Automated underground transportation of cargo - What is CargoCap?
Automated underground transportation of cargo - What is CargoCap?
Automated underground transportation of cargo - What is CargoCap?
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<strong>Automated</strong> <strong>underground</strong> <strong>transportation</strong> <strong>of</strong> <strong>cargo</strong><br />
the 5th <strong>transportation</strong> alternative for the transport <strong>of</strong> goods<br />
in congested urban areas<br />
www.<strong>cargo</strong>cap.com
W H At I S C A r G O C A P ?<br />
the Problem<br />
Barely 150 years ago, our ancestors were forced to<br />
build an area-wide <strong>underground</strong> pipeline system to<br />
collect and drain <strong>of</strong>f sewage, in order to protect and<br />
improve the general population’s health and quality <strong>of</strong><br />
life.<br />
Today again we face a similar, essential dec<strong>is</strong>ion on<br />
the future direction. Again, the health <strong>of</strong> the population<br />
<strong>is</strong> at r<strong>is</strong>k. Germs causing cholera coming from the<br />
sewage drained <strong>of</strong>f above ground may be substituted<br />
for exhaust gases (amongst others CO2 ...), particulate<br />
matters and no<strong>is</strong>e em<strong>is</strong>sions from road vehicles; all<br />
these are health hazards. Our quality <strong>of</strong> life <strong>is</strong> steadily<br />
declining due to constantly increasing truck traffic,<br />
impaired mobility as a result <strong>of</strong> overloaded roads, or<br />
the inability to sat<strong>is</strong>fy needs related to health, rest and<br />
recreation that cannot be sat<strong>is</strong>fied any longer in towns<br />
and cities.<br />
However, our modern economy based on div<strong>is</strong>ion <strong>of</strong><br />
labour cannot work properly without effective transport<br />
and log<strong>is</strong>tics services. Especially in congested<br />
urban areas, as e.g. the Ruhr area in Germany, traditionally<br />
grown traffic infrastructures cannot meet the<br />
increasing and changed transport service requirements.<br />
Thus, new solutions are urgently required.<br />
2
W H At I S C A r G O C A P ?<br />
the present situation: the road as a <strong>transportation</strong> route<br />
has reached the limit <strong>of</strong> its capacity. Serious traffi c jams and<br />
delays combined with no<strong>is</strong>e, em<strong>is</strong>sions, or particulate matter<br />
em<strong>is</strong>sions and constitute a high r<strong>is</strong>k potential.<br />
the solution: goods are transported <strong>underground</strong> rather<br />
than on the road, without the negative side effects <strong>of</strong><br />
truck traffi c.<br />
<strong>underground</strong> into the Centre - Via <strong>CargoCap</strong><br />
<strong>CargoCap</strong> <strong>is</strong> the 5th <strong>transportation</strong> alternative to roads,<br />
rails, water and air to transport goods fully automated<br />
through <strong>underground</strong> transport pipeline systems in<br />
congested urban areas rapidly, economically, reliably<br />
and eco-friendly.<br />
„Goods are transported <strong>underground</strong><br />
rather than on the road.“<br />
Fully automated transport vehicles, the so-called<br />
Caps, travel in <strong>underground</strong> pipelines with a diameter<br />
<strong>of</strong> only 2.00 metres, loaded with two euro-pallets<br />
each. For direct connection, the <strong>cargo</strong> will be delivered<br />
directly to the recipient, or to the immediate vicinity <strong>of</strong><br />
a station by means <strong>of</strong> connection log<strong>is</strong>tics with delivery<br />
vehicles. Only these stations provide connection<br />
to the surface. They may be located either right in the<br />
city centres near huge stores, or immediately at the<br />
assembly line <strong>of</strong> a factory.<br />
Especially in congested urban areas, th<strong>is</strong> serves to d<strong>is</strong>burden<br />
roads <strong>of</strong> increasing goods traffic and to reduce<br />
