11.11.2014 Views

pRoplate annual RepoRt 2009/2010

pRoplate annual RepoRt 2009/2010

pRoplate annual RepoRt 2009/2010

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

RethInk<br />

your<br />

plate<br />

business<br />

Proplate Annual Report <strong>2009</strong>/<strong>2010</strong><br />

ON THE CUTTING EDGE


Experts at<br />

cutting<br />

steel


PROPLATE<br />

Proplate specializes in cutting steel. We are world leaders in<br />

straps for mobile cranes, and our methods entail high efficiency,<br />

capacity and quality. Proplate’s largest production unit is in<br />

Oxelösund, Sweden and is one of the most modern steel cutting<br />

plants in the world. In terms of logistics the plant is ideally located<br />

by the deepest sea harbor on Sweden’s east coast, close to<br />

where SSAB produces its special steel.


On<br />

the<br />

cutting<br />

edge<br />

Contents<br />

COMMENTS BY THE CEO 6<br />

PROPLATE SETS SIGHTS HIGH IN CHINA 8<br />

VISION AND BUSINESS CONCEPT 10<br />

PROPLATE TOTALCUT CONCEPT 12<br />

PROPLATE STRAPS 16<br />

PROPLATE HELPS LIEBHERR ENHANCE EFFICIENCY 18<br />

FINANCIAL GOALS AND STRATEGIES 20<br />

FACTORS DRIVING SALES 21<br />

PROPLATE ON THE CUTTING EDGE 22<br />

BOARD OF DIRECTORS AND GROUP MANAGEMENT 24<br />

ORGANIZATION CHART 25<br />

DESCRIPTION OF OPERATIONS 26<br />

FINANCIAL STATEMENTS 30<br />

THE CUSTOMER-ORIENTED Mastersmith 50


P ROP L A T E C O M M E N T S B Y T H E C E O<br />

Swift turnaround<br />

arms us for<br />

expansion<br />

> I am very proud of the<br />

way Proplate’s personnel<br />

managed to turn a difficult<br />

situation around. We are<br />

now better armed than<br />

ever to forge ahead at<br />

full speed.<br />

6


Last year was a unique year, not only for Proplate but for the whole worldwide economy. We have never, ever<br />

experienced quite such a sudden slowdown. Even so, there has never been any doubt that Proplate would<br />

continue to expand. The <strong>2009</strong>/<strong>2010</strong> financial year was one in which the short, yet highly intensive, recession<br />

affected us dramatically, yet we continued to focus on investments in new machinery and production facilities.<br />

It has of course been a tough year, with falling income and several<br />

redundancies. Nevertheless, Proplate finished the year stronger<br />

than ever, and better equipped to fully realize our market potential.<br />

Proplate is now recruiting again, and we continue to expand<br />

alongside new customers on new markets, and with a very strong<br />

concept. I predict a continued upswing in the years to come and<br />

believe we will soon see a lack of capacity among subcontractors to<br />

our global customers.<br />

Adaptat ion to new situation – a must<br />

In January <strong>2009</strong> Proplate had its highest ever net sales. In February<br />

the company virtually came to a standstill and we delivered<br />

almost exclusively from existing stock. Customer after customer<br />

cancelled orders, and the plate stocks that had grown over many<br />

years of prosperity stood pretty much still.<br />

And that was when the true strength of Proplate became evident,<br />

as we swiftly adapted to the new market situation.<br />

F ocus on improvements<br />

A stock reduction program gradually diminished our stocks as we<br />

negotiated intensively with our customers. We adapted production<br />

to a considerably lower production rate, and shifted the focus<br />

onto productivity improvements and intensive marketing. By September<br />

the business was breaking even, and by October we were<br />

making a profit again. We ended up with a plus figure for the year<br />

as a whole, with a positive cash flow and well-adapted stock levels.<br />

I am very proud of the way Proplate’s personnel managed to<br />

turn a difficult situation around. We are now better armed than<br />

ever to forge ahead at full speed. For me a proactive market presence<br />

– with an attractive business proposition – is absolutely crucial<br />

to a company’s expansion. In recent years we have gone from<br />

having most of our customers in Sweden, to gaining some major<br />

customers in Europe, China and the US.<br />

We have been very active in China in the past year, and are<br />

consequently now delivering straps to several large customers in<br />

the crane industry. Our flexibility, knowledge and forward-looking<br />

spirit have made us the world’s leading producer of straps for the<br />

crane industry in just a few years.<br />

A concept that enhances competitiveness<br />

During <strong>2009</strong>/<strong>2010</strong> we have further clarified our business concept,<br />

and it is now communicated to the market through our Proplate<br />

Totalcut Concept. The concept enhances our customers’ competitiveness,<br />

and we contribute to sustainable development. Just<br />

imagine what it involves to reduce transport by half and improve<br />

plate utilization by 30%! By focusing on efficient, large-scale cutting,<br />

we can optimize plate utilization and streamline logistics in<br />

an extremely tangible way.<br />

Proplate will carry on expanding in <strong>2010</strong>/2011 by dramatically<br />

increasing its market presence in China, Europe and the US.<br />

I foresee further investments in capacity and powerful initiatives<br />

in logistics, IT and personnel development. I fully anticipate our<br />

financial results increasing threefold compared to <strong>2009</strong>/<strong>2010</strong>.<br />

We are never satisfied just to be good – Proplate should always<br />

be on the cutting edge.<br />

Max Björk<br />

President and CEO<br />

7


P ROP L A T E C H I N A<br />

Proplate sets<br />

sights high<br />

in China


P ROP L A T E C H I N A<br />

For three years Joe Huang has been Proplate’s man in China, the world’s second largest economy.<br />

“We work professionally and forge ahead with our concept and our turnkey offering. This gives<br />

us a definite competitive edge on a market that has tremendous potential.”<br />

Express rate development<br />

China has developed into the world’s hub when it comes to business<br />

and establishing new enterprises. Partly because the market is<br />

so big, but also because things are developing at such breakneck<br />

speed in virtually all sectors, and especially construction and infrastructure.<br />

