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The SCOR Model - Supply Chain Council

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©2010 by Ferhat Oegretmen. ALL RIGHTS RESERVED.<br />

<strong>The</strong> <strong>SCOR</strong> <strong>Model</strong><br />

An Implementation and Analysis by Merck Serono<br />

© 2010 <strong>Supply</strong> <strong>Chain</strong> <strong>Council</strong>. ALL RIGHTS RESERVED. | < filename > | Slide 1 | October 29, 10<br />

Ferhat Oegretmen, Global Data Manager<br />

Munich, 26 October 2010


<strong>The</strong> <strong>SCOR</strong> <strong>Model</strong><br />

An Implementation and Analysis<br />

by Merck Serono<br />

Ferhat Oegretmen<br />

Global Data Manager, Merck Serono MS-TSE<br />

Munich, 26 October 2010<br />

©2010 by Ferhat Oegretmen. ALL RIGHTS RESERVED.


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

3<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

4<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


1. About Merck Serono<br />

A subsidiary of Merck KGaA<br />

Merck KGaA<br />

Business sectors<br />

Pharmaceuticals<br />

Chemicals<br />

Merck Serono<br />

Consumer Health Care<br />

Merck Millipore<br />

Performance Materials<br />

Divisions<br />

5<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


1. About Merck Serono<br />

A subsidiary of Merck KGaA<br />

Merck KGaA<br />

Innovative, specialized, international<br />

Headquarter Merck KGaA.<br />

Darmstadt, Germany.<br />

• World’s oldest pharmaceutical and<br />

chemical company<br />

• A history that began in 1668<br />

• Around 40,000 employees in 64<br />

countries<br />

• Product line: Oncology, Fertility,<br />

Multiple Sclerosis, Liquid Crystals,<br />

Reagents, Pigments, …<br />

6<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


1. About Merck Serono<br />

A subsidiary of Merck KGaA<br />

Merck Serono<br />

Our active ingredient is innovation<br />

Headquarter Merck Serono.<br />

Geneva, Switzerland.<br />

• Founded on 05 January 2007, when<br />

Merck KGaA acquired Serono<br />

• 16,000 employees share the spirit of<br />

our founders<br />

• Biotechnology leader in treatments for<br />

diseases with serious medical needs<br />

• <strong>The</strong>rapeutic Areas: Oncology, Fertility,<br />

Multiple Sclerosis, Endocrinology, …<br />

7<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

8<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


2. Management Summary<br />

Basic principles of procedure<br />

Implementation of <strong>SCOR</strong><br />

General Situation<br />

Consequences<br />

Solutions<br />

Situation before <strong>SCOR</strong><br />

implementation<br />

Outcomes due to<br />

general situation<br />

Actions due to<br />

consequences<br />

9<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

10<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


3. General Situation<br />

Basic principles of procedure<br />

Implementation of <strong>SCOR</strong><br />

General Situation<br />

Consequences<br />

Solutions<br />

Situation before <strong>SCOR</strong><br />

implementation<br />

11<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


3. General Situation<br />

Manufacturing sites operate in different countries<br />

Challenges<br />

More than within one single<br />

location<br />

• More coordination<br />

• More communication<br />

• More collaboration<br />

Requirements<br />

High in managing global<br />

processes<br />

• Limited product shelf-life<br />

• More temperature-controlled<br />

transportation<br />

• Thwart product counterfeiting<br />

12<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


3. General Situation<br />

To meet requirements an overview is needed<br />

<strong>Supply</strong> <strong>Chain</strong> Description<br />

No<br />

Reference <strong>Model</strong><br />

Process Language<br />

Manufacturing sites use individual models related to single activities<br />

13<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

14<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Basic principles of procedure<br />

Implementation of <strong>SCOR</strong><br />

General Situation<br />

Consequences<br />

Solutions<br />

Outcomes due to<br />

general situation<br />

15<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Outcomes due to individual models<br />

Thinking in<br />

departments<br />

• Improving at one point in the network without<br />

considering consequences at other points<br />

• Isolated improving<br />

• Counterproductive to overall performance<br />

16<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Outcomes due to individual models<br />

Thinking in<br />

departments<br />

Organization-specific<br />

models<br />

• Value Stream Mapping (VSM)<br />

• <strong>Supply</strong> <strong>Chain</strong> Mapping<br />

by Cooper, Lamber and Pagh<br />

• <strong>Supply</strong> <strong>Chain</strong> Mapping<br />

by manufacturing sites<br />

• Tools: ARIS, Excel, Visio, ViFlow, …<br />

17<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Outcomes due to individual models<br />

