industrial wireless book special edition - Networking ...

industrial wireless book special edition - Networking ... industrial wireless book special edition - Networking ...

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PHOTO: CISCO RFID Thirdly, videos of faulty machines, pictures of prototypes and digital signage are becoming increasingly common and add up to more, potentially disruptive, load on the network. So technologies will need to help manage loads, prioritise network activities and give a better quality of service. Moreover, as wireless network and fixed LAN convergence increases, manufacturers and their IT departments can use one system for wired and wireless management. Case studies Aircraft manufacturer efficiency gain – RFID and wireless solutions can help manufacturers overcome space and time barriers in keeping track of parts and tools. In Boeing’s vast jetliner production environment, essential components and tools can easily be misplaced – and must be replaced to avoid production delays. Additional purchases and lost productivity quickly become very costly. Boeing used its wireless network, RFID tags and location tracking software to help reduce losses. RFID tags were fitted to 1700 critical parts, tools and factory machines. Any part can be located instantly. Because each part has a tag, it can be quickly identified to resolve service issues, saving troubleshooting time and misdiagnosis. This improved productivity by enabling employees to quickly locate parts and tools, which also helped reduce production delays and the potential for government fines. Big scrap reduction – Leading architectural glass fabricator Viracon uses an RFID and wireless asset tracking solution with which RFID tags are attached to all of its 5800 workin-process glass carriers at three manufacturing campuses. Paired with a wireless network, this eliminated the need for a dedicated network of RFID tag readers. When operators need to find a particular glass carrier, they search for it using shop floor computers. The real-time location of the required carrier is presented on a site map, allowing carrier location within seconds and providing complete visibility. This system increased success rates in precisely locating carriers to 99%, reduced reproduction and scrap of lost carriers by 65%, and ensured that the correct glass is transported on time to the right destinations. Boosting tyre production – Continental Tyre of the Americas’ Illinois plant produces over 1000 different tyre stock keeping units (SKUs). Demand was increasing beyond capacity, so the company set out to remove bottlenecks and delays in its production process to increase throughput. Inefficient management of its thousands of carriers was causing unnecessary idle time and setups. The company implemented a wireless network with RFID tags as part of a solution that tracks and manages tyre assembly and material carriers. This system tracks Work-In-Process (WIP) functions without needing a proprietary reader/sensor network. The system tells operators where the freshest rubber and tyre components are, how to get to them using their fork-lift-truck computer’s visual map, where they’re needed, and even the status and location of empty component and rubber carriers. The latter is important, since components can ‘go off’ during the curing process; lost WIP can cause wastage. As a result, there are reduced delays and production stoppages, minimised machine idle times, and significantly increased daily throughput. Scrap has been eliminated. Payback is around six months, and component tyre losses decreased by around 20%. Tracking the Future It is clear that RFID technology and wireless networks create a winning solution for a range of asset management, cost reduction, location tracking, and safety initiatives. The beauty of these solutions are their flexibility. Now a manufacturer can identify and manage almost anything to gain better operational visibility and intelligence. RFID systems can also communicate directly with PLCs via Profinet, ModBus and Ethernet/IP etc., so are ideal for industrial applications that require the exchange of RFID data with ERP systems, as well as with devices such as PLCs. References 1. Internet Protocol version 6 (IPv6) is a version of the Internet Protocol (IP) designed to succeed IPv4 as it allows for vastly more addresses. 2. IDC Insights: 10 Manufacturing Industry Predictions for 2011 3. Top Technology Trends You Can’t Afford To Ignore, Oct. 5, 2010 4. Web Map Service (WMS) is a standard protocol for serving georeferenced map images over the Internet generated by a map server using data from a geographic information system (GIS) database. From the publication Cisco Tracks RFID with Active RFID and Wireless LANs First published in the industrial ethernet book July 2011 28 industrial ethernet book sponsored by Advantech

