Boring tools with ISO elements - MAPAL Dr. Kress KG

Boring | Milling 

MAPAL competence 

Tools with ISO elements

Perfect machining technology 

MAPAL stands for innovative machining solutions with the 

highest quality, precision and cost-effectiveness. 

Starting from fine bore machining, we offer our customers a 

comprehensive range of precision tools for machining cubic 

parts. In conjunction with tailored services we can design 

complete machining processes so that reliable, cost-effective 

manufacturing is guaranteed. 

ISO tools from MAPAL have achieved a leading role in the areas 

of boring, precision boring and milling. Building on 

its knowledge of fine machining, in recent 

years MAPAL has produced a wide range of 

cost-effective standard tools and a broad 

technological basis for customer-specific 

solutions. 

Our specialists tap major productivity 

potential for every machining task by 

means of a wide variety of design options 

and their deep process understanding. 

Dr. Jochen Kress

Reliable service – Worldwide 

Complete support from planning to 

the process 

c Planning and organising the 

complete machining process 

c Technical support during 

commissioning 

c Reliable and cost-effective tool 

supply by means of tool 

management 

c Worldwide availability 

The sound experience of MAPAL 

specialists is available to customers 

worldwide during the entire 

collaboration process up to and 

including process support. Depending 

on the customers needs, individual 

custom tools are designed or the 

complete planning and process 

support taken over. However, support 

from MAPAL does not end with the 

start of production. Even during 

the production phase specialists 

from MAPAL assist the customer, 

optimise parameters or tool details, 

provide advice related to the process 

with their know-how and produce 

significant added value for the 

customer. With its complete range of 

services including tool management, 

MAPAL helps to keep production 

top notch: highly productive, costeffective 

and reliable. 

ISO tools and services from MAPAL 

are available worldwide. With 

production facilities, sales and 

service offices in all relevant markets 

of the world, short channels for 

delivery and support are guaranteed. 

The systematic know-how transfer 

between the subsidiaries ensures 

consistent quality collaboration at 

the highest technical level. 

• Subsidiaries 

◦ Representatives

Competent in the standard 

Broad standard programme of tools 

and indexable inserts 

c Boring large diameters with short 

machining times 

c High-performance milling cutters 

for a large number of machining 

tasks 

c Precise, cost-effective indexable 

inserts 

The usage of high performance, 

cost-effective standard tools plays a 

significant role in process design. In 

this area MAPAL has produced and 

brought to market maturity a broad 

range of tools and indexable inserts 

in recent years. 

For boring large diameters with 

short machining times the tangential 

tools TSW and TFB have been further 

developed as a uniform and highly 

productive program for roughing and 

fine machining. In the milling area 

a high performance range of tools 

is available as standard for a large 

number of machining tasks. And 

finally there is a completely new, costeffective 

range of indexable inserts for 

ISO tools available from stock.

Leading process solutions 

Optimised processes with matched 

complete machining tools 

Reduced machining costs through 

ISO complete machining tools and 

hybrid tools 

Intelligent engineering guarantees 

process reliability and 

straightforward handling 

The latest manufacturing facilities 

for precision tools at the highest 

level 

During the planning of new 

machining processes as well as the 

optimisation of existing processes, 

the focus is on the assessment of 

the machining time and the Cost Per 

Part (CPP). By means of intelligent, 

multi-stage, multi-cutting edge 

ISO combination tools or complete 

machining tools, both the productive 

times and the non-productive times 

can be significantly reduced. Here the 

design of intelligent tool solutions is 

not limited to just the ISO area. To 

prepare a solution that is optimal for 

the customer, different machining 

systems are combined into socalled 

hybrid tools. ISO tools from 

MAPAL meet both the requirement 

for process reliability and the 

requirement for straightforward 

handling – with intelligent and 

precise adapter solutions along 

with reliable, quick indexable insert 

mounting. The reliable principle 

of operation of MAPAL ISO tools 

is ensured by the latest design 

methods that make it possible to 

assess collisions or to determine tool 

restrictions even during the planning 

phase. Production in the latest 

manufacturing facilities guarantees 

maximum tool precision.

Demanding machining tasks require 

maximum productivity 

Components such as engine blocks, brakes, turbochargers or swivel bearings, and also 

many other cubic parts from the automotive and commercial vehicle industry, mechanical 

engineering and systems engineering or the energy and aerospace industry require 

accuracies in the machining process in the range from IT 9 to IT 7. It must be possible to 

optimally machine mostly cored parts with high stock removal, large bore diameters and 

varying structures while taking into account the tolerance parameters, the stability of the 

part and the performance of the machine. 

ISO tool solutions are predestined for these requirements and cover the complete range 

of workpiece materials, in particular cast parts. Due to the large selection of cutting 

geometries, insert shapes and cutting materials, they are versatile in use and offer 

significant rationalisation potential during boring or milling in pre-machining or fine 

machining. The replaceable indexable inserts make the reconditioning of tools particularly 

straightforward and reduce the tool costs and as a consequence the Cost Per Part (CPP). 

Requirements on 

innovative tool solutions 

For all materials 

For numerous 

applications 

Increase productivity and quality 

Reduce productive and 

non-productive times 

Reduce costs 

Easy handling 

Universal use 

Conservation of resources 

P M K N S 

The numerous possibilities continue 

with the list of workpiece materials. 

The applications range from machining 

castings and steel, through the 

machining of demanding, high-alloy 

materials such as titanium or Inconel, to 

aluminium. 

Engine blocks 

6

Tools with ISO elements | Introduction 

Suspension 

Brakes Turbochargers Connecting rods 

Compressors 

Large engines 

Gearbox housing: 

mechanical engineering / 

system engineering 

Wind power 

7

ISO tools from MAPAL – 

the leading technology 

The high customer requirements are met by MAPAL from the design to the manufacture 

of the tools by means of extensive know-how and the latest technology. For this reason 

ISO tools from MAPAL are leading in the custom sector and standard sector. 

The combination of continuous product innovations and a wealth of experience from 

more than 15 years gives the tools their high performance – with the objective of 

achieving higher part qualities, better tool lives and increased productivity. 

 

Precision, performance and innovative technology 

 

Process solutions – 

Perfectly yours 

 

MAPAL precision in design 

and production 

Advantages of 

MAPAL ISO tools 

Reduction of the 

manufacturing costs per unit 

due to short machining times 

Combination tools for the 

reduction of the number of 

tools required 

High process reliability 

Maximum cost-effectiveness 

due to tangential technology 

Technology available 

worldwide 

To reduce productive and non-productive 

times simultaneously, MAPAL offers 

particularly high performance complete 

machining tools. Reduced cycle times, lower 

energy consumption and the related higher 

cost-effectiveness are the result. These 

effects are achieved by innovative processes 

such as helix milling or interpolation turning. 

Among the success stories of processes 

optimised by MAPAL specialists there are 

some applications where it was possible to 

save up to 60 % of the machining time. 

The latest 3D design and computer-aided 

studies make it possible to develop and 

design complex tangential tools. The data 

on the insert seats and chip spaces exactly 

defined in this manner and other machining 

tasks are sent via a CAM interface to 

the controller for high-accuracy, highperformance 

5-axis machining centres. In 

this way MAPAL ISO tools are produced with 

monitoring and control by experienced staff. 

Highly accurate manufacturing tolerances 

are required and met. This aspect guarantees 

a real multi-cutting edge capability and the 

high performance of the tools. 

8


Maximum cost-effectiveness Always the right cutting edge Finishing machining possible 

due to tangential technology 

Crucial for the high performance of the 

MAPAL ISO tools is tangential technology. 

Compared to the usage of radially mounted 

indexable inserts, this technology permits 

the usage of several cutting edges with the 

same power consumption. So that, higher 

machining values and a higher machining 

volume are possible. Tangential tools also 

feature very smooth running. As a result 

excellent tool lives and very good part 

qualities are achieved. 

In the area of ISO boring and milling 

tools MAPAL offers a wide selection of 

geometries and cutting materials. Due to the 

comprehensive programme it is ensured that 

the right cutting edge can be used for every 

application. Along with the different shapes 

and sizes, this programme also includes 

cutting materials such as carbide, ceramic 

and PCD or PcBN-tipped inserts. This variety 

has a positive effect on cost-effectiveness 

and the efficiency of the usage of resources. 

Depending upon the application, up to eightcutting 

edges on the indexable inserts ensure 

the cutting material is utilised optimally. 

The indexable inserts are straightforward 

and reliable to change. The combination of 

highly accurate inserts and a precise insert 

seat in the tool body guarantees a consistent 

machining result after every insert change. 

To be able to achieve very high accuracies, 

particularly during bore machining, MAPAL 

uses a special, simple adjusting system that is 

accurate to the μ. 

9

Significant advantages due to innovative tool solutions 

The perfect interaction – TSW/TFB tools 

The MAPAL tangential roughing tools TSW and tangential fine boring tools TFB are designed 

as a complete programme from pre-machining to fine machining, especially for large bore 

diameters. The TSW roughing tools feature an indexable insert with six usable cutting edges. 

The special effect of the arc shaped land is even more apparent on indexable inserts for the TFB 

fine boring tools. Using these tools, machining results of reaming quality are achieved – with 

significantly shorter machining times than one or two-cutting edge boring tools. 

For example: 

During the pre-machining of cylinder 

bores in engine blocks made of GG25 

using a tangential roughing tool, it was 

possible to reduce the machining time 

from 16 seconds to eight seconds. Prior 

to the conversion it was necessary to 

divide the high stock removal over two 

boring tools. 

50 % less machining time 

more from page 18 

Win in every process – complex combination tools 

For example: 

It was possible to reduce the total 

machining time for a gearbox housing 

made of grey cast iron from 46 minutes 

to 18 minutes. This saving was possible 

due to the usage of various MAPAL ISO 

tools for the combination machining and 

for the interpolation turning. 

60 % less machining time 

The optimisation of each individual machining step in a machining process results in the most 

cost-effective result in the end. During the machining of large numbers of parts, around two 

thirds of the non-productive time and a third of the productive time is avoided. Accordingly, 

there is significant potential for reducing the process time by means of reduced tool changing 

and movement times. MAPAL has the know-how and the facilities to exploit this potential by 

means of complex combination tools and modern machining technologies. The combination of 

different machining systems into so-called hybrid tools also opens up numerous possibilities. 

more examples from page 127 

10


Eight cutting edges on the disc milling cutter – LTHU indexable 

inserts 

High stability, a soft cut and a large number of cutting edges characterise the MAPAL 

tangential milling programme. The disc and shoulder milling cutters fitted with the 

4+4-cutting edge indexable inserts of type LTHU are a highlight. These peripheral ground 

indexable inserts combined with the highly accurate MAPAL fixed insert seats in the tool 

achieve real multi-cutting edge capability during roughing and semi-finishing. On the milling 

cutters shown below all eight cutting edges can be used in the same machining direction and 

offer excellent cost-effectiveness. 

For example: 

During the milling of the disc slot and 

the pad seat on a car brake caliper, it 

was possible to significantly reduce 

the Cost Per Part (CPP) for the milling 

process using a disc milling cutter with 

eight-cutting edge LTHU indexable 

inserts. 

Costs per part reduced 

by 66 % 

more on the milling cutter range from page 64, more on indexable inserts from page 121 

Machine extensively and quickly – the MAPAL helix milling cutter 

For roughing different, in particular large diameters on a workpiece, circular milling is often 

used. However, a circular milling cutter often requires a large number of cycles until all the 

machining is complete. This means a low material removal rate and a long machining time. The 

alternative is the MAPAL helix milling cutter: it superimposes an axial feed movement on the 

circular movement. With the specially arranged tangential indexable inserts, the tool plunges 

into the workpiece at full cutting depth. Up to 50 % higher material removal rates secure 

significant efficiency advantages compared to conventional circular milling. 

For example: 

Compared to a porcupine milling cutter, 

by changing to the MAPAL helix milling 

cutter it was possible to increase 

the material removal rate during the 

machining of a bore with a diameter of 

1,300 mm in a GG25 housing from 1,450 

to 2,150 cm³/min. 

Material removal rate 

increased by 48 % 

more on helix milling from page 192 

11

Tools with ISO elements | Introduction | Index 

Boring 15 

Milling 35 

Indexable inserts 67 

 

Innovative complete 

solutions 127 

Cartridges 137 

Accessories and spare parts 153 

Technical appendix 171 

13

Tools with ISO elements | Boring 

Boring 

Introduction 

Boring tools for 

pre-machining and 

fine machining 

Pre-machining places major challenges on 

machining manufacture. For this reason a costeffective 

pre-machining tool is important in the 

machining process. 

With a background of fine machining and many 

years of experience related to bore machining, 

MAPAL has obtained sound know-how that is 

manifested in the innovative and very productive 

boring tools with ISO elements. ISO combination 

tools tap new productivity potential on a daily 

basis – also in conjunction with other product 

groups. The tangential roughing and fine boring 

tools were specially developed for pre-machining 

and fine machining large diameters; today these 

tools are available as standard. 

Programme overview boring 16-17 

Tangential roughing tools TSW 18 

Application notes TSW 19 

Designation key and series TSW 20-25 

Tangential fine boring tools TFB 26 

Application notes TFB 27 

Designation key and series TFB 28-33 

Through bore 

Suitable for open bores. Not suitable for machining shoulders 

if a 90° angle is required. 

Blind bore 

Suitable for closed bores and machining shoulders taking into 

account the cutting edge length. 

Internal cooling 

Tools designed with internal coolant supply. 

15

Tools with ISO elements | Boring | Programme overview 

Boring tools with ISO elements 

Programme overview 

1 – 2 Standard tools 

1 TFB – tangential fine boring tool 

2 TSW – tangential roughing tool 

The MAPAL tangential roughing tools TSW 

and tangential fine boring tools TFB are 

designed as a complete range from the 

pre-machining to fine machining especially 

of large bore diameters. 

3 Hybrid tools 

MAPAL hybrid tools combine different 

machining systems for maximum 

productivity. 

Example: combination tool with solid 

carbide drill and ISO countersink step. 

4 Multi-step capability and 

Tangential technology 

The multi-step design reduces the tools 

needed and shortens the machining 

time. The tangential technology ensures 

particularly quiet running. In combination 

with guide pads, the tools achieve very 

high positioning accuracy. 

5 Modular construction of ISO 

combination tools 

The modular design of ISO combination 

tools offers many advantages. For example, 

entire part families can be machined with 

fewer tools as only part of the tool needs 

to be changed. By using connections, 

for instance a highly accurate HSK-C 

connection, particularly complex tools 

can be constructed. Even more machining 

steps are combined into one tool and the 

productivity increased even further. 

6 External machining tools 

ISO tools for external machining are 

individually adapted to the machining task. 

Whether turning diameters, chamfering 

or producing special external contours, 

MAPAL ISO tools are the right solution. 

The usage of tangential indexable inserts 

also increases the performance of the tools 

here. 

7 Fixed insert seat and cartridge 

High accuracy manufacturing tolerances on 

insert seats and indexable inserts guarantee 

the real multi-cutting edge capability of the 

ISO tools with fixed insert seats. Cartridges 

with standard dimensions or in a compact 

design further increase the flexibility of 

MAPAL ISO tools. 

8 Boring tools with radial technology 

Depending on the requirements of the part 

and machining situation, ISO boring tools are 

also designed with radial indexable inserts. 

2 

1 

3 

8 7 

16

Tools with ISO elements | Boring | Programme overview 

Exact adjustment 


Introduction 

For the cases in which high accuracy indexable inserts and precision milled insert seats are 

insufficient for the required accuracy, MAPAL uses an adjustment system specially developed 

for ISO inserts. Here the insert sits on an adjusting wedge with a large contact area. This 

feature is completely embedded in the tool body and as a result offers the indexable insert 

a stable seat. The adjusting wedge has an angled surface and can be moved using a lefthand 

- right-hand threaded adjusting screw. This design produces an indirect, very accurate 

and easy to use setting feature. As a consequence MAPAL ISO tools achieve accuracies not 

normally achieved using ISO tools. 

4 

5 

Best machining results due to 

arc shaped land 

Due to the normal clearance angle 

on ISO indexable inserts there is only 

limited support for the tool during 

bore machining. Tools then tend to 

vibration; this vibration effects the 

surface finish and tool life expectancy. 

To counteract this problem, MAPAL 

developed the arc shaped land. This 

special geometry is a support surface 

on the cutting edge that supports the 

tool in the bore and is comparable to 

an arc land chamfer on fixed reamers. 

6 

17

Tools with ISO elements | Boring | Tangential roughing tools TSW 

Tangential roughing tools TSW 

The MAPAL tangential roughing tools set new standards 

in relation to stability and performance, particularly in the 

case of higher stock removal. An innovative, six-cutting 

edge indexable insert with special support chamfer prevents 

chatter and vibration. Perfect multi-cutting edge capability 

with increased stability is ensured by the tangential 

installation of the indexable inserts in precision insert seats 

on the front face. 

Tangential roughing tools 

Series 

TSW 101/111 and TSW 201/211 

The ground clamping geometry combined 

with the tangential installation position on 

the face of the tool body results in a highly 

positive rake angle and therefore a soft cut 

and very quiet tool cutting behaviour. This 

property is further supported by a special 

support surface on the cutting edges, an arc 

shaped land, which supports the tool in the 

bore like an arc land chamfer on reamers. 

Along with the excellent cutting behaviour of 

the tangential roughing tools, the necessary 

drive power required is also reduced, as the 

machining forces are comparatively low. As a 

result the tools can also be used on machines 

with lower torques. It is, however, much more 

important that, with the same drive power, 

it is possible to fit more cutting edges to the 

tools, so that the feeds are increased and 

machining times drastically reduced. 

The diameter range of the tools from the 

standard series is 37 - 280 mm; larger 

diameters are also possible as a custom 

solution. Two insert sizes available in 

different substrates cover the entire diameter 

range. 

The TSW are available in a monoblock design 

and as a modular system for larger diameters. 

The TSW tools are also designed with two 

different contact angles on the insert seats. 

The contact angle is 0° on the TSW 101/201 

tools for blind bores and 10° on the TSW 

111/211 tools for through bores. 

Features 

Six-cutting edge tangential 

indexable insert 

Soft cutting behaviour 

Reduced drive power 

Tool life increased by up to 30 % 

High cutting depths 

Six to eight times faster than 

boring tools 

18 

The indexable insert has six cutting edges (marked 

in red) that are used by rotating and turning.

Tools with ISO elements | Boring | Tangential roughing tools TSW 

Application notes 

TSW monoblock ø 37 - 120 mm 

TSW modular design ø 60 - 280 mm 


TSW / TFB 

Tool holders 

Tangential roughing head 

General figures for determining the maximum tool length 

350 

300 

250 

HSK 100 

SK 50 / HSK 80 

In case of unfavourable diameter-length 

ratios a pilot bore is recommended. 

Length 

200 

150 

SK 40 / HSK 63 

lmax 

100 

50 

0 

40 60 80 100 120 140 160 180 200 220 240 260 280 

Diameter 

Ordering example TSW 111 

Pre-machining of a 

through bore in GGG40 

The following are required: 

Nominal diameter 

Depth of the bore 

Material 

Machine spindle 

88,5 mm 

138.0 mm 

GGG40 

HSK-A100 

Number of cutting edges (pay attention to machine performance, see page 174) Z = 4 

 

 

Tool model for the stated machining application: 

d=88,5 

Z=4 

TSW111-ø 088.50-Z4-200.0-A100 

(L 2 =55) 

L B =138 

2 

5 

L 1 =200 

Selected indexable inserts see page 99 

WTHQ090608H03L10B041-HP455 

19

Tools with ISO elements | Boring | Designation key 

Designation key for tangential roughing tools TSW 

Tools: 

TSW monoblock / TSW roughing heads 

l h 

d 1 

d 1 

TSW 101 and 111 TSW 201 and 211 

T S W 1 0 1 - Ø 1 0 0 . 0 0 - Z 4 

Tool type 

Tool diameter d 1 and number of teeth 

TSW 101 + 111 TSW 201 + 211 TSW 101 + 111 TSW 201 + 211 

Monoblock design 

TSW 101 =0° contact angle 

for blind bores and bores with shoulders 


for through bores 

Modular design 


for blind bores and bores with shoulders 


for through bores 

Diameter d 1 No. of teeth Diameter d 1 No. of teeth 

37,00-40,40 Z = 2 59,50-74,40 Z = 3 

40,50-59,40 Z = 3 74,50-89,40 Z = 4 

59,50-74,40 Z = 3 89,50-104,40 Z = 4 

74,50-104,40 Z = 4 104,50-119,40 Z = 5 

104,50-120,00 Z = 5 119,50-174,40 Z = 5 

174,50-280,00 Z = 5 

Tool holders: 

TSW 201 and 211 

l h 

M C A - H S K - A 1 0 0 - 6 0 - 1 8 0 - 9 - 0 - W 

Type 

Shank connection 

Clamping 

diameter 

Projection 

length l h 

Internal 

cooling 

Alignment 

MCA Arbor 

HSK-A 

Custom 

Hollow shank taper 

Diameter Nominal length 

9 (not 

Form A 

of arbor 

of the arbor 

specified) 

0 

HSK-C 

Hollow shank taper 

Form C 

Dimensions in mm. 

SK 

Taper shank 

in acc. with ISO AD/B 

Without 

alignment 

W 

Length 

adjustment 

Without 

length 

adjustment 

20



TSW / TFB 

- 1 0 0 . 5 - A D B 5 0 

Tool length 

Shank form 

TSW 101 + 111 TSW 201 + 211 

Connection Size Code 

l 1 = Can be configured 

as per lengthdiameter 

diagram 

l k = 40,0 

HSK-C 63 C63 

HSK-C 80 C80 

HSK-C 100 C100 

HSK-A 63 A63 

HSK-A 80 A80 

HSK-A 100 A100 

SK-AD/B 40 ADB40 

SK-AD/B 50 ADB50 

21

Tools with ISO elements | Boring | Tangential roughing tools 

TSW 101 – tangential roughing tools 


Contact angle 0° 

For blind bores and bores with shoulders 

l 2 

l 1 

d 1 

Machine connection HSK 

d 1 Number Nominal 

Tool lengths Indexable insert TORX® screw 

of cutting size 

edges HSK 

l 2 l 1 min l 1 max 

Order No. 

37,00 - 40,40 2 

40,50 - 59,40 3 

59,50 - 74,40 3 

74,50 - 104,40 4 

104,50 - 120,00 5 

HSK-A HSK-C HSK-A HSK-C HSK-A HSK-C 

63 47 20 55 50 

80 47 25 55 55 

100 55 30 70 70 

63 47 20 60 50 

80 47 25 55 55 

100 55 30 65 65 

63 47 20 65 50 

80 47 25 60 55 

100 55 30 60 65 

63 47 20 75 55 

80 47 25 70 55 

100 55 30 70 65 

80 47 25 75 60 

100 55 30 75 65 

l 2 

l 1 

See diagram 

Page 19 

See diagram 

Page 19 

WTHQ 0705 

L00BO26 

WTHQ 0906 

L00BO41 

Page 98 

Page 98 

TX15-M4x11 

10018468 

TX20-M5x13 

10105084 

d 1 

Machine connection SK 




edges SK 


Order No. 

37,00 - 40,40 2 

40,50 - 59,40 3 

59,50 - 74,40 3 

74,50 - 104,40 4 

104,50 - 120,00 5 

Further dimensions and lengths on request. 


22 

SK-AD / SK-B SK-AD / SK-B SK-AD / SK-B 

40 40 50 

50 45 60 

40 40 55 

50 45 60 

40 40 60 

50 45 50 

40 40 70 

50 45 60 

40 40 75 

50 45 65 

See diagram 

Page 19 

See diagram 

Page 19 

WTHQ 0705 

L00BO26 

WTHQ 0906 

L00BO41 

TX15-M4x11 

10018468 

TX20-M5x13 

10105084 

Please note: If the collar diameter at l 2 is smaller than d 1 , it is also to be taken into 

account in the machining length. 

Page 98 

Page 98

Tools with ISO elements | Boring | Tangential roughing tools 

TSW 111 – tangential roughing tools 



For through bores 


TSW / TFB 

l 1 

10° 

l 2 

l 1 

10˚ 

d 1 

d 1 

Machine connection HSK 




edges HSK 


Order No. 

37,0 - 40,40 2 

40,50 - 59,40 3 

59,50 - 74,40 3 

74,50 - 104,40 4 

104,50 - 120,00 5 


63 47 20 55 50 

80 47 25 55 55 

100 55 30 70 70 

63 47 20 60 50 

80 47 25 55 55 

100 55 30 65 65 

63 47 20 65 50 

80 47 25 60 55 

100 55 30 60 65 

63 47 20 75 55 

80 47 25 70 55 

100 55 30 70 65 

80 47 25 75 60 

100 55 30 75 65 

See diagram 

Page 19 

See diagram 

Page 19 

WTHQ 0705 

L10BO26 

WTHQ 0906 

L10BO41 

Page 99 

Page 99 

TX15-M4x11 

10018468 

TX20-M5x13 

10105084 

l 2 

Machine connection SK 




edges SK 


Order No. 

37,00 - 40,40 2 

40,50 - 59,40 3 

59,50 - 74,40 3 

74,50 - 104,40 4 

104,50 - 120,00 5 



SK-AD / SK-B SK-AD / SK-B SK-AD / SK-B 

40 40 50 

50 45 60 

40 40 55 

50 45 60 

40 40 60 

50 45 50 

40 40 70 

50 45 60 

40 40 75 

50 45 65 

See diagram 

Page 19 

See diagram 

Page 19 

WTHQ 0705 

L10BO26 

WTHQ 0906 

L10BO41 

TX15-M4x11 

10018468 

TX20-M5x13 

10105084 

Please note: If the collar diameter at l 2 is smaller than d 1 , it is also to be taken into 

account in the machining length. 

Page 99 

Page 99 

23

Tools with ISO elements | Boring | Tangential roughing heads 

TSW 201 – tangential roughing heads 



For blind bores and bores with shoulders 

l k 

d 2 

d 3 

d 1 

d 1 Number of cutting d 3 l k d 2 

edges 

Indexable insert 

TORX® screw 

Order No. 

59,50 - 74,40 

74,50 - 89,40 

3 

4 

18 

22 

39 

50 

89,50 - 104,40 4 27 40 

60 

104,50 - 119,40 5 27 60 

119,50 - 174,40 5 40 89 

WTHQ 0906 

L00B041 

Page 98 

10105084 

174,50 - 280,00 5 60 40 140 

WTHQ 0906 

L00B081 

Page 98 

10105084 

TSW 211 – tangential roughing heads 



For through bores 

l k 

10˚ 

d 2 

d 3 

d 1 

d 1 Number of cutting d 3 l k d 2 

edges 


TORX® screw 

Order No. 

59,50 - 74,40 

74,50 - 89,40 

3 

4 

18 

22 

39 

50 

89,50 - 104,40 4 27 40 

60 

104,50 - 119,40 5 27 60 

119,50 - 174,40 5 40 89 

WTHQ 0906 

L10B041 

Page 99 

10105084 

174,50 - 280,00 5 60 40 140 

WTHQ 0906 

L10B081 

Page 99 

10105084 



24

Tools with ISO elements | Boring | Tool holders for tangential roughing heads 

TH-TSW 201 and 211 – tool holders 

for tangential roughing heads 

l 2 

l h 

d 3 


TSW / TFB 

d 2 

Machine connection HSK (DIN 69893-1) 

For tool ø 

d 3 d 2 Nominal size 

Tool holder lengths 

HSK 

l 2 l h min l h max 


63 47 20 70 60 200 160 

59,50 - 74,40 18 39 

80 47 25 70 60 250 210 

100 55 30 70 60 300 260 

63 47 20 65 50 200 160 

74,50 - 89,40 22 50 

80 47 25 70 55 250 210 

100 55 30 70 55 300 260 

89,50 - 119,40 27 60 

80 47 25 70 55 250 210 

100 55 30 70 55 300 260 

119,50 - 174,40 40 89 

80 47 25 85 70 250 210 

100 55 30 85 70 250 210 

174,50 - 280,00 60 140 100 55 30 95 80 250 210 

l 2 

l h 

d 3 

d 2 

Machine connection SK (DIN 69871 Form AD / B) 

For tool ø 

59,50 - 74,40 18 39 

74,50 - 89,40 22 50 

89,50 - 119,40 27 60 

119,50 - 174,40 40 89 

174,50 - 280,00 60 140 



d 3 d 2 Nominal size 

SK 

l 2 

SK-AD / SK-B 

Tool holder lengths 

l h min 

SK-AD / SK-B 

l h max 

SK-AD / SK-B 

40 40 50 160 

50 45 50 210 

40 40 50 160 

50 45 50 210 

40 40 – – 

50 45 55 210 

40 40 – – 

50 45 65 210 

40 40 – – 

50 45 85 210 

25

Tools with ISO elements | Boring | Tangential fine boring tools TFB 

Tangential fine boring tools TFB 

Tangential technology now also for fine machining. Newly 

developed reaming cutting edges are mounted in precision 

insert seats and set sensitively and highly accurately to a 

defined amount above the reference setting pads using the 

MAPAL wedge adjustment. 

Up to IT 

7 

The tool is guided in the bore by the special arc shaped 

land. The MAPAL TFB series impresses due to easy, precise 

handling, quiet running at high feeds and the best 

machining results. 

Tangential fine boring tools 

Series 

TFB 101/111 

The tangential fine boring tools are far 

superior to the previous conventional tool 

systems for the fine machining of large 

diameters. Compared to one or two-cutting 

edge boring tools the TFB tools are six to 

eight times faster with machining results in 

reaming quality. 

During fine machining the effect of the arc 

shaped land is even more significant than 

on the roughing tools – it guides the tool in 

the bore and at the same time smoothes the 

surface. The TFB tools are equipped with six 

to eight indexable inserts that are embedded 

in the tool body unevenly in relation to each 

other. 

The reaming cutting edges are mounted 

in precision insert seats; a MAPAL wedge 

adjustment feature for exact and very 

sensitive adjustment is fitted for each cutting 

edge. Precision ground reference pads are 

used as a setting aid. The setting of the tools 

is enormously simplified, as the cutting edge 

only needs to be set to a specific amount 

beyond the pad diameter, a task that is very 

easy using commonly available measuring 

equipment and the sensitive adjustment 

accurate to the μm (see setting instructions 

on page 178). 

The TFB tangential fine boring tools comprise 

of three assemblies. The machine adapter and 

the intermediate adapter are connected via 

a MAPAL Module connection with radial and 

axial alignment, as a result the radial run-out 

error on the spindle can be compensated. 

The tangential fine boring head is connected 

to the intermediate adapter via an HSK 

connection. The standard diameter range is 

from ø 60 to 280 mm. 

The TFB tools are available in two different 

series. TFB 101 for blind bores and TFB 111 for 

through bores. 

Features 

MAPAL arc shaped land guides the 

tool and smoothes the bore 

Highly positive rake angle for 

soft cut 

High precision insert seats 

Bores in reaming quality 

Six to eight times faster than 

boring tools 

Straightforward, sensitive 

adjustment 

26

Tools with ISO elements | Boring | Tangential fine boring tools TFB 


TFB modular design ø 60 - 280 mm 

Machine adapter Intermediate adapter Tangential fine boring head 

Standard lead geometries 

1 

30° For improved 

MG 

surface finish 


TSW / TFB 

0,55 

MC 

0,4 

MA 

45° 

75° 

Without any specific 

requirements (standard) 

For a specific 

requirement on the 

positioning accuracy 

General figures for determining the maximum tool length 

Length 

350 

300 

250 

200 

150 

100 

50 

HSK 100 

SK 50 / HSK 80 

SK 40 / HSK 63 

In case of unfavourable diameter-length 

ratios a pilot bore is recommended. 

lmax1 

lmax2 

0 

60 80 100 120 140 160 180 200 220 240 260 280 

Diameter 

Ordering example TFB 111 

Fine machining of a 

through bore in GGG40 

 

 

 

4 L B =138 

2 

The following are required: 

Nominal diameter 

89,0 mm 

Tolerance ( < IT7) H7 (+0.035/0) 

Depth of the bore 

138.0 mm 

Material 

GGG40 

Machine spindle 

HSK-A100 

Number of cutting edges (pay attention to machine performance) Z = 6 

Tool for the stated machining application: 

d 1 =89 H7 

 

 

 

OS-AD-HSK-A100-MOD100-065-11 

KS-VL-MOD100-HSK-C63-100-21 

TFB111-ø089.00-Z6-065.0-C63 

L Ma =65 L Za =100 L k =65 

L 1 =230 

Selected For indexable inserts see page 96 

 

FTHW0905MCD01L00B030-CP131 

27


Designation key for tangential fine boring tools TFB 

Tool: 

TFB fine boring heads 

l k 

d 1 

d 1 

TFB 101 and 111 

T F B 1 0 1 - Ø 1 0 0 . 0 0 - Z 8 

Tool type 

Tool diameter d 1 and number of teeth 

TFB 101 + 111 TFB 101 + 111 


TFB 101 = Blind bores and bores with shoulders 

TFB 111 = Through bores 

Diameter d 1 No. of teeth 

60,00-74,99 Z = 6 

75,00-89,99 Z = 6 

90,00-109,99 Z = 8 

110,00-119.99 Z = 8 

120,00-159,99 Z = 8 

160,00-179,99 Z = 8 

180,00-280,00 Z = 8 

Machine adapter: 

TFB 101 and 111 

l MA 

l ZA 

O S - A D - H S K - A 1 0 0 - M O D 1 0 0 - 0 6 5 - 1 1 

Type 

Adaptation 

Shank | 

Form and size 

Adaptation | 

Form and size 

Projection 

length L MA 

Alignment 

Internal 

cooling 

OS 

Without 

clamping 

unit 


AD 

Adapters 

HSK-A 

HSK-C 

SK 

Hollow shank 

taper 

Form A 

Hollow shank 

taper 

Form C 

Taper shank 

in acc. with ISO 

AD/B 

MOD 

Module connection 

Nominal length 

of the machine 

adapter 

0 Without 

alignment 

1 

2 

Radial 

alignment 

Radial and 

angular 

alignment 

1 

Internal 

28



TSW / TFB 

- 0 6 5 . 0 - C 1 0 0 

Tool length 

Shank form 

Tool diameter 

Tool length 

Connection Size Code 

60,00-74,99 65,0 

75,00-89,99 65,0 

90,00-109,99 65,0 

110,00-119,99 75,0 

120,00-159,99 75,0 

160,00-179,99 95,0 

180,00-280,00 95,0 

HSK-C 50 C50 

HSK-C 63 C63 

HSK-C 80 C80 

HSK-C 100 C100 

Intermediate adapter: 

l MA 

TFB 101 and 111 

l ZA 

K S - V L - M O D 1 0 0 - H S K - C 6 3 - 1 0 0 - 2 1 

Clamping 

unit 

Adaptation 

Shank | 

Form and size 

Adaptation | 

Form and size 

Projection 

length l ZA 

Alignment 

Internal 

cooling 

KS 

KS 

clamping 

cartridge 

VL 

Flange 

adapter 

MOD 

Module 

connection 

HSK-C 

Hollow 

Nominal length 

shank taper 

of the adapter 

Form C 

0 

1 

Without 

alignment 

Radial 

alignment 

1 

Internal 

2 

Radial and 

angular 

alignment 

29

Tools with ISO elements | Boring | Tangential fine boring heads 

TFB 101 – tangential fine boring heads 


l k 

d 1 

d 1 

Number of cutting 

edges 

Number of setting 

pads 

Nominal size 

HSK 

l k 


TORX PLUS® screw 

60,00 - 74,99 6 2 HSK-C50 65 

75,00 - 89,99 6 2 HSK-C63 65 

90,00 - 109,99 8 4 HSK-C63 65 

FTHW 0905 

BO30 

Page 96 

TX-M3,5x11 

10105079 

110,00 - 119,99 8 4 HSK-C80 75 

120,00 - 159,99 8 4 HSK-C80 75 

160,00 - 179,99 8 4 HSK-C80 95 

FTHW 0905 

BO60 

Page 96 

TX-M3,5x11 

10105079 

180,00 - 280,00 8 4 HSK-C100 95 

FTHW 0905 

BO90 

Page 96 

TX-M3,5x11 

10105079 



30

Tools with ISO elements | Boring | Tangential fine boring heads 

TFB 111 – tangential fine boring heads 


l k 


TSW / TFB 

d 1 

d 1 

Number of cutting 

edges 

Number of setting 

pads 

Nominal size 

HSK 

l k 


TORX PLUS® screw 

60,00 - 74,99 6 2 HSK-C50 65 

75,00 - 89,99 6 2 HSK-C63 65 

90,00 - 109,99 8 4 HSK-C63 65 

FTHW 0905 

BO30 

Page 96 

TX-M3,5x11 

10105079 

110,00 - 119,99 8 4 HSK-C80 75 

120,00 - 159,99 8 4 HSK-C80 75 

160,00 - 179,99 8 4 HSK-C80 95 

FTHW 0905 

BO60 

Page 96 

TX-M3,5x11 

10105079 

180,00 - 280,00 8 4 HSK-C100 95 

FTHW 0905 

BO90 

Page 96 

TX-M3,5x11 

10105079 



31

Tools with ISO elements | Boring | Intermediate adapters 

Intermediate adapter 

 

D 

d 1 

 

l 2 

l ZA 

With radial and angular alignment 

For tool ø 

Module 

diameter 

Nominal size 

HSK 

Dimensions Weight Specification Order No. 