environment-related problems without claiming landscape.<br />
transport vehicles, so-called Caps, travel in <strong>underground</strong><br />
transport pipelines with a diameter <strong>of</strong> only<br />
2.00 m.<br />
3
t H e t e C H N O LO GY O F C A r G O C A P<br />
each Cap has a capacity <strong>of</strong> two euro-pallets according to<br />
CCG1 with an extended load height <strong>of</strong> 1.25 m.<br />
Installation <strong>of</strong> transport pipelines <strong>is</strong> carried out <strong>underground</strong><br />
by means <strong>of</strong> pipe jacking.<br />
Log<strong>is</strong>tics System<br />
Due to its <strong>underground</strong> transport pipeline system,<br />
<strong>CargoCap</strong> <strong>is</strong> independent <strong>of</strong>, and unaffected by, other<br />
traffic infrastructure, traffic jams and weather conditions.<br />
Transports are performed via computer-controlled<br />
Caps with a holding capacity <strong>of</strong> two euro-pallets each.<br />
The euro-pallet <strong>is</strong> a standard<strong>is</strong>ed, tried and tested load<br />
carrier. Its use guarantees an easy implementation <strong>of</strong><br />
<strong>CargoCap</strong> into already ex<strong>is</strong>ting supply chains. A high<br />
freight- and allocation flexibility <strong>is</strong> warranted by loading<br />
only two euro-pallets onto a Cap.<br />
Consumer and investment items, bulk goods, <strong>cargo</strong>,<br />
production components, building material, parcel and<br />
express freight, as well as food and allied products<br />
rank among the goods that may be transported via<br />
<strong>CargoCap</strong>.<br />
Construction <strong>of</strong> the transport Pipeline System<br />
The route <strong>of</strong> the <strong>CargoCap</strong> system cons<strong>is</strong>ts <strong>of</strong> pipelines<br />
like those used to drain <strong>of</strong>f sewage. The transport<br />
pipelines are installed in public streets next to, under,<br />
or above already ex<strong>is</strong>ting supply and d<strong>is</strong>posal lines,<br />
electric cables, telecommunication cables, metro or<br />
<strong>underground</strong> crossings, and other <strong>underground</strong> constructions.<br />
As a general rule, the depth will be 6 to 8 m.<br />
Installation <strong>of</strong> transport pipelines <strong>is</strong> carried out <strong>underground</strong><br />
by means <strong>of</strong> pipe jacking. Th<strong>is</strong> eco-friendly<br />
method <strong>of</strong> construction for pipelines <strong>is</strong> one <strong>of</strong> the<br />
standard techniques in pipeline construction, and<br />
currently becoming more and more important due<br />
to latest monitoring and control methods. The space<br />
above ground required during construction <strong>is</strong> small.<br />
Residents and traffi c are not d<strong>is</strong>turbed. Damage to<br />
adjacent constructions, trees, plant cover and pipelines<br />
<strong>is</strong> avoided.<br />
The transport pipelines will be equipped with tracks<br />
for the Caps, contact-free energy supply, information<br />
technology, as well as RFID transponders to locate the<br />
Caps.<br />
4
t H e t e C H N O LO GY O F C A r G O C A P<br />
Length<br />
4000 mm<br />
Width<br />
1400 mm<br />
Height<br />
1600 mm<br />
Weight empty<br />
800 kg<br />
Payload max.<br />
1500 kg<br />
Maximum speed<br />
11 m/s (39,6 km/h)<br />
Average speed<br />
10 m/s (36 km/h)<br />
Track gauge<br />
800 mm<br />
Slope max. 3%<br />
Fully automated, horizontal conveyors load and unload Caps.<br />
technical Specifi cations <strong>of</strong> the Caps<br />
Vehicle technology<br />
The aerodynamically optim<strong>is</strong>ed Caps travel on rails<br />
through the <strong>underground</strong> transport pipeline system,<br />
fully automated and autonomically.<br />
They are driven by electric motors at a speed <strong>of</strong> 36<br />
km/h. Th<strong>is</strong> <strong>transportation</strong> speed <strong>is</strong> kept constantly,<br />
