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Chapter – 5 Costing Module MAIN: ct000nmenu.4ge (ct001nmenu.4gl) 1. Master file maintenance (ct100filmt.4ge) (ct100filmt.4gl, ct120wotyp.4gl, ct130sectp.4gl, ct140otchg.4gl) 1. Work order type in ct120wotyp.4gl Data expected: Work order number Work order type(0: debit only, 1: Credit Only, 2: KOP only) Action: Input wo no and wo type from screen and insert into m_wo_typ 2. Section type in ct130sectp.4gl Data Expected: Section code Section type (0: Production section, 1: Service section where total indirect cost is distributed w.r.t. direct labour 2: Service section where total indirect cost is distributed w.r.t. direct material) 3: Production section where portion of cost is to be apportioned w.r.t. direct labour) Action: Input section code and type from screen and insert them into m_sectyp. In case of type being "3", get ratio from screen and insert them into m_dstrt. 3. Other charges in ct140otchg.4gl Data expected: Month, Year, Section code, Document number, Charge type, Work order number, Warrant number, Amount Action: Insert all the data accepted from screen into table t_othchg. 2. DA & Overheads parameter maintenance (ct009ndaoh.4ge) (Add, Modify, Inquire) (ct009ndaoh.4gl, ct009adaoh.4gl, ct009mdaoh.4gl, ct009idaoh.4gl, ct009fdaoh.4gl) Data expected: Section code, Percent type, Date effective from, Percent Action: Insert all the data accepted from screen to the file m_pctfil. Ordnance Factories Institute of Learning, Dehradun 25
3. Warrant WIP Calculation (ct003nwip.4ge) (Select, All) (ct003fmwip.4gl, ct003flwip.4gl, ct003nwip.4gl, ct003globl.4gl) Options: Selective, All Actions: For single warrant: Call ct_fswip() Select the correct warrant from m_wts and check that the warrant is of type 1 (Manufacturing warrant) and not yet costed. Call ct_flwip(wo_no, wt_NO) returning _r_l_wip, error code. Calculates the labour WIP. First it calculates the estimated unit rate and then find out the labour value for which there has been production. The rest of labour value drawn is WIP value. Call ct_fmwip(wo_no, wt_no) returning _r_m_wip Find the material value per unit qty using estimated material value. Find material value used. Call ct_fmtlr(wo_no, wt_no) returning mtl_loss_of_rej Total wip = _r_l_wip + _r_m_wip 4. Punching media file maintenance (ct005npume.4ge) (Add, modify, Inquire) (ct005npume.4gl, ct005apume.4gl, ct005globl.4gl, ct005mpume.4gl, ct005dpume.4gl, ct005ipume.4gl) 5. Pricing of Standard Estimates (ct800rpest.4ge) (ct800rpest.4gl, ct800frpes.4gl, ct801frplb.4gl, ct803rpest.4gl, ct850globl.4gl, ct800rests.4gl) MAIN in ct800rpest.4gl 6. Production loss calculation (ct007ipdls.4ge) (ct007ipdls.4gl, ct170estrv.4gl) 7. Unit cost of warrant determination (ct010nucwt.4ge) (ct010nucwt.4gl, ct170fpdnl.4gl, ct170estrv.4gl) Main in ct010nucwt.4gl Calls ct_fpdnl(wo_no, wt_no) in ct170fpdnl.4gl 8. Budget file maintenance (ct004nbudt.4ge) (ct004abudt.4gl, ct004dbudt.4gl, ct004mbudt.4gl, ct004ibudt.4gl, ct004nbudt.4gl, ct004globl.4gl) (Add, Modify, Delete, Inquire) 9. Costing of closed warrants (ct008wtact.4ge) (ct008factc.4gl, ct170fpdnl.4gl, ct180fucwp.4gl) Ordnance Factories Institute of Learning, Dehradun 26
Page 1 and 2: INDEX Chapter Topic Page No. 01. Op
Page 3 and 4: the dedicated keys. b) Depending on
Page 5 and 6: Module names and their respective d
Page 7 and 8: specification of the material more
Page 9 and 10: CONTENTS main - im000menus 1. RR/LW
Page 11 and 12: 21. Loss statement for every DD vou
Page 13 and 14: CONTENTS main - po000menu 1. Purcha
Page 15 and 16: 11. Vendor Item Add - po132vitm Mod
Page 17 and 18: data available in the computer, tha
Page 19 and 20: 3. Net requirement calculations (mp
Page 21 and 22: Chapter - 4 Vendor Analysis The pri
Page 23 and 24: the payment is to be a part (provis
Page 25: 6. Statement of payment - pa105r007
Page 29 and 30: 5. Trransfer voucher abstract (ct00
Page 31 and 32: Chapter - 6 User Manual on Database
Page 33 and 34: 11. Manufactured item master Add -
Page 35 and 36: Option: Modify a party record in pa
Page 37 and 38: Option: Suspend a party db010party
Page 39 and 40: Input: Machine number Second input:
Page 41 and 42: db022machn MACHINE MAINTENANCE RECO
Page 43 and 44: db030mcspr MACHINE SPARES MASTER DB
Page 45 and 46: db040tools TOOLS MASTER DB004TOOLS
Page 47 and 48: EP code :[ ] Drawing number :[ ] Es
Page 49 and 50: Option: Query on standard man hour
Page 51 and 52: db060estmt MATERIAL ESTIMATE MAINTE
Page 53 and 54: [f002 ][a ] [b ] [f004 ] [f005 ][f0
Page 55 and 56: Sl. Order No [ ] Order Type [ ] ORD
Page 57 and 58: db091order ORDERS MASTER DB009ORDER
Page 59 and 60: Option: Print a list giving the req
Page 61 and 62: db111stitm STOCK ITEM MASTER Screen
Page 63 and 64: the computer. If the specifications
Page 65 and 66: Inspection responsibility [ ] Packi
Page 67 and 68: db121mfitm MANUFACTURING ITEM MASTE
Page 69 and 70: Description :[ ] Godown keeper: [ ]
Page 71 and 72: description Action: The set of valu
Page 73 and 74: ___________________________________
Page 75 and 76: itm_cd char(10) Item code est_sl sm
Page 77 and 78:
ev_no smallint rat_fm_no char(10) R
Page 79 and 80:
Machine utilisation is to be record
Page 81 and 82:
Option: Machine breakdown mm100ahdo
Page 83 and 84:
Option: Preventive Maintenance mm20
Page 85 and 86:
mm300nmenu MM300NMENU SPARES MANAGE
Page 87 and 88:
Option: Machine utilisation and dep
Page 89 and 90:
utilisation has been added and whic
Page 91 and 92:
Chapter - 9 Tools Control Activity
Page 93 and 94:
A) Tool transfer This option record
Page 95 and 96:
Chapter - 10 Work in Progress MAIN:
Page 97 and 98:
(wi100r010.4gl, wi100rmen.4gl) 1. D
Page 99 and 100:
d. Warrant issue date e. Planned da
Page 101 and 102:
Data expected: a. Work order number
Page 103 and 104:
Action: Input: Extract Number, Work
Page 105 and 106:
Action: Operation Code, Authorized
Page 107 and 108:
[ ] [ ] [ ] [ ] [ ] [ ] Input: Work
Page 109 and 110:
With the above data material is tra
Page 111 and 112:
Item Code : [ ] [ ] Warrant Quantit
Page 113 and 114:
material or labour has been drawn i
Page 115 and 116:
5. CONSTRAINTS MAINTENANCE (ds006nc
Page 117 and 118:
time_batch = set_tm + proc_tm where
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