D 

d 1 l ZA l 2 

kg 

60,00 - 74,99 80 50 

75,00 - 109,99 100 63 

110,00 - 159,99 117 80 

160,00 - 280,00 140 100 

55 35 18 0,9 KS-VL-MOD080-HSK-C050-035-21 30320018 

55 100 83 1,9 KS-VL-MOD080-HSK-C050-100-21 30327001 

55 150 133 2,65 KS-VL-MOD080-HSK-C050-150-21 30327002 

55 200 183 3,4 KS-VL-MOD080-HSK-C050-200-21 30327004 

70 43 22 1,8 KS-VL-MOD100-HSK-C063-043-21 30320019 

70 100 79 3,2 KS-VL-MOD100-HSK-C063-100-21 30327005 

70 150 129 4,8 KS-VL-MOD100-HSK-C063-150-21 30327007 

70 200 179 5,6 KS-VL-MOD100-HSK-C063-200-21 30327008 

87 50 29 2,7 KS-VL-MOD117-HSK-C080-050-21 30320020 

87 100 79 4,7 KS-VL-MOD117-HSK-C080-100-21 30327009 

87 150 129 6,65 KS-VL-MOD117-HSK-C080-150-21 30327010 

87 200 179 8,6 KS-VL-MOD117-HSK-C080-200-21 30327012 

110 70 42 4,9 KS-VL-MOD140-HSK-C100-070-21 30320021 

110 100 72 7,6 KS-VL-MOD140-HSK-C100-100-21 30327013 

110 150 122 10,6 KS-VL-MOD140-HSK-C100-150-21 30327014 

Items included: 

Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and 

cylinder head screws (for fastening the KS flange adapter). 


For spare parts for intermediate adapters see page 155. 

32

Tools with ISO elements | Boring | Machine adapters 

Machine adapter 

 

G 1 

G 


TSW / TFB 

D 

l MA 

For tool ø Locating shank Module 

diameter 

Dimensions Weight Specification Order No. 

D 

l MA G G 1 

kg 

60,00 - 74,99 

75,00 - 109,99 

110,00 - 159,99 

160,00 - 280,00 

HSK-A 

SK 

BT 

CAT 

HSK-A 

SK 

BT 

CAT 

HSK-A 

SK 

BT 

CAT 

HSK-A 

SK 

BT 

CAT 

63 

60 M6 M8x1 1,4 OS-AD-HSK-A063-MOD080-060-11 30319389 

80 60 M6 M8x1 2,1 OS-AD-HSK-A080-MOD080-060-11 30319394 

100 55 M6 M8x1 3 OS-AD-HSK-A100-MOD080-055-11 30319400 

AD/B 40 55 M6 M8x1 1,7 OS-AD-SK040-MOD080-055-13 10058661 

AD/B 50 80 50 M6 M8x1 3,6 OS-AD-SK050-MOD080-050-13 10058671 

40 65 M6 M8x1 2 OS-AD-BT040-MOD080-065-11 30320088 

50 70 M6 M8x1 5,1 OS-AD-BT050-MOD080-070-11 30320097 

40 55 M6 M8x1 1,7 OS-AD-CAT040-MOD080-055-11 30320128 


63 




AD/B 40 60 M8 M10x1 2,2 OS-AD-SK040-MOD100-060-13 10058662 


40 70 M8 M10x1 2,6 OS-AD-BT040-MOD100-070-11 30320089 

50 70 M8 M10x1 5,3 OS-AD-BT050-MOD100-070-11 30320098 



63 



100 65 M8 M10x1 4 OS-AD-HSK-A100-MOD117-065-11 30319402 

AD/B 40 - - - - - - 


40 - - - - - - 

50 80 M8 M10x1 6,3 OS-AD-BT050-MOD117-080-11 30320099 

40 - - - - - - 


63 

- - - - - - 



AD/B 40 - - - - - - 


40 - - - - - - 

50 80 M8 M10x1 6,6 OS-AD-BT050-MOD140-080-11 30320100 

40 - - - - - - 



Complete with threaded pins for aligning the radial run-out, does not include coolant 

tube. 


For spare parts for machine adapters see page 155. 

33

Tools with ISO elements | Milling 

Milling 

Introduction 

MAPAL PerformanceMill 

ISO milling cutters 

MAPALs experience in the area of high 

performance custom ISO tools has been 

implemented in a standard programme of radial 

and tangential tools for a very wide range of 

applications. 

The PerformanceMill milling cutters are designed 

with high accuracy insert seats and include, 

along with face and shoulder cutter heads, also 

shell end face and disc milling cutters as well as 

the particularly innovative helix milling cutters 

for end face and bore machining. Perfectly 

matched cutting edge geometries and high 

performance coatings are basic features of the 

milling cutter indexable inserts. 

Programme overview milling 36-37 

Designation key 38-39 

Face milling cutters 40-42 

Shoulder milling cutters 43-50 

Shell end milling cutters 51-55 

Helix milling cutters 56-58 

Disc milling cutters 59-64 

Custom milling cutters 65 

Trimming / 

edge milling 

Shoulder milling 

Disc milling 

cutters 


deep 

Face milling 


Gang milling 

cutters 


(face circumferential 

milling) 

Groove milling 

Plunge milling 

linear 

Helix milling 


Tools are designed with internal 

coolant supply. 

35

Tools with ISO elements | Milling | Programme overview 

Programme overview milling 

Milling cutter type 

Face milling cutters 

IFM75-C2/C4 

Shoulder milling cutters 

ICM90-C2/C4 

Wide pitch 

Close pitch 

Number of cutting edges 2 or 4 2 or 4 

Application 

Cutting depth a p max. (mm) 

Tool ø (mm) 


7 7 

63 - 160 63 - 160 

CT_D... / CT_Q… 

CT_D... / CT_Q… 

P 

M 

K 

N 

S 

Roughing 

Medium machining 

Finishing 

Page 

41 - 42 44 / 46 


Shell end milling cutters 

ISM90-B2-Shank ISM90-B2 ISM90-C2/C4-HSK/SK 

Number of cutting edges 2 2 

2 or 4 

Application 

Cutting depth a p max. (mm) 

Tool ø (mm) 


37 / 55 37 / 59 75 

25 - 40 40 - 100 63 - 100 

BD_T.. BD_T.. CT_D... / CT_Q… 

P 

M 

K 

N 

S 

Roughing 


Finishing 

Page 

36 

52 53 54 - 55 

highly suitable suitable in some situations not suitable

Tools with ISO elements | Milling | Programme overview 


ICM90-C2/C4-Finishing ICM90-S4 ICM90-B2-Shank ICM90-B2 

Milling 

Introduction 

2 or 4 

4 2 2 

3 7 / 13 8 / 14 14 

63 - 160 40 - 100 16 - 40 50 - 200 

CT_H... / CT_A… SE_T… BD_T.. BD_T.. 

45 / 47 48 49 50 

Helix milling cutters 

Disc milling cutters 

IHM90-C2/C4-HSK IHM90-C2/C4 IDM90-C2/C4 IDM88-L8 

2 or 4 2 or 4 2 or 4 4 + 4 

35 35 7 / 17 11 

80 - 160 125 - 160 100 - 200 100 - 200 

CT_D... / CT_Q… CT_D... / CT_Q… CT_D... / CT_Q… LT_U… 

57 58 60 - 63 64 

37

Tools with ISO elements | Milling | Designation key 

Designation key milling cutter programme 

I F M 7 5 0 - 1 2 5 - C A 3 2 - 



Tool diameter 

Connection 

(Examples) 

IFM 


0 

Without IC 

125 

Milling cutter ø =125 mm 

HA32 

Cylindrical shank HA ø = 32 mm 

1 

With IC 

HB32 

Cylindrical shank HB ø = 32 mm 

ICM 


HE32 

Cylindrical shank HE ø = 32 mm 

ISM 

Shell end milling cutters 

CA22 

Milling cutter arbor ø = 22 mm 

CA27 


IHM 


CA32 


IDM 


CA40 


CA60 


A063 

HSK-A63 

Contact angle / 

insert installation 

position 

45 45° 

75 75° 

90 90° 

A080 

A100 

C063 

C100 

T063 

HSK-A80 

HSK-A100 

HSK-C63 

HSK-C100 

HSK-T63 

S050 

SK50 

S040 

SK40 

38

Tools with ISO elements | Milling | Designation key 

Z 1 0 R - C T _ D 0 9 - 

M 

Milling 

Introduction 

Effective number of cutting edges 

(eff.) (Examples) 

Direction of rotation 


Z5 

Z10 

Z9+3 

Eff. number of teeth = 5 


Eff. number of teeth = 12 of 

which 3 adjustable cutting 

edges 

R 

L 

R1 

Right 

Left 

Right / milling cutter 

(left-side cutting) 

2. digit "T" 

2. digit "E, D" 

CT... Tangential 

LT... Tangential 

BD... Radial 

SE... Radial 

Z12+4 

Eff. number of teeth = 16 of 

which 4 adjustable cutting 

edges 

R2 


(right-side cutting) 

Optional 

Z6+6 



(both sides, 3-sided cutting) 

R3 


(both sides, 3-sided cutting) 

Modified body material 

39

Tools with ISO elements | Milling | Face milling cutters 

Face milling cutter IFM 

Face milling cutter 75° 

Tangential 

IFM75-C2 

IFM75-C4 

Properties 

- Internal coolant supply 

- Enlarged face connection 

- Fixed insert seats 

- Wide and narrow pitch 

- 75° contact – therefore lower radial forces 


- For roughing and semi-machining 

- Large chip spaces for high chip volume 

Two-cutting edge indexable insert 

CT_D09T3 

Four-cutting edge indexable insert 

CT_Q0905 

Preferred for aluminium also PCD-tipped. 

Preferred for castings and steel. 

For castings also PcBN-tipped. 

40


Face milling head with tangential technology 

IFM75-C2 

κ 75° 

l 1 

a p 

κ 

d 2 

d 3 

d 4 

d 1 

Face milling 

cutters 

CT_D09T3 / wide pitch 

Dimensions a p max. Weight 

kg 

Max. spindle 

speed (min -1 ) 

Specification 

Order No. 

ø d 1 Z e ff ø d 2 l 1 ø d 3 ø d 4 

63 4 22 50 48 28 7 0,6 10.000 IFM751-063-CA22-Z4R-CT_D09 30395560 

80 5 27 50 60 38 7 0,9 8.000 IFM751-080-CA27-Z5R-CT_D09 30395567 

100 6 32 50 78 44 7 1,9 6.400 IFM751-100-CA32-Z6R-CT_D09 30383562 

125 7 40 63 89 56 7 2,6 5.100 IFM751-125-CA40-Z7R-CT_D09 30395590 

160 8 40 63 89 56 7 4,4 4.000 IFM751-160-CA40-Z8R-CT_D09 30395616 

CT_D09T3 / narrow pitch 


kg 

Max. spindle 


Specification 

Order No. 


63 6 22 50 48 28 7 0,6 10.000 IFM751-063-CA22-Z6R-CT_D09 30395561 

80 7 27 50 60 38 7 0,9 8.000 IFM751-080-CA27-Z7R-CT_D09 30395587 

100 9 32 50 78 44 7 1,7 6.400 IFM751-100-CA32-Z9R-CT_D09 30383563 

125 10 40 63 89 56 7 2,8 5.100 IFM751-125-CA40-Z10R-CT_D09 30395591 

160 12 40 63 89 56 7 4,5 4.000 IFM751-160-CA40-Z12R-CT_D09 30395617 

Accessories 

Spare parts* 

CT_D09T3… 

Indexable insert Page 116-117 

Clamping systems / adapters 

See section Accessories 

Page 160 

CT_D09T3… 

CT_D09T3… 

Clamping screw for 


TORX PLUS® 

M3.5x9.4-TX10-IP 

TORX PLUS® screwdriver 

with handle 10IPx80x191 

Order No. 

10007315 

Order No. 

30414763 

Milling cutter clamping screws 


Page 156 

* Included. 


41

d 2 

d 3 


Face milling head with tangential technology 

IFM75-C4 

κ 75° 

l 1 

a p 

κ 

d 4 

d 1 

CT_Q0905 / wide pitch 


kg 

Max. spindle 


Specification 

Order No. 


63 4 22 50 48 28 7 0,6 8.000 IFM751-063-CA22-Z4R-CT_Q09 30395562 

80 5 27 50 60 38 7 0,9 6.500 IFM751-080-CA27-Z5R-CT_Q09 30395588 

100 6 32 50 78 44 7 1,6 5.300 IFM751-100-CA32-Z6R-CT_Q09 30382219 

125 7 40 63 89 56 7 2,7 4.300 IFM751-125-CA40-Z7R-CT_Q09 30395592 

160 8 40 63 89 56 7 4,4 3.300 IFM751-160-CA40-Z8R-CT_Q09 30395618 

CT_Q0905 / narrow pitch 

Dimensions 

a p 

Max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


63 6 22 50 48 28 7 0,6 8.000 IFM751-063-CA22-Z6R-CT_Q09 30395564 

80 7 27 50 60 38 7 0,9 6.500 IFM751-080-CA27-Z7R-CT_Q09 30395589 

100 9 32 50 78 44 7 1,7 5.300 IFM751-100-CA32-Z9R-CT_Q09 30382221 

125 10 40 63 89 56 7 2,9 4.300 IFM751-125-CA40-Z10R-CT_Q09 30395615 

160 12 40 63 89 56 7 4,6 3.300 IFM751-160-CA40-Z12R-CT_Q09 30395619 

Accessories 

Spare parts* 

CT_Q0905… 

Indexable insert Page 119 



Page 160 

CT_Q0905… 

CT_Q0905… 



TORX PLUS® 

M3.5x11-TX10-IP 



Order No. 

10105079 

Order No. 

30414763 



Page 156 

* Included. 


42

Tools with ISO elements | Milling | Shoulder milling cutters 

Shoulder milling cutter ICM 

Shoulder milling cutter 90° 

Tangential 

Radial 

ICM90-C2/C4 ICM90-C2/C4 Finishing ICM90-S4 ICM90-B2- 

Shank 


cutters 

ICM90-B2 

Properties 




- Wider pitch 



- Adjustable finishing 


- Close pitch 



- Positive installation position 

of the indexable insert for 

short projection length 




- For roughing and 

semi-finish machining 

- 90° shoulder surfaces possible 




Adjustable finishing indexable 

insert 








- Ramping milling is possible to 

a limited extent (up ø 63) 

- Plunging possible 


Initial value for adjustable finishing 

indexable inserts 0.02 mm – 

0.04 mm. 

Two-cutting edge indexable 

insert 

Four-cutting edge indexable 

insert 

CT_D09T3 

CT_Q0905 

Preferred for aluminium also 

PCD-tipped. 



43

d 2 

d 3 


Shoulder milling head with 

tangential technology 

ICM90-C2 

κ 90° 

l 1 

a p 

κ 

d 4 

d 1 

CT_D09T3 / wide pitch 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


63 4 22 50 48 28 7 0,5 10.000 ICM901-063-CA22-Z4R-CT_D09 30395508 

80 5 27 50 60 38 7 1 8.000 ICM901-080-CA27-Z5R-CT_D09 30395510 

100 6 32 50 78 44 7 1,4 6.400 ICM901-100-CA32-Z6R-CT_D09 30383567 

125 7 40 63 89 56 7 2,6 5.100 ICM901-125-CA40-Z7R-CT_D09 30395512 

160 8 40 63 89 56 7 4 4.000 ICM901-160-CA40-Z8R-CT_D09 30395515 

Accessories 

Spare parts* 

CT_D09T3... 




Page 160 

CT_D09T3... 

CT_D09T3... 



TORX PLUS® 

M3.5x9.4-TX10-IP 



Order No. 

10007315 

Order No. 

30414763 



Page 156 

* Included. 


44




ICM90-C2-Finishing 

κ 90° 

l 1 

a p 

κ 

d 2 

d 3 

d 4 

d 1 

CT_D09T3 

Dimensions 

No. of 

ø d 1 Z e ff ø d 2 l 1 ø d 3 ø d 

inserts 

4 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

63 6 (4+2) 6 22 50 48 28 0.4 / 3.0 0,5 10.000 ICM901-063-CA22-Z4+2R-CT_D09 30395518 

80 8 (6+2) 8 27 50 60 38 0.4 / 3.0 0,9 8.000 ICM901-080-CA27-Z6+2R-CT_D09 30395520 

100 10 (8+2) 10 32 50 78 44 0.4 / 3.0 1,6 6.400 ICM901-100-CA32-Z8+2R-CT_D09 30383564 

125 12 (9+3) 12 40 63 89 56 0.4 / 3.0 2,7 5.100 ICM901-125-CA40-Z9+3R-CT_D09 30395523 

160 16 (12+4) 16 40 63 89 56 0.4 / 3.0 4,1 4.000 ICM901-160-CA40-Z12+4R-CT_D09 30395525 


cutters 

Accessories 

Selection notes 

CT_D09T3... 


CT_A09T3… 




Page 160 

a p max. 0.4 mm on assembly with 

CT_D09T3… and CT_A09T3… 

a p max. 3.0 mm on assembly entirely 

with CT_D09T3 



Page 156 

Spare parts* 

CT_D09T3... 

CT_A09T3... 

CT_D09T3... 

CT_A09T3... 



TORX PLUS® 

M3.5x9.4-TX10-IP 



Adjusting wedge 

M4x0.5 

Threaded spindle 

M4x0.5 LH/RHx9 with screw 

locking 

Order No. 

10007315 

Order No. 

30414763 

Order No. 

K14884-348 

Order No. 

K1751-74 

Assembly note: 

Assembly example ø 100, Z e ff 10(8+2) 

On assembly with wide face indexable inserts (CT_A09T3), 

8 pieces CT_D09T3 and 2 pieces CT_A09T3 are fitted. 

Here the wide face indexable inserts (CT_A09T3) are fitted in the 

insert seats with axial adjustment. 

On assembly without wide face indexable inserts, 

10 pieces CT_D09T3 are fitted. 

For setting instructions see page 193. 

Hex wrench 

Wrench size 2 

Order No. 

10004356 

* Included. 


45




ICM90-C4 

κ 90° 

l 1 

a p 

κ 

d 2 

d 3 

d 4 

d 1 

CT_Q0905 / wide pitch 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


63 4 22 50 48 28 7 0,6 8.000 ICM901-063-CA22-Z4R-CT_Q09 30395509 

80 5 27 50 60 38 7 0,8 6.500 ICM901-080-CA27-Z5R-CT_Q09 30395511 

100 6 32 50 78 44 7 1,5 5.300 ICM901-100-CA32-Z6R-CT_Q09 30382224 

125 7 40 63 89 56 7 2,7 4.300 ICM901-125-CA40-Z7R-CT_Q09 30395513 

160 8 40 63 89 56 7 4,1 3.300 ICM901-160-CA40-Z8R-CT_Q09 30395516 

Accessories 

Spare parts* 

CT_Q0905… 




Page 160 

CT_Q0905… 

CT_Q0905… 



TORX PLUS® 

M3.5x11-TX10-IP 



Order No. 

10105079 

Order No. 

30414763 



Page 156 

* Included. 


46




ICM90-C4-Finishing 

κ 90° 

l 1 

a p 

κ 

d 2 

d 3 

d 4 

d 1 

CT_Q0905 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


cutters 


63 6 (4+2) 22 50 48 28 0.4 / 3.0 0,5 8.000 ICM901-063-CA22-Z4+2R-CT_Q09 30395519 

80 8 (6+2) 27 50 60 38 0.4 / 3.0 0,9 6.500 ICM901-080-CA27-Z6+2R-CT_Q09 30395522 

100 10 (8+2) 32 50 78 44 0.4 / 3.0 1,6 5.300 ICM901-100-CA32-Z8+2R-CT_Q09 30382222 

125 12 (9+3) 40 63 89 56 0.4 / 3.0 2,7 4.300 ICM901-125-CA40-Z9+3R-CT_Q09 30395524 

160 16 (12+4) 40 63 89 56 0.4 / 3.0 4,2 3.300 ICM901-160-CA40-Z12+4R-CT_Q09 30395526 

Accessories 

Selection notes 

CT_Q0905... 


CT_H0905… 




Page 160 

a p max. 0.4 mm on assembly with 

CT_Q0905 and CT_H0905 

a p max. 3.0 mm on assembly entirely 

with CT_Q0905 


See section Accessories… 

Page 156 

Spare parts* 

CT_Q0905 

CT_H0905 

CT_Q0905 

CT_H0905 



TORX PLUS® 

M3.5x11-TX10-IP 

TORX PLUS® screwdriver with 

handle 10IPx80x191 


M4x0.5 


M4x0.5 LH/RHx9 with screw 

locking 

Order No. 

10105079 

Order No. 

30414763 

Order No. 

K14884-351 

Order No. 

K1751-74 

Assembly note: 

Assembly example ø 160, Z e ff 16 (12+4) 

On assembly with wide face indexable inserts (CT_H0905) 

12 pieces CT_Q0905 and 4 pieces CT_H0905 are fitted. 

Here the wide face indexable inserts (CT_H0905) are fitted in the 

insert seats with axial adjustment. 

On assembly without wide face indexable inserts, 

16 pieces CT_Q0905 are fitted. 

For setting instructions see page 193. 

Hex wrench 

Wrench size 2 

Order No. 

10004356 

* Included. 


47


Shoulder milling head with radial technology 

ICM90-S4 

κ 90° 

l1 

ap 

κ 

d2 

d3 

d4 

d1 

SE_T09T3 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


40 4 16 40 32 15,5 7 0,2 10.000 ICM901-040-CA16-Z4R-SE_T09 30412830 

50 5 22 50 48 18,5 7 0,5 8.000 ICM901-050-CA22-Z5R-SE_T09 30415685 

63 6 22 50 48 18,5 7 0,7 6.300 ICM901-063-CA22-Z6R-SE_T09 30415686 

80 7 27 50 60 38 7 1,2 5.000 ICM901-080-CA27-Z7R-SE_T09 30415687 

100 9 32 50 78 44 7 1,9 4.000 ICM901-100-CA32-Z9R-SE_T09 30416906 

SE_T1504 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 


63 5 22 50 48 18,5 13 0,6 7.500 ICM901-063-CA22-Z5R-SE_T15 30412822 

80 6 27 50 60 38 13 1,1 6.000 ICM901-080-CA27-Z6R-SE_T15 30412824 

100 6 32 50 78 44 13 1,8 4.800 ICM901-100-CA32-Z6R-SE_T15 30412826 

125 7 40 63 89 56 13 3,7 3.800 ICM901-125-CA40-Z7R-SE_T15 30412827 

160 9 40 63 89 56 13 6,1 3.000 ICM901-160-CA40-Z9R-SE_T15 30412828 

200 11 60 63 140 - 13 9,4 2.400 ICM901-200-CA60-Z11R-SE_T15 30412829 

Accessories 

Spare parts* 

SE_T09… 

SE_T15… 




Milling cutter clamping 

screws* 

Page 160 

Page 156 

SE_T09T3 

SE_T09T3 

SE_T1504 

SE_T1504 



TORX PLUS® 

M3x8.5-TX8-IP 





TORX PLUS® 

M5x11-TX20-IP 



Order No. 

10105076 

Order No. 

30414763 

Order No. 

10105083 

Order No. 

30414766 

* Included. 


48

d 1 

d 2 


End milling cutter with radial technology 

ICM90-B2-Shank 

κ 90° B2 

l 1 

l 2 

a p 

κ 

BD_T11T3 

Dimensions 

ø d 1 Z e ff ø d 2 l 1 l 2 

a p 

max. 

Weight 

kg 

Max. 

Spindle 

speed 

(min -1 ) 

Cylindrical 

shank 

form 

Specification Order No. Order No. 

Type M 


cutters 

16 2 16 100 30 8 0,2 43.750 HA ICM901-016-HA16-Z2R-BD_T11 30420059 30501382 

16 2 16 68 25 8 0,1 43.750 HB ICM901-016-HB16-Z2R-BD_T11 30420060 30501383 

20 3 20 110 30 8 0,3 41.000 HA ICM901-020-HA20-Z3R-BD_T11 30420061 30501384 

20 3 20 81 30 8 0,2 41.000 HB ICM901-020-HB20-Z3R-BD_T11 30420062 30501385 

25 3 25 120 32 8 0,5 37.500 HA ICM901-025-HA25-Z3R-BD_T11 30420063 30501386 

25 3 25 88 32 8 0,3 37.500 HB ICM901-025-HB25-Z3R-BD_T11 30383780 30501387 

32 4 32 130 40 8 0,8 33.900 HA ICM901-032-HA32-Z4R-BD_T11 30420064 30501388 

32 4 32 100 40 8 0,6 33.900 HB ICM901-032-HB32-Z4R-BD_T11 30420065 30501389 

40 5 32 150 50 8 1 30.000 HA ICM901-040-HA32-Z5R-BD_T11 30420066 30501390 

40 5 32 110 50 8 0,8 30.000 HB ICM901-040-HB32-Z5R-BD_T11 30420067 30501391 

BD_T1704 

25 2 25 120 36 14 0,4 35.000 HA ICM901-025-HA25-Z2R-BD_T17 30420068 30501392 

25 2 25 92 36 14 0,3 35.000 HB ICM901-025-HB25-Z2R-BD_T17 30420069 30501393 

32 3 32 130 40 14 0,7 30.000 HA ICM901-032-HA32-Z3R-BD_T17 30420070 30501394 

32 3 32 100 40 14 0,5 30.000 HB ICM901-032-HB32-Z3R-BD_T17 30420071 30501395 

40 4 32 150 50 14 1 25.000 HA ICM901-040-HA32-Z4R-BD_T17 30420072 30501396 

40 4 32 110 50 14 0,7 25.000 HB ICM901-040-HB32-Z4R-BD_T17 30420073 30501397 

Accessories 

Spare parts* 

BD_T11T3… 

BD_T1704… 

Indexable insert** Page 122-124 

See catalogue "MAPAL competence 

clamping technology" 

BD_T11T3 

BD_T11T3 

BD_T1704 

BD_T1704 



TORX® 

M2.5x5.4-TX8 

TORX® screwdriver with handle 

TX8x60x164 



TORX® 

M4x6.9-TX15 

TORX® screwdriver with handle 

TX15x80x191 

Order No. 

30419328 

Order No. 

10019467 

Order No. 

30419329 

Order No. 

10019469 

** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter 

type M must be selected. Alternatively the standard milling cutter can be ordered and 

re-worked by the customer. 

Information on this aspect is given in the Technical appendix on page 191. 

* Included. 


49


Shoulder milling head with radial technology 

ICM90-B2 

κ 90° 

l1 

ap 

κ 

d3 

d2 

d4 

d1 

BD_T1704 

Dimensions 

a p 

max. 

Weight 

kg 

Max. spindle 



Type M 


40 4 16 40 34 14 14 0,2 25.000 ICM901-040-CA16-Z4R-BD_T17 30383785 30501398 

50 4 22 40 40 18 14 0,3 17.000 ICM901-050-CA22-Z4R-BD_T17 30420074 30501399 

63 5 22 40 40 18 14 0,5 14.500 ICM901-063-CA22-Z5R-BD_T17 30420075 30501400 

80 6 27 50 52,5 20 14 1 12.000 ICM901-080-CA27-Z6R-BD_T17 30420076 30501401 

100 7 32 55 65 26 14 1,8 10.500 ICM901-100-CA32-Z7R-BD_T17 30420077 30501402 

Accessories 

Spare parts* 

BD_T1704… 

Indexable insert** Page 122-123 



Page 160 

BD_T1704… 

BD_T1704… 



TORX® 

M4x6.9-TX15 

TORX® screwdriver 

with handle TX15x80x191 

Order No. 

30419329 

Order No. 

10019469 



Page 156 





* Included. 


50

Tools with ISO elements | Milling | Shell end milling cutters 

Shell end milling cutters ISM 

Shell end face milling cutters 90° 

Radial 

Tangential 

ISM90-B2-Shank ISM90-B2 ISM90-C2/C4-HSK ISM90-C2/C4-SK 

Shell end face 

milling cutters 

Properties 






- For roughing 

- Ideal for heavy machining , flute milling, trimming, shoulder milling 

- For high chip volume 

- For roughing 

- For deep shoulder milling and trimming 

- For large cutting depths (ap) 

Preferred for steel and aluminium, to a limited extent for castings. 

Assembly note 

The carrier tool is fitted with the same number of 

indexable inserts of design R72/R73 or R73/R74. 

Please pay attention to the markings on the carrier 

tool. 

BDMT 11T3 BDMT 1704 


insert 

CT_D09T3 

Preferred for aluminium and 

titanium. 


insert 

CT_Q0905 

Preferred for castings, 

to a limited extent for steel. 

R72 R73 R73 R74 

51


Shell end milling cutter with 

radial technology 

l 1 

ISM90-B2-Shank 

κ 90° 

l 2 

a p 

κ 

d 2 

d 1 

BD_T11T3 

Dimensions 

No. of 

ø d 1 Z e ff ø d 2 l 1 l 

inserts 

2 

a p 

max. 

Weight 

kg 

Max. 

spindle 

speed 

(min -1 ) 

Cylindrical 

shank 

form 


Type M 

25 2 8 25 120 46 37 0,4 26.250 HA ISM901-025-HA25-Z2R-BD_T11 30420047 30501403 

25 2 8 25 104 46 37 0,3 26.250 HB ISM901-025-HB25-Z2R-BD_T11 30420048 30501404 

32 2 10 32 140 55 46 0,8 23.700 HA ISM901-032-HA32-Z2R-BD_T11 30420049 30501405 

32 2 10 32 117 55 46 0,6 23.700 HB ISM901-032-HB32-Z2R-BD_T11 30420050 30501406 

32 4 20 32 140 55 46 0,7 23.700 HA ISM901-032-HA32-Z4R-BD_T11 30420051 30501407 

32 4 20 32 117 55 46 0,6 23.700 HB ISM901-032-HB32-Z4R-BD_T11 30420052 30501408 

40 4 24 32 150 64 55 1 21.000 HA ISM901-040-HA32-Z4R-BD_T11 30420053 30501409 

40 4 24 32 126 64 55 0,8 21.000 HB ISM901-040-HB32-Z4R-BD_T11 30383783 30501410 

Accessories 

Spare parts* 

BD_T11T3… 

Indexable insert** Page 123 

See catalogue "MAPAL competence 

clamping technology" 

BD_T11T3… 

BD_T11T3… 



TORX® 

M2.5x5.4-TX8 



Order No. 

30419328 

Order No. 

10019467 





* Included. 


52 

Assembly note 

The carrier tool is fitted with the same 

number of indexable inserts of design 

R72/R73 or R73/R74. Please pay attention 

to the markings on the carrier tool. 

BDMT 11T3 

R72 

R73



radial technology 

ISM90-B2 

κ 90° 

l 1 

ap 

κ 

d 2 

d 4 

d 1 

BD_T11T3 

No. of 

ø d 1 Z e ff ø d 2 l 1 ø d 

inserts 

4 

No. of 

ø d 1 Z e ff ø d 2 l 1 ø d 

inserts 

4 

a p 

max. 

40 4 16 16 50 15 37 0,3 17.500 ISM900-040-CA16-Z4R-BD_T11 30420054 30501411 

50 6 30 22 63 18 46 0,6 11.900 ISM900-050-CA22-Z6R-BD_T11 30420055 30501412 

BD_T1704 

Dimensions 

Dimensions 

a p 

max. 

