pRoplate annual RepoRt 2009/2010
pRoplate annual RepoRt 2009/2010
pRoplate annual RepoRt 2009/2010
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RethInk<br />
your<br />
plate<br />
business<br />
Proplate Annual Report <strong>2009</strong>/<strong>2010</strong><br />
ON THE CUTTING EDGE
Experts at<br />
cutting<br />
steel
PROPLATE<br />
Proplate specializes in cutting steel. We are world leaders in<br />
straps for mobile cranes, and our methods entail high efficiency,<br />
capacity and quality. Proplate’s largest production unit is in<br />
Oxelösund, Sweden and is one of the most modern steel cutting<br />
plants in the world. In terms of logistics the plant is ideally located<br />
by the deepest sea harbor on Sweden’s east coast, close to<br />
where SSAB produces its special steel.
On<br />
the<br />
cutting<br />
edge<br />
Contents<br />
COMMENTS BY THE CEO 6<br />
PROPLATE SETS SIGHTS HIGH IN CHINA 8<br />
VISION AND BUSINESS CONCEPT 10<br />
PROPLATE TOTALCUT CONCEPT 12<br />
PROPLATE STRAPS 16<br />
PROPLATE HELPS LIEBHERR ENHANCE EFFICIENCY 18<br />
FINANCIAL GOALS AND STRATEGIES 20<br />
FACTORS DRIVING SALES 21<br />
PROPLATE ON THE CUTTING EDGE 22<br />
BOARD OF DIRECTORS AND GROUP MANAGEMENT 24<br />
ORGANIZATION CHART 25<br />
DESCRIPTION OF OPERATIONS 26<br />
FINANCIAL STATEMENTS 30<br />
THE CUSTOMER-ORIENTED Mastersmith 50
P ROP L A T E C O M M E N T S B Y T H E C E O<br />
Swift turnaround<br />
arms us for<br />
expansion<br />
> I am very proud of the<br />
way Proplate’s personnel<br />
managed to turn a difficult<br />
situation around. We are<br />
now better armed than<br />
ever to forge ahead at<br />
full speed.<br />
6
Last year was a unique year, not only for Proplate but for the whole worldwide economy. We have never, ever<br />
experienced quite such a sudden slowdown. Even so, there has never been any doubt that Proplate would<br />
continue to expand. The <strong>2009</strong>/<strong>2010</strong> financial year was one in which the short, yet highly intensive, recession<br />
affected us dramatically, yet we continued to focus on investments in new machinery and production facilities.<br />
It has of course been a tough year, with falling income and several<br />
redundancies. Nevertheless, Proplate finished the year stronger<br />
than ever, and better equipped to fully realize our market potential.<br />
Proplate is now recruiting again, and we continue to expand<br />
alongside new customers on new markets, and with a very strong<br />
concept. I predict a continued upswing in the years to come and<br />
believe we will soon see a lack of capacity among subcontractors to<br />
our global customers.<br />
Adaptat ion to new situation – a must<br />
In January <strong>2009</strong> Proplate had its highest ever net sales. In February<br />
the company virtually came to a standstill and we delivered<br />
almost exclusively from existing stock. Customer after customer<br />
cancelled orders, and the plate stocks that had grown over many<br />
years of prosperity stood pretty much still.<br />
And that was when the true strength of Proplate became evident,<br />
as we swiftly adapted to the new market situation.<br />
F ocus on improvements<br />
A stock reduction program gradually diminished our stocks as we<br />
negotiated intensively with our customers. We adapted production<br />
to a considerably lower production rate, and shifted the focus<br />
onto productivity improvements and intensive marketing. By September<br />
the business was breaking even, and by October we were<br />
making a profit again. We ended up with a plus figure for the year<br />
as a whole, with a positive cash flow and well-adapted stock levels.<br />
I am very proud of the way Proplate’s personnel managed to<br />
turn a difficult situation around. We are now better armed than<br />
ever to forge ahead at full speed. For me a proactive market presence<br />
– with an attractive business proposition – is absolutely crucial<br />
to a company’s expansion. In recent years we have gone from<br />
having most of our customers in Sweden, to gaining some major<br />
customers in Europe, China and the US.<br />
We have been very active in China in the past year, and are<br />
consequently now delivering straps to several large customers in<br />
the crane industry. Our flexibility, knowledge and forward-looking<br />
spirit have made us the world’s leading producer of straps for the<br />
crane industry in just a few years.<br />
A concept that enhances competitiveness<br />
During <strong>2009</strong>/<strong>2010</strong> we have further clarified our business concept,<br />