Extended WLAN is a single network Administering remote installations centrally using thin access point and wireless controller technologies provides added value for the company and its service provider customers says Wolfgang Bölderl-Ermel WITH WIRELESS networks becoming more important, the need for integrated wireless network management solutions linking office and production areas is important. However, wireless components such as wireless access points (WAPs) and clients must be both industry-proof and and usable in the office. They should also be capable of being jointly operated and managed in the same wireless network. Computer centre example The Siemens Erlangen Frauenaurach computer centre is one of two redundant computer centres in a redundant dark fibre backbone that connects several of the company’s sites. The centres in this Metropolitan Area Network (MAN) provide and coordinates all connected APs and manages its clients such that the wireless LAN works as an individual, centrally administered IP sub network. This reduces on-site installation costs and the need for distributed AP servicing, and gives expanded central control functions. This type of WLAN architecture simplifies network topology bridging between offices and the production environment. This is because it allows a universal, integrated wireless network to be used for all APs and clients across company divisions, such as Internet, operating data, automation equipment, VoIP and WLAN capable telephone integration. Comments Helmut Mack, project manager at the Erlanger computer centre: ‘The thin access points can be conveniently administered from Industrial Wireless The wireless controller implements a single network technical departments with individual network services. Intranet and Internet access services use a standardised, transparent firewall, information security and server operation processes all in a single package. Examples include APs and Clients for industrial wireless LAN applications indoors, outdoors or in Zone 2 hazardous areas. Included are up to three wireless modules, internal or external antennas and RJ45 and fibre optic cable connections. The ‘thin access point’ Scalance W786 2 HPW operates with, or on, the company’s HiPath Wireless Controller. Thin access point solutions place very little 802.11 intelligence on the AP – instead, they pass the 802.11 packets to a centralised controller or switch. The wireless controller acts as a dynamic router that combines sponsored by Advantech industrial ethernet book a central point. After the initial installation, nobody from our company has to be on site to put extra or replacement equipment into operation, to install software updates or to make changes to the configuration.’ Users can connect the hardware without recourse to trained personnel. The devices then automatically and securely log onto an available controller using a secure, encrypted tunnel connection via a fibre optic backbone. The device is configured and all tasks can be handled controller based from the central office. Up to 200 controller-capable APs for as many as 4096 simultaneous users can be centrally managed and coordinated. Using the HiPath Wireless Manager, several controllers and hundreds of access points are administratively grouped together. This wireless manager presents the WLAN as several subnetworks, but it also manages connections such that participants can move around within the network. It also keeps an eye on security rules and the defined quality for different devices. In operation One of the beneficiaries is Siemens Gerätewerk Erlangen (GWE), which draws its IT services from the computer centre at the same site. Take the reliable picking in GWE’s picking warehouse. Employees accept their orders as bar codes with a scanner that wirelessly communicates with higher level order management system. The industrial wireless LAN is centrally managed from the Erlangen and Karlsruhe computer centres where redundant wireless controllers are installed. The redundant MAN, which uses Coarse Wavelength Division Multiplex (CWDM) laser technology for the large sites, and which allows eight simultaneous Gigabit connections, connects the Nuremberg, Regensburg, Amberg and Chemnitz sites via the ‘dark fibre’ fibre optic ring. On site technical divisions centrally draw upon tailored network services and don’t need their own special expertise or hardware. The services are based on standardised, cost effective and proven processes and protocols. Currently, around 360 HiPath AP3610 and AP3620 series APs are operating in the MAN, together with over 80 hardened Scalance W thin access points. Wolfgang Bölderl-Ermel works for Siemens Industrial Communications First published in the industrial ethernet book November 2010 29

Extended WLAN is a single network<br />

Administering remote installations centrally using thin access point<br />

and <strong>wireless</strong> controller technologies provides added value for the<br />