“Many companies want a share of this rapid growth, and it’s<br />

important to have a presence in China to ensure the right contact<br />

with customers,” Joe explains.<br />

Based in Shanghai, Joe is the man who oversees Proplate’s sales<br />

work in China. And it’s going well. Joe explains why:<br />

“Our customers have understood the meaning of the Proplate<br />

Totalcut Concept. They can see the benefits of it, and they know<br />

that the products we deliver are of the highest quality. Consequently,<br />

we are regarded as the most professional supplier in our<br />

industry and our niche.”<br />

“We are regarded as the most professional supplier in our industry and niche,” says a<br />

delighted Joe Huang.<br />

PLANNING OWN FACTORIES<br />

Max Björk, CEO of Proplate, agrees with the description.<br />

He says: “The major crane manufacturers are our customers.<br />

They find it hard to do what we do without having problems with<br />

efficiency and good overall economy.”<br />

Some of the world’s biggest crane manufacturers have a presence<br />

in China, and jointly they make up around 90% of the<br />

market in the country.<br />

“We currently deliver straps to three of them,” says Joe, and he<br />

sounds optimistic about the future.<br />

That future includes strengthening Proplate’s organization in<br />

China by increasing the sales force, and planning has also begun<br />

for the first factory in China. In the longer term there could be<br />

even more Proplate plants. As Max Björk puts it, it would be ‘a<br />

natural progression’.<br />

Like Joe, he anticipates continued strong growth on the Chinese<br />

market.<br />

EXPA NSION IN OTHER INDUSTRIES<br />

“We will continue to be the leading supplier of cut material to<br />

manufacturers of construction machines. I also foresee developments<br />

in other sectors, such as recycling.”<br />

Joe Huang: “We have laid a stable foundation for our business<br />

in China. We are a strong, reliable company with good customer<br />

relations. We will benefit greatly from our experiences and advanced<br />

expertise as we begin the job of cultivating new customers as well.”<br />

>> FACTS<br />

China the global driving force<br />

In <strong>2009</strong> China accounted for almost half the world’s steel production,<br />

and overall growth in the country is expected to continue.<br />

Development in China has been tremendous over the past 20<br />

years. With a growth rate of almost 10% a year, China has managed<br />

to quadruple its GNP in a quarter of a century, and the World<br />

Bank is talking about the fastest decline in poverty in world history.<br />

The country has become the world’s largest recipient of foreign<br />

direct investments; everyone wants a share of the growth and the<br />

future potential.<br />

China has an enormous steel and engineering industry. Steel<br />

consumption will continue to grow thanks to developments in<br />

the construction and infrastructure sectors, for example. In <strong>2009</strong><br />

China’s steel consumption grew by 19% (525 million tons), while<br />

consumption in the rest of the world fell by 9%.<br />

It is on this gigantic growth market that Proplate operates.<br />

9


P ROP L A T E V I S I O N A N D B U S I N E S S C O N C E P T<br />

vision<br />

Proplate – on<br />

the cutting edge<br />

>> Proplate is an innovator. We relish a challenge, solving problems and<br />

testing the limits. That is how we stay at the forefront. And that is how we<br />

continue to create value for our customers – in everything we do.<br />

It’s what we call being on the cutting edge.<br />

10


Business concept<br />

>> Proplate provides services that lead to efficient plate utilization,<br />

cost-effective plate management and large-scale cutting with the<br />

associated volume benefits, in order to strengthen our customers’<br />

competitiveness.<br />

Our customers are global engineering companies that value high<br />

quality, flexibility and dependability in a close partnership.<br />

Proplate contributes to sustainable development by being close to<br />

plate manufacturers.<br />

11


P ROP L A T E TOTALCUT C ONCEPT<br />

Put all your eggs<br />

in one basket<br />

– it pays off!


P ROP L A T E TOTALCUT CONCEPT<br />

Increase your profit<br />

by letting Proplate<br />

do more of the job<br />

The Proplate Totalcut Concept is a brand new way of thinking in the world of steel. Instead of entire plates,<br />

Proplate delivers pre-cut details ready for welding or assembly. The result is considerably better plate utilization<br />

and lower logistical costs.<br />

Proplate takes overall responsibility for delivery to you or your subcontractors. Meanwhile you have full<br />

control over plate procurement, leftover plates and plate utilization. You could say you put all your eggs in one<br />

basket, and that leads to all kinds of benefits.<br />

SUBCONTRACTORS<br />

Proplate makes sure the customer’s subcontractors<br />

get the right details at the right time.<br />

DELIVERY<br />

Proplate takes overall responsibility<br />

for delivery to you and<br />

your subcontractors.<br />

CUSTOMER<br />

Working with Proplate means<br />

efficient order handling.<br />

Order management<br />

PLATE MANUFACTURER<br />

Proplate orders customized steel plate for<br />

optimum plate utilization.<br />

PLATE<br />

management<br />

PROPLATE<br />

Proplate takes care of plate management and component<br />

production according to the customer’s wishes.<br />

13


P ROP L A T E TOTALCUT CONCEPT<br />

A three-part concept<br />

that brings all kinds<br />

of benefits<br />

12 m<br />

3 m<br />

The plate is utilized optimally through production coordination and planning.<br />