and it is now communicated to the market through our Proplate<br />
Totalcut Concept. The concept enhances our customers’ competitiveness,<br />
and we contribute to sustainable development. Just<br />
imagine what it involves to reduce transport by half and improve<br />
plate utilization by 30%! By focusing on efficient, large-scale cutting,<br />
we can optimize plate utilization and streamline logistics in<br />
an extremely tangible way.<br />
Proplate will carry on expanding in <strong>2010</strong>/2011 by dramatically<br />
increasing its market presence in China, Europe and the US.<br />
I foresee further investments in capacity and powerful initiatives<br />
in logistics, IT and personnel development. I fully anticipate our<br />
financial results increasing threefold compared to <strong>2009</strong>/<strong>2010</strong>.<br />
We are never satisfied just to be good – Proplate should always<br />
be on the cutting edge.<br />
Max Björk<br />
President and CEO<br />
7
P ROP L A T E C H I N A<br />
Proplate sets<br />
sights high<br />
in China
P ROP L A T E C H I N A<br />
For three years Joe Huang has been Proplate’s man in China, the world’s second largest economy.<br />
“We work professionally and forge ahead with our concept and our turnkey offering. This gives<br />
us a definite competitive edge on a market that has tremendous potential.”<br />
Express rate development<br />
China has developed into the world’s hub when it comes to business<br />
and establishing new enterprises. Partly because the market is<br />
so big, but also because things are developing at such breakneck<br />
speed in virtually all sectors, and especially construction and infrastructure.<br />
“Many companies want a share of this rapid growth, and it’s<br />
important to have a presence in China to ensure the right contact<br />
with customers,” Joe explains.<br />
Based in Shanghai, Joe is the man who oversees Proplate’s sales<br />
work in China. And it’s going well. Joe explains why:<br />
“Our customers have understood the meaning of the Proplate<br />
Totalcut Concept. They can see the benefits of it, and they know<br />
that the products we deliver are of the highest quality. Consequently,<br />
we are regarded as the most professional supplier in our<br />
industry and our niche.”<br />
“We are regarded as the most professional supplier in our industry and niche,” says a<br />
delighted Joe Huang.<br />
PLANNING OWN FACTORIES<br />
Max Björk, CEO of Proplate, agrees with the description.<br />
He says: “The major crane manufacturers are our customers.<br />
They find it hard to do what we do without having problems with<br />
efficiency and good overall economy.”<br />
Some of the world’s biggest crane manufacturers have a presence<br />
in China, and jointly they make up around 90% of the<br />
market in the country.<br />
“We currently deliver straps to three of them,” says Joe, and he<br />
sounds optimistic about the future.<br />
That future includes strengthening Proplate’s organization in<br />
China by increasing the sales force, and planning has also begun<br />
for the first factory in China. In the longer term there could be<br />
even more Proplate plants. As Max Björk puts it, it would be ‘a<br />
natural progression’.<br />
Like Joe, he anticipates continued strong growth on the Chinese<br />
market.<br />
EXPA NSION IN OTHER INDUSTRIES<br />
“We will continue to be the leading supplier of cut material to<br />
manufacturers of construction machines. I also foresee developments<br />
in other sectors, such as recycling.”<br />
Joe Huang: “We have laid a stable foundation for our business<br />
in China. We are a strong, reliable company with good customer<br />
relations. We will benefit greatly from our experiences and advanced<br />
expertise as we begin the job of cultivating new customers as well.”<br />
>> FACTS<br />
China the global driving force<br />
In <strong>2009</strong> China accounted for almost half the world’s steel production,<br />
and overall growth in the country is expected to continue.<br />
Development in China has been tremendous over the past 20<br />
years. With a growth rate of almost 10% a year, China has managed<br />
to quadruple its GNP in a quarter of a century, and the World<br />
Bank is talking about the fastest decline in poverty in world history.<br />
The country has become the world’s largest recipient of foreign<br />
direct investments; everyone wants a share of the growth and the<br />
future potential.<br />
China has an enormous steel and engineering industry. Steel<br />
