(best examples and good practices) on household organic waste ...

(best examples and good practices) on household organic waste ... (best examples and good practices) on household organic waste ...

11.11.2014 Views

119 The digestion takes place under thermophilic conditions, i.e., in the range of 50- 55 °C. The fermentation reactor itself is heated by a hot water spiral in order to minimize the amount of steam needed for maintaining the operating temperature in this range. The digester has a total volume of 2450 m³. The mean retention time of the substrate in the reactor varies in the range of 20 to 30 days. The waste heat is used to evaporate waste water. Due to the evaporation of the process water the installation is operating free of any effluent. (European Commission.,2010) The gas production is about 110 Nm³ per ton of waste fed to the digester. The collected gas is stored in a 170 m³ gas bag ong>andong> is used, together with long>andong>fill gas, to fuel biogas engines with a total installed electrical power of 1400 kWe. The surplus of electrical energy is sold to the grid. A high temperature torch is installed in order to flare off excess biogas. The digester has a semi-conical bottom with a sliding frame of 3 m diameter. (European Commission.,2010) The digested residue is extracted ong>andong> either recycled together with fresh substrate back into the reactor or pumped to a 20 m³ buffer in order to be dewatered. Before the dewatering process, the residue is dosed to a mixing unit ong>andong> mixed with a polymer solution in order to improve the dehydration. A screw press is dewatering the residue to 50% total solids. The resulting press cake is sent to a post-composting system in order to produce mature compost. (European Commission.,2010) The water effluent from the press is centrifuged ong>andong> the effluent of the centrifuge is stored into a 200 m³ buffer before being evaporated by utilizing the waste heat of the gas engines. The evaporating capacity is 1100 l/h. The concentrate of the evaporator is mixed with the press cake ong>andong> the centrifuge cake in order to be stabilized aerobically. The steam is sent to an acid scrubber which is capturing the evaporated ammonia ong>andong> producing an ammonium sulfate solution. After the scrubber the steam is mixed with process air, ong>andong> eventually clean air, ong>andong> treated in an insulated container with a biofilter. (Wastesum project Del 3A,. 2010) To avoid fluctuations as regards the biogas production, additional inoculums material is added in order to accelerate overall start up of the installation ong>andong> to stabilize the performance of the digester. The methane concentration is around 55% which is the expected biogas quality. The plant has been designed to generate 5.2 x106 kWh per year electricity derived from the biogas. The plant

120 consumption is about 0.7 x106 kWh per year resulting in a net electricity production of 4.5 x106 kWh per year. (European Commission.,2010) 7.3.4. The Dresden plant, Germany Mixed MSW, commercial waste as well as residual waste from source segregated recycling is brought to the delivery area. There are four hong>andong>over shafts (Picture 29.) in the delivery area with a hydraulic closing system, in which the waste is unloaded directly into the bunker. The delivery shafts are automatically controlled by the control room computer using information supplied from the entry weighbridge. A fully automated delivery crane operates in the bunker area, which ensures both the optimum utilization of the bunker volume by moving the waste ong>andong> also that the downstream crushing machines are filled. The crushing takes place via slowly running rotary shredders, which condition the residual waste to a particle size of < 150 mm. The crushed residual waste is free of coarse ferrous metal fractions by a magnetic conveyor belt running above it ong>andong> passes into a buffer bunker. A second process crane, also fully automated, passes the crushed waste from this buffer bunker to the composting boxes. (Wastesum projectDel 3A., 2010) To prepare the filling process, the process crane uses an ancillary lifting system to raise the lid of each empty composting box ong>andong> then places it on a neighboring box. Each of the 9 composting boxes has an effective volume of approximately 600 m 3 ong>andong> can take approximately 280 tons of waste. During the filling process, the level of the composting box is automatically monitored by the crane system. Once the composting box is full, the crane lifts the lid ong>andong> closes the box rendering it air tight. Due to the fully automated operation no manual activities are required in the bunker ong>andong> decomposition hall. (Wastesum projectDel 3A., 2010)