More efficient transport, shorter lead times and just-on-time delivery are just some<br />

of the benefits of the Proplate Totalcut Concept.<br />

Cutting Material Wa ste<br />

Optimum plate utilization<br />

minimizes waste<br />

The more details you have to choose from, the better a particular<br />

dimension of plate can be utilized. To make production even more<br />

efficient, Proplate specially orders blank plates in tailored dimensions,<br />

adapted to the details that need cutting. This means that the<br />

material can be utilized optimally, resulting in the lowest possible<br />

waste.<br />

Many companies have their own plate stocks, as well as stocks<br />

located with several subcontractors. This makes it hard to have full<br />

control of the overall stock situation and to be flexible with where<br />

the plate is needed most. The Proplate Totalcut Concept reduces<br />

uncertainty through clear, transparent reporting, and flexibility<br />

increases as the plate is in the same place.<br />

Imagine that each subcontractor has a number of details that<br />

need to be cut from a single plate dimension. Now compile all<br />

these details and gauge how many permutations there are for<br />

ensuring the best possible plate utilization. This is exactly what<br />

Proplate does! We then deliver the cut-out details having used the<br />

plate in the most efficient way.<br />

Cutting Logistical Costs<br />

Proplate coordinates deliveries and<br />

takes care of plate management<br />

The Proplate Totalcut Concept also entails efficient order<br />

management. This means that Proplate handles contacts with<br />

plate suppliers and subcontractors, and makes sure the right<br />

components end up in the right place. Quite simply, we take care<br />

of your order and manage the job. Coordinated transport of cutout<br />

details means that fewer trucks need to be used. This not only<br />

reduces transport costs considerably, but also has less impact on<br />

the environment. The customer is constantly informed of what is<br />

happening and has full insight into the order flow.<br />

14


P ROP L A T E TOTALCUT CONCEPT<br />

>> Benefits for you,<br />

the customer<br />

– Lower plate costs<br />

– More efficient plate utilization<br />

– More efficient plate management<br />

A prestudy essentially enables<br />

us to identify full potential in the<br />

customer’s operation.<br />

Proplate has cutting tables that allow multiple plates to be laid out. While one plate is<br />

being cut, details can be picked off and the next plate prepared for cutting.<br />

Cutting 24/7<br />

Large-scale cutting means flexibility,<br />

quality and high capacity<br />

Where others optimize their operations on machining and assembly,<br />

at Proplate we optimize our operation on cutting. Large-scale<br />

cutting and machinery that runs round the clock lead to several<br />

benefits. Proplate works to long-term forecasts and can co-plan<br />

the production of large quantities of details. In addition to excellent<br />

material utilization, this ensures industrialized production<br />

with cutting machines that enable double plates to be laid out, as<br />

well as both long and wide plates.<br />

Customer benefit is key to our entire operation. Investments<br />

in new machinery and new technology should always benefit our<br />

customers. We deploy Cutting 24/7 with cutting machines that<br />

run round the clock. Proplate also continuously invests in the<br />

latest cutting technology, and our experienced cutting operators<br />

ensure the machines produce the highest possible quality. Thanks<br />

to distinct customer focus and a commitment to efficient logistics,<br />

we can also offer greater flexibility and higher precision.<br />

Proplate Prestudy<br />

A prestudy shows how much<br />

the customer has to gain from<br />

the Proplate Totalcut Concept<br />

Proplate Prestudy is just as natural a part of the process as<br />

other planning and production. It is important to us that<br />

the customer feels secure in the decisions that are made.<br />

It is also important to be able to measure the effects of a<br />

decision such as introducing the Proplate Totalcut Concept.<br />

There is often tremendous potential in improved plate<br />

utilization, more efficient logistical solutions and streamlined<br />

administration. The Proplate Totalcut Concept also<br />

provides an overview that reduces uncertainty surrounding<br />

overall plate management – something that can be hard to<br />

gauge without analysis.<br />

In a Proplate Prestudy we analyze the customer’s present<br />

process flow with regard to number of subcontractors,<br />

plate procurement, plate utilization, number of items in<br />

different dimensions, transport, order management and<br />

other factors. Then, alongside the customer, Proplate draws<br />

up a proposal on how things could work according to the<br />

Proplate Totalcut Concept.<br />

The result of the prestudy is a concrete proposal that<br />

indicates effects, preconditions and a possible approach for<br />

implementing the Proplate Totalcut Concept.<br />

15


P ROP L A T E STRAPS<br />

Proplate specializes in<br />

very large, complex straps<br />

Production of Proplate Straps<br />

We think we can safely say that Proplate Straps are the world’s best<br />

straps – but we want to be even better. That’s why we work actively<br />

on development alongside our customers and plate suppliers<br />

to make even better straps in the future.<br />

> The strap is cut out of the plate. > Careful grinding and blasting to customer<br />