Thinking in<br />

departments<br />

Organization-specific<br />

models<br />

No access in<br />

documentation<br />

• Manufacturing sites have no supply chain<br />

descriptions<br />

• Manufacturing sites have incomplete<br />

documentations<br />

• Existing documentations are only printed on<br />

paper and not available for other sites<br />

18<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Outcomes due to individual models<br />

Thinking in<br />

departments<br />

Organization-specific<br />

models<br />

No access in<br />

documentation<br />

Challenges in<br />

comprehension<br />

• Existing and available documentations have<br />

different business process languages<br />

• Employees have troubles in understanding<br />

19<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


4. Consequences<br />

Outcomes due to individual models<br />

Thinking in departments<br />

Organization-specific<br />

models<br />

No access in<br />

documentation<br />

Challenges in<br />

comprehension<br />

• Decision makers are not able to<br />

keep track of all processes<br />

• But rather about the workflows of<br />

each subsidiary<br />

• Manufacturing sites’ processes<br />

are not comparable<br />

• A common repository, i.e. a<br />

knowledge database, is missing<br />

20<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

21<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Basic principles of procedure<br />

Implementation of <strong>SCOR</strong><br />

General Situation<br />

Consequences<br />

Solutions<br />

Actions due to<br />

consequences<br />

22<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Decision for introducing a reference model<br />

Objectives Pilot Project IT-Tool<br />

• Get an overview of process flow between manufacturing sites<br />

• Get capability for supply chain analysis<br />

• Get capability for supply chain management<br />

23<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Decision for introducing a reference model<br />

Objectives Pilot Project IT-Tool<br />

• Starting a pilot project between two manufacturing sites<br />

• <strong>The</strong>re is a continuity between these sites<br />

• Autonomous management teams with own supply chain management<br />

• No process documentation<br />

24<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Decision for introducing a reference model<br />

Objectives Pilot Project IT-Tool<br />

• ARIS database gives a predetermined structure<br />

• <strong>The</strong> core is the representation of processes in form of diagrams<br />

• <strong>The</strong> <strong>SCOR</strong> database is a crucial benefit of the ARIS platform<br />

• It improves modeling by reducing functions and tools<br />

• Publishing created models on intranet<br />

25<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Implementation of <strong>SCOR</strong> combined with ARIS<br />

Map<br />

ping<br />

proc<br />

ess<br />

es<br />

with<br />

ARI<br />

S<br />

• <strong>The</strong> supply chain description<br />

consists of three versions:<br />

<strong>SCOR</strong> Level 1, 2 and 3<br />

ARIS Web Export – Process steps<br />

Upl<br />

oad<br />

data<br />

into<br />

intra<br />

net<br />

Pro<br />

vide<br />

link<br />

to<br />

emp<br />

loye<br />

es<br />

Em<br />

ploy<br />

ees<br />

revi<br />

ew<br />

proc<br />

ess<br />

es<br />

Icons to click<br />

• Employees have to click an icon to<br />

see the relevant description<br />

• At all levels employees see the hole<br />

supply chain<br />

<strong>SCOR</strong> Level 1<br />

<strong>SCOR</strong> Level 2<br />

<strong>SCOR</strong> Level 3<br />

26<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Implementation of <strong>SCOR</strong> combined with ARIS<br />

Level 1 Level 2 Level 3<br />

27<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Implementation of <strong>SCOR</strong> combined with ARIS<br />

Level 1 Level 2 Level 3<br />

28<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Implementation of <strong>SCOR</strong> combined with ARIS<br />

Level 1 Level 2 Level 3<br />

29<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Implementation of <strong>SCOR</strong> combined with ARIS<br />

Level 1<br />

• Defines scope and content<br />

• Five distinct management<br />

processes are used<br />

• Number of supply chain is defined<br />

Level 2<br />

• Process categories are used<br />

• Typical redundancies, such as<br />

duplicated purchasing activities, can<br />

be identified<br />

Level 3<br />

• Detailed process description<br />

• Process elements are used<br />

• Difficult for non supply chain<br />

managers<br />

30<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Interactive implementation – Step by step<br />

Example<br />

CMG A<br />

CMG B<br />

Raw<br />

Materials<br />

Proc. Prod. Distr.<br />

Semi-finished<br />

Products<br />

Proc.<br />

Pack.<br />

Distr.<br />

Finished<br />

Products<br />

Benefits<br />

• Each process step can be clicked<br />

• Overview is ensured – for each employee<br />

• ARIS helps to build-up the processes hierarchically<br />

31<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Interactive implementation – Step by step<br />

Example<br />

CMG A<br />

Raw<br />

Materials<br />

Proc. Prod. Distr.<br />

Semi-finished<br />

Products<br />

Source Make Deliver<br />

<strong>SCOR</strong> Level 1<br />

32<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Interactive implementation – Step by step<br />

