Batteriestecker - Atech Antriebstechnik

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Derating vs. Ambient Temperature Charts Derating vs. Ambient Temperature charts show the maximum amperage capability of a connector at a given ambient temperature. An example of the SB ® 50 chart is included to follow along with this explanation. All data points are based on the maximum operating temperature of the connector, most often 105°C or 221°F. Accordingly if the temperature °C on the Y axis of the chart is at 105°C, there is no amperage capability because the connector housing is already at the maximum operating temperature. Temperature (°C) 125 100 75 50 SB ® 50 Derating vs. Ambient Temperature SECTION 1 Technical Reference Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting the curves, at a 75°C ambient temperature the maximum amperage capability that can be applied continuously to the connector is: 58A for #6, 46A for #8, 37A for #10, and 31A for #12 wire. 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Notes on Temperature Rise Charts Note that these charts are constructed using calculations based on actual test data. For this reason the chart information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors’ capability. Actual results can vary based on the specific wire used, crimp tooling and assembly, as well as the environment the connector is used in. CSA ratings are based on not exceeding a 30°C temperature rise above ambient or a total temperature of 55°C. This is considered the maximum temperature to safely handle a connector at. UL ratings can be based on the operating temperature limit of the connector. Often for APP ® connectors this is 105°C or an 80°C temperature rise above an ambient temperature of 25°C. To provide a margin of safety, the heat rise charts are limited to a 60°C temperature rise. | Compatible Wires | Al Cu APP ® connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only. Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into APP ® contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals used in APP ® contacts including copper, tin, silver, and gold. Additionally softer metals like aluminum flow or loosen from crimps much easier than copper. Multi-stranded wire is recommended for all APP ® connectors and is required when crimp terminating wires or when a connector with flat wiping contact technology is used (such as Powerpole ® and SB ® ). Solid wires do not adequately compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder termination only. Solid wires also do not flex and bend as easily as multi-stranded equivalents and can act as a lever arm and impede or alter the natural state of a flat wiping contact in the housing. This impediment or alteration to the flat wiping contact’s natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage than is shown in APP ® specifications. Mating and unmating forces may also be impacted. All Data Subject To Change Without Notice www.andersonpower.com - 5 -
| Different Contact Technologies | SECTION 1 Technical Reference Flat Wiping: • Same contacts on the “male” and “female” side reduce inventory costs and increase ease of assembly. • Low resistance connection has a large conducting surface and a high normal force in comparison to typical pin and socket contacts. • Sacrificial tip confines damage to non-conducting area when mating or breaking under load. • Raised surface on the mating side of the contacts secures the connector in the mated condition, limiting the need for latching on outer housings. • Over wiping design cleans the mating surface when mating and unmating. - VS - Solid line of electrical contact. Flat Wiping Technology Select points of electrical contact. Pin & Socket Technology Pin & Socket: • Different contacts on male and female sides. Female socket contacts are typically more expensive than the simple geometries of the pin contacts. • Often higher resistance than flat wiping connectors of the same wire size and plating due to the reduced mating surface area and lower normal force. Gold plating often used to compensate and minimize resistance. • Best for compact connection needs such as signal and low power due to static position in housings and symmetrical shape. • Socket contacts can catch and hold debris inside the socket body causing mating problems. | Use of APP ® Connectors in Applications Exceeding 600V | The approved voltage ratings for APP ® connectors are usually limited by the category under which a safety agency such as UL approves our connector for use. UL typically defers to National Electric Code (NEC) on the voltage limitations for any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum of 600V AC or DC which is what our connector voltage ratings are based on. To achieve UL 1977 approval for a 600V rating, we test our connectors for dielectric withstanding voltage. The connector is tested at 2 times the rated voltage of 600V plus 1000V or 2200VAC for 1 minute. For applications exceeding 600V, UL / NEC / IEC may require application specific review for creepage and clearance resistance. | Frequently Asked Questions | Q: Can I cross mate low and high mating force contacts? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Additionally the contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating force expected would be somewhere in between the high and low mating force specification. Q: Can I crimp multiple wires into 1 crimp barrel? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Particular care should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating and unmating (see maximum wire O.D. specification). The total circular mils of all conductor stands should be within + or – 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using APP ® tooling with range taking capabilities such as the 1368 series. To crimp with other APP ® recommended tools, contact customer service for the recommended setting or die and locator combination. - 6 - www.andersonpower.com All Data Subject To Change Without Notice
Page 1: Performed with Emotion Built by Int
Page 4 and 5: SECTION 1 • Index & Product Selec
Page 6 and 7: | Product Selection Worksheet | Pri
Page 10 and 11: Q: Will the crimp tool I have for s
Page 12 and 13: | Preventative Maintenance | Damage
Page 14 and 15: Pulse (Surge) Current: Highest inst
Page 16 and 17: | Volts • Amps • Ohms • Watts
Page 18 and 19: | Scratch Pad | SECTION 1 Engineeri
Page 20 and 21: | POWERPOLE FAMILY SELECTION GUIDE
Page 22 and 23: Use the Same Housings for Wire, PCB
Page 24 and 25: PP15-45 Silver Plated Power Contact
Page 26 and 27: Powerpole ® Pak Connectors - PP15
Page 28 and 29: Blindmate Pak Connector Ideal for p
Page 30 and 31: | PP15-45 TEMPERATURE CHARTS | 60 P
Page 32 and 33: PCB Mounting Staples PCB staples ar
Page 34 and 35: PP75 Locking Dovetail Housings Offe
Page 36 and 37: | PP75 SPECIFICATIONS | Electrical
Page 38 and 39: Guide Housings for Vertical Mini Po
Page 40 and 41: | PP120 SPECIFICATIONS | Electrical
Page 42 and 43: Powerpole ® Connectors - PP180: up
Page 44 and 45: | PP180 TEMPERATURE CHARTS | 60 PP1
Page 46 and 47: Powerpole ® - Tooling Information
Page 48 and 49: | MULTIPOLE FAMILY SELECTION GUIDE
Page 50 and 51: SBS ® 50 SBE ® 320 - SBX ® 350 S
Page 52 and 53: SBS ® Connectors - up to 105 amps
Page 54 and 55: SBS ® Silver Plated Primary Power
Page 56 and 57: | SBS ® CONNECTOR TEMPERATURE CHAR
Page 58 and 59:
T-Handle for SBS ® 75G The “T”
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SB ® 50 Connectors - up to 120 amp
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55A Vertical Mini Powerclaw PCB Con
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Guide Housings for Vertical Mini Po
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SB ® 120 Silver Plated Wire Contac
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| SB ® 120 Accessories | Mounting
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SB ® 175 3 Pole Housings & Hardwar
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| SB ® 175 Accessories | Cable Cla
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SB350 ® Connectors - up to 450 Amp
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| SB ® 350 CONNECTOR TEMPERATURE C
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SB ® - Tooling Information Loose P
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SBE ® 80 / SBO ® 60 Connectors -
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| SBE ® 80 / SBO ® 60 CONNECTOR T
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Pin & Socket Contacts for PPMX Auxi
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| SBE ® 160 / SBX ® 175 CONNECTOR
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Powerpole ® Auxiliary Powerpole ®
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Retaining Pins Retaining pins are u
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SBE ® 320 DIN Standard Silver Plat
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Powerpole ® Auxiliary Powerpole ®
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Zip Cable Straps Zip cable straps a
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Why Use of APP ® Recommended Crimp
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| 1309 Series Hand Tools| High qual
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Soldering The alternative to crimpi
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performed with emotion build by int
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