specifications.<br />

> Double or triple straps are fixed together using a clamp.<br />

16


P ROP L A T E S T R A P S<br />

In just a few years, Proplate has become the world’s<br />

leading producer of straps for the crane industry. Liebherr,<br />

Manitowoc, Sany and Fuwa are just some of the well-known<br />

customers in Europe, China and the US.<br />

World leaders in straps<br />

Straps are absolutely crucial components in crane manufacture,<br />

particularly for crawler cranes that can often lift loads of up to<br />

3000 tons. The straps connect counterweights and frameworks.<br />

The quality demands are high, nothing can go wrong, which is<br />

why the tests are rigorous.<br />

The straps can be anything from 1 to 16 meters long and 10<br />

to 70 millimeters thick, depending on construction. They can<br />

be single straps, or joined together in twos or threes. The biggest<br />

strap we have made to date weighs 1.5 tons, and the longest is 16<br />

meters.<br />

Quality steel is fundamental to success<br />

To ensure consistent high quality in Proplate Straps, we only use<br />

the highest quality materials. The Proplate strap factory is right<br />

next door to SSAB in Oxelösund, eastern Sweden. SSAB is a<br />

world leader with its special Weldox steel, which is ideal for making<br />

straps. We also work with other plate suppliers such as Thyssen,<br />

Dillingen and JFE.<br />

Proplate has invested heavily in cutting and machining equipment<br />

so that we can deliver the highest quality straps. A quenched<br />

and tempered steel that is intended to return to its original shape<br />

after severe strain is hard to handle – especially when producing<br />

Straps are critical components in<br />

crane manufacture, and can be<br />

anything from 1 to 16 meters long.<br />

long straps that can easily twist or curve when being cut from a<br />

plate. Proplate solves this problem by cutting under water to ensure<br />

there is as little heat impact as possible on the steel, which in<br />

turn makes for straighter, more easily handled straps.<br />

The latest investments are machines that make holes in the<br />

straps with extremely fine tolerances. The machines are also specially<br />

adapted for making straps as efficiently as possible, so while<br />

one strap is being machined new ones are being loaded, ready to<br />

be fed through and machined.<br />

Proplate means efficiency<br />

To ensure the greatest possible efficiency, Proplate works closely<br />

integrated with the customers’ production processes and MPS<br />

systems. Long-term forecasts govern the procurement of plate and<br />

planning of efficient plate utilization. By applying the Proplate Totalcut<br />

Concept, plate utilization can be improved the more items<br />

and greater the volumes handled by Proplate.<br />

> The strap is machined according to<br />

specification and control measurements are taken.<br />

> Painting in line with the customer’s<br />

strict requirements on function and<br />

environmental considerations.<br />

> Careful packing to protect the straps from<br />

scratching and other damage.<br />

17


P ROP L A T E L i e b h e r r<br />

PROPLATE<br />

HELPS LIEBHERR<br />

ENHANCE<br />

EFFICIENCY


P ROP L A T E L i e b h e r r<br />

More efficient plate utilization, higher delivery<br />

reliability, less administration and guaranteed<br />

quality. These are four positive effects that German<br />

company Liebherr enjoys thanks to its close<br />

collaboration with Proplate.<br />

Dag Kryzaniak, Head of Business Development for Germany at Proplate.<br />

Proplate keeps its promises<br />

German crane giant Liebherr was the first company to make use<br />

of all the benefits inherent in the Proplate Totalcut Concept.<br />

“We can handle Liebherr’s tough requirements, both in terms<br />

of quantity and quality. For Liebherr’s production we cut and<br />

machine high-strength and quenched steel, areas we are experts<br />

in,” says Dag Kryzaniak, Head of Business Development for Germany<br />

at Proplate.<br />

Replaced seven suppliers<br />

Proplate has replaced seven subcontractors and is now the sole<br />

supplier of straps and links for Liebherr’s largest Crawler Cranes;<br />

320 items that are all handled by Proplate. Proplate also deals with<br />

all plate management and all deliveries. An average of three trucks<br />

fully loaded with Proplate-cut details arrive at Liebherr every<br />

week, always at the right time to be used directly in the production<br />

of new cranes.<br />

By implementing the Proplate Totalcut Concept, Liebherr has<br />

a true partner in Proplate. In fact the collaboration is so close that<br />

Proplate is even part of Liebherr’s supply chain.<br />

“We continuously receive forecasts of their needs and can<br />

therefore plan much further ahead than normal. This means we<br />

can utilize the plates optimally and thereby streamline production<br />

as far as possible,” says Dag Kryzaniak.<br />

Lower environmental impact<br />

Needless to say, more efficient plate management not only leads<br />

to less waste and greater financial gain. Because Proplate also deals<br />

with logistics, transport can also be coordinated so that fewer<br />

trucks are used for detail deliveries.<br />

“This obviously reduces environmental impact, which is an<br />

important goal,” says Magnus Bårdén, Deputy CEO of Proplate.<br />

“This is one of the fundamental ideas behind the Proplate Totalcut<br />

Concept, that there are gains to be made in several areas, and not<br />

only financially.”<br />

A relat ionship that opens doors<br />

The partnership also has many benefits for Proplate. For instance,<br />

it gives Proplate an opportunity to develop its concept.<br />

“We face the task with humility,” says Dag. “It means a lot to<br />

us to have this close relationship with Liebherr. It makes us better,<br />

while we are also the best partner for Liebherr. Because we are<br />

proactive and constantly suggesting improvements, our collaboration<br />

is developing all the time.”<br />

Wolfgang Hentschel of Liebherr agrees:<br />

“Proplate impresses us. Thanks to their dedication and our<br />

close collaboration, we can find the best solutions together.”<br />

“You could say that Liebherr opens doors for us as well. Everyone<br />

in the industry knows that they’re the best. And when people<br />

find out that Proplate works closely alongside Liebherr, it stimulates<br />

their curiosity about what we can do,” Dag explains.<br />

>> About Liebherr<br />

Liebherr is a family-run company founded in 1949 by Hans<br />

Liebherr. Today it is not only one of the world’s leading manufacturers<br />

of cranes, but also a well-known supplier of technically<br />

innovative and user-friendly products in a wide range of areas.<br />

Over the years the family-run company has grown into an entire<br />

corporate group, which now has some 32,000 employees and<br />

operations in more than 120 companies worldwide.<br />

19


P ROP L A T E F I N A N C I A L G O A L S A N D S T R A T E G I E S<br />

Ambitious goals for<br />

serious growth<br />

Financial goals<br />

- Proplate has ambitious growth goals with good profitability.<br />

Expansion over the past five years has taken place with profitability,<br />

and we place great importance on continuing in this vein<br />

in future.<br />

- Proplate’s long-term goal is to achieve net sales of SEK 1 billion,<br />

which means approximately SEK 500 million in refinement<br />

sales. Profit after depreciation, amortization and financial items<br />

shall be at least 20% of refinement sales over a business cycle.<br />

Strategy for high growth<br />

- High growth is achieved through a focus on sales and marketing.<br />

Proplate will concentrate on being a partner to major global<br />

customers, closely integrated in their production processes.<br />

Sales and marketing efforts will primarily be centered on the<br />

crane industry, mining, construction machines and recycling.<br />

- All offerings from Proplate should be characterized by close<br />

customer relations on all levels (understanding the customer),<br />

productivity and professionalism in production and distribution<br />

(logistical efficiency) and in-depth technical know-how when it<br />

comes to choice of materials, cutting techniques and technical<br />

design (technical efficiency).<br />

- Proplate values a culture where the individual employee strives<br />

for continuous improvement and feels active in the company’s<br />

development.<br />

- Dedicated, professional leaders are crucial to our success internationally.<br />