Example<br />

CMG A<br />

Raw<br />

Materials<br />

Proc. Prod. Distr.<br />

Semi-finished<br />

Products<br />

Source Make Deliver<br />

<strong>SCOR</strong> Level 1<br />

Make-To-Order <strong>SCOR</strong> Level 2<br />

33<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Interactive implementation – Step by step<br />

Example<br />

CMG A<br />

Raw<br />

Materials<br />

Proc. Prod. Distr.<br />

Semi-finished<br />

Products<br />

• Due to an overcharged<br />

visualization, employees<br />

are guided interactively<br />

by a wizard in Merck’s<br />

intranet<br />

Source Make Deliver<br />

Make-To-Order<br />

• <strong>The</strong>y are leaded to that<br />

process information<br />

which they need<br />

• It results in more visual<br />

clearness and employees<br />

have not to be<br />

acquainted with the<br />

whole supply chain<br />

34<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Internal survey to reveal the practical relevance<br />

Thinking in departments<br />

Process thinking<br />

Organization-specific<br />

models<br />

Company-wide model<br />

No access in<br />

documentation<br />

Access in document.<br />

Challenges in<br />

comprehension<br />

Comprehension<br />

35<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Internal survey to reveal the practical relevance<br />

Main characteristic features<br />

Thinking<br />

Departmental<br />

Process<br />

Evaluation Scale<br />

Specific<br />

<strong>Model</strong>s<br />

Common<br />

1 = No Change with <strong>SCOR</strong><br />

2 = Few Change with <strong>SCOR</strong><br />

Documentation<br />

3 = Partly Change with <strong>SCOR</strong><br />

No Access<br />

Access<br />

4 = Fully Change with <strong>SCOR</strong><br />

Comprehension<br />

5 = Out performer<br />

Challenges<br />

No Challenges<br />

36<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Internal survey to reveal the practical relevance<br />

1 2 3 4 5<br />

Thinking in departments<br />

Process thinking<br />

Organization-specific<br />

models<br />

Company-wide model<br />

No access in<br />

documentation<br />

Access in document.<br />

Challenges in<br />

comprehension<br />

Comprehension<br />

37<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Added Value<br />

• Employees think more in processes<br />

• Improving overall processes<br />

• Helps to identify process relationships<br />

• Confirms a company-wide model<br />

• Employees can be trained faster<br />

• Documents internal processes<br />

• Prepares knowledge database (repository)<br />

• Advances supply chain comprehension<br />

• Gives a comprehension of end-to-end processes<br />

38<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


5. Solutions<br />

Further implementations at Merck Serono<br />

Pilot Project<br />

Other Sites<br />

• Is an initial and exploratory contribution to<br />

the development of a company-wide model<br />

within Merck KGaA<br />

• <strong>The</strong> investigation and implementation of<br />

<strong>SCOR</strong> is repeated between other<br />

manufacturing sites in a similar way<br />

• Once processes are described meaningful<br />

results can be evaluated and compared<br />

• <strong>The</strong> strong impression can be gained that<br />

this will lead to even more integrated and<br />

complex supply chain improvements in<br />

networks<br />

39<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

40<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


6. Overall Message<br />

Situation before and after implementation of <strong>SCOR</strong><br />

Before<br />

After<br />

• One employee knows processes<br />

• No joint process understanding<br />

• No feeling for dependencies<br />

• Perfect “silo optimizers”<br />

• Excellent “stand alone experts”<br />

• All employees know processes<br />

• Joint process understanding<br />

• Feeling for dependencies<br />

• No longer “silo optimizers”<br />

• Excellent “SCM experts”<br />

41<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


6. Overall Message<br />

<strong>SCOR</strong> allows to map, measure and manage processes<br />

Create a supply chain<br />

description<br />

1<br />

Map<br />

Improve constraints<br />

3<br />

Manage<br />

2<br />

Measure<br />

Check the current<br />

performance<br />

42<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Table of Contents<br />

1. About Merck Serono<br />

2. Management Summary<br />

3. General Situation<br />

4. Consequences<br />

5. Solutions<br />

6. Overall Message<br />

7. Back-Up<br />

43<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


7. Back-Up<br />

Personal Background<br />

Name<br />

Ferhat Oegretmen<br />

Job Title<br />

Global Data Manager<br />

Department<br />

MS-TSE<br />

ERP <strong>Supply</strong> <strong>Chain</strong> Processes & Systems<br />

44<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


7. Back-Up<br />

Contact Data<br />

Location F131 / 560<br />

Postcode: F131 / 511<br />

E-Mail<br />

Ferhat.Oegretmen@merck.de<br />

Phone<br />

+49 (0) 6151 72 6479<br />

Mobile<br />

+49 (0) 151 1454 6479<br />

45<br />

An Implementation and Analysis by Merck Serono | 26 October 2010


Q & A<br />

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