SpeCial-high-performanCe hot-work tool Steel GSF - Kind & Co ...
SpeCial-high-performanCe hot-work tool Steel GSF - Kind & Co ...
SpeCial-high-performanCe hot-work tool Steel GSF - Kind & Co ...
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<strong>SpeCial</strong>-<strong>high</strong>-performance<br />
<strong>hot</strong>-<strong>work</strong> <strong>tool</strong> steel <strong>GSF</strong><br />
t h e i n n o vat i v e , h i g h - p e r f o r m a n c e<br />
s t e e l f o r d i e s , f o r m i n g to o l s<br />
a n d m a c h i n e c o m p o n e n t s
2<br />
From the casting of<br />
steel to finished die...<br />
LONG-STANDING KNOWLEDGE, INNOVATIVE MATERIALS TECHNOLOGY,<br />
AND ADVANCED EQUIPMENT ALL FORM THE BASIS FOR TOP QUALITY<br />
For over 125 years KIND & CO. Edelstahlwerk<br />
has been developing expertise in producing,<br />
finishing and developing <strong>high</strong>-alloy steels. Our<br />
experience has manged to extend our services<br />
to a truly global platform, while maintaining our<br />
traditional values.<br />
Customer orientation and quality: these are<br />
the benchmarks for our daily operations using<br />
advanced technology and flexible production as<br />
well as a proven quality management system.<br />
In addition to a broad range of <strong>tool</strong> steels and<br />
corrosion, acid and heat resistant steels, we offer<br />
a large selection of special steel grades as well<br />
as titanium- and nickel-based alloys. Furthermore,<br />
KIND & CO. has developed specific materials for<br />
various special applications.<br />
Our steels can be found in all major industries<br />
including die casting, plastics, extrusion, pipe engineering,<br />
die forging, power engineering, aviation,<br />
mechanical and apparatus engineering, amongst<br />
others.<br />
Our customers receive everything in one single<br />
package: <strong>high</strong> quality steel as well as die processing<br />
and finishing services to match their specific<br />
requirements.
3<br />
Our flexibility allows us to develop tailored techniques<br />
and processes aligned with your requirements<br />
to help you achieve top performance.<br />
Each one of our global customers is unique. Yet we<br />
are proud to state that they all have one thing in<br />
common: steel by KIND & CO.<br />
This is why we constantly <strong>work</strong> to further enhance<br />
our <strong>high</strong> quality and customer-focused service.<br />
We are large enough to serve every customer but<br />
still small enough to find individual solutions.<br />
Do not settle with less than the best.
4<br />
<strong>GSF</strong> – the innovative <strong>high</strong>-performance steel<br />
for dies, forming <strong>tool</strong>s and machine components<br />
• OUTSTANDING Toughness<br />
• EXCELLENT HEAT RESISTANCE<br />
• HIGH YIELD POINT RATIO<br />
• GOOD Machinabilty<br />
• VERY GOOD THROUGH-HARDENING<br />
CAPABILITY<br />
• READILY TEMPERED TO WORKING<br />
HARDNESS<br />
MATERIAL PROPERTIES<br />
<strong>GSF</strong> is an innovative <strong>high</strong>-performance NiCrMoV alloy<br />
steel that was designed for dies, which are used under<br />
forging hammers, or for large-scale dies. <strong>GSF</strong> represents<br />
an advancement of the 55NiCrMoV7 standard steel<br />
(1.2714) and is distinguished by improved toughness, heat<br />
resistance and weldability.<br />
Due to its outstanding mechanical properties in a<br />
tempered state, <strong>GSF</strong> is well suited for various dies and<br />