company and its service provider customers says Wolfgang Bölderl-Ermel<br />

WITH WIRELESS networks becoming more<br />

important, the need for integrated <strong>wireless</strong><br />

network management solutions linking office<br />

and production areas is important.<br />

However, <strong>wireless</strong> components such as<br />

<strong>wireless</strong> access points (WAPs) and clients must<br />

be both industry-proof and and usable in the<br />

office. They should also be capable of being<br />

jointly operated and managed in the same<br />

<strong>wireless</strong> network.<br />

Computer centre example<br />

The Siemens Erlangen Frauenaurach computer<br />

centre is one of two redundant computer centres<br />

in a redundant dark fibre backbone that connects<br />

several of the company’s sites. The centres in<br />

this Metropolitan Area Network (MAN) provide<br />

and coordinates all connected APs and manages<br />

its clients such that the <strong>wireless</strong> LAN works as<br />

an individual, centrally administered IP sub<br />

network. This reduces on-site installation costs<br />

and the need for distributed AP servicing, and<br />

gives expanded central control functions.<br />

This type of WLAN architecture simplifies<br />

network topology bridging between offices and<br />

the production environment. This is because it<br />

allows a universal, integrated <strong>wireless</strong> network<br />

to be used for all APs and clients across<br />

company divisions, such as Internet, operating<br />

data, automation equipment, VoIP and WLAN<br />

capable telephone integration.<br />

Comments Helmut Mack, project manager at<br />

the Erlanger computer centre: ‘The thin access<br />

points can be conveniently administered from<br />

Industrial Wireless<br />

The <strong>wireless</strong> controller implements a single network<br />

technical departments with individual network<br />

services. Intranet and Internet access services<br />

use a standardised, transparent firewall, information<br />

security and server operation processes all<br />

in a single package.<br />

Examples include APs and Clients for <strong>industrial</strong><br />

<strong>wireless</strong> LAN applications indoors, outdoors or<br />

in Zone 2 hazardous areas. Included are up to<br />

three <strong>wireless</strong> modules, internal or external<br />

antennas and RJ45 and fibre optic cable<br />

connections.<br />

The ‘thin access point’ Scalance W786 2 HPW<br />

operates with, or on, the company’s HiPath<br />

Wireless Controller. Thin access point solutions<br />

place very little 802.11 intelligence on the AP –<br />

instead, they pass the 802.11 packets to a<br />

centralised controller or switch. The <strong>wireless</strong><br />

controller acts as a dynamic router that combines<br />

sponsored by Advantech<br />

<strong>industrial</strong> ethernet <strong>book</strong><br />

a central point. After the initial installation,<br />

nobody from our company has to be on site to<br />

put extra or replacement equipment into<br />

operation, to install software updates or to<br />

make changes to the configuration.’<br />

Users can connect the hardware without<br />

recourse to trained personnel. The devices then<br />

automatically and securely log onto an available<br />

controller using a secure, encrypted tunnel<br />

connection via a fibre optic backbone. The<br />

device is configured and all tasks can be handled<br />

controller based from the central office.<br />

Up to 200 controller-capable APs for as many<br />

as 4096 simultaneous users can be centrally<br />

managed and coordinated. Using the HiPath<br />

Wireless Manager, several controllers and<br />

hundreds of access points are administratively<br />

grouped together. This <strong>wireless</strong> manager<br />

presents the WLAN as several subnetworks, but<br />

it also manages connections such that participants<br />

can move around within the network. It<br />

also keeps an eye on security rules and the<br />

defined quality for different devices.<br />

In operation<br />

One of the beneficiaries is Siemens Gerätewerk<br />

Erlangen (GWE), which draws its IT services<br />

from the computer centre at the same site. Take<br />

the reliable picking in GWE’s picking warehouse.<br />

Employees accept their orders as bar codes with<br />

a scanner that <strong>wireless</strong>ly communicates with<br />

higher level order management system.<br />

The <strong>industrial</strong> <strong>wireless</strong> LAN is centrally<br />

managed from the Erlangen and Karlsruhe<br />

computer centres where redundant <strong>wireless</strong><br />

controllers are installed. The redundant MAN,<br />

which uses Coarse Wavelength Division Multiplex<br />

(CWDM) laser technology for the large sites, and<br />

which allows eight simultaneous Gigabit connections,<br />

connects the Nuremberg, Regensburg,<br />

Amberg and Chemnitz sites via the ‘dark fibre’<br />

fibre optic ring. On site technical divisions<br />

centrally draw upon tailored network services<br />

and don’t need their own <strong>special</strong> expertise or<br />

hardware.<br />

The services are based on standardised, cost<br />

effective and proven processes and protocols.<br />

Currently, around 360 HiPath AP3610 and<br />

AP3620 series APs are operating in the MAN,<br />

together with over 80 hardened Scalance W<br />

thin access points.<br />

Wolfgang Bölderl-Ermel works for Siemens Industrial<br />

Communications<br />

First published in the <strong>industrial</strong> ethernet <strong>book</strong> November<br />

2010<br />

29

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