consumption will continue to grow thanks to developments in<br />
the construction and infrastructure sectors, for example. In <strong>2009</strong><br />
China’s steel consumption grew by 19% (525 million tons), while<br />
consumption in the rest of the world fell by 9%.<br />
It is on this gigantic growth market that Proplate operates.<br />
9
P ROP L A T E V I S I O N A N D B U S I N E S S C O N C E P T<br />
vision<br />
Proplate – on<br />
the cutting edge<br />
>> Proplate is an innovator. We relish a challenge, solving problems and<br />
testing the limits. That is how we stay at the forefront. And that is how we<br />
continue to create value for our customers – in everything we do.<br />
It’s what we call being on the cutting edge.<br />
10
Business concept<br />
>> Proplate provides services that lead to efficient plate utilization,<br />
cost-effective plate management and large-scale cutting with the<br />
associated volume benefits, in order to strengthen our customers’<br />
competitiveness.<br />
Our customers are global engineering companies that value high<br />
quality, flexibility and dependability in a close partnership.<br />
Proplate contributes to sustainable development by being close to<br />
plate manufacturers.<br />
11
P ROP L A T E TOTALCUT C ONCEPT<br />
Put all your eggs<br />
in one basket<br />
– it pays off!
P ROP L A T E TOTALCUT CONCEPT<br />
Increase your profit<br />
by letting Proplate<br />
do more of the job<br />
The Proplate Totalcut Concept is a brand new way of thinking in the world of steel. Instead of entire plates,<br />
Proplate delivers pre-cut details ready for welding or assembly. The result is considerably better plate utilization<br />
and lower logistical costs.<br />
Proplate takes overall responsibility for delivery to you or your subcontractors. Meanwhile you have full<br />
control over plate procurement, leftover plates and plate utilization. You could say you put all your eggs in one<br />
basket, and that leads to all kinds of benefits.<br />
SUBCONTRACTORS<br />
Proplate makes sure the customer’s subcontractors<br />
get the right details at the right time.<br />
DELIVERY<br />
Proplate takes overall responsibility<br />
for delivery to you and<br />
your subcontractors.<br />
CUSTOMER<br />
Working with Proplate means<br />
efficient order handling.<br />
Order management<br />
PLATE MANUFACTURER<br />
Proplate orders customized steel plate for<br />
optimum plate utilization.<br />
PLATE<br />
management<br />
PROPLATE<br />
Proplate takes care of plate management and component<br />
production according to the customer’s wishes.<br />
13
P ROP L A T E TOTALCUT CONCEPT<br />
A three-part concept<br />
that brings all kinds<br />
of benefits<br />
12 m<br />
3 m<br />
The plate is utilized optimally through production coordination and planning.<br />
More efficient transport, shorter lead times and just-on-time delivery are just some<br />
of the benefits of the Proplate Totalcut Concept.<br />
Cutting Material Wa ste<br />
Optimum plate utilization<br />
minimizes waste<br />
The more details you have to choose from, the better a particular<br />
dimension of plate can be utilized. To make production even more<br />
efficient, Proplate specially orders blank plates in tailored dimensions,<br />
adapted to the details that need cutting. This means that the<br />
material can be utilized optimally, resulting in the lowest possible<br />
waste.<br />
Many companies have their own plate stocks, as well as stocks<br />
located with several subcontractors. This makes it hard to have full<br />
control of the overall stock situation and to be flexible with where<br />
the plate is needed most. The Proplate Totalcut Concept reduces<br />
uncertainty through clear, transparent reporting, and flexibility<br />
increases as the plate is in the same place.<br />
Imagine that each subcontractor has a number of details that<br />
need to be cut from a single plate dimension. Now compile all<br />
these details and gauge how many permutations there are for<br />
ensuring the best possible plate utilization. This is exactly what<br />
Proplate does! We then deliver the cut-out details having used the<br />
plate in the most efficient way.<br />
Cutting Logistical Costs<br />
Proplate coordinates deliveries and<br />
takes care of plate management<br />
The Proplate Totalcut Concept also entails efficient order<br />
management. This means that Proplate handles contacts with<br />
plate suppliers and subcontractors, and makes sure the right<br />
components end up in the right place. Quite simply, we take care<br />