- Proplate shall be quality and environmentally certified. Striving<br />

for sustainable development in the world is a natural business<br />

opportunity.<br />

- Proplate will primarily expand internationally by establishing<br />

sales and production companies on attractive markets such as<br />

China, the US, Brazil and India.<br />

20


P ROP L A T E F A C T O R S D R I V I N G S A L E S<br />

Proplate is delivering 16-meterlong<br />

straps for the new Swedbank<br />

Arena in Stockholm. The straps are<br />

specially designed to be part of the<br />

bearing roof structure. The facility<br />

will be finished in 2012 and will be<br />

the biggest and most modern arena<br />

in Scandinavia.<br />

Smart logistics and better plate<br />

utilization generate demand<br />

Global industrial customers are<br />

striving to be more profitable through<br />

efficient plate utilization and logistics.<br />

More and more of our customers are<br />

tending towards a situation whereby<br />

they only carry out final assembly on<br />

their products. This places extensive<br />

requirements on dependable,<br />

professional subcontractors.<br />

Ultimately it means a higher demand<br />

for services produced by Proplate.<br />

After a deep recession that has affected<br />

many of our customers palpably, the focus<br />

now is on reducing uncertainty in production<br />

and future business. The availability<br />

of plate is an uncertainty factor for many.<br />

This applies particularly to plate made<br />

from high-value material that can only be<br />

produced by a few manufacturers in the<br />

world.<br />

The more subcontractors a customer<br />

uses, the harder it is to keep an eye on<br />

plate requirements and efficient plate<br />

utilization. If there is a shortage of plate<br />

with one supplier, that shortage cannot<br />

be made up by redistributing orders bet-<br />

ween subcontractors. Using the Proplate<br />

Totalcut Concept entails a shared stock of<br />

plate, greater flexibility and considerably<br />

higher delivery reliability.<br />

Lack of dependable<br />

subcontractors<br />

It is also evident that this latest recession<br />

has clearly had an impact on many subcontractors<br />

around the world. When the<br />

market turns around, which we believe<br />

it is now doing, there will be a lack of<br />

dependable subcontractors. Many will not<br />

have the equity to be able to grow after<br />

slimming down their organizations so<br />

dramatically. Many have gone bust. Proplate<br />

remains strong and has also carried<br />

out investments during the recession, and<br />

this will create major opportunities on the<br />

market in the years to come.<br />

New energy drives sales<br />

The crane industry is developing very<br />

strongly thanks to investments in wind<br />

power, the extension of new energy plants<br />

– such as nuclear power – and major infrastructure<br />

initiatives.<br />

The markets in China, India and<br />

Brazil are making a particular impact<br />

with high rates of growth. Consequently,<br />

the number of companies making large<br />

cranes is increasing significantly, especially<br />

in China. Companies with experience of<br />

making sophisticated components from<br />

high-value materials are in demand, which<br />

opens up new business opportunities for<br />

Proplate.<br />

Furthermore, the demand for raw<br />

materials is also increasing. Consequently<br />

new mines are opening, and activity at<br />

existing sites is increasing. We believe that<br />

demand will increase even more in the<br />

next few years bearing in mind the approaching<br />

prosperity.<br />

More efficient transport for<br />

susta inable development<br />

In the future, costs for transport are expected<br />

to increase dramatically, through<br />

higher taxes and charges, in order to accelerate<br />

efforts towards sustainable development.<br />

However, the use of resources is<br />

no longer solely a question of economics.<br />

More and more companies are placing<br />

priority on more environmentally friendly<br />

actions that make better use of resources<br />

and reduce emissions. This is creating<br />

strong new companies in the recycling<br />

industry, which in turn will be looking<br />

for efficient, sustainable solutions for their<br />

production plants.<br />

21


P ROP L A T E ON THE CUTTING EDGE<br />

proplate<br />

On the<br />

cutting<br />

edge<br />

> We think<br />

innovatively<br />

Tamara Campos<br />

Cutting operator<br />

“We cut plate under water to reduce<br />

heat impact on the material. This<br />

improves quality and also makes for a<br />

good work environment.”<br />

> The bigger<br />

the challenge,<br />

the better<br />

Emil Jönsson<br />

Project engineer,<br />

Proplate Straps<br />

“The bigger, harder, thicker and more<br />

complex – the more enjoyable. We<br />

relish challenges and solving problems.”<br />

> Latest<br />

technology<br />

goes without<br />

saying<br />

Johan Björklund<br />

Financial Manager<br />

“We are continuously investing in<br />

one of the world’s biggest and most<br />

modern cutting plants for thick sheet<br />

metal. So the latest technology goes<br />

without saying.”<br />

> Everything we<br />

do creates value<br />

Zuzana Jansson<br />

Administrator<br />

“We work hard to develop the value<br />

of our business propositions. Our<br />

latest concept means better material<br />

utilization and lower costs for logistics.<br />

Good news for our customers and the<br />

environment.”<br />

22


Only the best<br />

is good enough<br />

Mattias Skeppstedt<br />

Business Area Manager Proplate Straps<br />

“We deliver critical details to some of the world’s biggest<br />

and most demanding crane manufacturers.”<br />

> Anything<br />

is possible!<br />

Johan Törnqvist<br />

Business Area Manager<br />

Proplate Totalcut Concept<br />

“If it’s possible and we can do it, we want<br />

to do it! If it’s impossible, ask us to take a<br />

look anyway!”<br />

> The latest IT<br />

develops our<br />

business<br />

Henrik Nordlöf<br />

IT Manager<br />

“We are a natural part of our customers’<br />

supply chain. This means that in<br />

our business system we handle orders<br />

and forecasts taken directly from our<br />