heavy-duty machine components. <strong>GSF</strong> is an exceptional<br />
alternative to common tempering steels, especially when<br />
it comes to large cross-sections or diameters of up to<br />
650mm and strengths of more than 1000 MPa.<br />
APPLICATION<br />
Typical applications include:<br />
M Hammer forging dies in steel forming, specifically<br />
for deep contours prone to cracking<br />
M Press dies where <strong>high</strong> toughness and good heat<br />
resistance is required (e.g dies for medium sized<br />
or larger hydraulic presses)<br />
M Calibration and deburring dies for forging presses<br />
M Hammers and press saddles, hammer heads, jaws<br />
in forging machines<br />
M Roughing rolls (forging rolls)<br />
M Dies for the extrusion industry including mandrel<br />
holders, die holders, press columns, piston rods,<br />
return plungers, nuts<br />
M Piercers and piercing sleeves for production of<br />
seamless steel bottles<br />
M Rolling mandrels and tapered rolls in the rolling<br />
technology sector<br />
M Die holders and armoring with strengths of<br />
up to 1450 MPa<br />
M Shafts and heavy-duty machine components with<br />
yield points of 750 > MPa<br />
AS-DELIVERed CONDITION<br />
<strong>GSF</strong> is usually supplied pre-tempered to 38 - 44 HRc<br />
thus eliminating any additional cost and risk involved with<br />
external heat treatment.<br />
<strong>GSF</strong> is easily weldable and excellently suited for filler/<br />
overlay welding. Due to the reduced C content, the risk<br />
of cracking in the welding transition zone is limited.<br />
<strong>GSF</strong> is nitridable.<br />
Material Short name C Si Mn Cr Mo Ni V<br />
PWM 55NiCrMoV7 0.55 0.30 0.80 1.10 0.45 1.70 0.10<br />
<strong>GSF</strong><br />
0.28 0.30 0.70 2.80 0.60 1.00 0.40<br />
Handling instructions<br />
Soft annealing 740 - 760 °C<br />
6 – 8 h furnace cooling<br />
Hardness annealed max. 230 HB<br />
Stress relief approx. 630 °C<br />
annealing<br />
slow cooling<br />
Hardening Hardening 920 - 940 °C<br />
in oil, polymer or vacuum hardening<br />
cooling must be interrupted at<br />
150 - 180 °C<br />
Quenched hardness approx. 51 HRC for 60 mm Ø<br />
and oil or polymer quenching<br />
Tempering<br />
400 - 650 °C as needed,<br />
see tempering illustration.<br />
Usually <strong>GSF</strong> comes tempered<br />
with a hardness of 38 - 44 HRC<br />
Nitriding or<br />
Tenifer treatment<br />
Preheating<br />
of dies<br />
Toughness (Joule)<br />
possible<br />
<strong>Co</strong>mparison of toughness<br />
40<br />
20<br />
<strong>GSF</strong><br />
1.2714<br />
0<br />
38<br />
Hardness HRC<br />
100 - 250 °C<br />
is recommended prior to use<br />
<strong>GSF</strong><br />
42<br />
1.2714<br />
<strong>GSF</strong><br />
44<br />
Fine tempered microstructure for best toughness<br />
1.2714<br />
<strong>GSF</strong><br />
46<br />
1.2714
5<br />
<strong>GSF</strong> hammer die with fine engraving,<br />
performance increased by currently 47% compared to 1.2714<br />
Typical application – hammer die<br />
with contour prone to overload
6 Technical data<br />
Tempering diagram 60 mm Ø, 930 °C oil<br />
52<br />
50<br />
48<br />
46<br />
44<br />
42<br />
40<br />
38<br />
High temperature strength diagram<br />
1600<br />
Rp 0.2 and Rm in MPa<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
X X X X<br />
20 40 200 300 400 500 600<br />
Temperature °C<br />
X<br />
Rm<br />
Rp 0,2<br />
Z % x 0,1<br />
X<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
Z in %<br />
Hardness HRC<br />
36<br />
34<br />
32<br />
