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L. Fituni, I. Abramova Resource Potential of Africa and Russia's ...

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eing developed in the Urals. However, the general grade <strong>of</strong> these<br />

deposits is low, averaging only 1.5% copper. Four broad categories<br />

<strong>of</strong> ore are mined <strong>and</strong> processed. The Dzhezkazgan No 1 <strong>and</strong> No 2<br />

plants, <strong>and</strong> the Kafan <strong>and</strong> Turjin concentrators, treat copper-only<br />

ores; the Almalic <strong>and</strong> Balkash concentrators process coppermolybdenum<br />

ores; the Nickolsk (Dzhezkazgan No 3) complex processes<br />

copper/lead/zinc ore; while ten plants – Akhtal, Bashkir, Buribai,<br />

Gai, Kirovgrad, Krasnouralsk, Madneuli, Sredneuraslsk, Urup,<br />

<strong>and</strong> Uchali – treat copper/zinc ores. Copper concentrates are also<br />

produced as a by-product at a number <strong>of</strong> plants treating ores mined<br />

primarily for lead/zinc, wolfram/molybdenum <strong>and</strong> tin. 12<br />

During the period 1985–1993 a number <strong>of</strong> new plants were put<br />

into operation, namely Nickolsk, <strong>and</strong> a section <strong>of</strong> the Almalyk concentrator,<br />

while refurbishing <strong>and</strong> reconstruction were carried out at<br />

the Kranouralsk <strong>and</strong> Bashkir plants. However, most <strong>of</strong> the concentrators<br />

were built in the 1930s <strong>and</strong> because <strong>of</strong> this a number <strong>of</strong> them<br />

are in poor condition, with obsolete equipment. Because <strong>of</strong> their age,<br />

<strong>and</strong> also in some cases a lack <strong>of</strong> ore, a number <strong>of</strong> concentrators have<br />

been shut down, namely Karabash, Pyshma, Akhtal <strong>and</strong> one section<br />

<strong>of</strong> the Sredneuralsk plan. Norilsk’s copper production is sourced<br />

from its operations at its Norilsk <strong>and</strong> Urals mining <strong>and</strong> beneficiation<br />

complexes. The Oktyabrskiy mine in the Norilsk complex produces<br />

70% <strong>of</strong> Norilsk’s copper output, producing an average 240 000 tons<br />

copper each year.<br />

In January 2003, Severonikel, a member <strong>of</strong> the Norilsk Nickel<br />

group from the Kola peninsula, commercially launched a Rb480<br />

million hydrometallurgical facility to produce copper. The facility<br />

will be in a position to produce 15,000 tons/y <strong>of</strong> copper by the end<br />

<strong>of</strong> 2003. It will probably produce 15% <strong>of</strong> all copper produced by<br />

Kola Mining <strong>and</strong> Metals Co., which directly controls Severonikel.<br />

The facility is currently producing about 20 tons/d <strong>of</strong> copper. Minproc<br />

supplied <strong>and</strong> built the facility. The company is also introducing<br />

cascade leaching to process burnt copper cinders <strong>and</strong> metallurgical<br />

dust. The new facility should greatly reduce production costs <strong>and</strong><br />

stages <strong>of</strong> production, <strong>and</strong> also reduce environmental pollution. Copper<br />

production reached about 364–365 thous<strong>and</strong> tons in Russia <strong>and</strong><br />

72

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