of your order and manage the job. Coordinated transport of cutout<br />
details means that fewer trucks need to be used. This not only<br />
reduces transport costs considerably, but also has less impact on<br />
the environment. The customer is constantly informed of what is<br />
happening and has full insight into the order flow.<br />
14
P ROP L A T E TOTALCUT CONCEPT<br />
>> Benefits for you,<br />
the customer<br />
– Lower plate costs<br />
– More efficient plate utilization<br />
– More efficient plate management<br />
A prestudy essentially enables<br />
us to identify full potential in the<br />
customer’s operation.<br />
Proplate has cutting tables that allow multiple plates to be laid out. While one plate is<br />
being cut, details can be picked off and the next plate prepared for cutting.<br />
Cutting 24/7<br />
Large-scale cutting means flexibility,<br />
quality and high capacity<br />
Where others optimize their operations on machining and assembly,<br />
at Proplate we optimize our operation on cutting. Large-scale<br />
cutting and machinery that runs round the clock lead to several<br />
benefits. Proplate works to long-term forecasts and can co-plan<br />
the production of large quantities of details. In addition to excellent<br />
material utilization, this ensures industrialized production<br />
with cutting machines that enable double plates to be laid out, as<br />
well as both long and wide plates.<br />
Customer benefit is key to our entire operation. Investments<br />
in new machinery and new technology should always benefit our<br />
customers. We deploy Cutting 24/7 with cutting machines that<br />
run round the clock. Proplate also continuously invests in the<br />
latest cutting technology, and our experienced cutting operators<br />
ensure the machines produce the highest possible quality. Thanks<br />
to distinct customer focus and a commitment to efficient logistics,<br />
we can also offer greater flexibility and higher precision.<br />
Proplate Prestudy<br />
A prestudy shows how much<br />
the customer has to gain from<br />
the Proplate Totalcut Concept<br />
Proplate Prestudy is just as natural a part of the process as<br />
other planning and production. It is important to us that<br />
the customer feels secure in the decisions that are made.<br />
It is also important to be able to measure the effects of a<br />
decision such as introducing the Proplate Totalcut Concept.<br />
There is often tremendous potential in improved plate<br />
utilization, more efficient logistical solutions and streamlined<br />
administration. The Proplate Totalcut Concept also<br />
provides an overview that reduces uncertainty surrounding<br />
overall plate management – something that can be hard to<br />
gauge without analysis.<br />
In a Proplate Prestudy we analyze the customer’s present<br />
process flow with regard to number of subcontractors,<br />
plate procurement, plate utilization, number of items in<br />
different dimensions, transport, order management and<br />
other factors. Then, alongside the customer, Proplate draws<br />
up a proposal on how things could work according to the<br />
Proplate Totalcut Concept.<br />
The result of the prestudy is a concrete proposal that<br />
indicates effects, preconditions and a possible approach for<br />
implementing the Proplate Totalcut Concept.<br />
15
P ROP L A T E STRAPS<br />
Proplate specializes in<br />
very large, complex straps<br />
Production of Proplate Straps<br />
We think we can safely say that Proplate Straps are the world’s best<br />
straps – but we want to be even better. That’s why we work actively<br />
on development alongside our customers and plate suppliers<br />
to make even better straps in the future.<br />
> The strap is cut out of the plate. > Careful grinding and blasting to customer<br />
specifications.<br />
> Double or triple straps are fixed together using a clamp.<br />
16
P ROP L A T E S T R A P S<br />
In just a few years, Proplate has become the world’s<br />
leading producer of straps for the crane industry. Liebherr,<br />
Manitowoc, Sany and Fuwa are just some of the well-known<br />
customers in Europe, China and the US.<br />
World leaders in straps<br />
Straps are absolutely crucial components in crane manufacture,<br />
particularly for crawler cranes that can often lift loads of up to<br />
3000 tons. The straps connect counterweights and frameworks.<br />
The quality demands are high, nothing can go wrong, which is<br />
why the tests are rigorous.<br />
The straps can be anything from 1 to 16 meters long and 10<br />