119<br />

The digesti<strong>on</strong> takes place under thermophilic c<strong>on</strong>diti<strong>on</strong>s, i.e., in the range of<br />

50- 55 °C. The fermentati<strong>on</strong> reactor itself is heated by a hot water spiral in order<br />

to minimize the amount of steam needed for maintaining the operating<br />

temperature in this range. The digester has a total volume of 2450 m³. The<br />

mean retenti<strong>on</strong> time of the substrate in the reactor varies in the range of 20 to<br />

30 days. The <strong>waste</strong> heat is used to evaporate <strong>waste</strong> water. Due to the<br />

evaporati<strong>on</strong> of the process water the installati<strong>on</strong> is operating free of any<br />

effluent. (European Commissi<strong>on</strong>.,2010)<br />

The gas producti<strong>on</strong> is about 110 Nm³ per t<strong>on</strong> of <strong>waste</strong> fed to the digester. The<br />

collected gas is stored in a 170 m³ gas bag <str<strong>on</strong>g>and</str<strong>on</strong>g> is used, together with l<str<strong>on</strong>g>and</str<strong>on</strong>g>fill gas,<br />

to fuel biogas engines with a total installed electrical power of 1400 kWe. The<br />

surplus of electrical energy is sold to the grid. A high temperature torch is<br />

installed in order to flare off excess biogas. The digester has a semi-c<strong>on</strong>ical<br />

bottom with a sliding frame of 3 m diameter. (European Commissi<strong>on</strong>.,2010)<br />

The digested residue is extracted <str<strong>on</strong>g>and</str<strong>on</strong>g> either recycled together with fresh<br />

substrate back into the reactor or pumped to a 20 m³ buffer in order to be<br />

dewatered. Before the dewatering process, the residue is dosed to a mixing unit<br />

<str<strong>on</strong>g>and</str<strong>on</strong>g> mixed with a polymer soluti<strong>on</strong> in order to improve the dehydrati<strong>on</strong>. A<br />

screw press is dewatering the residue to 50% total solids. The resulting press<br />

cake is sent to a post-composting system in order to produce mature compost.<br />

(European Commissi<strong>on</strong>.,2010)<br />

The water effluent from the press is centrifuged <str<strong>on</strong>g>and</str<strong>on</strong>g> the effluent of the<br />

centrifuge is stored into a 200 m³ buffer before being evaporated by utilizing<br />

the <strong>waste</strong> heat of the gas engines. The evaporating capacity is 1100 l/h. The<br />

c<strong>on</strong>centrate of the evaporator is mixed with the press cake <str<strong>on</strong>g>and</str<strong>on</strong>g> the centrifuge<br />

cake in order to be stabilized aerobically. The steam is sent to an acid scrubber<br />

which is capturing the evaporated amm<strong>on</strong>ia <str<strong>on</strong>g>and</str<strong>on</strong>g> producing an amm<strong>on</strong>ium<br />

sulfate soluti<strong>on</strong>. After the scrubber the steam is mixed with process air, <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

eventually clean air, <str<strong>on</strong>g>and</str<strong>on</strong>g> treated in an insulated c<strong>on</strong>tainer with a biofilter.<br />

(Wastesum project Del 3A,. 2010)<br />

To avoid fluctuati<strong>on</strong>s as regards the biogas producti<strong>on</strong>, additi<strong>on</strong>al inoculums<br />

material is added in order to accelerate overall start up of the installati<strong>on</strong> <str<strong>on</strong>g>and</str<strong>on</strong>g><br />

to stabilize the performance of the digester. The methane c<strong>on</strong>centrati<strong>on</strong> is<br />

around 55% which is the expected biogas quality. The plant has been designed<br />

to generate 5.2 x106 kWh per year electricity derived from the biogas. The plant

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