function of the number of transmitters meshed<br />

with the device. It decreases as the number of<br />

meshed transmitters increases. In an infrastructure<br />

topology, transmitters send data to<br />

routing infrastructure devices. This translates<br />

into a significant difference between the<br />

battery life of a transmitter acting as a routing<br />

node in a field device meshing topology, and<br />

a transmitter in an infrastructure meshing<br />

topology.<br />

Honeywell recommends field device meshing<br />

topologies for applications requiring slow<br />

reporting rates, and for plants not planning to<br />

scale up to tens of transmitters. Infrastructure<br />

meshing topologies are suitable for applications<br />

requiring fast reporting rates and<br />

millisecond latency, and for plants planning to<br />

scale up to hundreds of transmitters.<br />

Reporting rate. In order to avoid frequent<br />

replacement of batteries, routing transmitters<br />

are only used for applications requiring slow<br />

reporting rates. A non-routing transmitter in<br />

an infrastructure meshing topology can be<br />

configured at the highest reporting rate. Some<br />

transmitters can report as fast as a 1-second<br />

update rate.<br />

Honeywell recommends field device meshing<br />

topologies with ISA100.11a field instruments<br />

for users with applications requiring slow<br />

update rates (30 seconds or more). For applications<br />

requiring fast update rates, it<br />

recommends an infrastructure meshing<br />

topology with either Multinodes or Field Device<br />

Access Points (see box).<br />

Scalability. Routing transmitters can route<br />

a limited number of field instruments. This<br />

limitation is primarily because of the 802.15.4<br />

radio. This has a 250 kps throughput, which is<br />

just sufficient to route data from a handful of<br />

transmitters. The other limitation is because<br />

of the components selected for use with<br />

<strong>wireless</strong> field instruments. Power consumption<br />

and management are key requirements driven<br />

by customers' need to have <strong>wireless</strong> field instruments<br />

with multi-year (10 years) battery life.<br />

The components are selected based on their<br />

power consumption and power management<br />

capability. This typically means a small memory<br />

and computing footprint, which differs from<br />

line-powered routing infrastructure devices<br />

where power consumption and power<br />

management are not an issue. Wireless field<br />

instruments can route up to four transmitters<br />

efficiently, while routing infrastructure nodes<br />

can route up to 80 transmitters.<br />

Flexibility. Field device meshing topology<br />

limits users to an ISA100.11a field instrumentsbased<br />

application. An infrastructure meshing<br />

topology having <strong>industrial</strong> meshing access<br />

points designed to extend the process control<br />

network into the field, can support ISA100.11a<br />

field instruments and Wi-Fi devices, and<br />

therefore enable a multitude of applications.<br />

Such devices (Multinodes) can simultaneously<br />

route data between Wi-Fi (IEEE 802.11 b/g)<br />

clients, ISA100.11a field instruments and<br />

Ethernet/IP devices and host applications.<br />

It is possible to start small with a field device<br />

meshing network and scale up to an infrastructure<br />

meshing network. Most installations will be<br />

a combination of infrastructure meshing and<br />

field device meshing networks. The infrastructure<br />

meshing network will cover most of the site's<br />

area and the field device meshing network will<br />

be used to connect remote devices to the highspeed<br />

infrastructure meshing network via one<br />

or two battery-powered routing field devices.<br />

Figure 2 shows the Honeywell implementation<br />

of an ISA100.11a-compatible network.<br />

And finally…<br />

Automation professionals should carefully<br />

consider their current and future needs prior<br />

to selecting an <strong>industrial</strong> <strong>wireless</strong> system.<br />

Certain applications are ideal for infrastructure<br />

meshing networks, while others are more suited<br />

to field device meshing networks. To gain the<br />

maximum benefit that meshing can offer, the<br />

selected system should support both topologies<br />

simultaneously and seamlessly in a single<br />

network.<br />

Current market trends indicate that most<br />

installed <strong>wireless</strong> systems will use infrastructure<br />

meshing complemented by field device meshing<br />

when infrastructure meshing is installed at the<br />

core of the plant where power is readily<br />

available. Field device meshing is used in<br />

remote areas of the plant where power is not<br />

readily available.<br />

32<br />

Field Device Meshing<br />

Infrastructure Meshing<br />

Latency 100ms/hop 20ms/hop<br />

Fastest recommended reporting<br />

rate for field instruments<br />

30 seconds 1 second<br />

Routing capability<br />

Four transmitters at 30 seconds<br />

20 transmitters at 1-second or 80<br />

transmitters at 5 seconds<br />

Field instrument battery life<br />

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