Weight 

kg 

Weight 

kg 

Max. spindle 

speed 

(min -1 ) 

Max. spindle 

speed 

(min -1 ) 


Type M 


Type M 

50 4 16 22 78 18 59 0,6 11.900 ISM900-050-CA22-Z4R-BD_T17 30420056 30501413 

63 4 12 27 70 20 45 1 10.000 ISM900-063-CA27-Z4R-BD_T17 30383784 30501414 

80 6 24 32 85 26 59 2 8.400 ISM900-080-CA32-Z6R-BD_T17 30420057 30501415 

100 6 24 40 85 56 59 3 7.300 ISM900-100-CA40-Z6R-BD_T17 30420058 30501416 



Accessories 

BD_T11T3… 

BD_T1704… 

Indexable insert** Page 123 





Page 160 

Page 156 

Spare parts* 

BD_T11T3 

BD_T11T3 

BD_T1704 

BD_T1704 



TORX® 

M2.5x5.4-TX8 





TORX® 

M4x6.9-TX15 



Order No. 

30419328 

Order No. 

10019467 

Order No. 

30419329 

Order No. 

10019469 





* Included. 


Assembly note 

The carrier tool is fitted with the same 

number of indexable inserts of design 

R72/R73 or R73/R74. Please pay attention 

to the markings on the carrier tool. 


R72 R73 R73 R74 

53




ISM90-C2-HSK, 

ISM90-C4-HSK 

κ 90° 

l 1 

l 2 

a p 

κ 

d 1 

CT_D09T3 

No. of 

inserts 

Dimensions 

Nominal size 

HSK-A 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

63 3 30 100 130 100 75 3,8 10.100 ISM901-063-A100-Z3R-CT_D09 30425932 

80 4 40 100 130 100 75 5,1 8.000 ISM901-080-A100-Z4R-CT_D09 30395633 

100 4 40 100 130 100 75 6,5 6.400 ISM901-100-A100-Z4R-CT_D09 30395638 

ø d 1 Z e ff l 1 l 2 

a p 

CT_Q0905 

Dimensions 

No. of Nominal size 

ø d 1 Z e ff l 1 l 

inserts HSK-A 

2 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

63 4 40 100 130 100 75 4 8.000 ISM901-063-A100-Z4R-CT_Q09 30395627 

80 4 40 100 130 100 75 5,2 6.500 ISM901-080-A100-Z4R-CT_Q09 30395634 

100 5 50 100 130 100 75 5,2 5.300 ISM901-100-A100-Z5R-CT_Q09 30395640 

Accessories 

Spare parts* 

CT_D09T3 

CT_Q0905 



CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 



TORX PLUS® 

M3.5x9.4-TX10-IP 



TORX PLUS® 

M3.5x11-TX10-IP 



Order No. 

10007315 

Order No. 

10105079 

Order No. 

30414763 

CT_D09T3 

CT_Q0905 

Threaded pin 

M3x8 wrench size 1.5 ICø1.2 

Order No. 

30433620 

CT_D09T3 

CT_Q0905 

Hex wrench 

Wrench size 1.5 

Order No. 

10004870 

CT_D09T3 

CT_Q0905 

Coolant tube 

HSK100 

Order No. 

30326008 

* Included. 


54




ISM90-C2-SK, 

ISM90-C4-SK 

κ 90° 

l 1 

l 2 

a p 

κ 

d 1 

CT_D09T3 

No. of 

inserts 

Dimensions 

Nominal size 

SK 

a p 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

63 3 30 50 130 110 75 5 10.100 ISM901-063-S050-Z3R-CT_D09 30425933 

80 4 40 50 130 110 75 6 8.000 ISM901-080-S050-Z4R-CT_D09 30395635 

100 4 40 50 130 110 75 8 6.400 ISM901-100-S050-Z4R-CT_D09 30395641 



ø d 1 Z e ff l 1 l 2 

a p 

CT_Q0905 

Dimensions 


ø d 1 Z e ff l 1 l 

inserts SK 

2 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

63 4 40 50 130 110 75 5 8.000 ISM901-063-S050-Z4R-CT_Q09 30395631 

80 4 40 50 130 110 75 6 6.500 ISM901-080-S050-Z4R-CT_Q09 30395637 

100 5 50 50 130 110 75 8 5.300 ISM901-100-S050-Z5R-CT_Q09 30395642 

Accessories 

Spare parts* 

CT_D09T3 

CT_Q0905 



CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 



TORX PLUS® 

M3.5x9.4-TX10-IP 



TORX PLUS® 

M3.5x11-TX10-IP 

TORX PLUS® screwdriver with 

handle 10IPx80x191 

Order No. 

10007315 

Order No. 

10105079 

Order No. 

30414763 

CT_D09T3 

CT_Q0905 

Threaded pin 


Order No. 

30433620 

CT_D09T3 

CT_Q0905 

Hex wrench 


Order No. 

10004870 

CT_D09T3 

CT_Q0905 

Coolant tube 

HSK100 

Order No. 

30326008 

* Included. 


55

Tools with ISO elements | Milling | Helix milling cutters 

Helix milling cutters IHM 

Helix milling cutters 90° 

Tangential 

IHM90-C2-HSK 

IHM90-C4-HSK 

IHM90-C2 

IHM90-C4 

Properties 






- For roughing large bores 

- Preferred for long projection lengths 

- Ideal for machining centres 

- Can be adapted using HSK connection 

- For high material removal rate 

- For roughing large bores 

- Preferred for short projection lengths 

- Ideal for machine tools with extending sleeve 

- For high material removal rate 


insert 

CT_D09T3 


insert 

CT_Q0905 


insert 

CT_D09T3 


insert 

CT_Q0905 

Preferred for aluminium. 



Preferred for aluminium. 



56


Helix milling cutter with tangential 

technology 

IHM90-C2-HSK, 

IHM90-C4-HSK 

κ 90° 

l1 

l2 

ap 

κ 

d1 

CT_D09T3 

a p 

max. 

ø d 1 Z e ff l 1 l 2 

a p 

80 4 20+4 63 90 64 35 2,6 8.000 IHM901-080-A063-Z4R-CT_D09 30395675 

100 4 20+4 80 110 84 35 4,9 6.400 IHM901-100-A080-Z4R-CT_D09 30395676 

125 5 25+4 100 110 81 35 7,8 5.100 IHM901-125-A100-Z5R-CT_D09 30395677 

140 5 25+4 100 110 81 35 9,0 4.600 IHM901-140-A100-Z5R-CT_D09 30395678 

160 6 30+4 100 110 81 35 11,1 4.000 IHM901-160-A100-Z6R-CT_D09 30395679 

CT_Q0905 

No. of 

inserts 

Dimensions 

Nominal size 

HSK-A 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

Helix milling 

cutters 

Dimensions a p Weight 

max. kg 

ø d 1 Z e ff 


inserts HSK-A 

l 1 l 2 

Max. spindle 


Specification 

Order No. 

80 4 20+4 63 90 64 35 2,6 6.500 IHM901-080-A063-Z4R-CT_Q09 30346711 

100 4 20+4 80 110 84 35 5,0 5.250 IHM901-100-A080-Z4R-CT_Q09 30346712 

125 5 25+4 100 110 81 35 7,8 4.250 IHM901-125-A100-Z5R-CT_Q09 30340468 

140 5 25+4 100 110 81 35 8,8 3.750 IHM901-140-A100-Z5R-CT_Q09 30346713 

160 6 30+4 100 110 81 35 11,1 3.250 IHM901-160-A100-Z6R-CT_Q09 30346714 

Accessories 

Spare parts* 

ø d 1 

CT_D09T3 

CT_Q0905 

Assembly note 

CT_D09T3 and CT_Q0905 

Number of 

indexable inserts 



Left design 

Right design 

80 20+4 4 20 

100 20+4 4 20 

125 25+4 4 25 

140 25+4 4 25 

160 30+4 4 30 

CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 



TORX PLUS® 

M3.5x9.4-TX10-IP 



TORX PLUS® 

M3.5x11-TX10-IP 



Threaded pin 


Hex wrench 


Coolant tube 

HSK100 

Order No. 

10007315 

Order No. 

10105079 

Order No. 

30414763 

Order No. 

30433620 

Order No. 

10004870 

Order No. 

30326008 

* Included. 


57

d 2 

d 3 


Helix milling cutter with tangential technology 

IHM90-C2, 

IHM90-C4 

κ 90° 

l 1 

a p 

κ 

d 4 

d 1 

CT_D09T3 

No. of 

ø d 1 Z e ff ø d 2 l 1 ø d 3 ø d 

inserts 

4 


a p 

max. 

125 5 25+4 40 75 89 56 35 4,6 5.100 IHM901-125-CA40-Z5R-CT_D09 30395669 

140 5 25+4 40 75 89 56 35 5,6 4.600 IHM901-140-CA40-Z5R-CT_D09 30395670 

160 6 30+4 40 75 89 56 35 7,3 4.000 IHM901-160-CA40-Z6R-CT_D09 30395672 

CT_Q0905 

a p 

max. 

125 5 25+4 40 75 89 56 35 4,5 4.250 IHM901-125-CA40-Z5R-CT_Q09 30405299 

140 5 25+4 40 75 89 56 35 5,6 3.750 IHM901-140-CA40-Z5R-CT_Q09 30346719 

160 6 30+4 40 75 89 56 35 7,4 3.250 IHM901-160-CA40-Z6R-CT_Q09 30346720 

Accessories 

CT_D09T3 

CT_Q0905 

Dimensions 





Page 160 

Weight 

kg 

Max. spindle 


Spare parts* 

CT_D09T3 

CT_Q0905 

CT_D09T3 

CT_Q0905 

Specification 



TORX PLUS® 

M3.5x9.4-TX10-IP 



TORX PLUS® 

M3.5x11-TX10-IP 



Order No. 

Order No. 

10007315 

Order No. 

10105079 

Order No. 

30414763 



Page 156 

CT_D09T3 

CT_Q0905 

Threaded pin 


Order No. 

30433620 

Assembly note 

CT_D09T3 and CT_Q0905 

CT_D09T3 

CT_Q0905 

Hex wrench 


Order No. 

10004870 

ø d 1 

125 25+4 4 25 

140 25+4 4 25 

160 30+4 4 30 

* Included. 


58 

Number of 


Left design 

Right design

Tools with ISO elements | Milling | Disc milling cutters 

Disc milling cutters IDM 

Disc milling cutters 88° and 90° 

Tangential 

IDM90-C2-L/R 

IDM90-C4-L/R 

IDM90-C2-LR 

IDM90-C4-LR 

IDM88-L8-L/R 

Properties 

- Without internal coolant supply 

- Can be adjusted axially for finishing 





Disc milling 

cutters 


- Suitable for roughing and finishing 

- Can also be used as gang milling cutter/ 

milling shaft 

- Flute milling not possible 




milling shaft 

- Flute milling possible 




milling shaft 

- Flute milling not possible 


Two-cutting edge indexable insert 

Four-cutting edge indexable insert 

On the usage of insert size LT_U1507 the 

backing plate must be removed! 

CT_D09T3 

CT_Q0905 

Fitting LT_U1505 

Preferred for aluminium also PCD-tipped. 




59


Disc milling cutter with tangential technology 

IDM90-C2-L/R 

Left or right-side cutting 

κ 90° 

l 1 

a p 

κ 

d 3 

d 2 

d 1 

a e 

CT_D09T3, right-side cutting 

Dimensions 

a p 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

ø d 1 Z e ff l 1 ø d 2 ø d 3 

a p 

100 10 17 32 58 7 18 0,7 6.400 IDM900-100-CA32-Z10R2-CT_D09 30395683 

125 12 17 32 58 7 30 1,2 5.100 IDM900-125-CA32-Z12R2-CT_D09 30383559 

160 14 17 40 70 7 40 2,0 4.000 IDM900-160-CA40-Z14R2-CT_D09 30395699 

200 16 17 40 70 7 60 3,3 3.200 IDM900-200-CA40-Z16R2-CT_D09 30395710 

CT_D09T3, left-side cutting 

Dimensions 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

ø d 1 Z e ff l 1 ø d 2 ø d 3 

100 10 17 32 58 7 18 0,7 6.400 IDM900-100-CA32-Z10R1-CT_D09 30395684 

125 12 17 32 58 7 30 1,2 5.100 IDM900-125-CA32-Z12R1-CT_D09 30383558 

160 14 17 40 70 7 40 2,0 4.000 IDM900-160-CA40-Z14R1-CT_D09 30395700 

200 16 17 40 70 7 60 3,3 3.200 IDM900-200-CA40-Z16R1-CT_D09 30395711 

Accessories 

Spare parts* 

CT_D09T3 


CT_D09T3 

TORX PLUS® 

M3.5x9.4-TX10-IP 

Order No. 

10007315 



Page 160 

CT_D09T3 



Order No. 

30414763 

CT_D09T3 

Threaded pin 

ISO 4026-M3X5-45H 

Order No. 

10003421 

CT_D09T3 

Hex wrench 


Order No. 

10004870 

* Included. 


60



IDM90-C2-LR 

Both sides – three-sided cutting 

κ 90° 

l 1 

κ 

d 3 

d 2 

d 1 

a e 

CT_D09T3 

a p 

Dimensions 

No. of 

ø d 1 Z e ff l 1 ø d 2 ø d 

inserts 

3 

a p 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

100 5+5 10 17 32 58 17 18 0,7 6.400 IDM900-100-CA32-Z5+5R3-CT_D09 30395685 

125 6+6 12 17 32 58 17 30 1,2 5.100 IDM900-125-CA32-Z6+6R3-CT_D09 30383557 

160 7+7 14 17 40 70 17 40 2,0 4.000 IDM900-160-CA40-Z7+7R3-CT_D09 30395701 

200 8+8 16 17 40 70 17 60 3,3 3.200 IDM900-200-CA40-Z8+8R3-CT_D09 30395712 

Disc milling 

cutters 

Accessories 

Spare parts* 

CT_D09T3 


CT_D09T3 

TORX PLUS® 

M3.5x9.4-TX10-IP 

Order No. 

10007315 

CT_D09T3 



Order No. 

30414763 

CT_D09T3 

Threaded pin 


Order No. 

10003421 

CT_D09T3 

Hex wrench 


Order No. 

10004870 

* Included. 


61



IDM90-C4-L/R 


κ 90° 

l1 

κ 

d3 

d2 

d1 

ae 

CT_Q0905, right-side cutting 

ap 

Dimensions 

a p 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

ø d 1 Z e ff l 1 ø d 2 ø d 3 

a p 

100 10 17 32 58 7 18 0,7 5.250 IDM900-100-CA32-Z10R2-CT_Q09 30395687 

125 12 17 32 58 7 30 1,2 4.250 IDM900-125-CA32-Z12R2-CT_Q09 30382218 

160 14 17 40 70 7 40 2,0 3.250 IDM900-160-CA40-Z14R2-CT_Q09 30395702 

200 16 17 40 70 7 60 3,2 2.500 IDM900-200-CA40-Z16R2-CT_Q09 30395715 

CT_Q0905, left-side cutting 

Dimensions 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

ø d 1 Z e ff l 1 ø d 2 ø d 3 

100 10 17 32 58 7 18 0,7 5.250 IDM900-100-CA32-Z10R1-CT_Q09 30395688 

125 12 17 32 58 7 30 1,2 4.250 IDM900-125-CA32-Z12R1-CT_Q09 30382217 

160 14 17 40 70 7 40 2,0 3.250 IDM900-160-CA40-Z14R1-CT_Q09 30395703 

200 16 17 40 70 7 60 3,2 2.500 IDM900-200-CA40-Z16R1-CT_Q09 30395716 

Accessories 

Spare parts* 

CT_Q0905… 


CT_Q0905… 

TORX PLUS® 

M3.5x11-TX10-IP 

Order No. 

10105079 



Page 160 

CT_Q0905… 



Order No. 

3041476 

CT_Q0905… 

Threaded pin 


Order No. 

10003421 

CT_Q0905… 

Hex wrench 


Order No. 

10004870 

* Included. 


62



IDM90-C4-LR 

Both sides – three-sided cutting 

κ 90° 

l 1 

κ 

d 3 

d 2 

a e 

d 1 

CT_Q0905 

a p 

Dimensions 

No. of 

ø d 1 Z e ff l 1 ø d 2 ø d 

inserts 

3 

a p 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

100 5+5 10 17 32 58 17 18 0,7 5.250 IDM900-100-CA32-Z5+5R3-CT_Q09 30395690 

125 6+6 12 17 32 58 17 30 1,2 4.250 IDM900-125-CA32-Z6+6R3-CT_Q09 30382216 

160 7+7 14 17 40 70 17 40 2,0 3.250 IDM900-160-CA40-Z7+7R3-CT_Q09 30395704 

200 8+8 16 17 40 70 17 60 3,2 2.500 IDM900-200-CA40-Z8+8R3-CT_Q09 30395717 

Disc milling 

cutters 

Accessories 

Spare parts* 

CT_Q0905 


CT_Q0905 

TORX PLUS® 

M3.5x11-TX10-IP 

Order No. 

10105079 



Page 160 

CT_Q0905 



Order No. 

30414763 

CT_Q0905 

Threaded pin 


Order No. 

10003421 

CT_Q0905 

Hex wrench 


Order No. 

10004870 

* Included. 


63



IDM88-L8-L/R 


κ 88° 

LT_U15, right-side cutting 

d 3 

d 2 

l 1 

a e 

a p 

κ 

d 1 

Dimensions 

a p 

max. 

a e 

max. 

Weight 

kg 

Max. spindle 


Specification 

Order No. 

ø d 1 Z e ff l 1 ø d 2 ø d 3 

100 8 27,5 32 58 11 18 1,3 5.250 IDM880-100-CA32-Z8R2-LT_U15 30395692 

125 10 27,5 32 58 11 30 2,1 4.250 IDM880-125-CA32-Z10R2-LT_U15 30383561 

160 12 27,5 40 70 11 40 3,5 3.250 IDM880-160-CA40-Z12R2-LT_U15 30395705 

200 14 27,5 40 70 11 60 5,5 2.500 IDM880-200-CA40-Z14R2-LT_U15 30395718 

LT_U15, left-side cutting 

100 8 27,5 32 58 11 18 1,3 5.250 IDM880-100-CA32-Z8R1-LT_U15 30395693 

125 10 27,5 32 58 11 30 2,1 4.250 IDM880-125-CA32-Z10R1-LT_U15 30383560 

160 12 27,5 40 70 11 40 3,5 3.250 IDM880-160-CA40-Z12R1-LT_U15 30395707 

200 14 27,5 40 70 11 60 5,5 2.500 IDM880-200-CA40-Z14R1-LT_U15 30395719 

Accessories 

Selection note 

LT_U1505 


On the usage of insert size LT_U1507 the backing plate must be removed. 

LT_U1507 




Page 160 



Spare parts* 

Spare parts* 

LT_U1505 

LT_U1507 

TORX PLUS® 

M4x17-TX15-IP 

Order No. 

30414702 

LT_U1505 

Backing plate 

15.7x2.38x9.26 

Order No. 

30413233 

LT_U1505 

LT_U1507 



Order No. 

30414764 

LT_U1505 

LT_U1507 

Threaded bush 

M6x0.5x12-SW4 

Order No. 

30413235 

LT_U1505 

LT_U1507 

Threaded pin 


Order No. 

10003421 

LT_U1505 

LT_U1507 

Hex wrench 

Wrench size 4 

Order No. 

10005339 

LT_U1505 

LT_U1507 

Hex wrench 


Order No. 

10004870 

* Included. 


64


Milling cutters with special designs 

As an addition to the PerformanceMill standard ranges, 

milling tools with special designs are also manufactured 

at MAPAL; these tools are designed individually for 

special applications. 

For example complex shapes or contours are machined 

using innovative circular milling cutters that have 

particularly high performance due to the use of 

tangential technology. By means of multi-stage milling 

tools or the combination of milling cutters with solid 

carbide drills, tool changes and as a result machining 

times can be significantly reduced. In unstable machining 

situations or in case of large projection lengths, custom 

milling cutters are designed with vibration dampers to 

increase the machining quality and tool life. 

Advantages: 

c Multi-stage milling cutters reduce 

tool changes 

c Advantages of tangential technology 

also on custom milling cutters 

c Customer-specific shapes and 

contours can be realised 

Disc milling 

cutters 

65

Tools with ISO elements | Indexable inserts 

Radial and tangential 


MAPAL has a wide range of radial and tangential 

indexable inserts that covers all requirements 

for different cutting materials and coatings as 

well as the related cutting edge geometries and 

accuracies. Ground, highly accurate indexable 

inserts in tolerance class (H) make possible, in 

conjunction with precisely machined insert seats, 

the smallest variations between the cutting 

edges on multi-cutting edge tools, even in case 

of fixed installation, which provides a "real" 

multi-cutting edge capability and as a result 

permits significant performance increases. 

Sintered radial and tangential indexable inserts 

in tolerance class (M) expand the programme 

with particularly cost-effective alternatives, in 

particular for machining with larger permissible 

tolerances. 

c Programme overview indexable inserts 68-71 

c Model key 72-75 

c Cutting material overview 76-81 

c Overview of chip guiding stages - boring 82-87 

c Indexable inserts boring 88-115 

c Indexable inserts milling 116-124 

c Special inserts 125 

Through bore 

Suitable for open bores. Not suitable for machining shoulders if 90° 

angle is required. 

Blind bore 

Suitable for closed bores and machining shoulders taking into account 

the cutting edge length. 

Chamfering / countersinking 

Insert can be used for all chamfer angles. 

Not suitable for cutting stages, for example entry diameter on fits 

and threads. 


Introduction 

BS 

L00 

BS 

L10 

Arc shaped land - blind bore 

Special support surface on the cutting edges at 0° contact angle 

for quiet running and better surfaces. 

Arc shaped land - through bore 

Special support surface on the cutting edges at 10° contact angle 

for quiet running and better surfaces. 

67

Tools with ISO elements | Indexable inserts | Overview 

Indexable inserts – boring 


Insert type 

CTHD… CTHQ… FTHQ… 

Features 

Number of cutting edges 

2 1 4 1 4 

Insert size 

06 / 09 / 12 06 / 09 / 12 06 / 09 / 12 

Diameter range from 28 mm from 28 mm from 22 mm 

Cutting direction 

L / R L / R L L / R 

Boring-neutral 

n n n n n 

Boring-arc shaped land 

n n n 

Countersinking / chamfering 

Cutting material 

Roughing 


Finishing 

Carbide 

PCD 

PcBN 

Ceramic 

Cermet 

Page 

n n n n n 

n n n n n 

n n n 

n 

n 

n 

n 

88-89 88 90-92 93-95 

Radial technology 

Insert type 

CCMT - CCGT… CCGW… CCHT… 

DCMT - DCGT - 

DCGW… 

SPMT - SCMT - 

SCGT… 

Features 

Number of cutting edges 2 1 2 1 2 2 1 4 1 

Insert size 

06 / 09 / 12 06 / 09 06 / 09 06 / 09 / 12 07 / 11 06 / 09 / 12 06 / 09 

Diameter range from 17 mm from 17 mm from 17 mm from 18.6 mm* from 17 mm 


N L / R N L / R L / R N N 

Boring-neutral 

n n n n n 

Boring-arc shaped land 

Countersinking / chamfering 

Application 

Application 


68 

Roughing 


Finishing 

Carbide 

PCD 

PcBN 

Ceramic 

Cermet 

Page 

n n n n n 

n n n n n n n 

n n n n n 

n n n n 

n 

n 

n n n 

101 102 103-104 105 106 

*In case of favourable installation situation


FTHQ… FTHW… STHD / STHE… WTHQ… 

1 2 1 4 1 6 1 

06 / 09 / 12 09 06 / 09 07 / 09 

from 22 mm from 60 mm – 

from 37 mm 

L L N L / R 

n n n 

n n n n n 

n 

n 

n 

n 

n 

n 

n 

n 

n n n 

n n n n 

n n n 

n 

n 

93-95 96 97 98-100 

SPGW - SCGW… SPHT - SCHT… SPHT - SCHT… TCMT - TCGW… TCHT… 

VBMT - VCMT - VBGW - 

VCGT - VCGW 


Introduction 

4 1 4 2 3 1 3 1 2 1 

06 / 09 / 12 09 / 12 06 / 09 / 12 06 / 09 / 12 09 / 11 / 16 11 09 / 11 / 16 11 / 16 16 

from 17 mm from 17 mm from 17 mm from 17 mm from 17 mm VB from 29.1 mm* / VC from 22.2 mm* 

N L / R N N L / R N N 

n n n n n n 

n n n n n n 

n n n n n n n 

n n n n n n 

n n n 

n n n 

n 

n 

107 108-109 110 111 112-114 115 

69


Indexable inserts – milling 

Insert type 


CTND… CTHD… CTHA… 

Features 

Milling cutters 


Insert size 





Porcupine milling cutters 


2 2 1 2 1 

09 09 09 

L / R L / R R 

n n n 

n n n n n 

n n n 

n 

n 

n 

n 

Application 

Roughing 


Finishing 

n 

n 

n 

n 

n n n n 

Cutting 

material 

Carbide 

PCD 

PcBN 

n n n 

n 

n 

n 

n 

Page 

116 117 118 

Insert type 

Radial technology 

BDGT… BDMT… SEMT… 

Features 

Milling cutters 

Application 

Cutting 

material 


Insert size 





Porcupine milling cutters 


Roughing 


Finishing 

Carbide 

PCD 

PcBN 

Page 

2 1 2 2 4 

11 / 17 11 / 17 09 / 15 

R R R 

n n n n n 

n n n 

n n n n 

n n n n 

n 

n n n n 

n 

122 123 124 

70


CTMQ… CTHQ… CTHH… LTHU… 

4 4 1 2 1 4 + 4 

09 09 09 15 

R L / R R N 

n n n 

n n n n n 

n n n n 

n 

n 

n 

n 

n n n 

n n n 

n n n n 

n n n n 

n 

n 

119 119 120 121 

n 

n 


Introduction 

71

Tools with ISO elements | Indexable inserts | Designation key tangential 

Designation key tangential indexable inserts 

W T H Q 0 9 0 6 0 8 

Insert 

form 

Tolerance 

Insert type 

Insert size 

Insert 

thickness 

C (80°) 

F (70°) 

L (90°) 

S (90°) 

W (80°) 

d 

H ±0,013 ±0,025 

G ±0,025 ±0,13 

N 

M 

d 

±0,05 

– 

±0,15 

±0,05 

– 

±0,15 

s 

±0,025 

±0,13 

s 

20° 15° 

15° 

A 

D 

E 

H 

Q 

40°- 60° 40°- 60° 

40°- 60° 

40°- 60° 

40°- 60° 

inscribed 

circle 

d 

d d d d 

l l l l l 

d (mm) W C F L S 

6,35 – 06/09 06 – 06 

10,16 07 – – – – 

9,525 – 09/13 09 15 09 

12,7 – 12/18 12 – – 

13,65 09 – – – – 

Code 

s 

(mm) 

03 3,18 

T3 3,97 

04 4,76 

05 5,56 

06 6,35 

07 7,94 

U 

40°- 60° 

Corner radius 

Chamfer lead 

TFB 

W 

40°- 60° 

Code r (mm) Code Chamfer 

00 0 

MA 

0,4x75° 


04 0,4 

08 0,8 

MC 0,55x45° 

MG 1x30° 

12 1,2 

20 2,0 

30 3,0 

T 

Tangential 

72

Tools with ISO elements | Indexable inserts | Designation key tangential 

A 3 2 L 0 0 B 0 4 1 - H U 6 1 5 


Contact angle 

Cutting 

material 

L 


Milling 

Left 

Arc shaped land 

HU615 

R 

Code 

Angle 

Code 

Angle 

(Example) 

00 0° 

90 90° 

Right 

10 10° 

75 75° 

N 


Introduction 

Chip 

groove 

Arc shaped land 

Finishing cutting 

edge milling 

Code letter 

A 01…99 

Code Radius 

B012 12 

Code Length 

M018 1,8 

C 01…99 

D 01…99 

G 01…99 

Installation position 

B016 16 

B021 21 

B026 25 

B041 40 

B081 80 

CTHQ/FTHQ/WTHQ 

Code Radius 

M050 R 050 

M100 R 100 

H 01…99 

Installation 

position 

B030 30 

B060 60 

B090 90 

FTHW 

73

Tools with ISO elements | Indexable inserts | Designation key radial 

Designation key radial indexable inserts 

S C H T 0 9 T 3 0 4 

Insert 

form 

Tolerance 

Insert type 

Insert size 

Insert 

thickness 

S (90°) 

C (80°) 

T (60°) 

D (55°) 

d m 

s 

40°- 60° 

d d d d d 

d m s 

W 

40°- 60° 

H ±0,013 ±0,013 ±0,025 

T 

G ±0,025 ±0,025 

von ±0,05 

bis ±0,13 * 

N 

von ±0,05 von ±0,08 

±0,025 

bis ±0,15 * bis ±0,20 * 

Incircle 

l l l l l 

d (mm) B S C T D V 

5,56 – – 05 09 – – 

6,35 – 06 06 11 07 11 

6,70 11 – – – – – 

7,938 07 08 – – – 

9,525 09 09 16 11 16 

9,60 17 – – – – – 

12,70 – 12 12 22 15 – 

15,875 – 15 – – – – 

Code 

s 

(mm) 

T1 1,98 

02 2,38 

03 3,18 

T3 3,97 

04 4,76 

V (35°) 

M 

von ±0,05 

bis ±0,15 * 

von ±0,08 

bis ±0,20 * 

von ±0,05 

bis ±0,13 * 

B (82°) 

Corner radius 

Clearance angle 

C 7° 

P 11° 

D 15° 

E 20° 

Code r (mm) 

02 0,2 

04 0,4 

08 0,8 

12 1,2 

16 1,6 

20 2,0 

24 2,4 

31 3,1 

40 4,0 

74

Tools with ISO elements | Indexable inserts | Designation key radial 

Not required with 

sintered inserts 

F 0 

1 

L 

- U 3 0 - H U 6 1 5 

Ground indexable insert 

Cutting edge design 


Cutting 

material 

L 

HU615 

Left 

R 

F 01 

Right 

N 

01 

E 02 

04 

Neutral 

X 

Ground chip groove 

Sintered chip groove 

T 51 

Right / left 

1 

R 

A 

U 

3 

0 


Introduction 

Only with cutting edges fitted 

Chip 

groove 

Assembly 

Cutting edge 

design 

Code letter 

Code letter 

Design 

Code letter 

Design 

0A 

1R 

2R 

Fitted on 

one side 

U 01…99 

Chip groove 

finishing 

1L 

A 

2L 

5L 

6L 

One corner 

or one 

cutting edge 

M 01…99 

Chip groove 

semi 

R 01…99 

Chip groove 

roughing 

75

Tools with ISO elements | Indexable inserts | Cutting material overview 

Cutting material overview 

Cutting 

material 

Cutting 

material code 

Coating 

composition 

Coating 

colour 

Milling 

Turning 


Reaming 

Recommended application 

Cermet 

CVD coated 

CC111 Al 2 O 3 

Black 

Finest grain Cermet grade with Al 2 O 3 coating with the emphasis on finishing and 

semi-machining of steel and cast iron materials with elevated cutting speeds. 

CP130 

TiAlN 

Blackanthracite 

Ultra-fine grain Cermet grade with TiAlN coating for finish machining steel and 

stainless steel with low to medium tensile strengths. 

CP131 

AlTiN 


Ultra-fine grain Cermet grade with AlTiN coating for finishing machining steel and 

stainless steel with medium to high tensile strengths, as well as grey cast iron and 

spheroidal graphite cast iron up to 500 N/mm 2 . 

Cermet 

PVD coated 

CP871 

AlTiN 

Black-red 

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with excellent 

wear resistance and improved ductility for finishing steel and stainless steel. In case 

of stable conditions and high requirements on surface quality. 

CP872 

AlTiN 

Black-red 

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with a very balanced 

relationship between wear resistance and ductility for finishing and medium machining of 

steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts. 

PcBN 

FU430 – 

– 

PcBN grade with high CBN-content for finishing and semi-finishing grey cast iron and 

sintered metal. 

HC840 

TiCN+ 

Al 2 O 3 

Black-grey 

Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN 

with Al 2 O 3 function coating for finishing grey cast iron and spheroidal graphite cast iron at high 

cutting speeds. For smoother to slightly interrupted cut. 

HC841 

TiCN+ 

Al 2 O 3 

Black-grey 

Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al 2 O 3 function coating. 

First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to 

heavily interrupted cut. 

Carbide 

CVD coated 

HC851 

HC852 

TiCN+ 

Al 2 O 3 + 

TiN 

TiCN+ 

Al 2 O 3 + 

TiN 

Gold 

Gold 

Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al 2 O 3 

function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and 

smooth to slightly interrupted cut. 

P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD 

coating made of TiCN, an Al 2 O 3 function coating and a very smooth TiN top coating. General 

machining of steel with slightly to heavily interrupted cut and also high stock removal. 

HC861 

TiCN+ 

Al 2 O 3 + 

TiN 

Gold 

Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al 2 O 3 function 

coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth 

to slightly interrupted cut. 

HC862 

TiCN+ 

Al 2 O 3 + 

TiN 

Gold 

Carbide substrate with a good mixture of wear resistance and ductility, as well as a multilayer 

CVD coating made of TiCN, an Al 2 O 3 function coating and a very smooth TiN top coating. 

Specially for machining stainless steel with slightly to heavily interrupted cut and high stock 

removal. 

76 

Applications: Unstable machining / 1st choice General machining / 1st choice Stable machining / 1st choice 

Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice


P M K N S 

Steel Stainless steel Cast iron Non-ferrous metals High temperature 

alloys and 

Harder More ductile Harder More ductile Harder More ductile Harder More ductile Harder titanium alloys 

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 

More 

ductile 


Introduction 

77



Cutting 

material 

Cutting 

material code 

Coating 

composition 

Coating 

colour 

Milling 

Turning 


Reaming 


HP118 

AlTiN 


Ductile finest grain carbide with PVD coating. Universal grade for turning and boring in the 

area of light to medium machining with interrupted cuts or in case of unstable conditions. 

Suitable for wet or dry machining. 

HP122 

TiAlN 


Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and 

stainless steel with low and medium tensile strengths. 

HP141 

AlTiN 


Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and 

stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite 

cast iron. 


HP182 

TiAlN 


Ductile finest grain carbide with PVD top coating. For boring in the area of roughing to semifinish 

machining with interrupted cuts or in case of unstable conditions. For steel and stainless 

steel with low to medium tensile strengths. Suitable for wet or dry machining. 

HP350 

AlTiCrN 


Ductile finest grain carbide with PVD top coating. Universal grade for milling and boring in the 

area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. 