resulting in a considerable reduction <strong>of</strong> transport time<br />
compared to a truck in the congested urban area.<br />
Energy supply <strong>of</strong> Caps <strong>is</strong> contact-free, and therefore<br />
maintenance-free.<br />
In sections <strong>of</strong> the <strong>CargoCap</strong> transport network with<br />
heavier traffic, several Caps are aligned to travel one<br />
after another in close intervals (platoon). Th<strong>is</strong> <strong>is</strong> made<br />
possible through an innovative switch concept and<br />
special design <strong>of</strong> passive junctions. Caps feature an<br />
active switch module and define the driving direction<br />
autonomously.<br />
Conveyor technique<br />
Both <strong>underground</strong> stations and stations above ground<br />
serve as a reloading point <strong>of</strong> pallet<strong>is</strong>ed goods. They<br />
may be located where reloading <strong>is</strong> carried out by<br />
means <strong>of</strong> conventional traffic up to now, e.g. in hubs<br />
on the outskirts <strong>of</strong> congested urban areas, or immediately<br />
where the customer needs the goods.<br />
Conventional conveyor technique <strong>is</strong> used to load and<br />
unload goods. The roll conveyors available in the<br />
vehicle directly connect to the roll conveyors <strong>of</strong> the<br />
station. Then, vertical- or horizontal conveyors forward<br />
the pallets straight to their destination, in an industrial<br />
enterpr<strong>is</strong>e directly to the assembly line, or in a store<br />
directly into the store or sales room, for example.<br />
”In service, <strong>CargoCap</strong> does not<br />
affect the environment through<br />
no<strong>is</strong>e or through em<strong>is</strong>sions.”<br />
5
F u t u r e<br />
“You cannot see, hear<br />
or smell <strong>CargoCap</strong>.”<br />
Advantages Operation<br />
<strong>Automated</strong><br />
Eco-friendly<br />
Energy-saving<br />
Efficient<br />
Flexible<br />
Prec<strong>is</strong>e, just-in-time and just-in-case<br />
Independent <strong>of</strong> weather conditions<br />
Safe<br />
99<br />
Autonomous and independent <strong>of</strong><br />
scarce traffic capacities above ground<br />
Feasibility Study<br />
Due to overcrowded roads, the conventional supply<br />
<strong>of</strong> the producing economy, trade and consumers <strong>is</strong><br />
only possible in connection with above-average and<br />
time-dependent costs. Apart from positive effects<br />
for the environment, a flexible, freely scaleable and<br />
safe transport system creates possible savings for<br />
log<strong>is</strong>tics. According to the hitherto ex<strong>is</strong>ting feasibility<br />
studies, customers <strong>of</strong> <strong>CargoCap</strong> will pr<strong>of</strong>it from these<br />
advantages, so there <strong>is</strong> an increased incentive to use<br />
th<strong>is</strong> innovative system. Already today, standard<strong>is</strong>ed<br />
components and construction methods are used and<br />
newly combined to install <strong>CargoCap</strong>, so that construction<br />
and operating costs may be calculated reliably.<br />
In determining the variables affecting net income, which<br />
may only be estimated in the present market potential<br />
analys<strong>is</strong> for the Ruhr area, conservative assumptions<br />
are taken into consideration regarding relevant quantities<br />
<strong>of</strong> goods, freight rates, future price developments,<br />
or the selection <strong>of</strong> interesting types <strong>of</strong> goods.<br />
Future synergy effects in case <strong>of</strong> network expansions<br />
are not even taken into account yet.<br />
Advantages Construction and Real<strong>is</strong>ation<br />
Immediately real<strong>is</strong>able<br />
Expandable<br />
Eco-friendly<br />
Space-saving<br />
Innovative<br />
Legal Situation<br />
The implementation <strong>of</strong> good ideas very <strong>of</strong>ten fails,<br />
“especially in Germany”, due to legal reasons. Cargo-<br />
