(best examples and good practices) on household organic waste ...

(best examples and good practices) on household organic waste ... (best examples and good practices) on household organic waste ...

11.11.2014 Views

69 Automated sorting has lower labour costs when compared to manual sorting. Automation also assures the health of the employees that work to such kind of facilities. Furthermore, the processing machines can be adjusted by adding new sensors so that they can process different kind of materials, ong>andong> can consequently take more from the waste stream as new markets develop. (Dubanowitz., 2000) However nowadays it is not yet feasible to have automated waste separation facilities because the presence of man still remains the most important factor for the effective separation of the waste materials. Many mistakes can occur during the automated separation process while these machines often need external help for the separation of different kind of materials. (Dubanowitz., 2000) 4.6 Material recovery process Mechanical separation is a process which is comprised by many parts such as size reduction, screening, air classification, magnetic separation, ong>andong> nonferrous (e.g., aluminium) separation. The most important parts of a MBT facility are shown at the table below (Table 5.).(Tchobanoglous ong>andong> Kreith, 2002) ‣ Size Reduction ‣ Air Classification ‣ Screening ‣ Magnetic Separation ‣ Glass Separation ‣ Non-Ferrous separation ‣ Densification ‣ Conveyors (Table 5.): Mechanical unit processes used in waste processing facilities (Tchobanoglous ong>andong> Kreith, 2002) As soon as the waste stream arrives in the facilities, it is dropped on to the tipping floor. The unloading of the materials from the collection vehicles onto the tipping floor must be efficient to protect the materials to be seperated.The tipping floor must be constructed from proper materials. The Tipping floors use frontend loaders to move the mixed waste onto conveyors that rise up to the separation systems. This approach characterizes the tipping floor as one of the most inefficient components of the material recovery facility since dropping ong>andong> moving the materials on the floor requires additional equipment ong>andong> causes large amounts of glass breakage ong>andong> facility contamination. Because of

70 glass breakage on the tipping floor, many facilities can only recover mixed glass. (Dubanowitz., 2000) The solution to such problems is to deposit materials directly onto a sunken belt conveyor. The continuous movement of the discharged material by the conveyors eliminates the need for the vehicles to pull forward when unloading, lowering the facility’s area requirements. In addition, frontend loaders will not be needed to constantly manipulate ong>andong> route the materials on the floor, which will reduce both congestion ong>andong> the contamination from broken glass. (Dubanowitz., 2000) 4.6.1.Materials Size Reduction Size ong>andong> volume reduction, is of great importance for various methods of treatment ong>andong> disposal of MSW as well as for cost-effective transportation of recovered materials. Specifically the food waste need to be reduced in volume in order to avoid further contamination of the environment ong>andong> high transportation cost. There is a wide range of size reduction methods available ong>andong> many types of size reduction equipment. Such equipment is employed to reduce the particle size or increase the density of material in order to meet market specifications or to reduce the cost of storage ong>andong> transportation. Either incoming MSW or separated ong>andong> outgoing components can undergo size reduction. Among the most common equipment used for size ong>andong> volume reduction of MSW are the Densifiers, Compactors, Baler, Shredders, Hammermills (Vertical or Horizontal Shaft), Rotary Shear, Hammer Wear ,Dewatering Methods, etc. 4.6.2.Dewatering methods Belt filter press Belt filter press systems usually include a gravity drainage feeding section, ong>andong> a mechanically applied pressure belt arrangement. In gravity drainage, through simple screens, a large portion of free water is removed. Pressure is then applied at an increasing rate on the waste contained between supporting porous belts (Demetrakakes., 1996). The dewatered waste cake is removed from the belt with scrapers. In certain arrangements, a small vacuum must be applied (4–6 kPa) to facilitate the removal of water accumulating at the surface of the belts (Snyman et al., 2000). A prefl occulation step is often considered to suit particular waste applications that are too liquid ong>andong> to maximize dewatering efficiency right from the start of the process during gravity drainage. In roller press dewatering, the waste material is pressed between rotating roller drums, where the single belt material only serves for conveying. The bottom rollers are perforated to allow for drainage of the pressed liquid.

69<br />

Automated sorting has lower labour costs when compared to manual sorting.<br />

Automati<strong>on</strong> also assures the health of the employees that work to such kind of<br />

facilities. Furthermore, the processing machines can be adjusted by adding new<br />

sensors so that they can process different kind of materials, <str<strong>on</strong>g>and</str<strong>on</strong>g> can<br />

c<strong>on</strong>sequently take more from the <strong>waste</strong> stream as new markets develop.<br />

(Dubanowitz., 2000)<br />

However nowadays it is not yet feasible to have automated <strong>waste</strong> separati<strong>on</strong><br />

facilities because the presence of man still remains the most important factor<br />

for the effective separati<strong>on</strong> of the <strong>waste</strong> materials. Many mistakes can occur<br />

during the automated separati<strong>on</strong> process while these machines often need<br />

external help for the separati<strong>on</strong> of different kind of materials. (Dubanowitz.,<br />

2000)<br />

4.6 Material recovery process<br />

Mechanical separati<strong>on</strong> is a process which is comprised by many parts such as<br />

size reducti<strong>on</strong>, screening, air classificati<strong>on</strong>, magnetic separati<strong>on</strong>, <str<strong>on</strong>g>and</str<strong>on</strong>g> n<strong>on</strong>ferrous<br />

(e.g., aluminium) separati<strong>on</strong>. The most important parts of a MBT<br />

facility are shown at the table below (Table 5.).(Tchobanoglous <str<strong>on</strong>g>and</str<strong>on</strong>g> Kreith,<br />

2002)<br />

‣ Size Reducti<strong>on</strong><br />

‣ Air Classificati<strong>on</strong><br />

‣ Screening<br />

‣ Magnetic Separati<strong>on</strong><br />

‣ Glass Separati<strong>on</strong><br />

‣ N<strong>on</strong>-Ferrous separati<strong>on</strong><br />

‣ Densificati<strong>on</strong><br />

‣ C<strong>on</strong>veyors<br />

(Table 5.): Mechanical unit processes used in <strong>waste</strong> processing facilities<br />

(Tchobanoglous <str<strong>on</strong>g>and</str<strong>on</strong>g> Kreith, 2002)<br />

As so<strong>on</strong> as the <strong>waste</strong> stream arrives in the facilities, it is dropped <strong>on</strong> to the<br />

tipping floor. The unloading of the materials from the collecti<strong>on</strong> vehicles <strong>on</strong>to<br />

the tipping floor must be efficient to protect the materials to be seperated.The<br />

tipping floor must be c<strong>on</strong>structed from proper materials. The Tipping floors use<br />

fr<strong>on</strong>tend loaders to move the mixed <strong>waste</strong> <strong>on</strong>to c<strong>on</strong>veyors that rise up to the<br />

separati<strong>on</strong> systems. This approach characterizes the tipping floor as <strong>on</strong>e of the<br />

most inefficient comp<strong>on</strong>ents of the material recovery facility since dropping<br />

<str<strong>on</strong>g>and</str<strong>on</strong>g> moving the materials <strong>on</strong> the floor requires additi<strong>on</strong>al equipment <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

causes large amounts of glass breakage <str<strong>on</strong>g>and</str<strong>on</strong>g> facility c<strong>on</strong>taminati<strong>on</strong>. Because of

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