1. choice for boring high strength steel and stainless steel with tangential inserts, as well 

as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential inserts. 


Carbide 

PVD coated 

HP382 

HP454 

TiAlN 

AlTiN 



Ductile finest grain carbide with PVD coating. For milling and boring in the area of roughing 

to semi-finish machining with interrupted cuts or in case of unstable conditions. 

For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry 

machining. 

Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of 

fine machining with low cutting depths – also suitable for slightly interrupted cuts. 

HP455 

AlTiCrN 


Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-finish 

machining and roughing. Suitable for wet or dry machining. 

1. choice for grey cast iron and spheroidal graphite cast iron machining using tangential inserts. 

HP615 

TiB2 

Silver-grey 

Fine grain carbide with a special PVD coating for machining adhesive materials. 

First choice for increasing tool life compared to uncoated cutting edges in aluminium 

alloys with 7-12 % Si as well as titanium. 

HP718 

TiB2 

Silver-grey 

Ductile finest grain carbide with a special PVD coating for machining adhesive materials in 

case of unstable conditions and significantly interrupted cuts. 

First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys 

with 7-12 % Si as well as titanium. 

Ductile fine grain carbide with a very heat-resistant PVD coating for milling steel of any type. 

HP883 

TiAlN+TiN 

Gold 

HP890 

TiAlN 

Blue-violet 

Ductile fine grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast 

iron and titanium alloys. 

78 


Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice


P M K N S 


alloys and 


05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 

More 

ductile 


Introduction 

79



Cutting 

material 

Cutting 

material code 

Coating 

composition 

Coating 

colour 

Milling 

Turning 


Reaming 


HU615 – – 

Fine grain carbide with very smooth surface for general machining of aluminium 

wrought alloy and aluminium cast alloys with Si content < 7 %, as well as 

titanium alloys with lower cutting speeds. 

Carbide 

Uncoated 

HU810 – – 

Fine grain carbide with very smooth surface for machining aluminium wrought 

alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys 

with lower cutting speeds in case of stable cutting conditions. 

HU825 – – 

Fine grain carbide with very smooth surface for milling aluminium wrought alloy 

and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with 

lower cutting speeds in case of interrupted cuts. 

Ceramic 

KU450 – – 

The universal silicon nitride ceramic grade for machining grey cast iron workpiece 

materials in a particularly wide range of applications from roughing to 

semi-finish machining as well as with smooth or slightly interrupted cuts. 

PU617 – – 

PCD grade with medium particle size for roughing to semi-finish machining in 

non-ferrous metals and for machining very abrasive materials. 

PCD 

Fine grain PCD grade for finishing non-ferrous metals. 

PU620 – – 


Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice 

80


P M K N S 


alloys and 


05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 

More 

ductile 


Introduction 

81

Tools with ISO elements | Indexable inserts | Chip breaker forms overview 

Overview of chip breaker forms – boring 

Tangential indexable inserts 

Type 

ISO 513 

Edge 

rounding 

Diagram 

A54 

5° 

15° 

P 

M 

K 

+++ 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

A81 

14° 

P 

M 

K 

+ 

p 5a 

4 

3 

2 

N 

1 

Roughing 

D80 

15°- 20° 

S 

P 

M 

K 

+ 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

H03 

18° 

8° 

P 

M 

K 

+++ 

p 5a 

4 

3 

2 

N 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

A31 

18° 

P 

M 

K 

+ 

p 5a 

4 

3 

2 

N 

1 

Medium machining – roughing 

A32 

18° 

A80 

14° 

S 

P 

M 

K 

N 

S 

P 

M 

K 

++ 

0 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

82


0 = Sharp edged 

+ = Slightly rounded 

++ = Medium rounded 

+++ = Heavily rounded 

Type 


Edge 

rounding 

Diagram 

A30 

18° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

A50 

13° 

P 

M 

K 

+++ 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 


A56 

20° 

P 

M 

K 

N 

S 

+++ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

A79 

8° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

A88 

8° 

S 

P 

M 

K 

+ 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 



N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

83

Tools with ISO elements | Indexable inserts | Chip guiding stage overview 


Tangential indexable inserts 

Type 


Edge 

rounding 

Diagram 

C00 

6° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

Finishing 

C60 

0° 

P 

M 

K 

N 

0 

p 5a 

4 

3 

2 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

C61 

0° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

D00 

P 

0°-15°- 20° 

M 

K 

N 

0 

a p is dependent on 

indexable insert type 

f z = 0,05 - 0.3 

S 

D01 

P 

Of universal application 

D02 

0°-15°- 20° 

15°- 20° 

M 

K 

N 

S 

P 

M 

K 

N 

+ 

++ 



f z = 0,05 - 0.3 



f z = 0,08 - 0.3 

S 

D03 

P 

15°- 20° 

M 

K 

N 

+++ 



f z = 0.01 - 0.3 

84



Radial indexable inserts 





Type 


Edge 

rounding 

Diagram 


Roughing 

R30 

6° 

0.2 

P 

M 

K 

N 

S 

+++ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

0A* P 

M 

0° 

K 

N 

+ 

++ 

p 5a 

4 

3 

2 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

0AA* 

0° 

P 

M 

K 

N 

S 

0 

+ 

++ 

+++ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

Finishing – medium machining 

1L* P 

M 

10° 

K 

N 

S 

1R* P 

M 

15° 

K 

N 

+ 

++ 

0 

+ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

1 



S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

2L* P 

M 

10° 

K 

N 

+ 

++ 

p 5a 

4 

3 

2 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

6LA 

10° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

* This chip breaker forms is available with different edge rounding. 

85



Radial indexable inserts 

Type 


Edge 

rounding 

Diagram 

2R* P 

15° 

M 

K 

N 

0 

+ 

p 5a 

4 

3 

2 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

5° 

M30 

0.2 

15° 

P 

M 

K 

++ 

p 5a 

4 

3 

2 

N 

1 


M31 

17° 

M32 

0.1 

25° 

S 

P 

M 

K 

N 

S 

P 

M 

K 

++ 

++ 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

U31 

7° 

0° 

0.2 

Section 

through 

radius 

Section 

through 

main cutting 

edge 

P 

M 

K 

N 

S 

++ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

* This chip breaker forms is available with different 

edge rounding. 

86






Type 


Edge 

rounding 

Diagram 

5LA 

10° 

P 

M 

K 

0 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

Finishing 

U19 

5˚ 

7˚ 

U24 

5˚ 

7˚ 

Section through 

radius 


main cutting edge 


radius 


main cutting edge 

P 

M 

K 

N 

S 

P 

M 

K 

N 

S 

+ 

++ 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

p 5a 

4 

3 

2 

1 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 

U30 

20° 

P 

M 

K 

++ 

p 5a 

4 

3 

2 

N 

1 

S 

0 

0 0,1 0,2 0,3 0,4 f (mm/z) 



87

Tools with ISO elements | Indexable inserts | Boring 

Tangential indexable inserts, two-cutting edges 

CTHD 

Boring – without arc shaped land 

Tipped variant one-cutting edge 

Carbide 

PKD 

P M K N S N 

Roughing 



D03 D03 D01 D02 D80 

from ø 28 mm 

a p (mm) 

CTHD 060304 ...L-… 1,5 - 3 ● ○ ● ○ ○ 

CTHD 060304 ...R-… 1,5 - 3 ● ○ ● ○ ○ 

CTHD 060308 ...L-… 1,5 - 3 ● ○ ● ○ ○ 

CTHD 060308 ...R-… 1,5 - 3 ● ○ ● ○ ○ 

from ø 41 mm 

CTHD 09T304 ...L-… 1,5 - 4 ● ○ ● ○ ○ 

CTHD 09T304 ...R-… 1,5 - 4 ● ○ ● ○ ○ 

CTHD 09T308 ...L-… 1,5 - 4 ● ○ ● ○ ○ 

CTHD 09T308 ...R-… 1,5 - 4 ● ○ ● ○ ○ 

CTHD 09T312 ...L-… 1,5 - 4 ● ○ ● ○ ○ 

CTHD 09T312 ...R-… 1,5 - 4 ● ○ ● ○ ○ 

from ø 54 mm 

CTHD 120404 ...L-… 1,5 - 5 ● ○ ● ○ ○ 

CTHD 120404 ...R-… 1,5 - 5 ● ○ ● ○ ○ 

CTHD 120408 ...L-… 1,5 - 5 ● ○ ● ○ ○ 

CTHD 120408 ...R-… 1,5 - 5 ● ○ ● ○ ○ 

CTHD 120412 ...L-… 1,5 - 5 ● ○ ● ○ ○ 

CTHD 120412 ...R-… 1,5 - 5 ● ○ ● ○ ○ 

HP455 

HP350 

HU615 

HP615 

PU617 

Note: 

For general figures for the minimum boring diameter in connection with the number of teeth 

see section Technical appendix page 177. 

For clamping screws and screwdriver for indexable inserts see section Accessories page 165. 

Ordering example: 

On ordering please add the selected cutting edge design and the cutting material to the designation key. 

CTHD090304D03L-HP455 

● Available from stock in Germany. 

○ Standard insert not carried in stock. 

(Delivery time upon request). 

88



CTHD 

Boring – without arc shaped land 

Carbide 

P M K N S 




D02 D02 D00 D01 

from ø 28 mm 

a p (mm) 

CTHD 060304 ...L-… 1,5 - 3 ● ○ ● ○ 

CTHD 060304 ...R-… 1,5 - 3 ● ○ ● ○ 

CTHD 060308 ...L-… 1,5 - 3 ● ○ ● ○ 

CTHD 060308 ...R-… 1,5 - 3 ● ○ ● ○ 

from ø 41 mm 

CTHD 09T304 ...L-… 1,5 - 4 ● ○ ● ○ 

CTHD 09T304 ...R-… 1,5 - 4 ● ○ ● ○ 

CTHD 09T308 ...L-… 1,5 - 4 ● ○ ● ○ 

CTHD 09T308 ...R-… 1,5 - 4 ● ○ ● ○ 

CTHD 09T312 ...L-… 1,5 - 4 ● ○ ● ○ 

CTHD 09T312 ...R-… 1,5 - 4 ● ○ ● ○ 

from ø 54 mm 

CTHD 120404 ...L-… 1,5 - 5 ● ○ ● ○ 

CTHD 120404 ...R-… 1,5 - 5 ● ○ ● ○ 

CTHD 120408 ...L-… 1,5 - 5 ● ○ ● ○ 

CTHD 120408 ...R-… 1,5 - 5 ● ○ ● ○ 

CTHD 120412 ...L-… 1,5 - 5 ● ○ ● ○ 

CTHD 120412 ...R-… 1,5 - 5 ● ○ ● ○ 

HP455 

HP350 

HU615 

HP615 



Note: 





On ordering please add the selected cutting edge design and the cutting material to the model. 

CTHD060304D02L-HP455 




89


Tangential indexable inserts, four-cutting edges 

BS 

L00 

CTHQ 

Boring – blind bore – 

with arc shaped land 


Carbide 

PcBN 

PKD 

P M K N S K N 

Roughing 


HP182 

HP382 

HP382 

HP118 


Cutting edge design A54 A54 A32 A32 H03 H03 A31 A32 A81 A80 

from ø 40 mm 

a p (mm) 

CTHQ 060408 ...L00B021-... 1,0 - 2,5 ● ○ ● ○ ● ○ 

from ø 65 mm 

CTHQ 090508 ...L00B041-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ● ● ○ ○ 

CTHQ 090512 ...L00B041-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 4 ○ ○ ○ ○ 

from ø 78 mm 

CTHQ 120608 ...L00B081-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ○ 

CTHQ 120612 ...L00B081-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ 

Cutting edge design A50 A50 A56 A56 A32 A32 A30 A31 A31 A88 A79 A80 

from ø 40 mm 

a p (mm) 

CTHQ 060404 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

CTHQ 060408 ...L00B021-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

from ø 65 mm 

CTHQ 090504 ...L00B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

CTHQ 090508 ...L00B041-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

CTHQ 090512 ...L00B041-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

from ø 78 mm 

CTHQ 120604 ...L.00B081-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

CTHQ 120608 ...L.00B081-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ 

CTHQ 120612 ...L00B081-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 

Right handed design on request. 

Note: 






CTHQ060408A54L00B016-HP182 




90



BS 

L10 

CTHQ 

Boring – through bore – 



Carbide 

PcBN 

PKD 

P M K N S K N 

Roughing 

HP182 

HP382 

HP382 

HP118 



from ø 40 mm 

a p (mm) 

CTHQ 060408 ...L10B021-... 1,0 - 2,5 ● ○ ● ○ ● ○ 

from ø 65 mm 

CTHQ 090508 ...L10B041-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ● ● ○ ○ 

from ø 78 mm 

CTHQ 120608 ...L10B081-… 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 



from ø 40 mm 

a p (mm) 

CTHQ 060404 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ 

CTHQ 060408 ...L10B021-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

from ø 65 mm 

CTHQ 090504 ...L10B041-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ 

CTHQ 090508 ...L10B041-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

from ø 78 mm 

CTHQ 120604 ...L10B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

CTHQ 120608 ...L10B081-… 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ 



Right design on request. 

Note: 






CTHQ060408A54L10B016-HP182 




91



CTHQ 

Boring – neutral – 

without arc shaped land 


Carbide 

PcBN 

PKD 

P M K N S K N 

Roughing 


HP182 

HP382 

HP382 

HP118 



from ø 28 mm 

a p (mm) 

CTHQ 060408 ...L-... 1,0 - 2,5 ○ ○ ○ ○ ○ ○ 

CTHQ 060408 ...R-... 1,0 - 2,5 ○ ○ ○ ○ ○ ○ 

from ø 41 mm 

CTHQ 090508 ...L-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 4 ○ ○ ○ ○ ○ 

CTHQ 090508 ...R-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 4 ○ ○ ○ ○ ○ 

from ø 54 mm 

CTHQ 120608 ...L-… 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

CTHQ 120608 ...R-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 


from ø 28 mm 

a p (mm) 

CTHQ 060404 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

CTHQ 060404 ...R-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

from ø 41 mm 

CTHQ 090504 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

CTHQ 090504 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

from ø 54 mm 

CTHQ 120604 ...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ 

CTHQ 120604 ...R-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 

Note: 






CTHQ060408A54L-HP182 




92



BS 

L00 

FTHQ 




Carbide 

PcBN 

PKD 

P M K N S K N 

Roughing 

HP182 

HP382 

HP382 

HP118 



from ø 30 mm 

a p (mm) 

FTHQ 090508 ...L00B016-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ● ● ○ ○ 

FTHQ 090512 ...L00B016-... 1,5 - 3 ○ ○ ○ ○ 

1,5 - 4 ○ ○ ○ ○ 

from ø 40 mm 

FTHQ 120608 ...L00B021-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ○ 

FTHQ 120612 ...L00B021-... 1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 



from ø 22 mm 

a p (mm) 

FTHQ 060404 ...L00B012-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○ 

FTHQ 060408 ...L00B012-... 0,5 - 1,5 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

from ø 30 mm 

FTHQ 090504 ...L00B016-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

FTHQ 090508 ...L00B016-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○ 

from ø 40 mm 

FTHQ 120604 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

FTHQ 120608 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ 

FTHQ 120612 ...L00B021-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 




Note: 






FTHQ060408A54L00B012-HP182 




93



BS 

L10 

FTHQ 




Roughing 

from ø 30 mm 

FTHQ 090508 ...L10B016-... 

from ø 40 mm 

FTHQ 120608 ...L10B021-... 

HP182 

Carbide 

PcBN 

PKD 

P M K N S K N 

HP382 

HP382 

HP118 

HP455 

HP350 



a p (mm) 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ● ● ○ ○ 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 



from ø 22 mm 

a p (mm) 

FTHQ 060404 ...L10B012-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○ 

FTHQ 060408 ...L10B012-... 0,5 - 1,5 ● ○ ● ○ ● ○ ● ○ ○ ○ ○ 

from ø 30 mm 

FTHQ 090504 ...L10B016-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

FTHQ 090508 ...L10B016-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○ 

from ø 40 mm 

FTHQ 120604 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ 

FTHQ 120608 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ 


Note: 






FTHQ060408A54L10B012-HP182 




94



FTHQ 




Roughing 

from ø 30 mm 

FTHQ 090508 ...L-... 

FTHQ 090508 ...R-... 

from ø 40 mm 

FTHQ 120608 ...L-... 

FTHQ 120608 ...R-... 

HP182 

Carbide 

PcBN 

PKD 

P M K N S K N 

HP382 

HP382 

HP118 

HP455 

HP350 



a p (mm) 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ● ● ○ ○ 

1,5 - 3 ● ○ ● ○ 

1,5 - 4 ● ○ ● ○ ○ 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ○ 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

HU615 

HP615 

HP718 

FU430 

PU617 

PU617 



from ø 22 mm 

a p (mm) 

FTHQ 060404 ...L-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 060404 ...R-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 060408 ...L-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

FTHQ 060408 ...R-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

from ø 30 mm 

FTHQ 090504 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 090504 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 090508 ...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

FTHQ 090508 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

from ø 40 mm 

FTHQ 120604 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 120604 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

FTHQ 120608 ...L-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○ 



Note: 






FTHQ060408A54L-HP182 




95



FTHW 

Fine boring – with arc shaped land 

not face cutting 

Tipped variant 

one-cutting edge 

Carbide 

Cermet PcBN PKD 

P M K N S P K K N 


HP122 

HP141 

HP141 

HP122 

HP141 

HP454 

HU615 

HP615 

CP130 

CP131 

FU430 

PU620 

Finishing 

from ø 60 mm 

a p (mm) 

FTHW 0905MGC00L00B030-… 0,1-0,5 ○ ○ ○ ○ ○ 

FTHW 0905MCC00L00B030-… 0,1-0,5 ● ● ● ● ● 

FTHW 0905MAD00L00B030-… 0,1-0,5 ○ ○ ● ● ○ 

FTHW 0905MGD01L00B030-… 0,1-0,5 ○ ○ ○ 

FTHW 0905MCD01L00B030-… 0,1-0,5 ● ● ● 

FTHW 0905MCD00L00B030-… 0,1-0,5 ○ ○ 

FTHW 0905MAC60L00B030-… 0,1-0,5 ● 

FTHW 0905MCC61L00B030-… 0,1-0,5 ● 

from ø 120 mm 

FTHW 0905MGC00L00B060-… 0,1-0,5 ○ ○ ○ ○ ○ 

FTHW 0905MCC00L00B060-… 0,1-0,5 ● ● ● ● ● 

FTHW 0905MAD00L00B060-… 0,1-0,5 ○ ○ ● ● ○ 

FTHW 0905MGD01L00B060-… 0,1-0,5 ○ ○ ○ 

FTHW 0905MCD01L00B060-… 0,1-0,5 ● ● ● 

FTHW 0905MCD00L00B060-… 0,1-0,5 ○ ○ 

FTHW 0905MAC60L00B060-… 0,1-0,5 ● 

FTHW 0905MCC61L00B060-… 0,1-0,5 ● 

from ø 180 mm 

FTHW 0905MGC00L00B090-… 0,1-0,5 ○ ○ ○ ○ ○ 

FTHW 0905MCC00L00B090-… 0,1-0,5 ● ● ● ● ● 

FTHW 0905MAD00L00B090-… 0,1-0,5 ○ ○ ● ● ○ 

FTHW 0905MGD01L00B090-… 0,1-0,5 ○ ○ ○ 

FTHW 0905MCD01L00B090-… 0,1-0,5 ● ● ● 

FTHW 0905MCD00L00B090-… 0,1-0,5 ○ ○ 

FTHW 0905MAC60L00B090-… 0,1-0,5 ● 

FTHW 0905MCC61L00B090-… 0,1-0,5 ● 


Note: 

The minimum boring diameter is dependent on the arc shaped land design. 



On ordering please add the selected cutting material to the designation key. 

FTHW0905MGC00L00B030-HP122 




96



STHD - STHE 

Chamfering 


Carbide 

PKD 

P M K N S N 

Chamfering 

HP455 


Cutting edge design D02 D02 D02 D00 D80 

a p (mm) 

STHD 060300 ...N-… 0,1-4,2 ● ● ● ● ○ 

STHE 060300 ...N-… 0,1-4,2 ● ● ● ● ○ 

STHD 09T300 ...N-… 0,1-6,3 ● ● ● ● ○ 

STHE 09T300 ...N-… 0,1-6,3 ● ● ● ● ○ 

HP455 



HP455 

HU615 

PU617 

Note: 

General figures for the minimum boring diameter in connection with the installation situation. 




STHD060300D02N-HP455 




97


Tangential indexable inserts, six-cutting edges 

BS 

L00 

WTHQ 





Carbide 

Ceramic PcBN PCD 

P M K N S K K N 

Roughing 


HP182 

HP382 

HP382 

HP118 


Cutting edge design A54 A54 A32 A32 H03 H03 A31 A32 H03 A80 

from ø 37 mm 

a p (mm) 

WTHQ 070504...L00B026-... 1,5 - 3 ○ ○ ○ ○ ● ○ ● ○ 

WTHQ 070508...L00B026-... 1,5 - 3 ● ○ ● ○ ● ● ● ○ 

from ø 59,5 mm 

WTHQ 090604...L00B041-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

WTHQ 090608...L00B041-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ● ○ 

from ø 159.5 mm 

WTHQ 090604...L00B081-… 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

WTHQ 090608...L00B081-… 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ● ○ 


from ø 37 mm 

a p (mm) 

WTHQ 070504...L00B026-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ 

WTHQ 070508...L00B026... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 


WTHQ 090604...L00B041-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ 

WTHQ 090608...L00B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 


WTHQ 090604...L00B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 090608...L00B081-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

KU450 

FU430 

PU617 

PU617 


Note: 






WTHQ070504A54L00B026-HP182 




98



BS 

L10 

WTHQ 





Carbide 



Roughing 

HP182 

HP382 

HP382 

HP118 



from ø 37 mm 

a p (mm) 

WTHQ 070504...L10B026-... 1,5 - 3 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 070508...L10B026-... 1,5 - 3 ● ○ ● ○ ● ● ● ○ 


WTHQ 090604...L10B041-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

WTHQ 090608...L10B041-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ● ○ 


WTHQ 090604...L10B081-… 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ○ ○ ○ ○ ○ 

WTHQ 090608...L10B081-… 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ● ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

KU450 

FU430 

PU617 

PU617 



from ø 37 mm 

a p (mm) 

WTHQ 070504...L10B026-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 070508...L10B026-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 


WTHQ 090604...L10B041-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 090608...L10B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 


WTHQ 090604...L10B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 090608...L10B081-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 




Note: 






WTHQ070504A54L10B026-HP182 




99



WTHQ 





Carbide 



Roughing 


HP182 

HP382 

HP382 

HP118 



from ø 37 

a p (mm) 

WTHQ 070504...L-... 1,5 - 3 ○ ○ ○ ○ ● ○ ● ○ 

WTHQ 070504...R-... 1,5 - 3 ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 070508…L-... 1,5 - 3 ● ○ ● ○ ● ● ● ○ 

WTHQ 070508...R-... 1,5 - 3 ● ○ ● ○ ● ○ ● ○ 

from ø 59.5 

WTHQ 090604...L-... 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ○ 

WTHQ 090604...R-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ● ○ ● ○ ○ 

WTHQ 090608...L-… 

1,5 - 3 ● ○ ● ○ 

1,5 - 5 ● ● ● ○ ● ○ 

WTHQ 090608...R-... 

1,5 - 3 ○ ○ ○ ○ 

1,5 - 5 ● ○ ● ○ ○ ○ 


from ø 37 

a p (mm) 

WTHQ 070504...L-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

WTHQ 070504...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 

WTHQ 070508...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

WTHQ 070508...R-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○ 

WTHQ 090604...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

WTHQ 090604...R-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

WTHQ 090608...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○ 

WTHQ 090608...R-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○ 

HP455 

HP350 

HU615 

HP615 

HP718 

KU450 

FU430 

PU617 

PU617 

Note: 






WTHQ070504A54L-HP182 




100


Radial indexable inserts, two-cutting edges 

CCMT - CCGT 




6LA 

5LA 

Carbide 

PCD 

P M K N S P N 


HC851 

HC852 

HC861 

HC862 

HC840 

HC841 

HU810 

CP871 

CP872 

CC111 

PU620 

a p (mm) 

Medium 

mach© g 

CCMT 09T308N-R30-... 1,0-4,0 ○ ● ○ ○ ○ ● ○ 

Finishing - medium machining 

Finishing 

Finishing - medium 

machining 

Finishing 

CCMT 060204N-M31-... 1,0-2,5 ○ ○ ○ ○ ● ○ ○ 

CCMT 09T304N-M31-... 1,0-3,0 ○ ○ ○ ○ ● ● ○ ○ 

CCMT 09T308N-M31-... 1,0-3,0 ● 

CCMT 120408N-M31-... 1,0-3,0 ○ ● ○ ○ ● ○ ● 

CCMT 060202N-M30-... 0,25-2,5 ○ ● ● ○ ○ ● 

CCMT 060204N-M30-... 0,5-2,5 ○ ● ● ○ ○ ● 

CCMT 09T304N-M30-... 0,5-2,5 ○ ● ● ○ ○ ● 

CCMT 09T308N-M30-... 0,75-2,5 ○ ● ● ○ ○ ● 

CCMT 09T304N-U31-... 0,25-2,0 ● ○ 

CCMT 09T308N-U31-... 0,5-2,0 ● ○ 

CCGT 09T304N-M32-... 0,5-3,0 ● 

CCGT 09T308N-M32-... 0,5-3,0 ● 

CCGT 060204N-U19-... 0,1-0,5 ● 

CCGT 060204N-U24-... 0,2-0,5 ● 

CCGT 060204F01L-6LA-... 0,1-3,0 ● 

CCGT 060204F01R-6LA-... 0,1-3,0 ● 

CCGT 060208F01L-6LA-... 0,1-3,0 ● 

CCGT 060208F01R-6LA-... 0,1-3,0 ● 

CCGT 09T304F01L-6LA-... 0,1-4,5 ● 

CCGT 09T304F01R-6LA-... 0,1-4,5 ● 

CCGT 09T308F01L-6LA-... 0,1-4,5 ● 

CCGT 09T308F01R-6LA-... 0,1-4,5 ● 

CCGT 060204F01N-5LA-... 0,1-1,0 ● 

CCGT 060208F01N-5LA-... 0,1-1,5 ● 

CCGT 09T304F01N-5LA-... 0,1-2,0 ● 

CCGT 09T308F01N-5LA-... 0,1-2,0 ● 



Note: 







Ordering example: On ordering please add the selected cutting material to the designation key. 

CCMT09T308N-R30-HC851 

101



CCGW 



Carbide 

PcBN 

PCD 

P M K N S K N 


HP455 

HP454 

HU615 

HP615 

FU430 

PU617 

PU620 


a p (mm) 

CCGW 060204E04N-0A-... 0,5-3,2 ● ○ 

CCGW 060208E04N-0A-... 0,5-3,2 ○ ○ 

CCGW 09T304E04N-0A-... 0,5-4,0 ○ ○ 

CCGW 09T308E04N-0A-... 0,5-4,0 ● ○ 

CCGW 09T312E04N-0A-... 0,5-4,0 ○ ○ 

CCGW 060204T51N-0AA-... 0,5-2,0 ● 

CCGW 09T304T51N-0AA-... 0,5-2,5 ● 

CCGW 09T308T51N-0AA-... 0,5-2,5 ● 

CCGW 060204E01N-0AA-... 0,5-1,5 ● 

CCGW 09T304E01N-0AA-... 0,5-2,0 ● 

CCGW 09T308E01N-0AA-... 0,5-2,0 ● 

CCGW 060204E02N-0A-... 0,2-1,0 ● ○ ○ 

CCGW 060208E02N-0A-... 0,2-1,0 ● ○ ○ 

CCGW 09T304E02N-0A-... 0,2-2,0 ● ○ ○ 

CCGW 09T308E02N-0A-... 0,2-2,0 ● ○ ○ 

Finishing 

CCGW 060204E01N-0AA-... 0,1-1,0 ● 

CCGW 09T304E01N-0AA-... 0,1-1,0 ● 

CCGW 09T308E01N-0AA-... 0,1-1,0 ● 

CCGW 060202F01N-0AA-... 0,1-1,0 ● 

CCGW 060204F01N-0AA-... 0,1-1,0 ● 

CCGW 09T304F01N-0AA-... 0,1-1,0 ● 

CCGW 09T308F01N-0AA-... 0,1-1,0 ● 

Note: 









CCGW060204E04N-0A-HP455 

102



CCHT 

Boring, left design 

Carbide 

P M K N S 



1L 1L 1R 1R 

a p (mm) 

CCHT 060204E04L-...-… 0,5-3,2 ● ● 

CCHT 060208E04L-...-… 0,5-3,2 ● ○ 

HP455 

HP454 

HU615 

HP615 


CCHT 09T304E04L-...-… 0,5-4,0 ● ● 

CCHT 09T308E04L-...-… 0,5-4,0 ● ● 

CCHT 09T312E04L-...-… 0,5-4,0 ○ ○ 

CCHT 120404E04L-...-… 0,5-5,0 ○ ○ 

CCHT 120408E04L-...-… 0,5-5,0 ● ● 

CCHT 120412E04L-...-… 0,5-5,0 ○ ○ 

Finishing 


1L 1L 1R 1R 

a p (mm) 

CCHT 060204E02L-...-… 0,1-1 ○ ○ 

CCHT 060208E02L-...-… 0,1-1 ● 

CCHT 060202F01L-...-… 0,1-1 ○ 

CCHT 060204F01L-...-… 0,1-1 ● 

CCHT 060208F01L-...-… 0,1-1 ● 

CCHT 09T304E02L-...-… 0,1-2 ● ● ○ 

CCHT 09T308E02L-...-… 0,1-2 ● ● ● 

CCHT 09T302F01L-...-… 0,1-2 ○ ○ 

CCHT 09T304F01L-...-… 0,1-2 ● ● 

CCHT 09T308F01L-...-… 0,1-2 ● ○ 

CCHT 09T312F01L-...-… 0,1-2 ○ 

CCHT 120402F01L-...-… 0,1-3 ○ 

CCHT 120404F01L-...-… 0,1-3 ● 

CCHT 120408F01L-...-… 0,1-3 ● 

CCHT 120412F01L-...-… 0,1-3 ○ 



Note: 






CCHT060204E04L-1L-HP455 




103



CCHT 

Boring, right handed design 

Carbide 

P M K N S 



1L 1L 1R 1R 

a p (mm) 

CCHT 060204E04R-...-… 0,5-3,2 ● ● 

CCHT 060208E04R-...-… 0,5-3,2 ○ ○ 

HP455 

HP454 

HU615 

HP615 


CCHT 09T304E04R-...-… 0,5-4,0 ○ ○ 

CCHT 09T308E04R-...-… 0,5-4,0 ● ● 

CCHT 09T312E04R-...-… 0,5-4,0 ○ ○ 

CCHT 120404E04R-...-… 0,5-5,0 ○ ○ 

CCHT 120408E04R-...-… 0,5-5,0 ● ● 

CCHT 120412E04R-...-… 0,5-5,0 ○ ○ 


1L 1L 1R 1R 

a p (mm) 

CCHT 060204E02R-...-… 0,1-1 ○ ○ 

CCHT 060208E02R-...-… 0,1-1 ● 

CCHT 060202F01R-...-… 0,1-1 ○ 

CCHT 060204F01R-...-… 0,1-1 ● 

CCHT 060208F01R-...-… 0,1-1 ● 

Finishing 

CCHT 09T304E02R-...-… 0,1-2 ● ● 

CCHT 09T308E02R-...-… 0,1-2 ● ● 

CCHT 09T302F01R-...-… 0,1-2 ○ 

CCHT 09T304F01R-...-… 0,1-2 ● ● 

CCHT 09T308F01R-...-… 0,1-2 ● ○ 

CCHT 09T312F01R-...-… 0,1-2 ○ 

CCHT 120402F01R-...-… 0,1-3 ○ 

CCHT 120404F01R-...-… 0,1-3 ● 

CCHT 120408F01R-...-… 0,1-3 ● 

CCHT 120412F01R-...-… 0,1-3 ○ 

Note: 






CCHT060204E04R-1L-HP455 




104



DCMT - DCGT - DCGW 




Carbide 

Cermet PcBN PCD 

P M K N S P K N 


HC851 

HC852 

HC861 

HC862 

HC840 

HC841 

HU810 

CP871 

CP872 

FU430 

PU620 


Finishing 

a p (mm) 

DCMT 070204N-M31-... 0,5-2,0 ○ ○ ○ ● 

DCMT 070208N-M31-... 0,75-2,0 ○ ○ ● 

DCMT 11T302N-M31-... 0,5-3,0 ○ ○ ○ 

DCMT 11T304N-M31-... 0,5-3,0 ○ ○ ● ○ 

DCMT 11T308N-M31-... 0,75-3,0 ○ ○ ● ○ 

DCMT 070204N-M30-... 0,5-1,5 ○ ● ● ○ ○ ● 

DCMT 070208N-M30-... 0,75-1,5 ○ ● ● ○ ○ ● 

DCMT 11T302N-M30-... 0,5-2,0 ○ ● ● ○ ○ ● 

DCMT 11T304N-M30-... 0,5-2,0 ○ ● ● ○ ○ ● 

DCMT 11T308N-M30-... 0,75-2,0 ○ ● ● ○ ○ ● 

DCMT 070202N-U31-... 0,25-1,5 ● ○ 

DCMT 070204N-U31-... 0,25-1,5 ● ○ 

DCMT 11T302N-U31-... 0,25-2,0 ● ○ 

DCMT 11T304N-U31-... 0,25-2,0 ● ○ 

DCMT 11T308N-U31-... 0,5-2,0 

DCGT 11T304N-M32-... 0,5-3,0 ● 

DCGT 11T308N-M32-... 0,5-3,0 ● 

DCMT 070204N-U30-... 0,25-1,0 ○ ● ○ ● 

DCMT 11T302N-U30-... 0,25-1,0 ○ ● ○ ● 

DCMT 11T304N-U30-... 0,25-1,0 ○ ● ○ ● 

DCMT 11T308N-U30-... 0,5-1,0 ○ ● ○ ● 

DCGW11T304E01N-0AA-... 0,1-1,0 ● 

DCGW11T308E01N-0AA-... 0,1-1,0 ● 

DCGW 11T304F01N-0AA-... 0,1-1,0 ● 

DCGW 11T308F01N-0AA-... 0,1-1,0 ● 



Note: 





DCMT070204N-M31-HC852 




105


Radial indexable inserts, four-cutting edges 

SPMT - SCMT - SCGT 




Carbide 

Cermet PCD 

P M K N S P N 


HC851 

HC852 

HC861 

HC862 

HC840 

HC841 

CP871 

CP872 

CC111 

PU620 

Medium 

mach© g 

Finishing – 

Medium mach© g 

Finishing 

a p (mm) 

SCMT 09T308N-R30-... 1,0-4,0 ● ● 

SCMT 120408N-R30-... 1,0-5,0 ● 

SPMT 060304N-M30-... 0,5-2,5 ○ ● ● ● 

SCMT 09T304N-M30-... 0,5-2,5 ○ ● ● ● ○ ● 

SCMT 09T308N-M30-... 0,75-2,5 ○ ● ● ● ○ ● 

SCMT 120408N-M30-... 0,75-3,0 ○ ● 

SCGT 09T304N-U19-... 0,1-0,5 ● 

SCGT 09T308N-U19-... 0,1-0,5 ● 

SCGT 09T304N-U24-... 0,2-0,5 ● 

SCGT 09T308N-U24-... 0,2-0,5 ● 

SPGT 060304F01N-5LA-... 0,1-0,5 ● 

SPGT 060308F01N-5LA-... 0,1-0,5 ● 

SCGT 09T304F01N-5LA-... 0,1-0,5 ● 

SCGT 09T308F01N-5LA-... 0,1-0,5 ● 

Note: 









SCMT09T308N-R30-HC851 

106



SPGW - SCGW 



Carbide 

PcBN 

PCD 

P M K N S K N 


HP455 

HP454 

FU430 

PU617 

PU620 

a p (mm) 

SPGW 060304E04N-0A-... 0,5-3,2 ● 

SPGW 060308E04N-0A-... 0,5-3,2 ● 


SCGW 09T304E04N-0A-... 0,5-4,0 ● 

SCGW 09T308E04N-0A-... 0,5-4,0 ● 

SCGW 120404E04N-0A-... 0,5-5,0 ○ 

SCGW 120408E04N-0A-... 0,5-5,0 ● 

SCGW 09T304T51N-0AA-... 0,5-2,5 ● 

SCGW 09T308T51N-0AA-... 0,5-2,5 ● 

SCGW 09T304E01N-0AA-... 0,5-2,0 ● 

SCGW 09T308E01N-0AA-... 0,5-2,0 ● 

Finishing 

SPGW 060304E02N-0A-... 0,2-1,0 ● 

SPGW 060308E02N-0A-... 0,2-1,0 ○ 

SPGW 060304F01N-0AA-... 0,1-1,0 ● 

SPGW 060308F01N-0AA-... 0,1-1,0 ● 

SCGW 09T304E02N-0A-... 0,2-2,0 ● 

SCGW 09T308E02N-0A-... 0,2-2,0 ○ 

SCGW 09T304E01N-0AA-... 0,1-1,0 ● 

SCGW 09T308E01N-0AA-... 0,1-1,0 ● 

SCGW 09T304F01N-0AA-... 0,1-1,0 ● 

SCGW 09T308F01N-0AA-... 0,1-1,0 ● 

SCGW 120404F01N-0AA-... 0,1-1,0 ● 

SCGW 120408F01N-0AA-... 0,1-1,0 ● 



Note: 









SPGW060304E04N-0A-HP455 

107



SPHT - SCHT 

Boring, left handed design 

Carbide 

P M K N S 



2L 2R 2R 

a p (mm) 

SPHT 060304E04L-...-… 0,5-3,2 ● 

SPHT 060308E04L-...-… 0,5-3,2 ● 

HP455 

HP454 

HU615 

HP615 


Finishing 

SCHT 09T304E04L-...-… 0,5-4 ● 

SCHT 09T308E04L-...-… 0,5-4 ● 

SCHT 09T312E04L-...-… 0,5-4 ○ 

SCHT 120404E04L-...-… 0,5-5 ○ ○ 

SCHT 120408E04L-...-… 0,5-5 ● ○ ○ 

SCHT 120412E04L-...-… 0,5-5 ○ ○ ○ 


2L 2R 2R 

a p (mm) 

SPHT 060304E02L-...-… 0,1-1 ○ ○ ○ 

SPHT 060308E02L-...-… 0,1-1 ● ○ ○ 

SPHT 060302F01L-...-… 0,1-1 ○ ○ 

SPHT 060304F01L-...-… 0,1-1 ● ○ 

SPHT 060308F01L-...-… 0,1-1 ● ○ 

SCHT 09T304E02L-...-… 0,1-2 ○ ● ○ 

SCHT 09T308E02L-...-… 0,1-2 ● ● ○ 

SCHT 09T304F01L-...-… 0,1-2 ● ○ 

SCHT 09T308F01L-...-… 0,1-2 ● ○ 

Note: 






SPHT060304E04L-2L-HP455 


○Standard insert not carried in stock. 