customers’ planning systems.”<br />

> We have the<br />

commitment<br />

Enrique Hernandez<br />

Cutting operator<br />

“We have the energy and the commitment.<br />

That’s how we are developing<br />

a unique, global engineering<br />

company.”<br />

23


P ROP L A T E B O A R D O F D I R E C T O R S A N D G R O U P M A N A G E M E N T<br />

Board of Directors<br />

Hans Åke Norås<br />

(1944) Chairman of the Board.<br />

> Board assignments in Ostnor AB (Mora Armatur, FM<br />

Mattsson), Bergkvist-Insjön AB, Säkerhetsföretagen AB,<br />

Mora of Sweden AB and Pharmadule AB. Previously<br />

CEO of Atle Industri AB. Hans Åke Norås has previously<br />

worked for SSAB. He has held several chief executive and<br />

board positions in the engineering, construction material,<br />

wholesale trade and consulting sectors.<br />

Anders Persson<br />

(1957) Owner, Proplate Group.<br />

> Fourth generation entrepreneur and market economist.<br />

Anders Persson has worked in steel and IT and was<br />

previously CEO and owner of Smidesbolaget L. Persson AB<br />

in Degerfors and Proplate IT AB.<br />

Esbjörn Löfstrand<br />

(1952) Board member.<br />

> Owner of and active in consulting firm Fundamental<br />

Analys ELD AB since 1998. Board assignments include<br />

Drillcon AB. Esbjörn Löfstrand’s previous career includes<br />

CEO and co-owner of a builder’s merchant company,<br />

authorized public accountant and Deputy CEO of the<br />

Hasselfors Group.<br />

Peter Eklund<br />

(1958) Board member.<br />

> CEO of Bergkvist-Insjön AB. Board member of Axel<br />

Bergkvist AB and associated companies of Bergkvist-Insjön<br />

AB: Hebeda Trä AB, Hedin-Bergkvist AB, Weda Skog AB<br />

and Naturbränsle i Mellansverige AB. Has now and has<br />

previously had external board assignments for Folkebolagen<br />

AB, Rättviks Sågverk AB and Nordhydraulic AB.<br />

Group Management<br />

Max Björk<br />

(1965) CEO, Proplate Group.<br />

> Max Björk has previously been president of several of the<br />

Group’s companies. He has also been a regional manager<br />

for Knight industriteknik AB, Deputy CEO of the Lesjöfors<br />

Group, and CEO and owner of Projektledarna. He now<br />

has board assignments within the Group’s companies.<br />

Previous board assignments include various companies in<br />

the UK, Norway, Denmark, Finland and Sweden. He has<br />

worked in the international engineering industry for his<br />

entire career to date.<br />

Magnus Bårdén<br />

(1965) Deputy CEO, Proplate Group.<br />

> Recruited to the Proplate Group in 2007. Before that<br />

Magnus Bårdén has been president of a corporate<br />

healthcare service and run his own project management<br />

company. He has long experience as a manager within<br />

Telia and Ericsson, primarily in service sales, economics<br />

and product development. Magnus Bårdén has an<br />

Executive MBA in International Business.<br />

24


P ROP L A T E O R G A N I Z A T I O N C H A R T<br />

Board of Directors<br />

Group Management<br />

CEO/Vice CEO<br />

Finance/HR/IT/Projects<br />

Business Area<br />

Proplate Straps<br />

Business Area<br />

Proplate Totalcut Concept<br />

- marketing<br />

- production<br />

- quality<br />

- marketing<br />

- production<br />

- quality<br />

Proplate is organized into two<br />

integrated business areas<br />

Business Area Proplate Straps is responsible<br />

for the sale and production of Proplate Straps,<br />

which is the company’s niche product. Proplate<br />

Straps buys cut-out details from Business Area<br />

Proplate Totalcut Concept in order to optimize<br />

plate utilization in cutting out strap details.<br />

Business Area Proplate Totalcut Concept<br />

is responsible for the sale and production of<br />

cutting for in-house manufacture, but primarily<br />

for large customers with demands on efficient<br />

plate utilization and logistics. The business<br />

areas are supported by units for finance, HR,<br />

IT and project management.<br />

The Group is led by a management team<br />

comprised of the CEO and Vice CEO, both of<br />

whom work to guidelines from the company’s<br />

Board of Directors, of which the Group’s owner<br />

is a member.<br />

25


P ROP L A T E D E S C R I P T I O N O F O P E R A T I O N S<br />

Description of<br />

operations <strong>2009</strong>/<strong>2010</strong><br />

Market<br />

In <strong>2009</strong>/<strong>2010</strong>, the company evolved its long-term strategy of<br />

moving from many small to fewer large customers. The number<br />

of large and potentially large customers increased, primarily in<br />

Business Area Proplate Straps. Three new, large international strap<br />

customers in China and Germany were added to the customer<br />

list. Several new strap customers in China have been added at the<br />

beginning of the <strong>2010</strong>/2011 financial year.<br />

Since the launch of the Proplate Totalcut Concept active market<br />

cultivation has been carried out, resulting in several interesting<br />

prospects. After a year of low production rates, formatting of plate<br />

for SSAB has rapidly increased to levels similar to those before the<br />

recession of <strong>2009</strong>.<br />

Thanks to active market cultivation during the recession, Proplate<br />

has quickly been able to expand its business to ensure that<br />

net sales and refinement value will increase significantly on the<br />

previous year.<br />

Economy<br />

The recession forced Proplate to take swift, painful action with<br />

regard to cost cutting in <strong>2009</strong>/<strong>2010</strong>. Production stages previously<br />

outsourced with subcontractors were brought in-house. All temporary<br />

personnel were dismissed, as were several permanent employees.<br />

Several changes were also carried out at management level<br />

with the aim of ensuring the right people were in the right place<br />

in a tough market situation.<br />

The swift changes produced results and laid a good foundation<br />

for continued growth. The company came through the <strong>2009</strong>/<strong>2010</strong><br />

recession with a positive result, lower stocks and increased productivity.<br />

A well-filled order book and a streamlined organization<br />

quickly leads to a better bottom line. The start of the <strong>2010</strong>/2011<br />