Cap <strong>is</strong> an infrastructure project with a comparatively<br />
low legal potential for conflict. As it <strong>is</strong> neither a road,<br />
railway, power line, nor a pipeline project, none <strong>of</strong> the<br />
ex<strong>is</strong>ting requirements for <strong>of</strong>ficial approval <strong>of</strong> plans<br />
apply.<br />
Th<strong>is</strong> means that neither the complex procedures nor<br />
the challenging material criteria <strong>of</strong> planning law need<br />
be considered. “Only” the general framework <strong>of</strong> space,<br />
project planning, building regulations and environmental<br />
law must be adhered to, and terms <strong>of</strong> use have to<br />
be specified with the responsible coordinating construction<br />
planning engineers, or with property owners<br />
in individual cases. From a legal point <strong>of</strong> view, the infrastructure<br />
project captivates not only as an idea, but<br />
also because it <strong>is</strong> easy to implement.<br />
6
F u t u r e<br />
Scient<strong>is</strong>ts <strong>of</strong> the ruhr university Bochum,<br />
Germany test the new log<strong>is</strong>tic system on a<br />
160-metre model track.<br />
„A great v<strong>is</strong>ion becomes reality“<br />
Model track<br />
A model track was built by the Chair for Machine Elements<br />
and Materials Handling <strong>of</strong> the Ruhr University in<br />
Bochum, Germany on a scale <strong>of</strong> 1:2 on the prem<strong>is</strong>es <strong>of</strong><br />
the RWE AG power plant in Bochum. Th<strong>is</strong> <strong>is</strong> a big step<br />
towards a real<strong>is</strong>ation <strong>of</strong> <strong>CargoCap</strong>.<br />
A pilot operation comparable to real operation <strong>is</strong><br />
tested and optim<strong>is</strong>ed there. The experimental design<br />
includes controlling, communicating, locating, as well<br />
as headway control and the formation <strong>of</strong> transport<br />
organ<strong>is</strong>ations inclusive <strong>of</strong> the switch technology <strong>of</strong> the<br />
Caps and all relevant mechatronic aspects. The results<br />
<strong>of</strong> the experiment form the bas<strong>is</strong> for comm<strong>is</strong>sioning<br />
<strong>CargoCap</strong>.<br />
<strong>CargoCap</strong> –<br />
the Green Goods <strong>transportation</strong> <strong>of</strong> the Future<br />
Safeguarding goods traffi c <strong>is</strong> an essential general<br />
requirement for the economic development <strong>of</strong> a region<br />
suffering from serious traffi c-related problems. An<br />
intensification <strong>of</strong> the situation <strong>is</strong> foreseeable in future.<br />
A sustainable and economic mobility concept <strong>is</strong> only<br />
possible with essentially new and innovative solutions.<br />
In the process, its simple implementation into traditional<br />
traffi c systems and log<strong>is</strong>tics concepts <strong>is</strong> <strong>of</strong><br />
essential importance.<br />
<strong>CargoCap</strong> meets these requirements and may be<br />
used where hitherto applied systems have met their<br />
performance limit. Furthermore, it <strong>is</strong> eco- and citizenfriendly<br />
and can be implemented quickly, both from a<br />
technical and a legal point <strong>of</strong> view.<br />
7
<strong>CargoCap</strong> <strong>is</strong> supported by<br />
<strong>CargoCap</strong> was awarded<br />
“Selected Landmark”<br />
by the initiative<br />
“Germany – Land <strong>of</strong> Ideas”<br />
(www.land-<strong>of</strong>-ideas.org).<br />
<strong>CargoCap</strong> belongs to the<br />
„100 products <strong>of</strong> the future -<br />
groundbreaking ideas that will<br />
change our lives“<br />
For more information please contact:<br />
<strong>CargoCap</strong> GmbH<br />
Konrad-Zuse-Str. 6<br />
44801 Bochum<br />
GERMANY<br />
Phone: +49 234 5167-0<br />
Fax: +49 234 5167-109<br />
E-mail: <strong>of</strong>fice@<strong>cargo</strong>cap.com<br />
Internet: http://www.<strong>cargo</strong>cap.com<br />
www.<strong>cargo</strong>cap.com