108



SPHT - SCHT 


Carbide 

P M K N S 



2L 2R 2R 

a p (mm) 

SPHT 060304E04R-...-… 0,5-3,2 ● 

SPHT 060308E04R-...-… 0,5-3,2 ● 

HP455 

HP454 

HU615 

HP615 


SCHT 09T304E04R-...-… 0,5-4 ● 

SCHT 09T308E04R-...-… 0,5-4 ● 

SCHT 09T312E04R-...-… 0,5-4 ○ 

SCHT 120404E04R-...-… 0,5-5 ○ ○ 

SCHT 120408E04R-...-… 0,5-5 ● ○ ○ 

SCHT 120412E04R-...-… 0,5-5 ○ ○ ○ 

Finishing 


2L 2R 2R 

a p (mm) 

SPHT 060304E02R-...-… 0,1-1 ○ ○ ○ 

SPHT 060308E02R-...-… 0,1-1 ● ○ ○ 

SPHT 060302F01R-...-… 0,1-1 ○ ○ 

SPHT 060304F01R-...-… 0,1-1 ● ○ 

SPHT 060308F01R-...-… 0,1-1 ● ○ 

SCHT 09T304E02R-...-… 0,1-2 ○ ● ○ 

SCHT 09T308E02R-...-… 0,1-2 ● ● ○ 

SCHT 09T304F01R-...-… 0,1-2 ● ○ 

SCHT 09T308F01R-...-… 0,1-2 ● ○ 



Note: 






SCHT060304E04R-2L-HP455 




109



SPHT - SCHT 


Carbide 

P M K N S 



1L 1L 1R 1R 

a p (mm) 

SPHT 060304E04X-...-… 0,5-3,2 ● 

SPHT 060308E04X-...-… 0,5-3,2 ● 

HP455 

HP454 

HU615 

HP615 


SCHT 09T304E04X-...-… 0,5-4 ● 

SCHT 09T308E04X-...-… 0,5-4 ● 

SCHT 09T312E04X-...-… 0,5-4 ○ 

SCHT 120404E04X-...-… 0,5-5 ○ ○ 

SCHT 120408E04X-...-… 0,5-5 ● ○ ○ 

SCHT 120412E04X-...-… 0,5-5 ○ ○ ○ 


1L 1L 1R 1R 

a p (mm) 

SPHT 060304E02X-...-… 0,1-1 ○ ○ ○ ○ 

SPHT 060308E02X-...-… 0,1-1 ● ○ ○ ○ 

SPHT 060302F01X-...-… 0,1-1 ○ ○ 

SPHT 060304F01X-...-… 0,1-1 ● ○ 

SPHT 060308F01X-...-… 0,1-1 ● ○ 

Finishing 

SCHT 09T304E02X-...-… 0,1-2 ● ○ ○ 

SCHT 09T308E02X-...-… 0,1-2 ● ○ ● 

SCHT 09T302F01X-...-… 0,1-2 ○ 

SCHT 09T304F01X-...-… 0,1-2 ● 

SCHT 09T308F01X-...-… 0,1-2 ● 

SCHT 09T312F01X-...-… 0,1-2 ○ 

SCHT 120404F01X-...-… 0,1-3 ○ ○ 

SCHT 120408F01X-...-… 0,1-3 ○ ○ 

Note: 






SPHT060304E04X-1L-HP455 




110


Radial indexable inserts, three-cutting edges 

TCMT - TCGW 




Carbide 

Cermet PcBN PKD 



HC851 

HC852 

HC861 

HC862 

HC840 

HC841 

CP871 

CP872 

FU430 

PU617 

PU620 



Finishing 

a p (mm) 

TCGW 110204T51N-0AA-… 0,5-2,5 ● 

TCGW 110208T51N-0AA-… 0,5-2,5 ● 

TCGW 110204E01N-0AA-... 0,5-2,0 ● 

TCGW 110208E01N-0AA-... 0,5-2,0 ● 

TCMT 090202N-M30-... 0,25-2,0 ○ ○ ○ 

TCMT 090204N-M30-... 0,5-2,0 ● ○ ● 

TCMT 110202N-M30-... 0,25-2,5 ○ ○ ○ 

TCMT 110204N-M30-... 0,5-2,5 ○ ● ● ○ ● 

TCMT 110208N-M30-... 0,75-2,5 ○ ● ● ○ ● 

TCMT 16T304N-M30-... 0,5-2,5 ○ ● ● 

TCMT 16T308N-M30-... 0,75-2,5 ○ ● ● ● 

TCMT 16T312N-M30-... 1,0-2,5 ○ ○ ○ 

TCGW 110204E01N-0AA-... 0,1-1,0 ● 

TCGW 110208E01N-0AA-... 0,1-1,0 ● 

TCGW 110204F01N-0AA-... 0,1-1,0 ● 

TCGW 110208F01N-0AA-... 0,1-1,0 ● 



Note: 









TCGW110204T51N-0AA-FU430 

111



TCHT 

Boring, left handed design 

Carbide 

P M K N S 




2L 

2R 

a p (mm) 

TCHT 090204E04L-...-… 0,5-2,5 ○ ○ 

TCHT 090208E04L-...-… 0,5-2,5 ● ○ 

TCHT 110204E04L-...-… 0,5-3,0 ○ ○ 

TCHT 110208E04L-...-… 0,5-3,0 ● ○ 

TCHT 16T304E04L-...-… 0,5-4,0 ○ ○ 

TCHT 16T308E04L-...-… 0,5-4,0 ● ○ 

HP455 

HU615 


2L 

2R 

a p (mm) 

TCHT 06T104E02L-...-… 0,1-1 ○ ○ 

TCHT 06T104F01L-...-… 0,1-1 ○ 

TCHT 090204E02L-...-… 0,1-1 ● ○ 

TCHT 090208E02L-...-… 0,1-1 ○ ○ 

TCHT 090204F01L-...-… 0,1-1 ○ 

Finishing 

TCHT 110204E02L-...-… 0,1-1,5 ● ○ 

TCHT 110208E02L-...-… 0,1-1,5 ○ ○ 

TCHT 110202F01L-...-… 0,1-1,5 ○ 

TCHT 110204F01L-...-… 0,1-1,5 ● 

TCHT 110208F01L-...-… 0,1-1,5 ● 

TCHT 16T304F01L-...-… 0,1-2,5 ● 

TCHT 16T308F01L-...-… 0,1-2,5 ● 

Note: 






TCHT090204E04L-2L-HP455 




112



TCHT 


Carbide 

P M K N S 




2L 

2R 

a p (mm) 

TCHT 090204E04R-...-… 0,5-2,5 ○ ○ 

TCHT 090208E04R-...-… 0,5-2,5 ● ○ 

TCHT 110204E04R-...-… 0,5-3,0 ○ ○ 

TCHT 110208E04R-...-… 0,5-3,0 ● ○ 

TCHT 16T304E04R-...-… 0,5-4,0 ○ ○ 

TCHT 16T308E04R-...-… 0,5-4,0 ● ○ 

HP455 

HU615 

Finishing 


2L 

2R 

a p (mm) 

TCHT 06T104E02R-...-… 0,1-1 ○ ○ 

TCHT 06T104F01R-...-… 0,1-1 ○ 

TCHT 090204E02R-...-… 0,1-1 ● ○ 

TCHT 090208E02R-...-… 0,1-1 ○ ○ 

TCHT 090204F01R-...-… 0,1-1 ○ 

TCHT 110204E02R-...-… 0,1-1,5 ● ○ 

TCHT 110208E02R-...-… 0,1-1,5 ○ ○ 

TCHT 110202F01R-...-… 0,1-1,5 ○ 

TCHT 110204F01R-...-… 0,1-1,5 ● 

TCHT 110208F01R-...-… 0,1-1,5 ● 

TCHT 16T304F01R-...-… 0,1-2,5 ● 

TCHT 16T308F01R-...-… 0,1-2,5 ● 



Note: 






TCHT090204E04R-2L-HP455 




113


Radial indexable inserts, single cutting edges 

TCHT 


Carbide 

P M K N S 




1L 

1R 

a p (mm) 

TCHT 090204E04X-...-... 0,5-2,5 ○ ○ 

TCHT 090208E04X-...-... 0,5-2,5 ● ○ 

TCHT 110204E04X-...-... 0,5-3,0 ○ ○ 

TCHT 110208E04X-...-... 0,5-3,0 ● ○ 

TCHT 16T304E04X-...-... 0,5-4,0 ○ ○ 

TCHT 16T308E04X-...-... 0,5-4,0 ● ○ 

HP455 

HU615 


1L 

1R 

a p (mm) 

TCHT 06T104E02X-...-... 0,1-1 ○ ○ 

TCHT 06T104F01X-...-... 0,1-1 ○ 

TCHT 090204E02X-...-... 0,1-1 ● ○ 

TCHT 090208E02X-...-... 0,1-1 ○ ○ 

TCHT 090204F01X-...-... 0,1-1 ○ 

Finishing 

TCHT 110204E02X-...-... 0,1-1,5 ● ○ 

TCHT 110208E02X-...-... 0,1-1,5 ○ ○ 

TCHT 110202F01X-...-... 0,1-1,5 ○ 

TCHT 110204F01X-...-... 0,1-1,5 ● 

TCHT 110208F01X-...-... 0,1-1,5 ● 

TCHT 16T304F01X-...-... 0,1-2,5 ● 

TCHT 16T308F01X-...-... 0,1-2,5 ● 

Note: 






TCHT090204E04X-1L-HP455 




114



VBMT - VCMT - VBGW - 

VCGT - VCGW 




Carbide 

Cermet PcBN PCD 



HC851 

HC852 

HC861 

HC862 

HU810 

CP871 

CP872 

FU430 

PU620 

Finishing - medium machining 

a p (mm) 

VBMT 110304N-M30-... 0,25-1,5 ○ ● ● ○ ○ ● 

VBMT 110308N-M30-... 0,5-1,5 ○ ● ● ○ ○ ● 

VBMT 160404N-M30-... 0,5-2,0 ○ ● ● ○ ○ ● 

VBMT 160408N-M30-... 0,75-2,0 ○ ● ● ○ ○ ● 

VCMT 110304N-M30-... 0,25-1,5 ○ ○ 

VCMT 160404N-M30-... 0,5-2,0 ○ ○ 

VCMT 160408N-M30-... 0,75-2,0 ○ 

VCGT 160404N-M32-... 0,5-3,0 ● 

Finishing 

VBGW 160404E01N-0AA-… 0,1-1.0 ● 

VBGW 160408E01N-0AA-… 0,1-1.0 ● 

VBGW 160404F01N-0AA-… 0,1-1.0 ○ 

VBGW 160408F01N-0AA-… 0,1-1.0 ○ 

VCGW 160404E01N-0AA-… 0,1-1.0 ● 

VCGW 160408E01N-0AA-… 0,1-1.0 ● 

VCGW 160404F01N-0AA-… 0,1-1.0 ○ 

VCGW 160408F01N-0AA-… 0,1-1.0 ○ 



Note: 





VBMT110304N-M30-HC851 




115

Tools with ISO elements | Indexable inserts | Milling 


CTND 

Milling 


Cutting edge design D02 D02 D02 D02 D02 

a p max. (mm)* 

CTND 09T308 ... R-… ● ● ● ● ● 

CTND 09T308 ... L-… ● ● ● ● ● 

Cutting edge design D03 D03 D03 


CTND 09T308 ... R-… ● ● ● 

CTND 09T308 ... L-… ● ● ● 

HP350 

Carbide 

P M K N S 

HP382 

HP382 

HP350 

HP718 

* a p max. is dependent on the milling cutter type and specific application. 




CTND09T308D02R-HP382 




116



CTHD 

Milling 


D67/D61 

D87/D81 

Carbide 

PcBN 

PCD 

P M K N S K N 

HP350 


Cutting edge design D02 D02 D02 D02 D00 D01 D01 


CTHD 09T304 ...R-… ● ● ● ● ● ● ● 

CTHD 09T304 ...L-… ● ● ● ● ● ● 

CTHD 09T308 ...R-… ● ● ● ● ● ● ● 

CTHD 09T308 ...L-… ● ● ● ● ● ● 

CTHD 09T312 ...R-… ○ ○ ○ ○ 

CTHD 09T312 ...L-… ○ ○ ○ ○ 

CTHD 09T304 ...R90M018-… ● ● ● ● 

CTHD 09T304 ...L90M018-… ○ ○ ○ ○ ○ 

HP382 

HP382 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 


D67 

D61 

a p max. (mm) 

CTHD 09T304 ...R-… 2,5 ○ ● 

CTHD 09T304 ...L-… 2,5 ○ ● 

CTHD 09T308 ...R-… 2,5 ● ● 

CTHD 09T308 ...L-… 2,5 ● ● 

CTHD 09T304 ...R90M018-… 2,5 ○ ○ 

CTHD 09T304 ...L90M018-… 2,5 ○ ○ 


D87 

D81 


CTHD 09T304 ...R-… ○ ● 

CTHD 09T304 ...L-… ○ ● 

CTHD 09T308 ...R-… ● ● 

CTHD 09T308 ...L-… ● ● 

CTHD 09T304 ...R90M018-… ○ ○ 

CTHD 09T304 ...L90M018-… ○ ○ 


Milling 





CTHD09T304D02R-HP350 




117


Tangential wide face indexable inserts, two-cutting edges 

CTHA 

Milling – finishing 


Carbide 

PcBN 

PCD 

P M K N S K N 

HP350 


Cutting edge design H26 H26 H26 H26 H25 H26 H26 

a p max. (mm) 

CTHA 09T304 ...R90M100-… 0,4 ● ● ● ● ● ● ● 

CTHA 09T304 ...R90M050-… 0,4 ○ ○ ○ ○ ○ ○ 

HP382 

HP382 

HP350 

HU615 

HP615 

HP718 

FU430 

PU620 


D81 D87 D81 

a p max. (mm) 

CTHA 09T304 ...R90M100-… 0,4 ○ ● ● 

CTHA 09T304 ...R90M050-… 0,4 ○ ○ ○ 




CTHA09T304H26R90M100-HP350 




118



CTHQ - CTMQ 

Milling 


A67/A61 

A87/A81 

Carbide 

PcBN 

PCD 

P M K N S K N 


Cutting edge design H03 H03 H13 H12 H12 H13 H12 H21 H22 H22 


CTHQ 090504 ...R-… ○ ● ● ● ○ ● ● ○ 

CTHQ 090504 ...L-… ○ ○ ● ● ○ ● ● 

CTHQ 090508 ...R-… ○ ● ● ● ○ ● ● ● 

CTHQ 090508 ...L-… ○ ○ ● ● ○ ● ● 

CTHQ 090512 ...R-… ○ ○ ○ ○ 

CTHQ 090512 ...L-… ○ ○ ○ ○ 

CTHQ 090504 ...R90M018-… ○ ● ● ○ ● 

CTHQ 090504 ...L90M018-… ○ ○ ○ ○ ○ 

CTMQ 090508 ...R–... ○ ○ ○ ○ 

HP350 

HP382 

HP382 

HP382 

HP350 

HU615 

HP615 

HP718 

FU430 

PU617 


A67 

A61 

a p max. (mm) 

CTHQ 090504 ...R-… 2,5 ○ ● 

CTHQ 090504 ...L-… 2,5 ○ ● 

CTHQ 090508 ...R-… 2,5 ● ● 

CTHQ 090508 ...L-… 2,5 ● ● 

CTHQ 090504 ...R90M018-… 2,5 ● ○ 

CTHQ 090504 ...L90M018-… 2,5 ● ○ 


A87 

A81 


CTHQ 090504 ...R-… ○ ● 

CTHQ 090504 ...L-… ○ ● 

CTHQ 090508 ...R-… ● ● 

CTHQ 090508 ...L-… ● ● 

CTHQ 090504 ...R90M018-… ○ ○ 

CTHQ 090504 ...L90M018-… ○ ○ 


Milling 





CTHQ090504H03R-HP350 




119


Tangential wide face indexable inserts, two-cutting edges 

CTHH 

Milling – finishing 


Carbide 

PcBN 

PCD 

P M K N S K N 

HP350 


Cutting edge design H26 H26 H26 H26 H25 H26 H26 

a p max. (mm) 

CTHH 090504 ...R90M100-… 0,4 ○ ● ● ● ● ● ● 

CTHH 090504 ...R90M050-… 0,4 ○ ○ ○ ○ ○ ○ 

HP382 

HP382 

HP350 

HU615 

HP615 

HP718 

FU430 

FU430 

PU620 


A81 A87 A81 

a p max. (mm) 

CTHH 090504 ...R90M100-… 0,4 ○ ● ● 

CTHH 090504 ...R90M050-… 0,4 ○ ○ ○ 




CTHH090504H26R90M100-HP350 




120


Tangential indexable inserts, four + four-cutting edges 

LTHU 

Milling 

Carbide 

P M K S 


Cutting edge design H83 H93 H82 H83 H93 


LTHU 150508 ...N-... ● ● ● ● ● 

LTHU 150512 ...N-… ● ● 

LTHU 150720 ...N-… ● ● 

LTHU 150730 ...N-… ● ● 

HP350 

HP350 

HP350 

H83: Unstable conditions, 

medium machining 

H93: Stable conditions, 

roughing 


Milling 





LTHU150508H82N-HP350 




121



BDGT 

Milling 


Carbide 

PcBN 

PCD 

P M K N S K N 



U70 U70 


BDGT 11T302FR-...-… ○ ○ 

BDGT 11T304FR-...-… ● ● 

BDGT 11T308FR-...-… ● ● 

BDGT 170404FR-...-… ● ● 

BDGT 170408FR-...-… ● ● 

BDGT 170420FR-...-… ○ ○ 

BDGT 170431FR-...-… ○ ○ 

HU825 

HU825 

PU617 

PU620 


U71 U71 

a p max. (mm) 

BDGT 11T302FR-...-… 3,0 ○ ○ 

BDGT 11T304FR-...-… 3,0 ● ○ 

BDGT 170402FR-...-… 4,0 ○ ○ 

BDGT 170404FR-...-… 4,0 ● ○ 





BDGT11T302FR-U70-HU825 




122



BDMT 

Milling 

Carbide 

P M K N S 

HP883 


Cutting edge design M70 R70 M70 R70 R70 R70 


BDMT 11T304ER-...-... ● ● ● ● ● ● 

BDMT 11T308ER-...-… ● ● ● ● ● ● 

BDMT 11T312ER-...-… ● ● ● ● 

BDMT 11T320ER-...-… ○ ○ ○ ○ 

BDMT 11T331ER-...-… ○ ○ ○ ○ 

BDMT 170404ER-...-… ● ● ● ● ● ● 

BDMT 170408ER-...-… ● ● ● ● ● ● 

BDMT 170412ER-...-… ○ ○ ○ ○ 

BDMT 170420ER-...-… ● ● ● ● 

BDMT 170431ER-...-… ○ ○ ○ ○ 

BDMT 170440ER-...-… ○ ○ ○ ○ 

HP883 

HP883 

HP883 

HP890 

HP890 

M70: Unstable conditions, 

medium machining 

R70: Stable conditions, 

roughing 

Cutting edge design R72 R72 R72 R72 

Chip breaker 

a p max. (mm)* BDMT 11.. R72 R73 

BDMT 11T308ER-...-… ● ● ● ● 



2 notches 3 notches 

BDMT 11T308ER-...-… ● ● ● ● 

Chip breaker 

BDMT 170408ER-...-… ● ● ● ● BDMT 17.. R73 R74 



BDMT 170408ER-...-… ● ● ● ● 

3 notches 4 notches 

Assembly note 

The carrier tool is fitted with the 

same number of indexable inserts of 

design R72/R73 or R73/R74. Please 

pay attention to the markings on the 

carrier tool. 



Milling 





BDMT11T304ER-M70-HP883 

R72 R73 R73 R74 




123



SEMT 

Milling 

HP883 

Carbide 

P M K N S 


Cutting edge design M65 M65 M65 M65 M65 M65 


SEMT 09T308R-…-... ● ● ● ● ● ● 

SEMT 150408R-…-... ● ● ● ● ● ● 

HP883 

HP890 

HU810 

HP890 

HU810 





SEMT09T308R-M65-HP883 




124


Inserts in special design 

To efficiently machine complex contours with high shape 

accuracy, form cutting edges are often used. 

MAPAL offers all possible options in relation to shape, 

cutting material and coating also for these inserts. 

Modern production facilities guarantee the highest 

precision and flexibility of special MAPAL inserts. 

PCD and PcBN-tipped insets are also available in this 

variety. Fitted in the highly accurate insert seats, the 

best results both in terms of cost-effectiveness and in 

terms of quality are achieved. 

Advantages: 

c High process reliability in case 

of contour-dependent shapes and 

geometries 

c Saving in complex machining 

sequences 

c Multi-cutting edge capability on 

manufacture of complex contours 


Milling 

125

126

Tools with ISO elements | Innovative complete solutions 

Innovative complete 

solutions 

MAPAL ISO tools unfold their possibilities 

particularly in the context of complete projects 

in which they are able to deliver significant 

advantages due to the combinations and high 

productivity. Together with tailored services 

and the complete tool package, MAPAL is able 

to optimally design parts in accordance with 

customer requirements and provide support. In the 

following the range of service offered by MAPAL 

and especially the significance of ISO tools are 

presented based on a few important parts. 

c With the perfect tool to the optimal process 128-129 

c Brake calipers made of spheroidal graphite cast iron 130 

c Complete machining of turbochargers 131 

c Stub axle assembly made of grey cast iron or steel 132 

c Connecting rods made of forged steel 133 

c Compressor housing made of GG25 134 

c Gearbox housing made of GG25 135 

Innovative 

solutions 

127

With the perfect tool to the optimal process 

Due to the combination of innovative technology and absolute manufacturing precision, MAPAL ISO tools are 

high performance tools. However successful individual tools on their own are not sufficient for the competitive 

production requirements these days. Only an understanding of the complete machining process and the production 

process as a whole permits real progress. 

c Advantage due to complete concepts c Hybrid tools as process optimisers 

An important possible way of optimising 

The perfect interaction of all components For this purpose, use is made of all tool processes, increasing productivity and 

in a machining process makes possible technologies as necessary, from the highperformance 

productivity is to combine various machining 

the highest possible cost-effectiveness 

solid carbide drill to the technologies. So-called hybrid tools combine 

and addresses the increasingly important sophisticated mechatronic TOOLTRONIC® tool. various machining systems in a manner 

aspect of resource-saving production. MAPAL ISO tools have particular significance that combines excellent performance with 

Here it is particularly important that during pre-machining and during milling. straightforward handling and cost-effective 

comprehensive knowledge of all machining The results are machining solutions without reconditioning. The specialists from MAPAL 

processes and machining technologies is compromises. 

combine, in numerous ways, ISO tools with 

available even during the process planning. 

guide pad technology, with fixed brazed PCD 

MAPAL provides the ideal basis for the 

machining stages, with solid carbide tools 

process planner with its broad range of 

or with fixed tool technology. In this way 

innovative, high-performance tools and its 

maximum productivity and cost-effectiveness 

extensive pool of experience. 

is achieved both in the process design and the 

tool design. 

Advantages: 

c Solutions for complete workpieces 

including all components 

c Usage of efficient, cost-optimised tools 

c Complete, cost-effective manufacturing 

process 

c Process planning and implementation 

from a single source 

128


c MAPAL Services offer 

numerous options 

Shorter product life cycles and increasing 

pressure on productivity are requiring 

ever better performance from the global 

manufacturing industry. Even the planning 

phase is very time-consuming and devours 

expensive resources. At the same time 

project and planning departments must 

react flexibly to the current order situation. 

To support customers with these challenges, 

MAPAL offers a comprehensive package 

of services. These services range from the 

definition of the correct machining strategy 

with efficient tools through the design of 

clamping fixtures to the preparation of NC 

programs and commissioning machining 

processes. Ongoing manufacturing 

is supported in the area of logistics, 

reconditioning and training. In this way 

MAPAL helps to keep manufacturing highly 

productive, cost-effective and reliable. The 

customer receives the complete process 

from a single source and gains capacity to 

strengthen the core business. 

Engineering 

MAPAL TET 

Planning of complete workpieces 

including all tools 

MAPAL re.tooling 

Planning of complete workpieces 

including all components and 

commissioning 

Logistics 

MAPAL TMS 

Tool management 

MAPAL TLS 

Logistics and stock management 

MAPAL Toolbase 

Tool dispensing systems 

Maintenance 

MAPAL re.conditioning 

Regrinding and reconditioning 

of tools, milling cartridges and 


MAPAL training 

Product and technology seminars 

MAPAL TOS 

Tool and process optimisation 

Innovative 

solutions 

129


Brake calipers made of spheroidal graphite cast iron 

Potential for savings due to the latest 

manufacturing technology 

The quality of the manufacture of this safety-related part defines the braking 

forces via braking performance, stability under load and exact control. The 

MAPAL tool package for machining the brake caliper guarantees reliable 

manufacture with low manufacturing costs per unit. These advantages are 

provided, for example, by combination tools with which it is possible to drill, 

mill and deburr at various positions. In total up to 40 % of machining time 

can be saved using the MAPAL process. 

Tool highlights on the brake caliper 

1. Control cut for the fist hole, premachining 

of the front area for the 

piston, pilot bore for the piston bore 

The combination of several machining 

steps reduces the cycle time and 

increases the machining quality. 

2. Interpolation recessing of sealing ring 

groove and base profile 

The MAPAL tool reduces the machining 

time by 50 % compared to circular milling 

and improves the surface quality. 

3. Fine machining of the piston bore 

The higher feed rate reduces the 

machining time by approx. 30 %. There is 

no setting effort, as re-grinding is 

possible the tool costs are reduced. 

4. Fine machining of the rear of the 

brake housing 

A MAPAL actuating tool for machining 

centres combines diameter turning, 

chamfering and external grooving. In 

comparison to the previous process, the 

machining time is reduced by 12.5 

seconds per workpiece. 

Advantages: 

c Increased process reliability 

c Reduction in the manufacturing costs 

per unit due to reduced machining 

times 

c Cost guarantee due to cost per part 

c Competent planning and reliable 

supply of tools with MAPAL complete 

process management 

2 

3 

4 

1 

130


Complete machining of turbochargers 

MAPAL with leading tool technology 

Downsizing and turbochargers are technologies that are now indispensable in 

modern engine development. In the past machining centres and lathes were 

often necessary for the production of the turbine and compressor housing for 

turbochargers. MAPAL has developed a manufacturing method that makes 

complete machining possible on one machine. 

Contours and recesses are machined using the mechatronic tool system 

TOOLTRONIC® and interpolation turning on machining centres. Complete 

machining tools also combine machining steps. 

Tool highlights for turbocharger housing 

1. TOOLTRONIC® for machining the 

contour 

MAPAL TOOLTRONIC®, the 

interchangeable U axis, machines the 

inner contour, the diameter and various 

face surfaces. 

2. Interpolation turning of recesses 

The cycle time is reduced by 35 % 

compared to milling. It is possible to 

improve the tool life due to a continuous 

cut and the shorter cutting time. 

3. ISO tangential tool for complete 

machining 

One tool reliably, cost-effectively and 

precisely machines six machined features. 

Advantages: 

c Machining of the main bore in the 

turbine housing in only four steps 

c TOOLTRONIC® replaces of the lathe 

c Combination of a large number 

of machining steps due to tangential 

technology 

c Innovative machining method 

for all machining tasks on parts for 

turbochargers 

1 

Innovative 

solutions 

2 

3 

131


Stub axle assembly made of grey cast iron or steel 

Tangential technology for fast machining 

and low unit costs 

Stub axle assemblies must withstand high loads. High tolerances on 

shape and position must be achieved during the manufacture of the part, 

predominantly manufactured from grey cast iron and less frequently from 

steel. Despite the demanding machining, low costs are still required, as this is 

a mass produced part. 

By using multifunctional combination tools from MAPAL, tools and magazine 

stations are saved and therefore machining time and costs significantly 

reduced. Particularly advantageous for complete machining is the use of 

tangential indexable inserts. These inserts have a soft cut due to their positive 

rake angle and, due to the compact mounting, are very suitable for use on 

multi-insert tools with high feed rates. 

Tool highlights for stub axle assembly machining 

1. Milling and drilling shock absorber 

mounting 

A combination of a disc milling cutter and 

insertion drill reduces the number of tool 

changes. 

2. Main bore, internal machining 

Using the multi-stage tangential 

combination tool, semi-machining is 

saved. 

3. Main bore, external machining 

The multi-stage combination tool with 

fixed insert pockets without preadjustment 

manufactures tolerances of 

less than ±0.1 mm. 

4. External machining of kingpim 

Pre-machining, semi-machining and fine 

machining from one source permits the 

highest accuracies with the lowest scrap 

rate. 

Advantages: 

c Process suitable for standard 

machines and custom machines 

c Complete machining with minimum 

number of tools 

c Rapid payback of the tool costs 

c MAPAL service competence, also 

during the re-tooling of existing 

machines 

3 

2 

1 

4 

132


Connecting rods made forged steel 

Stable, reliable process for machining 

lightweight connecting rods 

Connecting rods are engine parts subjected to high dynamic loads. Current 

trends in engine manufacture, for instance downsizing or the reduction 

of the CO 2 emissions with the same or even higher engine power output, 

also require new approaches during the development and manufacture of 

connecting rods. By using higher strength, innovative materials as well as 

new manufacturing processes, today it is possible to manufacture ever lighter 

connecting rods. 

In particular for the latest lightweight connecting rods MAPAL offers tool 

solutions for complete bore machining that reliably and cost-effectively meet 

all the requirements placed. 

To machine special part geometries, for instance the blind hole in the 

trapezoid form on the gudgeon pin bore, MAPAL has developed a hybrid tool 

that combines the advantages of ISO indexable inserts and MAPAL guide pad 

technology. 