financial year is the best in the company’s history, and the outlook<br />

for the year as a whole is very bright.<br />

MSEK<br />

300<br />

MSEK<br />

30<br />

250<br />

25<br />

200<br />

20<br />

15<br />

150<br />

10<br />

100<br />

5<br />

50<br />

06/07 07/08 08/09 09/10 10/11<br />

0<br />

06/07 07/08 08/09 09/10 10/11<br />

NET SALES<br />

REFINEMENT VALUE<br />

PROFIT AFTER FINANCIAL ITEMS<br />

Forecast<br />

26


Personnel<br />

Sick leave in <strong>2009</strong>/<strong>2010</strong> amounted to 2% as a percentage of<br />

standard working hours. Proplate values its dedicated employees<br />

highly and conducts active personnel care. Personal health<br />

checks are carried out <strong>annual</strong>ly. For Proplate it is important to<br />

understand the customer’s needs and circumstances, and it is therefore<br />

Proplate’s aim that every employee should have visited one<br />

of the company’s major customers. Proplate actively participates in<br />

the Margit training initiative which is funded via the EU and carried<br />

out by Campus Nyköping.<br />

During the year, particular initiatives have been taken in<br />

workwear and the physical work environment with regard to<br />

heavy lifting.<br />

Quality<br />

External quality and environmental audits were conducted during<br />

the year by DNV. The audits resulted in retained certification for<br />

Proplate to ISO 9001:2008 and ISO 14001:2004.<br />

KSEK<br />

120<br />

1500<br />

100<br />

1200<br />

80<br />

900<br />

60<br />

600<br />

40<br />

20<br />

300<br />

0<br />

06/07 07/08 08/09 09/10 10/11<br />

0<br />

06/07 07/08 08/09 09/10 10/11<br />

NUMBER OF EMPLOYEES<br />

REFINEMENT VALUE/EMPLOYEE<br />

Forecast<br />

Forecast<br />

27


FINANCIAL<br />

STATEMENTS<br />

ANNUAL REPORT AND CONSOLIDATED FINANCIAL STATEMENTS<br />

FOR THE FINANCIAL YEAR MAY 1, <strong>2009</strong> – APRIL 30, <strong>2010</strong><br />

PROPLATE AB<br />

REGISTERED NUMBER 556643-3867<br />

Contents<br />

Board of Directors’ Report 31<br />

Balance sheet – Group 34<br />

Pledged assets and contingent liabilities – Group 35<br />

Cash flow statement – Group 36<br />

Income statement – Parent Company 37<br />

Balance sheet – Parent Company 38<br />

Pledged assets and contingent liabilities – Parent Company 39<br />

Notes with accounting principles and notes<br />

to the financial statements 40<br />

Signatures 49<br />

30


Board of Directors’ Report<br />

The operation in general<br />

The Board and President of Proplate AB, company registration<br />

number 556643-3867, based in the Municipality of Karlstad,<br />

Sweden, hereby submit the Annual Report and consolidated<br />

financial statements for the financial year May 1, <strong>2009</strong> –<br />

April 30, <strong>2010</strong>.<br />

Group structure<br />

The company is a subsidiary of A Persson Affärsutveckling AB,<br />

company registration number 556341-4332.<br />

Proplate AB is the Parent Company of a Group with the subsidiary<br />

Proplate Oxelösund AB. Dormant subsidiaries are Proplate<br />

Material- och Produktionsstyrning AB and Proplate Mekanik AB,<br />

which was previously integrated into Proplate Oxelösund AB and is<br />

now being wound down through voluntary liquidation.<br />

The company’s operations<br />

The company’s operations comprise services such as Group<br />

management, and marketing and sales for the subsidiary. The<br />

subsidiary manufactures machinery components from metal plate,<br />

chiefly thick high-strength steel.<br />

During the first part of the financial year, the Group’s business<br />

was affected by low demand globally. However, the market situation<br />

improved during the latter part of the financial year. Due to<br />

previously carried out capacity adaptations, profitability can be<br />

achieved at lower volumes.<br />

73% of Group sales were exports. Establishment on the Chinese<br />

market has been successful; several customer relations have been<br />

established and capacity at the Shanghai office is under expansion.<br />

In Oxelösund, investment in expanded machining capacity was<br />

completed during the financial year. Proplate Oxelösund AB now<br />

has the same President as its Parent Company Proplate AB.<br />

Group sales and production for the forthcoming financial year<br />

(<strong>2010</strong>/11) are expected to continue to increase, favored by the<br />

