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Renold Clutches & Couplings - casa sueca s.a.

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‘Soft’ Starting<br />

600<br />

Fig. 3<br />

500<br />

Asorbed Current %<br />

400<br />

300<br />

200<br />

100<br />

A<br />

B<br />

C<br />

300<br />

200<br />

100<br />

Torque %<br />

0<br />

0<br />

20<br />

40<br />

60<br />

80<br />

Input Speed %<br />

100<br />

Effect of starting on electric motors<br />

If a machine is driven by a squirrel cage motor without the use of a<br />

HydraStart fluid coupling, the following conditions arise (see Fig. 3).<br />

1. Motor will pull out 250/280% FLT.<br />

2. Motor will consume 6 times FL amps.<br />

3. Increase in motor temperature.<br />

Star-delta starting reduces overheating. However, the starting<br />

torque in star is only 30% that in delta and it is often necessary to<br />

use larger or more complicated wound motors, particularly with<br />

high inertia machinery.<br />

A = Locked rotor torque<br />

B = Stall torque 250/280%<br />

C = Normal torque 100%<br />

I = Amperage<br />

600<br />

500<br />

Fig. 4A<br />

300<br />

Fig. 4B<br />

Slip 100%<br />

Asorbed Current %<br />

400<br />

300<br />

200<br />

100<br />

Without Coupling<br />

Starting Torque %<br />

200<br />

100<br />

Slip<br />

2-6%<br />

0<br />

0<br />

20<br />

40<br />

60<br />

Time %<br />

80<br />

100<br />

0<br />

20<br />

40<br />

60<br />

80<br />

Output Speed %<br />

100<br />

Effect of starting of electric motors when<br />

fitted with HydraStart <strong>Couplings</strong><br />

When a drive includes a HydraStart coupling the motor starts on<br />

very low load, with only an instantaneous current peak at switch<br />

on (Fig. 4A). At start up all the motor torque is available to<br />

accelerate the motor rotor and coupling impeller (pump).<br />

The driven impeller (turbine) increases speed smoothly from<br />

zero rpm until the 100% slip curve intersects the motor torque<br />

curve at approximately 85% motor speed (Fig. 4B). When the<br />

torque developed by the HydraStart coupling matches the resisting<br />

torque of the driven machine, acceleration of the load commences<br />

and continues up to running speed which will be between 94% and<br />

98% of the driving speed depending on the coupling size.<br />

RENOLD <strong>Clutches</strong> and <strong>Couplings</strong>. Tel: + 44 (0) 29 20792737 Fax: + 44 (0) 29 20793004 E-Mail: couplings@cc.renold.com<br />

52

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