30<br />
28<br />
400 500 600 700<br />
Tempering temperature °C<br />
TTT-Diagram Austenitizing temperature 930 °C<br />
1200<br />
Mechanical properties at different strength classes<br />
Ø / mm Yield point Tensile Elongation<br />
Applicable Rp 0.2 / MPa Strength A5 / %<br />
Rm / MPa<br />
250 - 500<br />
Physical-mechanical properties of <strong>GSF</strong><br />
Temperature °C 20 100 200 300 400 500 600<br />
Thermal conductivity W/(m x K) 31 34 34 34 33 33 31<br />
<strong>Co</strong>efficient of linear<br />
thermal expansion<br />
10 -6 / K 11.8 11.8 12.0 13.0 13.0 14.0 14.0<br />
Density<br />
7.76 g / cm³<br />
Austenitization: 930 °C 45 min<br />
Notch impact<br />
strength<br />
ISO-V / Joule<br />
min. 950 1300 - 1450 min. 12 min. 25<br />
min. 880 1150 - 1300 min. 14 min. 30<br />
min. 780 1000 - 1150 min. 16 min. 40<br />
1000<br />
A c1e<br />
800<br />
Temperature [°C]<br />
600<br />
A<br />
P 70<br />
λ = 0.06 λ = 0.45 λ = 0.9 λ = 1.8 50.0 25.0 12.5 5.0 2.5 1.25 0.50C/min<br />
A c1e<br />
400<br />
M S<br />
B<br />
200<br />
3<br />
10 15 25 40 100 100 100 100 30<br />
0<br />
584 597 551 564 557 559 557 478 441 429 414 303 Härte [HV]<br />
0,1 1 10 100 1000 10000<br />
Time[min]
filler welded <strong>high</strong><br />
performance dies with <strong>GSF</strong><br />
7<br />
Mass production molds of all types such as dies or<br />
tapered rolls in ring production – specifically for contours<br />
leading to increased wear – call for a combination of <strong>high</strong><br />
isotropic <strong>hot</strong> toughness and maximum <strong>hot</strong> wear resistance.<br />
Due to the specific material properties and the<br />
reduced C content, <strong>GSF</strong> makes for an ideal <strong>tool</strong> steel<br />
for filler welding.<br />
MACHINING<br />
<strong>GSF</strong> is well suited for machining even in its tempered<br />
state as delivered. Optimal machining parameters may<br />
vary due to material condition, machine, <strong>work</strong>piece<br />
clamping, die clamping and machining strategy.<br />
KIND & CO. provides application and project advice<br />
from selection of the right die to a suitable machining<br />
strategy to optimizing process parameters for machining<br />
operations.<br />
Our technical consultants will be happy to provide advice<br />
on the right dies for your machining applications.<br />
Increased performance using <strong>Co</strong>-based alloy<br />
(Stellite) welded on <strong>GSF</strong><br />
1.2714 42-44 HRC<br />
<strong>GSF</strong> 42-44 HRC,<br />
welded<br />
100%<br />
Good mechanical processing even in tempered condition
Tailored Quality dies for<br />
peak performance<br />
More service<br />
Tool steels and<br />
special materials<br />
Melting<br />
Forging<br />
Ring rolling<br />
Heat treatment<br />
Machining<br />
PRODUcts<br />
Hot <strong>work</strong> <strong>tool</strong> steels<br />
<strong>Co</strong>ld <strong>work</strong> <strong>tool</strong> steels<br />
Die steels<br />
Plastic mould steels<br />
Surface treatment<br />
Industries<br />
die casting<br />
Die forging<br />
Extrusion<br />
Pipe production<br />
Plastics technology<br />
KIND & CO., Edelstahlwerk, KG<br />
Bielsteiner Str. 124-130 . D-51674 Wiehl-Bielstein<br />
Tel. +49 (0) 22 62 / 84-0 . Fax +49 (0) 22 62 / 84-175<br />
info@kind-co.de . www.kind-co.de<br />
aw.05.13<br />
All information on properties and applications provided in this leaflet are for information only<br />
and cannot be considered to be guaranteed. Guaranteed properties must be specifically agreed.