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Photo 1: Power and dummy units side by side. Note the vast amount of plastic<br />
that had to be cut away to install the CLW conversion drive.<br />
Photo 2: Power unit undercarriage and body showing the styrene strips<br />
glued to the undersides of the trucks.<br />
Photo 3: Close-up of the diaphragms between the units and the new wire handrails.<br />
sprayed with Testors Silver, and the cab window frames<br />
were carefully painted with dull aluminum using a small<br />
flat brush. The rigid plastic diaphragms between the units<br />
were removed and flexible rubber ones from Precision<br />
<strong>Scale</strong> were installed in their place.<br />
Installing the CLW gear-drive axles in the power trucks<br />
proved to be more of a challenge than I anticipated. The<br />
conversion kit did not include any instructions for adapting<br />
the new axles and gears into the Rivarossi trucks.<br />
Owners of these Diesels know that Rivarossi designed the<br />
power trucks with built-in motors which are rather puny<br />
and noisy. Converting them to take the CLW axles and<br />
gearboxes was (for me) impossible. The only parts usable<br />
were the truck sideframes. I removed these from the<br />
motor units, and drilled out the axle holes to take short<br />
pieces of brass tube which became bearings for the axles.<br />
The biggest challenge was getting the conversion kit<br />
bolsters attached to the truck sideframes. Using a drill<br />
press and an end mill, I carefully milled out an area in the<br />
center of each frame to take a 1/16” thick piece of phenolic.<br />
This, in turn, had a hole bored through it to take a<br />
short piece of brass tube that exactly fit through the hole<br />
in the bolster. The tube was epoxied through the hole in<br />
the phenolic and this assembly was epoxied to each side<br />
frame. With this accomplished, the sideframes were rejoined<br />
around the axle units and the bolsters snapped into<br />
the brass tube. Short pieces of Evergreen square styrene<br />
tube were used to re-enforce the joints where the frames<br />
were glued back together. Pieces of 0.040” styrene sheet<br />
were glued across the bottoms of the sideframes for rigidity.<br />
It worked! However, there was now no power pickup<br />
as the CLW gear drives are non-conductive. I could have<br />
made some brass wipers to pick up current through the<br />
axles, but it was far easier to let the dummy A-unit do the<br />
job. Its original Rivarossi trucks and wheels were retained<br />
but with the motors and worms removed. The pickups<br />
and headlight were wired through a Miniatronics four-pin<br />
mini plug-and-socket to the motor in the other A-unit.<br />
Since the units can never be operated separately, I used a<br />
simple drawbar coupling between them, rather than normal<br />
couplers.<br />
Sometime during the course of this now-complex project,<br />
I got the idea to put a mini-TV camera in the nose of<br />
the non-powered unit as there were gobs of space inside<br />
the body. At the same, time I envisioned making the loco<br />
battery powered and radio controlled. Having had many<br />
years experience with scale model R/C boats, I had the<br />
components on hand to try this, which I did... and it<br />
worked, but not well enough. The speed-direction control<br />
unit I used wasn’t very sensitive to low speed running, and<br />
there was too much interference in my train room for the<br />
transmitter and receiver to work without “glitching”. So<br />
it was back to track power, but I still thought the camera<br />
idea was feasible as I had seen these tiny mini-cams demonstrated<br />
at train shows. The unit I purchased is available<br />
from many hobby sources. The mini-TV camera sends a<br />
signal to a small receiver which, in turn, is plugged into<br />
the “video in” socket on a TV set. Everything needed to<br />
run the unit is included except for a 9V battery to power<br />
the camera and the TV set, of course. If it is desired to use<br />
track power for the camera, an adapter is available.<br />
To provide a scale looking opening in the Diesel’s nose<br />
for the camera lens, I used a left over Mars light from my<br />
F-unit kit. This was cut down so it would match the area<br />
of the door in the C-Liner’s nose, which was then carefully<br />
July/Aug ’06 - O <strong>Scale</strong> <strong>Trains</strong> • 61