In this way the blind hole is reliably produced in IT7 quality. 

Tool highlights for connecting rod machining 

Advantages: 

c Stable, reliable process 

c Combination tools reduce tool 

changes 

1. Drilling from the solid and chamfering 

the small pin bore 

Solid drilling tool of reinforced design for 

heavily interrupted cuts. Additional 

chamfer machining in bore entrance and 

exit. 

2. Hybrid tool for fine machining the 

blind hole at the small pin bore 

Combination of ISO indexable inserts and 

guide pad technology machines the 

trapezoid shape in IT7 quality. 

3. Combination tool for small and large 

pin bore 

Combination tool with solid drilling, 

boring and chamfering stage for 

machining the small and large pin bore 

with minimal tool changes. 

4. Solid carbide step drill for screw holes 

The tool combines the two bore diameters 

in the connecting rod and cap as well as 

the chamfer machining. 

1 

3 

2 

Innovative 

solutions 

4 

133


Compressor housing made of GG25 

Machining a compressor housing precisely and 

quickly using ISO tangential tools 

For pre-machining and fine machining the housing and bearing cover for 

screw-type compressors, MAPAL offers tool solutions that are perfectly 

designed for the characteristic machining requirements of the compressor 

housing and for high efficiency. 

In particular the overlapping bores for the rotors for the main and secondary 

rotors with the related bearing bores in the compressor housing and bearing 

cover on the front face place high requirements on the machining tools. 

The reason the requirements are high is the very close geometric tolerances 

that are necessary for exact positioning of the spiral-shaped toothed rotors. 

The overlapping diameters result in a heavily interrupted cut that normally 

has a negative effect on the machining quality and tool life. However, this 

problem does not arise with the ISO combination tools used that, with their 

tangentially arranged indexable inserts, ensure particularly quiet tool running 

during the entire machining process, despite the large interruptions in the 

cuts. 

Tool highlights for machining compressor housings 

Advantages: 

c Short machining times 

c Reduced tool demand due to 

combination tools 

c High positioning accuracy due to 


1. Combination tools with tangential 

technology 

Pre-machining of the rotor bores for main 

and secondary rotors as well as the 

related bores for the bearing seats. 

Despite the interrupted cuts the tools 

achieve very high positioning accuracy. 

2. Fine machining of bearing seat for 

secondary rotor and through-bore 

Two-stage guide pad tool combines the 

fine machining of both bearing bores. 

1 

2 

134


Gearbox housing made of GG25 

Complete solution reduces machine demand 

Gearbox housings mostly have very specific, complex shapes and as a 

rule comprise of cast materials. Depending on the nature and task of the 

gearbox, it may be of single or multiple shell design. During manufacture it 

is challenging to achieve the related fits as well as the shape and position 

tolerances. 

Due to the innovative, multifunctional tangential tools the shortest cycle 

times are achieved and several machining tasks are combined into one 

machining step. This process creates an optimal basis for the best possible 

availability of the machining centres. 

In addition the combination solutions are designed taking into account the 

part families – a further advantage for the usage of magazine stations. The 

number of tools is drastically reduced. 

Tool highlights for machining gearbox housings 

1. Combined boring tool 

This tool combination comprising of solid 

carbide drill, ISO tangential technology 

and ISO cartridges saves non-productive 

times, increases the cost-effectiveness 

and ensures optimal productivity. 

2. Multi-stage interpolation turning tool 

The advantage of interpolation turning 

compared to circular milling is, along with 

the shorter cycle time and the longer tool 

life, in the qualitative features such as 

circularity and surface finish. 

4. Shoulder milling cutter with tangential 

technology 

The standard shoulder milling cutter 

ICM90-C4-Finishing offers, with its 

adjusting elements, the possibility of 

mounting optional wide face indexable 

inserts and in this way achieves the 

quality of a pure finishing milling cutter. 

1 

Advantages: 

c Reliable process 

c Everything from a single source 

c Productivity increase due to 

technologically leading tool solutions 

c Low investment costs due to reduced 

machine demand 

2 

3. Fine boring tool with guide pads 

The precise fine adjustment of the guide 

pad tool guarantees reliable component 

manufacture and offers the highest 

degree of accuracy and with it the basis 

for a long part service life. 

3 

Innovative 

solutions 

4 

135

136

Tools with ISO elements | Cartridges 

Cartridges 

Along with the adjusting feature with a long 

adjustment travel, cartridges offer interesting 

possibilities for many applications as they can 

be interchanged quickly and straightforwardly. 

Cartridges are used for both internal and 

external machining tasks. In case of changes, for 

example, to chamfer angles, or in case of repair, 

cartridges can be interchanged without major 

effort. 

The range of MAPAL cartridges covers a 

large part of the installation design variants. 

Along with the standardised ISO cartridges, 

a series of compact cartridges for radial and 

tangential indexable inserts are available. Due 

to short lengths these offer even more design 

opportunities during the design of custom tools. 

c Designation key 138-139 

c ISO cartridges 140-143 

c Compact cartridges 144-149 

c Compact cartridges for tangential indexable inserts 150-151 

Size comparison MAPAL compact cartridges 

against ISO cartridges 

Example: Indexable insert size 09 

10 

Compact cartridges 

On request MAPAL also supplies cartridges and 

compact cartridges in custom designs. 

ISO cartridges 

Cartridges 

137

Tools with ISO elements | Cartridges | Designation key 

Designation key cartridges and compact cartridges 

S T F C R 


fastening 

Blade 

form 

Tool holder shape 

Clearance 

angle 


S 

Screwed in place using 

countersunk bore 

C (80°) 

S (90°) 

F (90°) 

G (90°) 

J (93°) 

A 

A 

K T K K T T 

A 

K 

A 

A 

N 0° 

R 

Right 

K (75°) 

A 

C 7° 

T (60°) 

W (80°) 

L (95°) 

R (75°) 

S (45°) 

A 

K 

A 

K K K 

A A 

K K T K 

P 11° 

D 15° 

E 20° 

Left 

L 

F (70°) 

W (60°) 

T (60°) 

Y 85°) 

A 

K 

T 

See features 

K K K 

A 

A 

K K K 

A 

K 

C S T W F 

A = Cartridges 

K = Compact cartridges 

T = Compact cartridges for tangential indexable inserts 

Compact cartridges with custom angle 

Data on the tool holder shape directly via the setting angle 

70˚ 

z.B. ST70CR 08CK-09 

80˚ 

z.B. SW80NR 18CT-09 

138

Tools with ISO elements | Cartridges | Designation key 

0 8 C A - 0 9 

Tool holder height Features Insert size 

Height data 

Code (mm) 

06 6,0 

1. digit Significance 

C 

A 

Cartridges 

2. digit Significance 

Cartridge in accordance 

with DIN 4985 

Incircle 

d d d d d 

l l l l l 

d (mm) C S T W 

F 

5,56 05 – 09 – – 

6,35 06 06 11 – 06 

9,525 09 09 16 – 09 

10,16 – – – 07 – 

12,7 12 12 – – 12 

13,65 – – – 09 – 

08 8,0 

10 10,0 

K 

Compact cartridge similar 

to DIN 4985 

12 12,0 

14 14,0 

T 

Compact cartridge similar 

to DIN 4985 for tangential 


18 18,0 

Cartridges 

139



Form F, G 

SCG 

l 3 

l 1 

90° 

d 1 min. 

e 

h 1 

SCF l 1 

STF l 1 STG l 1 

l 3 l 3 l 3 

90° 90° 

t 

f 

f 

90° 

f f 

h 2 e e e 

Dimensions 

Specification 

Related insert 

(referred to R-Nom) 

h 1 f R-Nom l 1 e l 3 h 2 t d 1 min. 

Accessory group* 

Order No. 

STG… 

SCG… 

STF… 

SCF… 

SCFCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011050 

SCFCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011051 

SCFPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011052 

SCFPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011053 

SCFCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011054 

SCFCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011055 

SCFCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011056 

SCFCL12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011057 

STFCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011058 

STFCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011059 

STFCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011060 

STFCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011061 

STFCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011062 

STFCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011063 

SCGCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011064 

SCGCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011065 

SCGPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011066 

SCGPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011067 

SCGCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011068 

SCGCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011069 

SCGCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011070 

SCGCL 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011071 

STGCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011072 

STGCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011073 

STGCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011074 

STGCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011075 

STGCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011076 

STGCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011077 

* Included. 


140



Form J, K, L 

h 1 

t 

d 1 min. 

15° 

STJ SSK SCL 

l 1 l 1 a 

l1 

l 3 l 3 l 3 

93° 

f 

f 

95° 

75° 95° 

f 

h 2 

e e e 

Dimensions 

Specification 



h 1 f R-Nom l 1 a e l 3 h 2 t d 1 min. 


STJ… 

SSK… 

SCL… 

STJCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011078 

STJCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011079 

STJCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011080 

STJCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011081 

STJCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011082 

STJCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011083 

SSKCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,5 17 7 9,5 4,5 25 3 30011084 

SSKCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,5 17 7 9,5 4,5 25 3 30011085 

SSKCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011086 

SSKCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011087 

SSKCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011088 

SSKCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011089 

SCLCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011090 

SCLCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011091 

SCLPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011092 

SCLPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011093 

SCLCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011094 

SCLCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011095 

SCLCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011096 

SCLCL 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011097 

Cartridges 

Order No. 

* Included. 


141



Form R, S 

d 1 min. 

h 1 

SSR 

l 1 

SSS l 1 

STS l1 

75° 

a 

a 

a 

t 

l 3 l 3 l 3 

45° 

f 

45° 

f 

f 

h 2 

e e e 

Dimensions 

Specification 





Order No. 

SSR… 

SSS… 

STS… 

SSRCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,6 17 7 9,5 4,5 25 3 30011098 

SSRCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,6 17 7 9,5 4,5 25 3 30011099 

SSRCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011100 

SSRCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011101 

SSRCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011102 

SSRCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011103 

SSSCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 28 4,2 17 7 9,5 4,5 25 3 30011104 

SSSCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 28 4,2 17 7 9,5 4,5 25 3 30011105 

SSSCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 44 6,1 20 8 13 5 40 5 30011106 

SSSCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 44 6,1 20 8 13 5 40 5 30011107 

SSSCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 47 8,3 20 8 17 6 50 1 30011108 

SSSCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 47 8,3 20 8 17 6 50 1 30011109 

STSCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 28 6,1 17 7 9,5 4,5 25 2 30011110 

STSCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 28 6,1 17 7 9,5 4,5 25 2 30011111 

STSCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 44 7 20 8 13 5 40 4 30011112 

STSCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 44 7 20 8 13 5 40 4 30011113 

STSCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 47 10,2 20 8 17 6 50 6 30011114 

STSCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 47 10,2 20 8 17 6 50 6 30011115 

* Included. 


142



Form T, Y 

h 1 

d 1 min. 

SST l 1 STT l 1 SSY l1 

l 3 60° 

l 3 60° 

l 3 

t 

a 

f 

a 

f 

85° 

f 

h 2 

e e e 

Dimensions 

Specification 





SST… 

STT… 

SSY… 

SSTCR 08 CA-06 SC__T/W 06 02 .. 8 6 0,4 32 3 17 7 9,5 4,5 25 3 30011116 

SSTCL 08 CA-06 SC__T/W 06 02 .. 8 6 0,4 32 3 17 7 9,5 4,5 25 3 30011117 

SSTCR 10 CA-09 SC__T/W 09 T3 .. 10 9 0,8 50 4,3 20 8 13 5 40 5 30011118 

SSTCL 10 CA-09 SC__T/W 09 T3 .. 10 9 0,8 50 4,3 20 8 13 5 40 5 30011119 

SSTCR 12 CA-12 SC__T/W 12 04 .. 12 13 0,8 55 5,9 20 8 17 6 50 1 30011120 

SSTCL 12 CA-12 SC__T/W 12 04 .. 12 13 0,8 55 5,9 20 8 17 6 50 1 30011121 

STTCR 08 CA-09 TC__T/W 09 02 .. 8 6 0,4 32 4,3 17 7 9,5 4,5 25 2 30011122 

STTCL 08 CA-09 TC__T/W 09 02 .. 8 6 0,4 32 4,3 17 7 9,5 4,5 25 2 30011123 

STTCR 10 CA-11 TC__T/W 11 02 .. 10 9 0,4 50 5 20 8 13 5 40 4 30011124 

STTCL 10 CA-11 TC__T/W 11 02 .. 10 9 0,4 50 5 20 8 13 5 40 4 30011125 

STTCR 12 CA-16 TC__T/W 16 T3 .. 12 13 0,8 55 7,2 20 8 17 6 50 6 30011126 

STTCL 12 CA-16 TC__T/W 16 T3 .. 12 13 0,8 55 7,2 20 8 17 6 50 6 30011127 

SSYCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 – 17 7 9,5 4,5 25 3 30011128 

SSYCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 – 17 7 9,5 4,5 25 3 30011129 

SSYCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 0,8 20 8 13 5 40 5 30011130 

SSYCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 0,8 20 8 13 5 40 5 30011131 

SSYCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 1 20 8 17 6 50 1 30011132 

SSYCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 1 20 8 17 6 50 1 30011133 

Cartridges 

Order No. 

* Included. 


143

Tools with ISO elements | Cartridges | Compact cartridges 


Form F 

h 1 

d 1 min. 

SCF l 1 

SSF l 1 

STF l 1 

l 3 

l 3 

l 3 

t 

90° 90° 90° 

f 

f 

f 

h 2 

e e e 

Dimensions 

Specification 





Order No. 

SCF… 

SSF… 

STF… 

SCFCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 9 30011134 

SCFCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 9 30011135 

SCFCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 9 30011136 

SCFCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 9 30011137 

SCFCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 14 30011138 

SCFCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 14 30011139 

SCFCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011140 

SCFCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011141 

SSFPR 08 CK-06 SP__0603__ 8 10 0,4 32 17 5 10 4,5 24 13 30011142 

SSFPL 08 CK-06 SP__0603__ 8 10 0,4 32 17 5 10 4,5 24 13 30011143 

SSFCR 10 CK-09 SC__09T3__ 10 14 0,8 44 17 8 15 5 33 16 30011144 

SSFCL 10 CK-09 SC__09T3__ 10 14 0,8 44 17 8 15 5 33 16 30011145 

SSFCR 12 CK-12 SC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011146 

SSFCL 12 CK-12 SC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011147 

STFCR 06 CK-09 TC__0902__ 6 10 0,4 25 11 5 6 2,5 18 17 30011148 

STFCL 06 CK-09 TC__0902__ 6 10 0,4 25 11 5 6 2,5 18 17 30011149 

STFCR 10 CK-11 TC__1102__ 10 14 0,4 40 17 8 15 5 33 11 30011150 

STFCL 10 CK-11 TC__1102__ 10 14 0,4 40 17 8 15 5 33 11 30011151 

STFCR 12 CK-16 TC__16T3__ 12 18 0,8 50 20 8 16 5 37 12 30011152 

STFCL 12 CK-16 TC__16T3__ 12 18 0,8 50 20 8 16 5 37 12 30011153 

* Included. 


144



Form G, L 

h 1 

d 1 min. 

SCG SCL 

l 1 l 1 

95° 

l 3 90° 

l 3 

t 

f 

95° 

f 

h 2 

e 

e 

Dimensions 

Specification 





SCG… 

SCL… 

SCGCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6 2,5 18 10 30011154 

SCGCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6 2,5 18 10 30011155 

SCGCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6 2,5 18 10 30011156 

SCGCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6 2,5 18 10 30011157 

SCGCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 15 30011158 

SCGCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 15 30011159 

SCGCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 8 30011160 

SCGCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 8 30011161 

SCLCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 10 30011162 

SCLCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 10 30011163 

SCLCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 10 30011164 

SCLCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 10 30011165 

SCLCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15,0 5 33 15 30011166 

SCLCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15,0 5 33 15 30011167 

SCLCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16,0 5 37 7 30011168 

SCLCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16,0 5 37 7 30011169 

Cartridges 

Order No. 

* Included. 


145

a 1 

a 1 



Form R 

STR l 1 

l 3 a 2 

75° 

d 1 

h 1 

e 

min. 

SCR V1 l 1 

SCR V2 l 1 

SSR l 1 

l 3 a 2 l 3 a 2 l 3 

a 2 

15° 

75° 

75° 

75° 

t 

a 1 

f 

a 1 

f 

f f 

h 2 e e e 

Dimensions 

Specification 



h 1 f R-Nom l 1 a 1 e l 3 h 2 a 2 t d 1 min. 


Order No. 

STR… 

SSR… 

SCR…V2 SCR…V1 

SCRCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011170 

SCRCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011171 

SCRCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,46 5 33 14 30011172 

SCRCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,46 5 33 14 30011173 

SCRCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011174 

SCRCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011175 

SCRCR 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,5 5 33 16 30011176 

SCRCL 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,5 5 33 16 30011177 

SSRPR 08 CK-06 SP__0603__ 8 10 0,4 32 1,53 17 5 10 5,71 4,5 24 13 30011178 

SSRPL 08 CK-06 SP__0603__ 8 10 0,4 32 1,53 17 5 10 5,71 4,5 24 13 30011179 

SSRCR 10 CK-09 SC__09T3__ 10 14 0,8 44 2,24 17 8 15 8,35 5 33 16 30011180 

SSRCL 10 CK-09 SC__09T3__ 10 14 0,8 44 2,24 17 8 15 8,35 5 33 16 30011181 

SSRCR 12 CK-12 SC__1204__ 12 18 0,8 50 3,06 20 8 16 11,42 5 37 7 30011182 

SSRCL 12 CK-12 SC__1204__ 12 18 0,8 50 3,06 20 8 16 11,42 5 37 7 30011183 

STRCR 06 CK-09 TC__0902__ 6 10 0,4 25 2,23 11 5 6 8,31 2,5 18 17 30011184 

STRCL 06 CK-09 TC__0902__ 6 10 0,4 25 2,23 11 5 6 8,31 2,5 18 17 30011185 

STRCR 10 CK-11 TC__1102__ 10 14 0,4 40 2,58 17 8 15 9,63 5 33 11 30011186 

STRCL 10 CK-11 TC__1102__ 10 14 0,4 40 2,58 17 8 15 9,63 5 33 11 30011187 

STRCR 12 CK-16 TC__16T3__ 12 18 0,8 50 3,74 20 8 16 13,95 5 37 12 30011188 

STRCL 12 CK-16 TC__16T3__ 12 18 0,8 50 3,74 20 8 16 13,95 5 37 12 30011189 

* Included. 


146



Form S 

e 

h 1 

d 1 min. 

SCS V1 l 1 

SCS V2 l 1 

SSS l 1 

t 

l 3 a 2 l 3 a 2 l 3 

a 2 

45° 45° 45° 

a 1 

f 

a 1 

f 

STS 

l 1 

l 3 a 2 

a 1 

a 1 

45° 

f f 

h 2 e e e 

Dimensions 

Specification 





STS… 

SSS… 

SCS…V2 SCS…V1 

SCSCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011190 

SCSCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011191 

SCSCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 6,16 17 8 15 6,16 5 33 14 30011192 

SCSCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 6,16 17 8 15 6,16 5 33 14 30011193 

SCSCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011194 

SCSCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011195 

SCSCR 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 6,16 17 8 15 6,16 5 33 14 30011196 

SCSCL 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 6,16 17 8 15 6,16 5 33 14 30011197 

SSSPR 08 CK-06 SP__0603__ 8 10 0,4 32 4,16 17 5 10 4,16 4,5 24 13 30011198 

SSSPL 08 CK-06 SP__0603__ 8 10 0,4 32 4,16 17 5 10 4,16 4,5 24 13 30011199 

SSSCR 10 CK-09 SC__09T3__ 10 14 0,8 44 6,07 17 8 15 6,07 5 33 14 30011200 

SSSCL 10 CK-09 SC__09T3__ 10 14 0,8 44 6,07 17 8 15 6,07 5 33 14 30011201 

SSSCR 12 CK-12 SC__1204__ 12 18 0,8 50 8,32 20 8 16 8,32 5 37 7 30011202 

SSSCL 12 CK-12 SC__1204__ 12 18 0,8 50 8,32 20 8 16 8,32 5 37 7 30011203 

STSCR 06 CK-09 TC__0902__ 6 10 0,4 25 6,06 11 5 6 6,06 2,5 18 17 30011204 

STSCL 06 CK-09 TC__0902__ 6 10 0,4 25 6,06 11 5 6 6,06 2,5 18 17 30011205 

STSCR 10 CK-11 TC__1102__ 10 14 0,4 40 7,03 17 8 15 7,03 5 33 11 30011206 

STSCL 10 CK-11 TC__1102__ 10 14 0,4 40 7,03 17 8 15 7,03 5 33 11 30011207 

STSCR 12 CK-16 TC__16T3__ 12 18 0,8 50 10,18 20 8 16 10,17 5 37 12 30011208 

STSCL 12 CK-16 TC__16T3__ 12 18 0,8 50 10,18 20 8 16 10,17 5 37 12 30011209 

Cartridges 

Order No. 

* Included. 


147



Form T 

d 1 min. 

e 

h 1 

SCT V1 l 1 

SCT V2 l 1 

SST l 1 

t 

l 3 a 2 l 3 a 2 

l 3 

a 2 

60° 60° 

60° 

a 1 

f 

a 1 

f 

STT 

l 1 

l 3 a 2 

60° 

a 1 

a 1 

f f 

h 2 e e e 

Dimensions 

Specification 





Order No. 

STT… 

SST… 

SCT…V2 SCT…V1 

SCTCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011210 

SCTCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011211 

SCTCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 4,35 17 8 15 7,54 5 33 14 30011212 

SCTCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 4,35 17 8 15 7,54 5 33 14 30011213 

SCTCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011214 

SCTCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011215 

SCTCR 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 4,36 17 8 15 7,55 5 33 16 30011216 

SCTCL 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 4,36 17 8 15 7,55 5 33 16 30011217 

SSTPR 08 CK-06 SP__0603__ 8 10 0,4 32 2,94 17 5 10 5,1 4,5 24 13 30011218 

SSTPL 08 CK-06 SP__0603__ 8 10 0,4 32 2,94 17 5 10 5,1 4,5 24 13 30011219 

SSTCR 10 CK-09 SC__09T3__ 10 14 0,8 44 4,30 17 8 15 7,45 5 33 14 30011220 

SSTCL 10 CK-09 SC__09T3__ 10 14 0,8 44 4,30 17 8 15 7,45 5 33 14 30011221 

SSTCR 12 CK-12 SC__1204__ 12 18 0,8 50 5,89 20 8 16 10,2 5 37 7 30011222 

SSTCL 12 CK-12 SC__1204__ 12 18 0,8 50 5,89 20 8 16 10,2 5 37 7 30011223 

STTCR 06 CK-09 TC__0902__ 6 10 0,4 25 4,29 11 5 6 7,43 2,5 18 17 30011224 

STTCL 06 CK-09 TC__0902__ 6 10 0,4 25 4,29 11 5 6 7,43 2,5 18 17 30011225 

STTCR 10 CK-11 TC__1102__ 10 14 0,4 40 4,98 17 8 15 8,62 5 33 11 30011226 

STTCL 10 CK-11 TC__1102__ 10 14 0,4 40 4,98 17 8 15 8,62 5 33 11 30011227 

STTCR 12 CK-16 TC__16T3__ 12 18 0,8 50 7,20 20 8 16 12,47 5 37 12 30011228 

STTCL 12 CK-16 TC__16T3__ 12 18 0,8 50 7,20 20 8 16 12,47 5 37 12 30011229 

* Included. 


148



Form W, Y 

SSY 

STW 

l 1 

l 1 

l 3 a 2 l 3 a 2 

85° 60° 

d 1 min. 

h 1 

e 

e 

SCW V1 l 1 

SCW V2 l 1 

SSW l 1 

a 1 

a 1 

a 1 

f 

a 1 

l 3 a 2 l 3 a 2 

l 3 

a 2 

60° 60° 

60° 

a 1 

f 

t 

f 

f 

f 

h 2 e e e 

Dimensions 

Specification 





Order No. 

SSY… 

STW… 

SSW… SCW…V2 SCW…V1 

SCWCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011230 

SCWCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011231 

SCWCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 7,55 17 8 15 4,36 5 33 16 30011232 

SCWCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 7,55 17 8 15 4,36 5 33 16 30011233 

SCWCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011234 

SCWCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011235 

SCWCR 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 7,55 17 8 15 4,36 5 33 14 30011236 

SCWCL 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 7,55 17 8 15 4,36 5 33 14 30011237 

SSWPR 08 CK-06 SP__0603__ 8 10 0,4 32 5,1 17 5 10 2,94 4,5 24 13 30011238 

SSWPL 08 CK-06 SP__0603__ 8 10 0,4 32 5,1 17 5 10 2,94 4,5 24 13 30011239 

SSWCR 10 CK-09 SC__09T3__ 10 14 0,8 44 7,45 17 8 15 4,30 5 33 16 30011240 

SSWCL 10 CK-09 SC__09T3__ 10 14 0,8 44 7,45 17 8 15 4,30 5 33 16 30011241 

SSWCR 12 CK-12 SC__1204__ 12 18 0,8 50 10,2 20 8 16 5,89 5 37 7 30011242 

SSWCL 12 CK-12 SC__1204__ 12 18 0,8 50 10,2 20 8 16 5,89 5 37 7 30011243 

STWCR 06 CK-09 TC__0902__ 6 10 0,4 25 7,43 11 5 6 4,29 2,5 18 17 30011244 

STWCL 06 CK-09 TC__0902__ 6 10 0,4 25 7,43 11 5 6 4,29 2,5 18 17 30011245 

STWCR 10 CK-11 TC__1102__ 10 14 0,4 40 8,62 17 8 15 4,98 5 33 11 30011246 

STWCL 10 CK-11 TC__1102__ 10 14 0,4 40 8,62 17 8 15 4,98 5 33 11 30011247 

STWCR 12 CK-16 TC__16T3__ 12 18 0,8 50 12,47 20 8 16 7,20 5 37 12 30011248 

STWCL 12 CK-16 TC__16T3__ 12 18 0,8 50 12,47 20 8 16 7,20 5 37 12 30011249 

SSYPR 08 CK-06 SP__0603__ 8 10 0,4 32 5,91 17 5 10 0,52 4,5 24 13 30011250 

SSYPL 08 CK-06 SP__0603__ 8 10 0,4 32 5,91 17 5 10 0,52 4,5 24 13 30011251 

SSYCR 10 CK-09 SC__09T3__ 10 14 0,8 44 8,66 17 8 15 0,76 5 33 16 30011252 

SSYCL 10 CK-09 SC__09T3__ 10 14 0,8 44 8,66 17 8 15 0,76 5 33 16 30011253 

SSYCR 12 CK-12 SC__1204__ 12 18 0,8 50 11,82 20 8 16 1,03 5 37 7 30011254 

SSYCL 12 CK-12 SC__1204__ 12 18 0,8 50 11,82 20 8 16 1,03 5 37 7 30011255 

Cartridges 

* Included. 


149

Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts 

d 1 min. 

Compact 

cartridges for 

tangential 


Form F, 80 

SWF 

SCF 

h 1 SWF l 1 SW80 

l 1 

l 3 l 3 

90˚ 

t 

h 2 e e 

d 1 min. 

l 1 

l 1 

SCF 

SC80 

h 1 

l 3 l 3 

90˚ 

f 

f 

80˚ 

80˚ 

f f 

t 

h 2 e e 

Dimensions 

Specification 





Order No. 

SW… 

SWFNR 14 CT-07 WTHQ07 14 16 0.8 41 18 8 16 7 44 20 30305010 

SW80NR 14 CT-07 WTHQ07 14 16 0.8 41 18 8 16 7 44 21 30305012 

SWFNR 18 CT-09 WTHQ09 18 22 0.8 43 18 8 20 7 59,5 18 30305013 

SW80NR 18 CT-09 WTHQ09 18 22 0.8 43 18 8 20 7 59,5 19 30305014 

SCFNR 10 CT-06 CTHQ06 10 11 0.8 29 12 5 11 5 40 22 30305015 

SC80NR 10 CT-06 CTHQ06 10 11 0.8 29 12 5 11 5 40 23 30305016 

SC… 

SCFNR 14 CT-09 CTHQ09 14 16 0.8 41 18 8 16 7 65 24 30305018 

SC80NR 14 CT-09 CTHQ09 14 16 0.8 41 18 8 16 7 65 25 30305019 

SCFNR 18 CT-12 CTHQ12 18 22 0.8 43 18 8 20 7 75 26 30305020 

SC80NR 18 CT-12 CTHQ12 18 22 0.8 43 18 8 20 7 75 27 30305021 

* Included. 


150

Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts 

Compact cartridges for tangential indexable inserts 

Form F, 80, S 

d 1 min. 

SFF l 1 

SF80 l 1 

SSS l 1 

h 1 

l 3 l 3 

l 3 

45° 

90˚ 

80˚ 

f 

f 

f 

h 2 

t 

e e e 

Dimensions 

Specification 





SFFNR 10 CT-06 FTHQ06 10 11 0.8 29 12 5 11 5 35 22 30305022 

SF80NR 10 CT-06 FTHQ06 10 11 0.8 29 12 5 11 5 35 23 30305023 

SF… 

SFFNR 14 CT-09 FTHQ09 14 16 0.8 41 18 8 16 7 44 24 30305024 

SF80NR 14 CT-09 FTHQ09 14 16 0.8 41 18 8 16 7 44 25 30305025 

SFFNR 18 CT-12 FTHQ12 18 22 0.8 43 18 8 20 7 59,5 26 30305026 

SF80NR 18 CT-12 FTHQ12 18 22 0.8 43 18 8 20 7 59,5 27 30305027 

SS… 

SSSDR 08 CT-06 STHD0603 8,5 9 00 19 11,5 5 8,2 3,5 33 28 30474905 

SSSDR 14 CT-09 STHD09T3 14 13,5 00 29 18 8 13,5 5 50 29 30474906 

Cartridges 

Order No. 

* Included. 


151

152

Tools with ISO elements | Accessories and spare parts 

Accessories and 

spare parts 

The broad range of MAPAL tools with ISO 

elements is supplemented with all essential 

additional parts and spare parts. Here the focus 

is on the parts that are necessary for the correct 

usage of the tools with ISO elements. However, 

the section also contains tools such as torque 

wrench sets and screwdrivers. 

c Tangential roughing tools TSW 154 

c Tangential fine boring tools TFB 155 

c Assignment milling cutter adapter – milling cutter clamping screw 156-157 

c Milling cutters general 158-159 

c Milling cutter arbors 160-163 

c Indexable inserts 164-165 

c Cartridges and compact cartridges 166-167 

c Screwdriver 168-169 

Accessories 

Spare parts 

153

t 

Tools with ISO elements | Accessories and spare parts | Tangential roughing tools TSW 

Accessories and spare parts tangential roughing tools TSW 

Key block 

Fastening screw for key block 

Clamping screw for indexable insert 

Clamping screw 


Key block 

Dimensions Comments Order No. Dimensions Order No. 

d* M d k l 1 l 2 SW l b t d 1 d 2 l 1 

Clamping screw TSV ISO 4762 

18 M12 18 40 12 10 – 

10003678 

Key block 

25,0 10,0 9,5 7,5 4,5 20 30273452 

d1 

l1 

Clamping screw TSV ISO 4762 

27 M12 35 22 31 8 10006125 

– 

40 M20 52 30 41 12 10006126 

M 

dk 

Key block 

13,0 10,0 11,2 8,0 4,5 - 10005640 

14,9 12,0 12,6 8,0 4,5 - 10005165 

23,0 16,0 16,0 10,0 5,5 - 10004064 

26,5 25,4 25,0 19,0 13,0 - 10010103 

SW 

l1 l2 

Clamping screw DIN 6367 

60 M30 75 45 59 - – 

10017544 

b 

l 

d2 

l1 

M 

dk 

b 

M 

dk 

SW l1 l2 

d2 

l 

d1 

l1 

l2 

Clamping screw for indexable insert (TORX PLUS®) 

Fastening screw for key block ISO 4762 

Indexable 

insert size 

Dimensions Order No. Dimensions Order No. 

d k M l 1 TX α M d k l 1 l 2 SW 

0705… 5,7 M4 11 15IP 60 10018468 

0906… 6,8 M5 13 20IP 60 10105084 

M4 7,0 10,0 4,0 3 10003583 

M4 7,0 16,0 4,0 3 10003586 

M5 8,5 16,0 5,0 4 10003601 

M12 18,0 25,0 12,0 10 10003675 

α 

dk 

M 

TORX PLUS®-15IP 

l1 

M 

dk 

SW l1 l2 


d* = Diameter of arbor 

154

Tools with ISO elements | Accessories and spare parts | Tangential fine boring tools TFB 

Accessories and spare parts tangential fine boring tools TFB 





Clamping screw for indexable insert (TORX PLUS®) 


Indexable 

insert size 

Dimensions Order No. Dimensions Comments Order No. 

d k M l 1 TX α M d l 

0905… 4,8 M3,5 11 10IP 60 10105079 

M5x0,5 6,8 7 M5x0,5 LH K14884-153 

l 

M 

d 

α 

dk 

M 

TORX PLUS®-15IP 

l1 


Dimensions 

Order No. 

M 1 l l 1 M 2 l 2 SW 

M5x0,5LH 13 5,5 M5x0,5 5,5 2,5 10072872 

l 

M 1 

M 2 

SW 

l 1 l 2 

Spare parts for intermediate adapters 

Module 

diameter 

D 

Quantity 

required 

Cylinder head screw 

Thrust pad 

Threaded pin 

in accordance with ISO 4762 

Size Order No. Specification Order No. Specification Order No. 

80 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-164 10075074 

100 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100 

117 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100 

140 4 M10x30 - 12.9 10003660 K10086-04 10075116 K2865-34 10075099 

Spare parts for machine adapters 

For module diameter 

D 

Quantity required 

Threaded pin 

Size Specification Order No. 