to 70 millimeters thick, depending on construction. They can<br />
be single straps, or joined together in twos or threes. The biggest<br />
strap we have made to date weighs 1.5 tons, and the longest is 16<br />
meters.<br />
Quality steel is fundamental to success<br />
To ensure consistent high quality in Proplate Straps, we only use<br />
the highest quality materials. The Proplate strap factory is right<br />
next door to SSAB in Oxelösund, eastern Sweden. SSAB is a<br />
world leader with its special Weldox steel, which is ideal for making<br />
straps. We also work with other plate suppliers such as Thyssen,<br />
Dillingen and JFE.<br />
Proplate has invested heavily in cutting and machining equipment<br />
so that we can deliver the highest quality straps. A quenched<br />
and tempered steel that is intended to return to its original shape<br />
after severe strain is hard to handle – especially when producing<br />
Straps are critical components in<br />
crane manufacture, and can be<br />
anything from 1 to 16 meters long.<br />
long straps that can easily twist or curve when being cut from a<br />
plate. Proplate solves this problem by cutting under water to ensure<br />
there is as little heat impact as possible on the steel, which in<br />
turn makes for straighter, more easily handled straps.<br />
The latest investments are machines that make holes in the<br />
straps with extremely fine tolerances. The machines are also specially<br />
adapted for making straps as efficiently as possible, so while<br />
one strap is being machined new ones are being loaded, ready to<br />
be fed through and machined.<br />
Proplate means efficiency<br />
To ensure the greatest possible efficiency, Proplate works closely<br />
integrated with the customers’ production processes and MPS<br />
systems. Long-term forecasts govern the procurement of plate and<br />
planning of efficient plate utilization. By applying the Proplate Totalcut<br />
Concept, plate utilization can be improved the more items<br />
and greater the volumes handled by Proplate.<br />
> The strap is machined according to<br />
specification and control measurements are taken.<br />
> Painting in line with the customer’s<br />
strict requirements on function and<br />
environmental considerations.<br />
> Careful packing to protect the straps from<br />
scratching and other damage.<br />
17
P ROP L A T E L i e b h e r r<br />
PROPLATE<br />
HELPS LIEBHERR<br />
ENHANCE<br />
EFFICIENCY
P ROP L A T E L i e b h e r r<br />
More efficient plate utilization, higher delivery<br />
reliability, less administration and guaranteed<br />
quality. These are four positive effects that German<br />
company Liebherr enjoys thanks to its close<br />
collaboration with Proplate.<br />
Dag Kryzaniak, Head of Business Development for Germany at Proplate.<br />
Proplate keeps its promises<br />
German crane giant Liebherr was the first company to make use<br />
of all the benefits inherent in the Proplate Totalcut Concept.<br />
“We can handle Liebherr’s tough requirements, both in terms<br />
of quantity and quality. For Liebherr’s production we cut and<br />
machine high-strength and quenched steel, areas we are experts<br />
in,” says Dag Kryzaniak, Head of Business Development for Germany<br />
at Proplate.<br />
Replaced seven suppliers<br />
Proplate has replaced seven subcontractors and is now the sole<br />
supplier of straps and links for Liebherr’s largest Crawler Cranes;<br />
320 items that are all handled by Proplate. Proplate also deals with<br />
all plate management and all deliveries. An average of three trucks<br />
fully loaded with Proplate-cut details arrive at Liebherr every<br />
week, always at the right time to be used directly in the production<br />
of new cranes.<br />
By implementing the Proplate Totalcut Concept, Liebherr has<br />
a true partner in Proplate. In fact the collaboration is so close that<br />
Proplate is even part of Liebherr’s supply chain.<br />
“We continuously receive forecasts of their needs and can<br />
therefore plan much further ahead than normal. This means we<br />
can utilize the plates optimally and thereby streamline production<br />
as far as possible,” says Dag Kryzaniak.<br />
Lower environmental impact<br />
Needless to say, more efficient plate management not only leads<br />
to less waste and greater financial gain. Because Proplate also deals<br />
with logistics, transport can also be coordinated so that fewer<br />
trucks are used for detail deliveries.<br />
“This obviously reduces environmental impact, which is an<br />