market recovery since the end of <strong>2009</strong>.<br />

Use of financial instruments<br />

For a description of the use of financial instruments, please refer to<br />

the accounting principles and notes to the financial statements.<br />

Environmental information<br />

The subsidiary Proplate Oxelösund AB carries out activities<br />

requiring notification under the Swedish Environmental Code.<br />

The company’s operation is completely dependent on this<br />

permission being granted. The company has quality and<br />

environmental management systems certified to EN ISO<br />

9001:2000 and EN ISO 14001:2004.<br />

Five-year review<br />

The Group was formed through an inter-company reorganization<br />

on April 30, 2008. Consequently, there are no comparison figures<br />

from previous years.<br />

31


P ROP L A T E o w n e r p o r t r a i t<br />

THE CUSTOMER-<br />

ORIENTED<br />

MASTERsmith<br />

>> First there was one mastersmith.<br />

Then another. And then yet another.<br />

After those 100 years or so, Anders<br />

Persson entered the scene.<br />

“Clearly today’s Proplate operation<br />

is very different from my greatgrandfather’s<br />

village forge. Even so,<br />

some things haven’t changed: the spirit<br />

of entrepreneurialism and our continued<br />

efforts to adapt and develop the<br />

operation. I’m also a mastersmith, in a<br />

way. A customer-oriented mastersmith.”<br />

50


Steel in his blood<br />

Anders Persson, sole owner of Proplate, has steel running through<br />

his blood.<br />

He grew up in the industry, as did his father and grandfather.<br />

It all began back in 1869 when Per Andersson, Anders’ greatgrandfather,<br />

was awarded his master craftsman’s diploma. As a<br />

newly qualified mastersmith, he started up his own business.<br />

“He was the village blacksmith and carried out various jobs<br />

for the local community, everything from shoeing horses to repairing<br />

farm machinery.<br />

Obviously he was customer-oriented, it was a necessity.”<br />

By the turn of the century Levi Persson, Anders’ grandfather<br />

and son of Per, had established his forge operation in Degerfors.<br />

It came to be influenced and characterized by the two world wars<br />

that raged during Levi’s lifetime.<br />

“Grandfather’s operation was more industrialized. For example,<br />

he converted vehicles so they could run on alternative fuels<br />

– producer-gas vehicles.<br />

Anders’ father, Gunnar Persson, was the family’s next generation<br />

of mastersmith. He was the one who developed the company<br />

in line with the business concept Proplate lives by today. His idea<br />

was to create a Steel Service Center, i.e. an external supplier of<br />

services in plate machining, which came to replace many of the<br />

workshops that users of thick sheet steel used at the time. No such<br />

thing existed when the innovator Gunnar Persson started up his<br />

business in the 1950s.<br />

Concept with two winners<br />

“It was a competitive initiative which restructured the steel industry<br />

at the small-scale level and increased the industry’s efficiency,”<br />

says Anders Persson. “The basic idea is the same as the concept we<br />

work in line with at Proplate today. We do what we are good at,<br />

and our customers do what they are good at. And we both win<br />

from that.”<br />

The old cliché goes that the first generation of a family company<br />

starts the company and builds it up, the second generation<br />

manages it, and the third destroys it. That is certainly not the case<br />

with what is now Proplate, but the question remains: What is the<br />

fourth generation doing?<br />

Well, it is evolving the company, establishing it globally, making<br />

it even more efficient and customer oriented.<br />

These were the prospects that Anders Persson saw when, as a<br />

student of economics, he conducted a market analysis of his father<br />

Gunnar’s company Smidesbolaget i Degerfors, as Proplate was<br />

called at the time.<br />

“I had an epiphany and realized the potential of our concept<br />

and our expertise.”<br />

And the rest, as they say, is history. Proplate is riding on a<br />

wave of success and has a well-earned global reputation as a highquality<br />

supplier on many levels. And that’s not all.<br />

We start talking about Anders’ own drive and how he is making<br />

his mark on the company. He is no longer involved on an<br />

>> For the time and money it would<br />

have cost to prepare and analyze setting<br />

up a business by the book, we built up<br />

our operation over two years, employed<br />

a salesperson and gained several<br />

customers.<br />

operational level but is more ‘strategically active’, as he puts it.<br />

“I enjoy working globally and we have a business concept that<br />

works very well worldwide. I have always been export oriented.<br />

It works very well for a steel company that’s based in Sweden<br />

but operates globally.<br />

“When I took over my father’s business it felt like a duty. That<br />

feeling swiftly melted away when I carried out the market analysis<br />

and realized the enormous potential that existed. We are doing the<br />

right things, manifestly. Surely it’s difficult to feel anything other<br />

than satisfaction?”<br />

He continues:<br />

“As an entrepreneur it’s important to be professional, you<br />

can’t run a company as a hobby. Do that and there’ll be no development.<br />

I’ve always found a great intrinsic value in a company<br />

developing.”<br />

Going his own way<br />

Anders Persson is of course aware that problems can always arise<br />

in business. Even so he chooses to focus on the opportunities, and<br />

sometimes takes an unorthodox approach to take those opportunities<br />

to fruition. Take China for example.<br />

“Rather than reading and paying out large sums of money for<br />

market surveys, we went there. We wanted to get our own idea<br />

of the country, and above all what the Chinese are like as people.<br />

After all, they’re the ones we’ll be doing business with. We visited<br />

potential customers and then employed Joe Huang, and we built<br />

up the operation from there.<br />

“For the time and money it would have cost to prepare and<br />

analyze setting up a business by the book, we built up our operation<br />

over two years, employed a salesperson and gained several<br />

customers.<br />

The way I see it, that was effective.”<br />

And what is the main knowledge he feels the company has<br />

gained from its time in China?<br />

“That it’s not all that hard to do business with the Chinese.”<br />

More than 140 years have passed since his great-grandfather<br />

started a local blacksmith’s forge.<br />

What would Per Andersson think of Proplate?<br />

“He would love the drive and the corporate culture, but he<br />

wouldn’t recognize much else,” Anders says.<br />

But he pauses, and raises a finger as if to emphasize the importance<br />

of what he’s about to say.<br />

“Well, there is one other thing he would certainly recognize:<br />

That the customer is king.”<br />

51


Proplate AB<br />

Proplate AB<br />

Universitetsgatan 2<br />

SE-656 37 Karlstad<br />

Tel +46 (0)10 19 54 100<br />

Fax +46 (0)10 19 54 101<br />

Proplate Oxelösund AB<br />

Box 14<br />

SE-613 21 Oxelösund<br />

Visiting address: Folkegatan, Cefast Industrial Estate<br />

Tel +46 (0)10 19 54 100<br />

Fax +46 (0)10 19 54 102<br />

Proplate Shanghai<br />

Rm. 6312, West Bldg. Jinjiang Hotel<br />

59 Maoming Rd. (S).<br />

Shanghai. P.R.C. 200020<br />

Tel +86 (0)21 54661712<br />

Fax +86 (0)21 64152081<br />

www.proplate.se<br />

52


PROPLATE<br />

OXELÖSUND<br />

SWEDEN<br />


Proplate AB<br />

Universitetsgatan 2<br />

SE-656 37 Karlstad<br />

Tel +46 (0)10 19 54 100<br />

Fax +46 (0)10 19 54 101<br />

www.proplate.se

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!