60-80 4 M8x1x16 K2865-24 10075355 

100-140 4 M10x1x20 K2865-34 10075099 

Accessories 

Spare parts 

155

Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw 

Assignment milling cutter adapter – milling cutter clamping screw 

IFM75 

ICM90-S4 

MCA-HSK-… 

Adapters 

MCA-SK-… 

MCA-HSK-… 

Adapters 

MCA-SK-… 

Page 160 

Page 162 

Page 160 

Page 162 

Milling cutter clamping screw 


Milling 

cutter arbor 

Milling 

cutter arbor 

Without IC 

With IC 

ø22 10006016 10009642 10053822 

ø27 10005164 10006125 10049206 

ø32 10004065 10009686 10073932 

ø40 10004066 10006126 10064487 

Without IC With IC Without IC With IC 

ø16 - - - 10003637 30439256 

ø22 - - - 10003660 30439259 

ø27 10005164 10006125 10049206 - - 

ø32 10004065 10009686 10073932 - - 

ø40 10004066 10006126 10064487 - - 

ø60 - - - 10003692 10003692 

ICM90 

ICM90-B2 

MCA-HSK-… 

Adapters 

MCA-SK-… 

MCA-HSK-… 

Adapters 

MCA-SK-… 

Page 160 

Page 162 

Page 160 

Page 162 



Milling 

cutter arbor 

Milling 

cutter arbor 

Without IC 

With IC 

ø22 10006016 10009642 10053822 

ø27 10005164 10006125 10049206 

ø32 10004065 10009686 10073932 

ø40 10004066 10006126 10064487 

Without IC With IC 

ø16 - - - 10003637 30439256* 

ø22 - - - 10003660 30439259* 

ø27 - - - 10003677 30439263* 

ø32 - - - 10003691 30439265* 

* Included. 

156

Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw 

ICM90-2BM 

IDM88/90 

MCA-HSK-… 

Adapters 

MCA-SK-… 

MCA-HSK-… 

Adapters 

MCA-SK-… 

Page 160 

Page 162 

Page 160 

Page 162 



ø16 – – – 10003637* 

ø22 – – – 10003662* 

ø27 – – – 10003678* 

ø32 – – – 10003692* 

ø40 10004066 10006126 – – 

ø32 10004065 10009686 

ø40 10004066 10006126 

IHM90 

Example: Clamping using a 

standard arbor MCA-HSK- … 

MCA-HSK-… 

Adapters 

MCA-SK-… 

Page 160 

Page 162 

ø40 10004066 10006126 10064487 

MCA-HSK-… 

Spacer ring 

IDM88/90 

Milling cutter 

clamping 

screw 

Accessories 

Spare parts 

Milling 

cutter arbor 

Milling 

cutter arbor 

Without IC 

Without IC 


Milling 

cutter arbor 

Without IC 

With IC 

* Included. 

157

Tools with ISO elements | Accessories and spare parts | Milling 

Accessories milling 

ICM90-C2-Finishing, 

IDM88-L8-L/R 

Adjusting 

wedge 

Threaded 

spindle 

IDM88-L8-L/R 


Threaded bush 

Backing plate 

Threaded pin 

Clamping screw for indexable insert (IDM88-L8-L/R) 

Dimensions Comments Order No. 

Indexable 

insert size 

Dimensions 

Order No. 

M l SW 

d k M l 1 TX α 

M3 8 1,5 With IC 

30433620 

M5 5 2,5 Without IC 10021808 

LT_U15 5,7 M4 17 15IP 60 30414702 

l 

M 

TORX PLUS® 

SW 

l 1 

M l SW 

M d k l 1 l 2 M1 SW 

M4x0,5 9 2 M4x0,5 LH K1751-74 

M6x0,5 8 11 1 4 4 M6x0,5x12/M4 30413235 

M d l 

d 1 d 2 l b t t 1 

M4x0,5 5 6 M4x0,5 LH K14884-348 

M4x0,5 5 7 M4x0,5 LH K14884-351 

l 

8,3 6,3 15,7 9,26 2,38 1,2 

Compensation plate 

for LTHU 1505 

30413233 

t 

M 

d 

M 

M 1 

d k 

SW 

l 1 l 2 

d 1 

d 2 

b 

M 


Dimensions Model Order No. 

Threaded bush (IDM88-L8-L/R) 


l 

M 1 

M 2 

SW 

l 1 l 2 


Backing plate (IDM88-L8-L/R) 




t 1 

l 

158

Tools with ISO elements | Accessories and spare parts | Milling 

Coolant tube Spacer ring Milling cutter clamping screw 

Spacer ring DIN 2084-B 


d* d 1 d l 



d* M d k l 1 l 2 SW 

32 32 45 30 – 10096606 

40 40 54 30 – 10016608 

d1 

d 

16 M8 20 16 6 - 10007286 

22 M10 28 18 7 - 10006016 

27 M12 35 22 8 - Without IC 10005164 

32 M16 42 26 9 - 10004065 

40 M20 52 30 10 - 10004066 

l 

Coolant tube 


d* d 1 d 2 

M18x1 12 8 For HSK 63 30326006 

M24x1,5 16 12 For HSK 100 30326008 

M 

16 M8 20 16 7 5 10041356 

22 M10 28 18 8 6 10009642 

27 M12 35 22 9 8 Without IC 10006125 

32 M16 41 26 10 10 10009686 

40 M20 52 30 11 12 10006126 

l1 

l2 

M 

d2 

dk 

d1 

M 

dk 

SW 

l1 

l2 

Milling cutter clamping screws ISO 4762 


22 M10 28 18 42.5 10 10053822 

27 M12 38 22 47,5 12 10049206 

With IC 

32 M16 44 26 48,5 14 10073932 

40 M20 56 30 62,5 17 10064487 

d* M d k l 1 l 2 SW 

M 

dk 

16 M8 13 25 8 6 10003637 

22 M10 16 30 10 8 10003660 

22 M10 16 40 10 8 10003662 

Without IC 

27 M12 18 40 12 10 10003678 

32 M16 24 45 16 14 10003692 

40 M16 24 45 16 14 10003692 

SW 

16 M8 13 25 33 5 30439256 

22 M10 16 30 40 6 30439259 

With IC 

27 M12 18 35 47 8 30439263 

32 M16 24 36 52 12 30439265 

l1 

l2 

SW 

M 

l1 

l2 

dk 

SW 

M 

l1 

l2 

dk 

Accessories 

Spare parts 

d* = Diameter of arbor 


159

Tools with ISO elements | Accessories and spare parts | Milling cutter arbors 

Milling cutter arbors for milling cutters with 

longitudinal or cross slot in accordance with DIN 69882-2 

Shank HSK-A in accordance with DIN 69893-1 

l 4 

l 3 

 

 

 

d 1 

d 2 

l 1 l 2 

Nominal size 

HSK-A 

Dimensions 

Weight 

kg 

Specification 

Order No. 

d 1 d 2 l 1 l 2 l 3 l 4 

63 16 32 50 27 17 60 0,9 MCA-HSK-A063-16-050-1-0-W 30319348 

63 22 40 48 31 19 60 1,0 MCA-HSK-A063-22-048-1-0-W 30319349 

63 32 58 46 38 24 60 1,4 MCA-HSK-A063-32-046-1-0-W 30319352 

63 40 70 56 41 27 70 1,8 MCA-HSK-A063-40-056-1-0-W 30319353 

100 16 32 50 27 17 60 2,4 MCA-HSK-A100-16-050-1-0-W 30319359 

100 22 40 48 31 19 60 2,6 MCA-HSK-A100-22-048-1-0-W 30319360 

100 32 58 46 38 24 60 3,0 MCA-HSK-A100-32-046-1-0-W 30319362 

100 40 70 56 41 27 70 3,4 MCA-HSK-A100-40-056-1-0-W 30319363 

Spare parts 

For arbor diameter 


in accordance with DIN 6367 

Feather key in accordance 

with DIN 6885-1 

(with jacking thread) 

Driving ring in accordance 

with DIN 6366-1 

d 1 

Size Order No. Size Order No. Size Order No. 

16 M8 10007286 4x4x20 10008713 Gr.16 10008712 

22 M10 10006016 6x6x25 10059420 Gr.22 10032860 

32 M16 10004065 8x7x28 10013711 Gr.32 10076829 

40 M20 10004066 10x8x32 10004754 Gr.40 10004785 


Milling cutter clamping screw, feather key with jacking thread and driving ring, 

does not include coolant tube. 

Design: 

Permissible run-out variation on the hollow taper shank in relation to 

the arbor d 1 = 0.008 mm. 

Note: 

Milling adapter rings in accordance with DIN 2084 on request. 

For coolant tubes see page 159. 

Balancing quality: 

G 2.5 at 16,000 min -1 


160


Milling cutter arbors with enlarged face connection 

diameter in accordance with DIN 69882-3 

Shank HSK-A in accordance with DIN 69893-1 

 

 

 

d 1 

d 2 

l 1 

l 2 

Nominal size 

HSK-A 

Dimensions 

d 1 d 2 l 1 l 2 

Weight 

kg 

Specification 

Order No. 

With milling 

cutter clamping 

screw 1 

63 22 48 50 19 1,1 MCA-HSK-A063-22-050-1-0-W 30329254 

63 27 60 60 21 1,3 MCA-HSK-A063-27-060-1-0-W 30329256 

63 32 78 60 24 1,4 MCA-HSK-A063-32-060-1-0-W 30329257 

63* 40 89 60 27 1,9 MCA-HSK-A063-40-060-1-0-W 30329259 

100 22 48 50 19 2,5 MCA-HSK-A100-22-050-1-0-W 30329270 

100 27 60 50 21 2,7 MCA-HSK-A100-27-050-1-0-W 30329271 

100 32 78 50 24 2,8 MCA-HSK-A100-32-050-1-0-W 30329272 

100* 40 89 60 27 3,8 MCA-HSK-A100-40-060-1-0-W 30329274 

100* 60 140 70 40 5,5 MCA-HSK-A100-60-070-1-0-W 30329276 

Spare parts 

For arbor 

diameter 




with internal coolant supply 

(e.g. for MAPAL PCD milling heads) 

Key block 

(2x) 

Fastening screw in accordance 

with ISO 4762 

(2x) 

d 1 

Size Order No. Order No. Specification Order No. Size Order No. 

22 M10 10006016 30326178 MT1013-01 10005640 M4x10 - 12.9 10003583 

27 M12 10005164 30326179 MT1215-01 10005165 M4x16 - 12.9 10003586 

32 M16 10004065 30326180 MT1422-01 10004063 M5x16 - 12.9 10003601 

40 M20 10004066 30326181 MT1623-01 10004064 M5x16 - 12.9 10003601 

60 M30 10017544 – MT2625-01 10010103 M12x25 - 12.9 10003675 


1 

Key blocks attached and milling cutter clamping screw in accordance with DIN 6367. 

Design: 

Permissible run-out variation on the hollow taper shank in relation to 

the arbor d 1 = 0.008 mm. 

Six balancing bores on the periphery. 

Note: 

The sizes marked with * have four additional threaded bores for mounting 

cutter heads with tool fastening in accordance with DIN 2079. 

For coolant tubes see page 159. 


G 2.5 at 16,000 min -1 

Accessories 

Spare parts 


161

d 2 

d 1 


Milling cutter arbors with 

enlarged face connection diameter 

Shank SK in accordance with DIN 69871 Form AD/B 

 

 

 

l 1 l 2 

Nominal size 

SK 

Dimensions 

d 1 d 2 l 1 l 2 

Weight 

kg 

Specification 

Order No. 

With milling cutter 

clamping screw 1 

40** 16 38 35 17 0,8 MCA-SK040-16-035-3-0-W 30504163 

40 22 48 35 19 1,1 MCA-SK040-22-035-3-0-W 10066833 

40 27 50 35 21 1,1 MCA-SK040-27-035-3-0-W 10066834 

40 32 78 50 24 1,7 MCA-SK040-32-050-3-0-W 10066835 

40* 40 89 50 27 1,9 MCA-SK040-40-050-3-0-W 10066836 

50** 16 38 50 17 2,4 MCA-SK050-16-035-3-0-W 30504162 

50 22 48 35 19 3,1 MCA-SK050-22-035-3-0-W 10073552 

50 27 60 35 21 3,3 MCA-SK050-27-035-3-0-W 10073743 

50 32 78 35 24 3,7 MCA-SK050-32-035-3-0-W 10073744 

50* 40 89 50 27 4,3 MCA-SK050-40-050-3-0-W 10073745 

50* 60 129 70 40 5,0 MCA-SK050-60-070-3-0-W 10073746 

Spare parts 

For arbor 

diameter 

+ Milling cutter 

clamping screw 


Key block 

Fastening screw in accordance 

with ISO 4762 

d1 

Size Order No. Specification Order No. Size Order No. 

22 M10 10006016 MT1013-01 10005640 M4x10 - 12.9 10003583 

27 M12 10005164 MT1215-01 10005165 M4x16 - 12.9 10003586 

32 M16 10004065 MT1422-01 10004063 M5x16 - 12.9 10003601 

40 M20 10004066 MT1623-01 10004064 M5x16 - 12.9 10003601 

60 M30 10017544 MT2625-01 10010103 M12x25 - 12.9 10003675 


1 Attached key blocks and milling cutter clamping screw in accordance 

with DIN 6367, does not include pull stud. 

Bores for coolant supply in accordance with Form B sealed on delivery 

with threaded pins. 

Design: 

Permissible run-out variation on the taper shank in relation to 

the arbor diameter d 1 = 0.008 mm. 


Note: 

The sizes marked with * have four additional threaded bores for mounting cutter heads 

with tool fastening in accordance with DIN 2079. 

The sizes marked with ** are available on request. 


G 2.5 at 16,000 min -1 

162

Tools with ISO elements | Accessories and spare parts | Clamping tools 

Note: 

There is a large selection of further 

clamping tools in the catalogue "MAPAL 

competence clamping technology" 

Accessories 

Spare parts 

163

Tools with ISO elements | Accessories and spare parts | Radial indexable inserts 

Accessories for radial indexable inserts 

M 

TORX PLUS® 

l 1 


Indexable 

insert size 

Dimension 

[Mxl] 

Model 


Tightening 

torque 

[Nm] 

Screwdriver 

Torx size Order No. Order No. 

BD… 

11T3 M2.5 x 5.4 M2.5x5.4-TX8 1 TX8 30419328 10019467 

1704 M4 x 6.9 M4x6.9-TX15 3,5 TX15 30419329 10019469 

CC… 

0602 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 

09T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 

1204 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105082 30414766 

DC… 



SP… 


TC… 

06T1 M2 x 4.95 MN659 M2x4.95-TX6-IP 0,5 TX6-IP 10002712 30414758 

0902 M2.2 x 5.5 MN659 M2.2x5.5-TX7-IP 0,8 TX7-IP 10105070 30414759 

1102 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 


SC… 



SE… 

09T3 M3 x 8.5 MN659 M3x8.5-TX8-IP 1,8 TX8-IP 10105076 30414760 


VB–/VC… 

1103 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760 

1604 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764 

164

Tools with ISO elements | Accessories and spare parts | Tangential indexable inserts 

Accessories for tangential indexable inserts 


Screwdriver 


Indexable 

insert size 

Dimension 

[Mxl] 

Model 

Tightening 

torque 

[Nm] 

Torx size Order No. Order No. 

CT… 


0604 M2.5 x 7.5 MN659 M2.5x7.5-TX7-IP 1 TX7-IP 10111274 30414759 

09T3 M3.5 x 9.4 MN659 M3.5x9.4-TX10-IP 2,8 TX10-IP 10007315 30414763 



FT… 

0604 M2.5 x 7.5 MN659 M2.5x7.5-TX7-IP 1 TX7-IP 10111274 30414759 


LT… 

M4 x 17 

MN659 M4x17-TX15-IP 

30414702 

Sleeve 

M6x0.5x12-SW4 30413235 

1505 

U-plate 

15.875x2.38x9.625 30413233 

4 TX15-IP 

30414764 

(without sleeve) 

M4 x 11 MN659 M4x11-TX15-IP 10018468 

1507 M4 x 17 MN659 M4x17-TX15IP 

30414702 

ST… 


WT… 

0705 M4 x 11 MN659 M4x11-TX15-IP 4 TX15-IP 10018468 30414764 

0906 M5 x 13 MN659 M5x13-TX20-IP 7,5 TX20-IP 10105084 

30414766 

High-temperature screw paste 

Ceramic paste / re-sealable PE tube 100 g 

30515526 

Accessories 

Spare parts 

165

Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges 

Accessories for ISO cartridges and 

compact cartridges of radial 

and tangential design 

Accessory 

group 

TORX PLUS® clamping screw for inserts Fastening screw for cartridge Axial setting screw Radial setting screw 

Model Order No. Model Order No. Model Order No. Model Order No. 



Compact cartridges for 

tangential indexable insert 

1 M5 x 11 10105082 DIN7984 M6x20-10.9 10019671 M5 x 10 10029150 DIN913 M4x10-45H 10003433 

2 M2,2 x 5,5 10105070 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 

3 M2,5 x 6 10105073 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 




7 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 

8 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 

9 M2,5 x 5,5 10105072 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 


11 M2,5 x 6 10105073 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 







18 MN659 M5 x 13 10105084 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 


20 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 

21 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 

22 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 

23 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 

24 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 

25 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 



28 MN659 M2.5 x 6 10105073 ISO 7380-M4X12-10.9 10016040 M3 x 5 10025039 – – 

29 MN659 M3.5 x 9 10105078 ISO 7380-M6X20-10.9 10027182 M5 x 7 10018493 – – 

166

30414763 

Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges 

Fastening screw for cartridge 

Axial setting screw 

Radial setting screw 

Clamping screw for indexable insert 

Backing plate 

Fastening screw for backing plate 

Backing plate right Backing plate left Fastening screw for backing plate TORX PLUS® screwdriver 

Model Order No. Model Order No. Model Order No. Model Order No. 

UR 12-1A 10022309 UL 12-1A 10022310 ISO 10642-M3X8-10.9 10003769 T20IP x 100 30414766 






UR 12-1K 30035042 UL 12-1K 30035050 ISO 10642-M3X8-10.9 10003769 T20IP x 100 30414766 




UR 10-1K 30035029 UL101K 30035047 ISO 10642-M3X8-10.9 10003769 T8IP x 60 30414760 







UR 18-1T 30310606 ISO 10642-M3X8-10.9 10003769 T20IP x 100 30414766 





On request 






– – – – – – T8IP x 60 30414760 

– – – – – – T15IP x 80 30414764 

Accessories 

Spare parts 

167

Tools with ISO elements | Accessories and spare parts | General accessories 

Screwdriver 

30414763 

sw 

l 2 

Torx size 

SW 

l 1 

Screwdriver 


Hex wrench 


l d Torx size 

l 1 l 2 SW 

60 3,5 6IP 

30414758 

60 3,5 7IP 30414759 

60 3,5 8IP 30414760 

60 4 9IP 30414761 

TORX PLUS® 

80 4 10IP 30414763 

80 4 15IP 30414764 

100 4 20IP 30414766 

100 4,5 25IP 30414767 

60 3,5 8 

10019467 

TORX® 

80 4 15 10019469 

46,5 15,5 1,5 

10004870 

ISO2936-X 

52 18 2 10004356 

l 1 

Hexagonal T-keys 

Wrench size Short design Long design 

l 1 Specification Order No. l 1 

Order No. 

2,5 100 – 10006233 200 10032722 

3 100 MN5221-31 10006234 200 10025313 

4 100 MN5221-32 10006235 200 10018010 

5 100 MN5221-33 10006236 200 10013350 

6 100 MN5221-34 10006237 – – 

8 100 MN5221-35 10006238 – – 

10 100 – 30353270 – – 

12 – – – 200 30353272 


168

Tools with ISO elements | Accessories and spare parts | General accessories 

TorqueVario®-STplus T-key torque wrench set 11-pcs. 

Model: 5-14 Nm 

Items included Features Order No. 

• 1 T-key torque wrench 

• 1 Torque-Tplus Setter 

• 1 universal bit holder 1/4" 

• 3 TORX® standard bits T25x25 / T30x25 / T40x25 

3 standard hex bits 4.0x25 / 5.0x25 / 6.0x25 

• 2 adapter bits for the sockets 

1 Torque-Tplus adapter bit 1/4" 

1 Torque-Tplus adapter bit 3/8" 

• Delivery in stable metal box 

• EN ISO 6789, BS EN 26789, ASME B107.14M 

• Tolerance ± 6 %, can be traced to national standards 

• Numeric torque value indication on window scale 

• Torque continuously adjustable 

• Comfortable T-key with soft zones 

30415173 

TorqueVario®-S torque screwdriver set 13-pcs. 

Model: 1.0-5.0 Nm 

Items included Features Order No. 

• 1 TorqueVario-S torque screwdriver 

• 1 Torque Setter 

• 1 universal bit holder 1/4" 

• 5 TORX® standard-bits T7x25 / T8x25 / T9x25 / T10x25 / 

T15x25 

5 TORX PLUS® standard-bits 7IPx25 / 8IPx25 / 9IPx25 / 

10IPx25 / 15IPx25 

• Delivery in stable metal box 

• EN ISO 6789, BS EN 26789, ASME B107.14M 

• Tolerance ± 6 %, can be traced to national standards 

• Numeric torque value indication on window scale 

• Torque continuously adjustable 

• Ergonomic multiple component handle 

• Click signal on reaching the torque set 

30415174 

Accessories 

Spare parts 

169

170

Tools with ISO elements | Technical appendix 

Technical appendix 

Important technical notes and background 

information on the MAPAL tools with ISO elements 

and in general on the boring and milling machining 

areas are given in the following. Sections for the 

individual tool groups here you will find general 

figures for the correct usage of the tools, handling 

notes, cutting data recommendations and also very 

specific information such as chip guiding stages on 

the individual milling tools. The section "Technical 

notes" also contains machining formulae, 

assistance with the calculation of cutting forces 

and an overview of the forms of wear on indexable 

inserts with suitable rectification measures. 

General machining formulae 172 

Cutting parameters 173 

Calculation of cutting forces 174-175 

General figures for the minimum boring diameter 176-177 

Handling notes for TFB fine boring tool system 178-181 

 


Cutting data recommendation 

for boring and turning 

182-183 

Cutting data recommendation for TFB and TSW 184-185 

Milling 

Terminology and formulae 186-187 

Technical information 188-189 

Circular and helix milling 190-192 

Handling notes ICM 90-Finishing 193 

Cutting data recommendation 194-201 

General 

Forms of wear on indexable inserts 202 

171 

Technical 

appendix

Tools with ISO elements | Technical appendix | General machining formulae, boring 

General machining formulae, boring 

Velocity and feed 

Spindle speed 

Cutting speed 

Feed rate 

Feed/tooth 

Feed/revolution 


Cutting force 

Cutting force Fc 

F c = A · k c = b · h · kc 

1 

n = [ –––– ] 

min 

m 

v c = [ –––– ] 

min 

mm 

v f = [ –––– ] 

min 

mm 

f u = [ –––– ] 

u 

z 

Fc in N 

kc in N/mm 2 

v c · 1000 

n = ––––––––– 

· D c 

· D c · n 

v c = ––––––––– 

1000 

v 

f z = [ mm ] f 

f z = ––––––––– 

z · n 

v f 

f u 

= f z · z · n 

= f z · z 

Specific 

cutting force 

k 

k c = [ c 1.1 

–––––– ] 

h mc 

172

Tools with ISO elements | Technical appendix | Cutting parameters during boring 

Cutting parameters during, boring 

Along with the specific cutting force for the material, the cutting cross section A essentially defines the machining force. 

Feed element per cutting edge fz and cutting depth ap are key parameters here. 

The following relationships apply: 

Feed/revolution 

f u = [mm/U] 

f u = f z · z 

The figure shows the cutting cross section A during boring. 

Setting angle 

Cutting width 

κ = [°] 

f u = [mm/U] 

b = [mm] 

κ = [°] 

σ 

κ = –––– 

f u = f z · 2z 

a p 

b = –––– σ 

κ = –––– sin κ 

2 

A 

h 

σ 

Chipping thickness 

Cutting depth 

h = [mm] 

b = [mm] 

a p = [mm] 

h = [mm] 

h = f z a· p 

sin κ 

b = –––– 

sin κ 

(D – d) 

a p = –––––– 

h = f z · 2sin κ 

f 

a p 

b 

d 

D 

κ 

a p = [mm] 

(D – d) 

a p = –––––– 

2 

A = [mm 2 ] 

(D – d) · f z 

A = ––––––––– 

2 

A = a p · f u 

Cutting cross section 

for boring 

A = [mm 2 ] 

(D – d) · f z 

A = ––––––––– 

2 

or 

A = a p · f u 

173 

Technical 

appendix

Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring 

Calculation of cutting forces, boring 

(simplified) 

ø 80 

ø 72 pre-drilled 

Example calculation: 

Boring tool ø 80 mm; 

Z = 5; pre-drilled ø 72 mm κ = 90° 

Material: EN-GJL-250 

kc1.1* = 1160 mc = 0.26 

vc 200 m/min fz= 0.2 mm 

Blunting 30 % 

Basic formula Calculation Result 

1. Spindle speed 

V c · 1000 

n = –––––––– 

· D 

200 · 1000 

n = –––––––– 

· 80 

n = 800 1/min 

2. Cutting depth 

(D – d) 

a p = –––––––– 

2 

(80 – 72) 

a p = –––––––– 

2 

a p = 4 mm 

3. Cutting cross section 

A = a p · f · z A = 4 mm · 0,2 mm · 5 

A = 4 mm 2 

4. Chipping thickness 

h = f z · sin κ h = 0,2 mm · sin90º h = 0,2 mm 

5. Specific cutting 

force 

without blunting 

factor 

k c1.1 

1160 

k c = –––––––– 

h mc k c = –––––––– 

0,2 0,26 

k c = 1763 N/mm 2 

with 30 % blunting: 

1763 N/mm 2 × 1,3 = 

2292 N/mm 2 

6. Cutting force 

F c = A · k c = b · h · kc F c = 4 mm 2 · 2292 N/mm 2 F c = 9,17 kN 

7. Cutting torque 

dm = average 

diameter in metres 

8. Cutting power 

d m 0,076 m 

M c = F c ––––– M c = 9167,3 N ––––––– 

2 

2 

M c = 348,3 Nm 

2 · · n · M 

P c 

c = ––––––––––– 

60s 

2 · · 800 min -1 · 348,3 Nm 

P c = ––––––––––––––––––––––– 

60s 

P c = 29,2 kW 

* Value for cutting force calculation, WTO GmbH 

174 

Note: The efficiency of the main spindle drive is not taken into account. 

Appropriate power calculations can be made by MAPAL.

Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring 

Machine tool selection: 

Comparison with torque and output power of the machine tool 

There follow two spindle speed/power diagrams. 

The number of teeth and cutting parameters are to be defined as a 

function of the machine. 

In the example calculation the machine with the motor spindle is 

unsuitable, as here at a spindle speed of 800 1/min a torque of 

187 Nm and a power of approx. 20 kW is achieved (Figure 1). 

Motor spindle (Figure 1) 

Torque (Nm) 

630 

400 

200 

160 

100 

40 

10 

5 

187 Nm 100% 

35 kW 100% 

Power (kW) 

40 

30 

20 

10 

8 

5 

3,15 

2 

0,6 

1000 

Torque curve in Nm 

Power curve in kW 

Line to assist on reading the diagram 

1600 

4000 

10.000 

Spindle speed (1/min) 

Solution: 

Either reduce number of teeth, reduce cutting speed and feed, 

divide cut between two tools or select more powerful machine 

(e.g. with geared spindle, (Figure 2). 

Geared spindle (Figure 2) 

Torque (Nm) 

630 400 Nm 100% 

400 

200 

160 

100 

40 

10 

5 

42 kW 100% 

Power (kW) 

40 

30 

20 

10 

8 

5 

3,15 

2 

0,6 

The example diagrams are shown in a simplified form. 

1000 

1600 

4000 

10.000 

Spindle speed (1/min) 

175 

Technical 

appendix

Tools with ISO elements | Technical appendix | Minimum boring diameter 

General figures for the minimum boring diameter – radial 

as a function of the number of teeth and indexable insert 

ø min 

Z = 2 

ø min 

Z = 5 

κ 

a p 

ø min 

Radial boring cutting edges without arc shaped land 

Indexable insert form Indexable insert size No. of teeth Comment 

0603 09T3 1204 

S (90°) 

Minimum boring diameter at κ 85° 

ø 17 ø 25 ø 28 1 

ø 17 ø 25 ø 31 2 

ø 23 ø 32 ø 39 3 

ø 31 ø 43 ø 53 4 

ø 51 ø 63 ø 73 5 

0602 09T3 1204 

Suitable for through bore 

C (80°) 


ø 17 ø 24 ø 28 1 

ø 18 ø 26 ø 33 2 

ø 23 ø 34 ø 41 3 

ø 31 ø 45 ø 54 4 

ø 49 ø 63 ø 77 5 

06T1 0902 1102 16T3 

Suitable for 90° shoulder machining 

T (60°) 


ø 15 ø 17 ø 17 ø 24 1 

ø 18 ø 21 ø 24 ø 37 2 

ø 21 ø 25 ø 28 ø 43 3 

ø 27 ø 34 ø 37 ø 57 4 

ø 37 ø 51 ø 67 ø 76 5 

Suitable in some situations for through bore 

and 90° shoulder machining 

176

Tools with ISO elements | Technical appendix | Minimum boring diameter 

General figures for the minimum boring diameter – tangential 

as a function of the number of teeth and indexable insert 

ø min 

Z = 2 

ø min 

Z = 5 

κ 

a p 

ø min 

Tangential boring cutting edges without arc shaped land 


0603/0604 09T3/0905 1204/1206 

C (80°) 

Minimum boring diameter at κ 80° and 90° 

ø 28 ø 41 ø 54 1 

ø 28 ø 41 ø 54 2 

ø 30 ø 41 ø 54 3 

ø 40 ø 56 ø 64 4 

ø 59 ø 84 ø 94 5 

Suitable for through bore and 90° shoulder machining 

Tangential boring cutting edges with arc shaped land 


0604 0905 1206 

C (80°) 


ø 40 ø 65 ø 78 1 

ø 40 ø 65 ø 78 2 

ø 40 ø 65 ø 78 3 

ø 41 ø 65 ø 78 4 

ø 64 ø 86 ø 102 5 


Tangential boring cutting edges with and without arc shaped land 


0604 0905 1206 

F (70°) 

W (80°) 


ø 22 ø 30 ø 40 1 

ø 22 ø 30 ø 40 2 

ø 31 ø 43 ø 53 3 

ø 42 ø 56 ø 67 4 

ø 64 ø 83 ø 99 5 

0705 0906 


ø 37 ø 59,5 2 

ø 40,5 ø 59,5 3 

ø 54,5 ø 74,5 4 

ø 79,5 ø 89,5 5 



177 

Technical 

appendix

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system 

Handling notes for TFB fine boring tool system 

Radial run-out alignment 

The handling notes describe the necessary 

steps for adjusting the MAPAL fine boring 

tool system comprising machine adapter, KS 

flange adapter and TFB fine boring head (see 

right). This task includes the alignment of the 

Module connection and the correct setting 

of the tangential indexable inserts using the 

MapJus fine adjustment feature. 

For straightforward, convenient, quick and 

precise setting, it is recommended to use 

a MAPAL setting fixture (UNISET-V vision, 

standard). 

Alignment 

1. Clean connection on the setting fixture using a cloth 

and taper wiper, and check the face surfaces of the 

connections for indents or protrusions. If necessary 

dress using an oil stone. 

Insert machine adapter for the fine boring tool in the 

connection on the setting fixture. 

Insert KS flange adapter with KS clamping cartridge in 

the module on the machine adapter. 

2. Tighten axial fastening screws for the KS flange adapter 

in the clockwise direction (approx. 2 Nm). 

3. Fit TFB fine boring head in the HSK connection on the 

KS flange adapter. 

Result: 

The face connections on the KS flange adapter and the 

HSK connection on the fine boring head are in contact 

and the key block slots on the tool are engaged. 

4. Note: 

The TFB fine boring head is labelled with the 

recommended tightening torque. 

Tighten clamping screw on the HSK connection in the 

clockwise direction (for tightening torque see Table 1). 

Relieve the four radial adjusting screws on the module 

connection. 

5. Rough alignment 

Determine radial run-out error on the KS flange 

adapter: 

Place measuring sensor against the surface for 

checking the radial run-out on the flange adapter and 

then rotate the tool. 

Turn the radial adjusting screws in the clockwise 

direction until the radial run-out error is ≤ 5 μm. 

After making the setting, relieve the adjusting screws. 

6. Tighten axial fastening screws in the clockwise 

direction to 50 % of the stipulated tightening torque 

(see Table 2). 

Table 1: Tightening torque and clamping force for the HSK nominal sizes 

Nominal size 

Tightening torque [Nm] 

Clamping force [kN] 

HSK 50 HSK 63 HSK 80 HSK 100 

15 20 30 50 

21 30 40 50 

178

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system 

4 

5 6 7 8 

1 Machine adapter 

2 KS flange adapter 

3 TFB fine boring head 

4 Radial adjusting screw 

5 Fastening screw 

6 Axial angular alignment screw 

7 Clamping screw for the HSK connection 

8 KS clamping cartridge 

1 2 3 

7. Fine alignment 

Note: 

After fine alignment the radial run-out error must 

be < 3 μm. 

Determine radial run-out error on the KS flange adapter 

by placing the measuring sensor against the surface for 

checking the radial run-out and rotating the tool. 

At the surface for checking the radial run-out, turn the 

four radial adjusting screws clockwise until the radial 

run-out error is < 3 μm. 

Relieve the four radial adjusting screws. 

8. Correct angular error 

Determine radial run-out error on the TFB fine boring 

head by placing the measuring sensor against the 

surface for checking the radial run-out on the fine 

boring head and rotating the tool. 

If the dial gauge at the position for checking the radial 

run-out on the fine boring head indicates a fluctuating 

radial run-out > 3 μm, there is an angular error 

(see step 9). 

If there is no angular error, see step 10. 

9. Correct angular error 

Set indication (dial gauge) to "zero" at the position of 

largest deflection on the surface for checking the radial 

run-out on the fine boring head. 

Note: 

Lock setting fixture© s spindle. 

Turn the axial angular alignment screws on KS flange 

adapter diagonally in the clockwise direction until the 

radial run-out error on the TFB fine boring head 

is < 3 μm. 

Note: 

The axial alignment screws must not be relieved after 

actuation! 

Result: 

The angular error has been corrected. 

10. Tighten axial fastening screws to the stipulated 

tightening torque in the clockwise direction 

(see Table 2). 

Check again at the surfaces for checking the radial 

run-out on the TFB fine boring head and the KS flange 

adapter whether the radial run-out error is < 3 μm. 

Note: 

Once the full tightening torque has been reached, 

no further radial run-out correction is allowed to be 

made. Slightly tighten radial adjusting screws. 

Table 2: Tightening torque for Module sizes and fastening screws 

You will receive the complete instructions on 

the alignment of the TFB fine boring tool on 

the purchase of the tool. 