important goal,” says Magnus Bårdén, Deputy CEO of Proplate.<br />
“This is one of the fundamental ideas behind the Proplate Totalcut<br />
Concept, that there are gains to be made in several areas, and not<br />
only financially.”<br />
A relat ionship that opens doors<br />
The partnership also has many benefits for Proplate. For instance,<br />
it gives Proplate an opportunity to develop its concept.<br />
“We face the task with humility,” says Dag. “It means a lot to<br />
us to have this close relationship with Liebherr. It makes us better,<br />
while we are also the best partner for Liebherr. Because we are<br />
proactive and constantly suggesting improvements, our collaboration<br />
is developing all the time.”<br />
Wolfgang Hentschel of Liebherr agrees:<br />
“Proplate impresses us. Thanks to their dedication and our<br />
close collaboration, we can find the best solutions together.”<br />
“You could say that Liebherr opens doors for us as well. Everyone<br />
in the industry knows that they’re the best. And when people<br />
find out that Proplate works closely alongside Liebherr, it stimulates<br />
their curiosity about what we can do,” Dag explains.<br />
>> About Liebherr<br />
Liebherr is a family-run company founded in 1949 by Hans<br />
Liebherr. Today it is not only one of the world’s leading manufacturers<br />
of cranes, but also a well-known supplier of technically<br />
innovative and user-friendly products in a wide range of areas.<br />
Over the years the family-run company has grown into an entire<br />
corporate group, which now has some 32,000 employees and<br />
operations in more than 120 companies worldwide.<br />
19
P ROP L A T E F I N A N C I A L G O A L S A N D S T R A T E G I E S<br />
Ambitious goals for<br />
serious growth<br />
Financial goals<br />
- Proplate has ambitious growth goals with good profitability.<br />
Expansion over the past five years has taken place with profitability,<br />
and we place great importance on continuing in this vein<br />
in future.<br />
- Proplate’s long-term goal is to achieve net sales of SEK 1 billion,<br />
which means approximately SEK 500 million in refinement<br />
sales. Profit after depreciation, amortization and financial items<br />
shall be at least 20% of refinement sales over a business cycle.<br />
Strategy for high growth<br />
- High growth is achieved through a focus on sales and marketing.<br />
Proplate will concentrate on being a partner to major global<br />
customers, closely integrated in their production processes.<br />
Sales and marketing efforts will primarily be centered on the<br />
crane industry, mining, construction machines and recycling.<br />
- All offerings from Proplate should be characterized by close<br />
customer relations on all levels (understanding the customer),<br />
productivity and professionalism in production and distribution<br />
(logistical efficiency) and in-depth technical know-how when it<br />
comes to choice of materials, cutting techniques and technical<br />
design (technical efficiency).<br />
- Proplate values a culture where the individual employee strives<br />
for continuous improvement and feels active in the company’s<br />
development.<br />
- Dedicated, professional leaders are crucial to our success internationally.<br />
- Proplate shall be quality and environmentally certified. Striving<br />
for sustainable development in the world is a natural business<br />
opportunity.<br />
- Proplate will primarily expand internationally by establishing<br />
sales and production companies on attractive markets such as<br />
China, the US, Brazil and India.<br />
20
P ROP L A T E F A C T O R S D R I V I N G S A L E S<br />
Proplate is delivering 16-meterlong<br />
straps for the new Swedbank<br />
Arena in Stockholm. The straps are<br />
specially designed to be part of the<br />
bearing roof structure. The facility<br />
will be finished in 2012 and will be<br />
the biggest and most modern arena<br />
in Scandinavia.<br />
Smart logistics and better plate<br />
utilization generate demand<br />
Global industrial customers are<br />
striving to be more profitable through<br />
efficient plate utilization and logistics.<br />
More and more of our customers are<br />
tending towards a situation whereby<br />
they only carry out final assembly on<br />
their products. This places extensive<br />
requirements on dependable,<br />
professional subcontractors.<br />
Ultimately it means a higher demand<br />
for services produced by Proplate.<br />
After a deep recession that has affected<br />
many of our customers palpably, the focus<br />