A PDF version of the complete instructions 

is also available in the download area at 

www.mapal.com! 

Module size 

Fastening screw 

Tightening torque 

M060 M080 M100 M140 

4xM6 4xM6 4xM8 4xM10 

20 Nm 20 Nm 36 Nm 72 Nm 

179 

Technical 

appendix

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head 

Handling notes TFB fine boring head 

Changing and setting indexable inserts 

To be able to achieve very high accuracies 

on machining bores, MAPAL uses a special 

adjusting system on the TFB fine boring 

tool system. Adjustment to the μm is a 

special feature of this system and makes 

the replacement of the indexable inserts 

straightforward and reliable. 

Changing and setting tangential indexable insert 

1. Turn threaded spindle on the MapJus fine adjustment 

feature one turn counter clockwise using a hex-wrench. 

2. Undo TORX PLUS® clamping screw for the tangential 

indexable insert and remove tangential indexable insert 

from the insert seat. 

3. Clean tangential indexable insert and insert seat using 

compressed air. 

Turn tangential indexable insert or fit a new indexable 

insert in the insert seat. 

Fit TORX PLUS® clamping screw in the tangential 

indexable insert and tighten to 1.5 Nm using a torque 

wrench. 

4. Turn threaded spindle on the MapJus fine adjustment 

feature 1/2 turn clockwise using a hex-wrench. In this 

way the necessary preload is generated in the adjusting 

system. 

Result: 

The tangential indexable insert has been changed. 

5. Move measuring sensor to the setting pad. 

Determine highest radial measuring point on the 

setting pad: turn tool and at the same time monitor the 

measured data on the display. 

Move measuring sensor to the highest axial point on 

the setting pad. 

Leave tool at the highest measuring point on the 

setting pad. 

Set indication (dial gauge) to "zero" at the highest 

measuring point. 

6. Turn tool until tangential indexable insert is in contact 

with the measuring sensor. 

Turn tool until the highest radial cutting point on the 

tangential indexable insert is reached. 

Move measuring sensor axially until the highest axial 

cutting point on the tangential indexable insert is 

reached. 

180

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head 

1 2 

6 5 3 4 

1 Setting pad 

2 MapJus fine adjustment feature 

3 Tangential indexable insert 

4 TORX PLUS® clamping screw 

5 Adjusting wedge 

6 Threaded spindle 

7. Tighten TORX PLUS® clamping screw clockwise 

to 3 – 3.5 Nm using a torque wrench. 

8. Note 

The TFB tools are labelled with the reference pad 

diameter. Maintain a minimum overhang of 30 μm 

from the cutting edge to the reference pad. 

Set required machining diameter: 

turn clockwise using a hex-wrench on the threaded 

spindle on the MapJus fine adjustment feature until the 

indication (dial gauge) indicates the required cutting 

edge setting dimension. 

Repeat steps 5 to 8 for the remaining tangential 

indexable inserts. 

Result: 

The tangential indexable inserts have been set to the 

stipulated machining diameter. 

Attention: 

After alignment in the setting fixture, the radial run-out of the tool in the machine tool 

must also be checked to ensure there is no error in the shape of the bore. In general the 

following applies: the more exact the setting, the more exact the bore! 

If there is a radial run-out error on the machine spindle, it may be necessary to re-adjust 

the radial run-out and angular adjustment on the machine. 

181 

Technical 

appendix

Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning 

Cutting data recommendation for boring and turning 

Cutting speed 

Note: 

Values for feed f [mm/z]. 

See overview of chip guiding stages 

page 82-87. 

Strength [N/mm 2 ] 

Hardness [HB] 

Cutting speed 

v c [m/min] 

Uncoated carbide 

Carbide CVD-coated 

Material 

HU615 HU810 HC840 HC841 HC851 HC852 HC861 HC862 HP118 HP182 

Non-alloy steels, 

Cast steel 

Up to 600 N/mm 2 

Over 600 N/mm 2 

– – – – 120-200 100-150 – – – 80-180 

– – – – 100-160 100-150 – – – 60-160 

P 

Up to 1000 N/mm 2 

– – – – 100-150 80-130 – – – 60-150 

Alloyed steels 


– – – – 80-120 70-120 – – – 60-120 

Stainless steels – 

austenitic 


– – – – – – 100-180 100-180 60-120 – 

M 

Stainless steels - 

martensitic 

Up to 1100 N/mm 2 

– – – – – – 60-120 60-120 40-100 – 

Special alloys 

(Hasteloy, Inconel, ...) 

Up to 1200 N/mm 2 

– 10-50 – – – – 20-80 20-80 20-60 – 

K1 

Grey cast iron, 

alloyed grey cast iron 

Up to 250 HB 

Over 250 HB 

– – 120-180 100-180 – – – – – – 

– – 100-200 100-180 – – – – – – 

K2 

Spheroidal cast iron, 

vermicular graphite cast iron, 

Malleable cast iron 



– – 120-180 100-150 – – – – – – 

– – 120-180 100-150 – – – – – – 

Aluminium 

(Si-content < 3 %) 

150-500 150-400 – – – – – – – – 

N 

Aluminium 


Aluminium 

(Si-content > 12 %) 

100-450 100-400 – – – – – – – – 

80-300 100-300 – – – – – – – – 

Copper, brass, bronze 

100-250 100-300 – – – – – – – – 

S Titanium alloys 

– 30-70 – – – – – – – – 

182

Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning 

Cutting speed 

v c [m/min] 

Carbide PVD-coated Ceramic Cermet 

CVDcoated 

Cermet PVD-coated 

PcBN 

PKD 

HP350 HP382 HP454 HP455 HP615 HP718 KU450 CC111 CP130 CP131 CP871 CP872 FU430 PU617 PU620 

– 80-180 – – – – – 100-650 160-230 – 200-300 100-200 – – – 

– 60-160 – – – – – 100-600 160-230 – 120-220 100-200 – – – 

– 60-150 – – – – – 100-500 160-230 – 120-180 _ – – – 

– 60-120 – – – – – 100-400 160-230 – 120-180 _ – – – 

– 60-120 – – – – – 100-500 – – – – – – – 

– 40-100 – – – – – 100-450 – – – – – – – 

– 20-60 – – – – – – – – – – – – – 

120-230 – 120-250 120-250 – – 500-800 – – 150-250 – – 400-1000 – – 

100-200 – 100-220 100-220 – – 400-700 – – 150-250 – – 350-800 – – 

100-200 – 100-200 100-200 – – – – – 120-220 – – – – – 

80-180 – 80-180 80-180 – – – – – 120-200 – – – – – 

– – – – 150-600 – – – – – – – – 300-1500 300-1500 

– – – – 100-500 – – – – – – – – 200-1200 200-1200 

– – – – 100-400 – – – – – – – – 150-1000 150-1000 

– – – – 100-350 – – – – – – – – 100-600 100-600 

– – – – – 30-70 – – – – – – – – – 

183 

Technical 

appendix

Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential fine boring tools TFB 

Cutting data recommendation for tangential fine boring tools TFB 

Finishing 


Hardness [HB] 

Cutting speed 

Recommended feed 

v c [m/min] 

v c [m/min] 

v c [m/min] 

Per cutting edge 

Carbide 

Cermet 

PCD 

f z [mm] 

Material 


Cast steel 



100-220 160-230 – 0,15-0,35 

100-220 160-230 – 0,15-0,35 

P 

Up to 1000 N/mm 2 

100-200 160-230 – 0,15-0,35 



100-200 160-230 – 0,15-0,35 


austenitic 


50-120 – – 0,15-0,3 

M 


martensitic 

Up to 1100 N/mm 2 

50-90 – – 0,15-0,3 



Up to 1200 N/mm 2 

20-80 – – 0,15-0,3 

K1 



Up to 250 HB 

Over 250 HB 

140-200 180-250 – 0,15-0,35 

140-200 180-250 – 0,15-0,35 

K2 






140-200 160-240 – 0,15-0,3 

140-200 160-240 – 0,15-0,3 

Aluminium 


250-400 – 300-1500 0,15-0,35 

N 

Aluminium 


Aluminium 


250-400 – 200-1200 0,15-0,35 

180-350 – 200-1000 0,15-0,35 


75-160 – 100-600 0,15-0,35 


35-75 – – – 

184

Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential roughing tools TSW 

Cutting data recommendation for tangential roughing tools TSW 

Roughing 



Hardness [HB] 

Cutting speed 

Recommended 

feed 

Cutting speed 

Recommended 

feed 

v c [m/min] 

v c [m/min] 

Per 

cutting edge 

v c [m/min] 

v c [m/min] 

Per cutting edge 

Carbide 

Ceramic 

f z [mm] 

Carbide 

Ceramic 

f z [mm] 

Material 


Cast steel 



80-150 – 0,2-0,35 100-165 – 0,2-0,35 

80-150 – 0,25-0,35 100-165 – 0,2-0,35 

P 

Up to 1000 N/mm 2 

80-130 – 0,2-0,35 90-140 – 0,15-0,3 



50-120 0,2-0,35 80-130 0,15-0,3 


austenitic 


40-100 – 0,15-0,3 50-120 – 0,15-0,3 

M 


martensitic 

Up to 1100 N/mm 2 

40-80 – 0,2-0,35 50-90 – 0,15-0,3 



Up to 1200 N/mm 2 

20-80 – 0,1-0,2 20-80 – 0,1-0,25 

K1 



Up to 250 HB 

Over 250 HB 

120-220 500-800 0,15-0,4 140-220 500-800 0,1-0,3 

120-200 500-800 0,15-0,4 140-200 400-700 0,1-0,3 

K2 






120-185 – 0,15-0,35 140-185 – 0,1-0,3 

120-185 – 0,15-0,35 140-185 – 0,1-0,3 

Aluminium 


200-400 – 0,15-0,35 200-400 – 0,1-0,3 

N 

Aluminium 


Aluminium 


250-400 – 0,15-0,35 250-400 – 0,1-0,3 

– – – – – – 


75-250 – 0,15-0,35 75-250 – 0,1-0,3 


35-75 – 0,08-0,25 35-75 – 0,05-0,25 

185 

Technical 

appendix

Tools with ISO elements | Technical appendix | Terminology and formulae milling 

Terminology and formulae, milling 

Milling cutter diameter 

Dc [mm] 

κ 

A 

A 

90° 

B 

75° 

D c 

Average roughness 

Ra [µm] 

ap [mm] 

Average roughness depth 

Rz [µm] ae [mm] 


z 

a p 

a p 

Spindle speed 

n [U/min] 

a e 

a e 

Formulae 

Feed per turn 

mm 

f u = [ –––– ] 

U 

f u 

= z · f z 

Feed per tooth 

fz during face milling: 

mm 

f z = [ –––– ] 

Zahn 

v f 

n · z 

f z = ––––––––– 

5 432 1 

5 

1 

4 

f 2 

3 

z 

f u 

186

Tools with ISO elements | Technical appendix | Terminology and formulae milling 

Spindle speed 

Average chip thickness 

Cutting speed 

1 

n = [ –––– ] 

min 

h m = [ mm ] 

m 

v c = [ –––– ] 

min 

vc · 1000 

n = ––––––––– 

· D 

a e 

h m = sinκ · f z · –––– 

D 

· D c · n 

v c = ––––––––– 

1000 

Feed rate 

mm 

v f = [ –––– ] 

min 

v f 

= fz · z · n 

Material removal rate 

cm 

Q = [ 3 

–––– ] 

min 

Q 

= a e · a p · v f 

Disc, groove, shoulder milling 

Feed value compensation 

fz 0,1 

Machining steps with low radial cutting depth such as 

disc milling, groove milling or milling a shoulder require 

correction of the feed at the cutting edge as it enters 

the workpiece. 

The calculated and actual feed can vary depending on 

the cutting depth and the milling cutter diameter. 

0,02 

0,04 

0,09 

0.5 

1.5 

5 

10 

20 

If a shoulder with a cutting depth of only 0.5 mm is 

machined using a milling cutter ø 40, the feed must be 

multiplied with a factor of 5 to arrive at the actual feed 

or fz 0.1 (see example below). 

0,07 

Example: 

A major advantage of the application of this formula is 

the increase in the productivity on the effective usage 

of the milling cutter. 

Tool: Milling cutter ø 40 mm 

z: 5 

fz: 0,1 mm/rev 

f: 0.5 mm/rev 

Radial cutting depth 

[a p ] 


[f z ] 

Maximum chip thickness 

[h max ] 

Required v f to obtain f z 0.1 

Increase factor 

20 0,1 0,1 1.000 1,00 

10 0,1 0,09 1.111 1,11 

5 0,1 0,07 1.429 1,43 

1,5 0,1 0,04 2.500 2,50 

0,5 0,1 0,02 5.000 5,00 

Note: Based on the above example, the feed per tooth can be increased with a low ap/D ratio or a setting angle < 90°. 

187 

Technical 

appendix

Tools with ISO elements | Technical appendix | Technical information milling 

Technical information milling 

Selection of the setting angle 

Advantages: 

• For thin-walled workpieces 

• For poorly clamped workpieces 

• For 90° shoulder machining 

Disadvantages: 

• Highest radial forces 

• Sudden high load on entering the material 

• Increased probability of the formation of burrs as 

the cutting edge exits 

The milling cutter diameter and the milling cutter position 

The milling cutter diameter is to be selected as a function of the size 

of the workpiece size or the width of the workpiece as well as the 

power of the machine. During face milling, e.g. the milling cutter 

diameter should be 20 % - 50 % larger than the cutting width on the 

workpiece. 

Optimal milling cutter diameter 

A e 

A e 

κ = 90˚ 

κ =

Tools with ISO elements | Technical appendix | Technical information milling 

Differentiation based on running direction 

Counter feed milling 

Synchronous milling (preferred) 

On the entry of the cutting edge into the chip-removing cut, the 

cutting edge has the unfavourable chipping thickness zero and leaves 

the material with the maximum chipping thickness hmax. Friction 

is produced during counter feed milling. This friction results in chip 

bonding and the transfer of heat to the insert and to the workpiece. 

In the case of counter feed milling the resulting forces are against the 

direction of feed. It is likely that material strain hardening will occur. 

Synchronous milling is generally recommended. On entry into the 

material the cutting edge has a specific feed per tooth and with a 

maximum chipping thickness hmax generates a chip that becomes 

thinner on exiting the chip-removing cut. This aspect reduces the heat 

due to the transmission in the chip. The material strain hardening is 

minimised. 

Production of surfaces 

Axially produced surfaces: 

During face milling the surface quality is primarily generated by the 

cutting edge geometry and the feed. 

Improvement in the surface quality: 

Compared to a conventional cutting edge geometry, with a wide face 

indexable insert a Ra and Rz value several times better is achieved 

with the same feed. 

Standard geometry 

Wide finishing geometry 

R 

R 

R t 

R t 

f z 

f z 

189 

Technical 

appendix

Tools with ISO elements | Technical appendix | Circular milling 

Circular milling 

Circular milling with two-axis feed rate 

Feed rate at the 

cutting edge 

(at the contour) 

vf [mm/min] 

Feed rate at the 

centre of the tool 

(at tool centre) 

vfm [mm/min] 

Circular milling external machining 

Circular milling internal machining 

D 

d 

d 

D 

V f 

V fm 

V f 

V fm 

D + d 

v fm = v f –––––– 

D 

D – d 

v fm = v f –––––– 

D 

Moving in and out 

On moving in or out the contour should always be approached or 

left over a quarter or semi-circle. This action will ensure tangential 

plunging or removal of the tool from the workpiece. 

In this way dwell marks on the workpiece are avoided and better 

circularity of the part machined achieved. 

 

190

Tools with ISO elements | Technical appendix | Circular milling 

Two axis angled entry – linear (flute) 

Peripheral cutting edge Face cutting edge 

Inner cutting edge 

(trailing) 

α 

a 

c 

b 

Ramp angle α: 

The maximum plunge angle α is dependent on the tool. 


For end milling cutter ICM90-B2-Shank 

In case of two-axis angled entry various machining 

processes take place at the same time: 

a) Machining at the entire periphery of the tool 

(peripheral machining) with leading indexable insert 

b) Machining at the face of the milling cutter with leading insert 

c) Machining at the face of the milling cutter with trailing insert 


α 

Milling cutter Indexable insert that Maximum ramp 

diameter can be used angle α 

ø 16, ø 18 3° 

ø 20 Type BDMT11T3 

5° 

ø 22, ø 25 2,5° 

ø 28, ø 32 Type BDGT11T3 1,5° 

ø 40 0,7° 

ø 25 8° 

ø 32 Type BDMT1704 

5° 

ø 40 Type BDGT1704 2,5° 

ø 50 or more 

Not recommended 

Vertical milling 


diameter 

Indexable insert that 

can be used 

Max. cutting 

width ae 

Modified milling cutter type M 

ICM90-B2-Shank, ICM90-B2, ISM90-B2-Shank, ISM90-B2. 

a e 

ø 16 

ø 20 - ø 40 

Type BDMT11T3 

Type BDGT11T3 

Type BDMT11T3 

Type BDGT11T3 

1,5 mm 

5 mm 

If indexable inserts with a radius >1.2 mm are used, the tool body 

must be reworded at the peripheral edge as per the table shown. 

In this case the modified milling cutter type M can be selected 

(see section Milling pages 49-53) 

Alternatively the standard milling cutter can also be ordered and 


ø 25 - ø 40 

For shoulder cutter head ICM90-B2 



diameter 

Type BDMT1704 

Type BDGT1704 


can be used 

8 mm 

Maximum ramp 

angle α 

Standard 

Re-worked 

α 

ø 40 2,5° 

Type BDMT1704 

Type BDGT1704 

ø 50 or more 

Not recommended 

Vertical milling 


diameter 


can be used 

Maximum cutting 

width a e 

Indexable insert radius 

Radius required on the tool body 

2,0 1,0 

3,1 1,6 

4,0 2,5 

a e 

ø 25 - ø 40 

Type BDMT1704 

Type BDGT1704 

8 mm 

191 

Technical 

appendix

Tools with ISO elements | Technical appendix | Helix milling 

Helix milling 

Helical angled entry 

Helical angled entry is an alternative to drilling. 

During this process a circular movement is made with 

simultaneous axial feed. 

Pitch (P): 

The pitch (P) corresponds to the axial material removal 

rate per revolution. 

This aspect is dependent on the workpiece, tool length, 

material and machine. 

P 

Advantages compare to circular milling 

• Better circularity and concentricity 

• Better cutting behaviour on applications susceptible to vibration 

• Constant angled entry into the workpiece 

• The milling cutter is continuously engaged, no entering or 

exiting per revolution compared to circular milling 

Application note 

α° 

Tool ø 

Max. possible 

plunge 

angle α° 

80 4,3 

100 3,4 

125 2,8 

140 2,4 

160 2,1 

Selection of the milling cutter diameter as a function of the size of the bore 

In the case of centre-cutting milling cutters 

it is important to select the correct ratio of 

milling cutter diameter and bore diameter. 

The insert must cut along the centre axis. 

If the milling cutter diameter is too small, 

there is a core in the centre. 

If the milling cutter diameter is too large, 

the centre is not machined. As a result a 

protrusion is left. This protrusion presses 

the milling cutter axially. There is a collision 

between the workpiece and tool. 

1 

 

2 

1 Drilling into the solid (flat bottom of the bore) 

Milling cutter diameter (mm) 

Bore diameter (mm) 

80 100 125 140 160 

142-160 182-200 232-250 262-280 302-320 

Note: 

In the case of a bore diameter between the ranges stated, for example 170 mm, the smaller milling cutter with a 

diameter of 80 mm is selected. Two machining steps are then necessary to machine the bore. 

2 Enlarging a bore (no face machining) 

Milling cutter diameter = < 0.5 x bore diameter 

192

Tools with ISO elements | Technical appendix | Handling notes ICM 90-Finishing 

Handling notes ICM90-Finishing 

Mounting and setting indexable inserts 

Condition as delivered (without indexable insert). 

1. Unscrew TORX® clamping screws and clean indexable 

insert seat if necessary. 

2. Using a hex-wrench unscrew counter clockwise the 

adjusting wedge to approx. 1 mm above the tool body. 

3. Fit indexable insert and TORX® clamping screw and 

tighten clockwise to 2.8 Nm using a TORX® torque 

wrench. 

4. Screw in adjusting wedge clockwise using a hexwrench 

until it is in contact with the indexable insert. 

5. Identify highest indexable insert in the fixed insert seat 

and zero dial gauge. 

6. Turn tool until the finishing insert is in the measuring 

position. Move to highest radial cutting point . 

7. By turning the threaded spindle for the adjusting 

element clockwise, adjust the wide finishing insert to 

0.02 mm - maximum 0.04 mm overhang in relation to 

the highest indexable insert in the fixed insert seat. 

The wide finishing inserts should be set to < 5 µm 

axially in relation to each other. 

Information: 

The required preload on the indexable insert is generated 

by the adjusting element. 

193 

Technical 

appendix

Tools with ISO elements | Technical appendix | Cutting data recommendation for milling 

Cutting data recommendation for milling 

Cutting speed 

Cutting speed 


Hardness [HB] 

v c [m/min] 

Uncoated carbide 

Carbide PVD-coated 

Material 

HU615 HU810 HU825 HP350 HP382 HP615 HP718 HP883 HP890 


Cast steel 



– – – 100-200 100-200 – – 100-200 – 

– – – 100-200 100-200 – – 100-200 – 

P 

Up to 1000 N/mm 2 

– – – 100-180 100-180 – – 100-180 – 



– – – 80-150 80-150 – – 80-150 – 


austenitic 


– – – – 60-160 – – 120-200 – 

M 


martensitic 

Up to 1100 N/mm 2 

– – – – 60-120 – – 80-150 – 



Up to 1200 N/mm 2 

– – – – 20-40 – – – – 

K1 



Up to 250 HB 

Over 250 HB 

– – – 100-250 – – – – 100-200 

– – – 100-250 – – – – 100-180 

K2 






– – – 80-200 – – – – 80-160 

– – – 80-160 – – – – 80-160 

Aluminium 


100-500 100-300 100-300 – – 100-700 – – – 

N 

Aluminium 


Aluminium 


100-500 100-300 100-300 – – 100-700 – – – 

100-300 100-280 100-280 – – 100-500 – – – 


100-300 100-280 100-280 – – 100-300 – – – 


10-40 10-40 – – – – 20-70 – 20-50 

194


PcBN 

PKD 

FU430 PU617 PU620 

– – – 

– – – 

– – – 

– – – 

– – – 

– – – 

– – – 

300-800 – – 

300-800 – – 

300-600 – – 

300-600 – – 

– 500-1500 500-1500 

– 500-1500 500-1500 

– 500-1000 500-1000 

– 100-500 100-500 

– – – 

195 

Technical 

appendix




Face cutter head with tangential technology 

IFM75-C2 Chip guiding stage D00 D01 D02 D03 D61 D67 D81 D87 

CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD… 


Edge rounding 

Feed/tooth 

(mm) 

0 + ++ +++ + + + + 

P 0,1-0,25 0,1-0,25 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4 

N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 

S 0,05-0,2 0,08-0,2 

IFM75-C4 Chip guiding stage H03 H12 H21 H22 A61 A67 A81 A87 

CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… 


Edge rounding 

Feed/tooth 

(mm) 

+++ ++ + ++ + + + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4 

S 0,08-0,2 

Shoulder cutter head with tangential technology 

ICM90-C2 Chip guiding stage D00 D01 D02 D03 D61 D67 D81 D87 



Edge rounding 

0 + ++ +++ + + + + 

ICM90-C2-Finishing P 0,1-0,25 0,1-0,25 

Feed/tooth 

(mm) 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4 

N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 

S 0,05-0,2 0,08-0,2 

ICM90-C2-Finishing Chip guiding stage* H25 H26 D81 D87 

CTHA… CTHA… CTHA… CTHA… 

Optional wide face 


Edge rounding 

Feed/tooth 

(mm) 

0 + + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,05-0,4 0,05-0,4 0,05-0,4 

N 0,05-0,5 0,05-0,5 0,05-0,5 

S 0,05-0,2 

196






Shoulder cutter head with tangential technology 

ICM90-C4 Chip guiding stage H03 H12 H21 H22 A61 A67 A81 A87 



Edge rounding 

+++ ++ + ++ + + + + 

ICM90-C4-Finishing P 0,1-0,25 

Feed/tooth 

(mm) 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4 

S 0,08-0,2 

ICM90-C4-Finishing Chip guiding stage* H25 H26 A81 A87 

CTHH… CTHH… CTHH… CTHH… 

Optional wide finishing 


Edge rounding 

Feed/tooth 

(mm) 

0 + + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,05-0,3 0,05-0,3 0,05-0,3 

N 0,05-0,4 0,05-0,4 0,05-0,4 

S 0,08-0,2 

Shoulder cutter head with radial technology 

ICM90-S4 

Chip guiding stage 

M65 

SEMT… 


Edge rounding 

Feed/tooth 

(mm) 

+++ 

P 0,15-0,25 

M 0,15-0,2 

K 0,15-0,25 

N 0,15-0,25 

S 0,15-0,2 

* The feed/revolution (f u ) is calculated using the total number of teeth. 

197 

Technical 

appendix




End milling cutter with radial technology 

ICM90-B2-Shank Chip guiding stage M70 R70 R72 R73 R74 U70 U71 

BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… BDGT… 


Edge rounding 

Feed/tooth 

(mm) 

++ +++ +++ +++ +++ + 0 

P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 

M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12 

K 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 

N 0,05-0,3 0,05-0,2 

S 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 0,05-0,2 

Shoulder cutter head with radial technology 

ICM90-B2 Chip guiding stage M70 R70 R73 R74 U70 U71 

BDMT… BDMT… BDMT… BDMT… BDGT… BDGT… 


Edge rounding 

Feed/tooth 

(mm) 

++ +++ +++ +++ + 0 

P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 

M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 

K 0,06-0,25 0,08-0,15 0,08-0,15 

N 0,05-0,3 0,05-0,2 

S 0,06-0,2 0,08-0,12 0,08-0,12 0,05-0,2 

Shell end face milling cutter with radial technology 

ISM90-B2-Shank Chip guiding stage M70 R70 R72 R73 U70 U71 

BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… 


Edge rounding 

Feed/tooth 

(mm) 

++ +++ +++ +++ + 0 

P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 

M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 

K 0,06-0,25 0,08-0,15 0,08-0,15 

N 0,05-0,3 0,05-0,2 

S 0,06-0,2 0,08-0,12 0,08-0,12 0,05-0,2 

ISM90-B2 Chip guiding stage M70 R70 R72 R73 U74 U70 U71 

BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… BDGT… 


Edge rounding 

Feed/tooth 

(mm) 

++ +++ +++ +++ +++ + 0 

P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 

M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12 

K 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15 

N 0,05-0,3 0,05-0,2 

S 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 0,05-0,2 

198






Shell end face milling cutter with tangential technology 

ISM90-C2-SK 

ISM90-C2-HSK 


D00 D01 D02 D03 D81 D87 

CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… 


Edge rounding 

Feed/tooth 

(mm) 

0 + ++ +++ + + 

P 0,1-0,25 0,1-0,25 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,3 

N 0,05-0,5 0,05-0,5 0,05-0,4 

S 0,05-0,2 0,08-0,2 

ISM90-C4-SK 

ISM90-C4-HSK 


H03 H12 H21 H22 A81 A87 

CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… 


Edge rounding 

Feed/tooth 

(mm) 

+++ ++ + ++ + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 

S 0,08-0,2 

Helix milling cutter with tangential technology 

IHM90-C2 

IHM90-C2-HSK 


D00 D01 D02 D03 D81 D87 



Edge rounding 

Feed/tooth 

(mm) 

0 + ++ +++ + + 

P 0,1-0,25 0,1-0,25 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,3 

N 0,05-0,5 0,05-0,5 0,05-0,4 

S 0,05-0,2 0,08-0,2 

IHM90-C4 

IHM90-C4-HSK 


H03 H12 H21 H22 A81 A87 



Edge rounding 

Feed/tooth 

(mm) 

+++ ++ + ++ + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 

S 0,08-0,2 

199 

Technical 

appendix





IDM90-C2-L/R Chip guiding stage D00 D01 D02 D03 D61 D67 D81 D87 



Edge rounding 

Feed/tooth 

(mm) 

0 + ++ +++ + + + + 

P 0,1-0,25 0,1-0,25 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4 

N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 

S 0,05-0,2 0,08-0,2 

IDM90-C2-LR Chip guiding stage D00 D01 D02 D03 D81 D87 



Edge rounding 

Feed/tooth 

(mm) 

0 + ++ +++ + + 

P 0,1-0,25 0,1-0,25 

M 0,08-0,2 

K 0,08-0,4 0,1-0,4 0,05-0,4 

N 0,05-0,5 0,05-0,5 0,05-0,5 

S 0,05-0,2 0,08-0,2 

IDM90-C4-L/R Chip guiding stage H03 H12 H21 H22 A61 A67 A81 A87 



Edge rounding 

Feed/tooth 

(mm) 

+++ ++ + ++ + + + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4 

S 0,08-0,2 

200







IDM90-C4-L/R Chip guiding stage H03 H12 H21 H22 A81 A87 



Edge rounding 

Feed/tooth 

(mm) 

+++ ++ + ++ + + 

P 0,1-0,25 

M 0,08-0,2 

K 0,08-0,3 0,05-0,3 

N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 

S 0,08-0,2 

IDM88-L8-L/R Chip guiding stage H83 H93 

LTHU… LTHU… 


Edge rounding 

Feed/tooth 

(mm) 

+++ +++ 

P 0,1-0,3 0,15-0,3 

M 

K 0,1-0,35 0,15-0,35 

N 

S 

201 

Technical 

appendix

Tools with ISO elements | Technical appendix | Forms of wear 

Forms of wear on indexable inserts 

Form of wear 

Clearance surface wear 

tangential 

radial 

Rectification measures 

- Reduce cutting speed 

- Select more wear-resistant cutting material 

Crater wear 

tangential 

radial 

- Reduce feed 


- Select more wear-resistant cutting material 

- Use coolant 

Scoring 

tangential 

radial 


- Select smaller setting angle 

- Reduce feed 

Built-up edge 

tangential 

radial 

- Increase cutting speed 

- Increase feed 

- Select geometry with lighter cut (sharp cutting edges) 

Chipping 

tangential 

radial 

- Increase cutting speed 

- Reduce feed 

- Select more ductile type of carbide 

- Select stronger geometry 

- Improve stability (for example short tool) 

- Cooling, continuous or dry (avoid thermal shock) 

Cutting edge fracture 

tangential 

radial 

- Reduce feed 

- Reduce cutting depth 

- Select stronger indexable insert geometry 

- Select more ductile type of carbide 

- Select thicker insert 

202

Tools with ISO elements | Technical appendix 

203 

Technical 

appendix

Tools with ISO elements | MAPAL competence worldwide 

MAPAL competence 

MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers complete 

tool know-how for machining parts. The programme ranges from high-performance standard 

tools to complex custom tools. Absolute precision is the basis for the quality of MAPAL tools. 

The result is dependable tool concepts that ensure reliable manufacture. Excellent quality 

in relation to surface roughness, circularity, cylindricity and maximum tool lives are the 

consequence. 

204

Tools with ISO elements | MAPAL competence worldwide 

MAPAL – always close to the customer, everywhere. 

Quality, close customer contact, early information on developments and market requirements are 

the core objectives of MAPAL. Every day more than 4,000 employees in the MAPAL Group prepare 

new, appropriate solutions for the machining tasks of our customers. 

With continuous training and further training of employees and the constant interchange of 

experience, MAPAL safeguards its high technological standards and guarantees that proverbial 

MAPAL quality. 

• Subsidiaries 

◦ Representatives 

The sites of the MAPAL Group 

Germany 

MAPAL Dr. Kress KG in Aalen 

MAPAL WWS GmbH in Pforzheim 

MAPAL ISOTOOL GmbH in Sinsheim 

MILLER GmbH in Altenstadt 

Rudolf Strom GmbH in Vaihingen/Enz 

August Beck GmbH & Co. KG in Winterlingen 

WTE Präzisionstechnik GmbH in Kempten 

Weisskopf GmbH in Meiningen 

Australia MAPAL Australia Sales Pty. Ltd. 

in Ballarat, Victoria 

Brazil MAPAL do Brasil – 

Ferramentas de preçis ão Ltda. 

in Belo Horizonte 

China MAPAL China Production and 

Trading Ltd. in Shanghai 

France MAPAL France S.A.S. 

in Le Chambon Feugerolles 

MAPAL France – 

Bureau Villepinte in Paris 

MAPAL France in Toulouse 

Great Britain MAPAL Ltd. in Rugby 

India MAPAL INDIA Private Ltd. 

in Bangalore 

Italy MAPAL Italia S.R.L. in Gessate/MI 

Japan MAPAL KK in Tokyo 

Korea MAPAL HTT Co. Ltd. in Kyunggi-Do 

Mexico 

Austria 

Poland 

Switzerland 

Singapore 

Slovak Rep. 

South Africa 

Taiwan 

Thailand 

Czech Rep. 

Hungary 

USA 

MAPAL FRHENOSA S.A. de C.V. 

in Monterrey 

MAPAL representative in Steyr-Glenk 

MAPAL Narzedzia Precyzyjne 

Spólka z o.o. in Posen 

MAPAL representative in Brittern 

MAPAL Sales Office South East Asia 

MAPAL C&S s.r.o. in Dlouhà Lhota 

MAPAL SPECTRA Carbide Tooling 

Technology in Port Elizabeth 

MAPAL Precision Tool System Co. Ltd. 

in Tainan 

MAPAL THAILAND Co. Ltd. 

in Bangkok 

MAPAL C&S s.r.o. in Dlouhá Lhota 

MAPAL representative in Budapest 

MAPAL Inc. in Port Huron MI 

Malaysia 

MAPAL Malaysia Sdn. Bhd. 

in Selangor Darul Ehsan 

205

MAPAL the major specialist 

Reaming and fine boring 


Drilling 

Milling 

Turning 

Actuating 

Clamping 

Setting and measuring 

Services 

V1.1.0 

MAPAL Präzisionswerkzeuge Dr. Kress KG 

Postfach 1520 · D-73405 Aalen · Telephone +49 (0) 7361 585-0 · Fax +49 (0) 7361 585-150 

info@de.mapal.com · www.mapal.com 

ISO-D-01-030-0513-WD Printed in Germany. Right of technical modifications reserved.

Boring tools with ISO elements - MAPAL Dr. Kress KG

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