now is on reducing uncertainty in production<br />
and future business. The availability<br />
of plate is an uncertainty factor for many.<br />
This applies particularly to plate made<br />
from high-value material that can only be<br />
produced by a few manufacturers in the<br />
world.<br />
The more subcontractors a customer<br />
uses, the harder it is to keep an eye on<br />
plate requirements and efficient plate<br />
utilization. If there is a shortage of plate<br />
with one supplier, that shortage cannot<br />
be made up by redistributing orders bet-<br />
ween subcontractors. Using the Proplate<br />
Totalcut Concept entails a shared stock of<br />
plate, greater flexibility and considerably<br />
higher delivery reliability.<br />
Lack of dependable<br />
subcontractors<br />
It is also evident that this latest recession<br />
has clearly had an impact on many subcontractors<br />
around the world. When the<br />
market turns around, which we believe<br />
it is now doing, there will be a lack of<br />
dependable subcontractors. Many will not<br />
have the equity to be able to grow after<br />
slimming down their organizations so<br />
dramatically. Many have gone bust. Proplate<br />
remains strong and has also carried<br />
out investments during the recession, and<br />
this will create major opportunities on the<br />
market in the years to come.<br />
New energy drives sales<br />
The crane industry is developing very<br />
strongly thanks to investments in wind<br />
power, the extension of new energy plants<br />
– such as nuclear power – and major infrastructure<br />
initiatives.<br />
The markets in China, India and<br />
Brazil are making a particular impact<br />
with high rates of growth. Consequently,<br />
the number of companies making large<br />
cranes is increasing significantly, especially<br />
in China. Companies with experience of<br />
making sophisticated components from<br />
high-value materials are in demand, which<br />
opens up new business opportunities for<br />
Proplate.<br />
Furthermore, the demand for raw<br />
materials is also increasing. Consequently<br />
new mines are opening, and activity at<br />
existing sites is increasing. We believe that<br />
demand will increase even more in the<br />
next few years bearing in mind the approaching<br />
prosperity.<br />
More efficient transport for<br />
susta inable development<br />
In the future, costs for transport are expected<br />
to increase dramatically, through<br />
higher taxes and charges, in order to accelerate<br />
efforts towards sustainable development.<br />
However, the use of resources is<br />
no longer solely a question of economics.<br />
More and more companies are placing<br />
priority on more environmentally friendly<br />
actions that make better use of resources<br />
and reduce emissions. This is creating<br />
strong new companies in the recycling<br />
industry, which in turn will be looking<br />
for efficient, sustainable solutions for their<br />
production plants.<br />
21
P ROP L A T E ON THE CUTTING EDGE<br />
proplate<br />
On the<br />
cutting<br />
edge<br />
> We think<br />
innovatively<br />
Tamara Campos<br />
Cutting operator<br />
“We cut plate under water to reduce<br />
heat impact on the material. This<br />
improves quality and also makes for a<br />
good work environment.”<br />
> The bigger<br />
the challenge,<br />
the better<br />
Emil Jönsson<br />
Project engineer,<br />
Proplate Straps<br />
“The bigger, harder, thicker and more<br />
complex – the more enjoyable. We<br />
relish challenges and solving problems.”<br />
> Latest<br />
technology<br />
goes without<br />
saying<br />
Johan Björklund<br />
Financial Manager<br />
“We are continuously investing in<br />
one of the world’s biggest and most<br />
modern cutting plants for thick sheet<br />
metal. So the latest technology goes<br />
without saying.”<br />
> Everything we<br />
do creates value<br />
Zuzana Jansson<br />
Administrator<br />
“We work hard to develop the value<br />
of our business propositions. Our<br />
latest concept means better material<br />
utilization and lower costs for logistics.<br />
Good news for our customers and the<br />
environment.”<br />
22
Only the best<br />
is good enough<br />
Mattias Skeppstedt<br />
Business Area Manager Proplate Straps<br />
“We deliver critical details to some of the world’s biggest<br />
and most demanding crane manufacturers.”<br />
> Anything<br />
is possible!<br />
Johan Törnqvist<br />
Business Area Manager<br />
Proplate Totalcut Concept<br />
“If it’s possible and we can do it, we want<br />
to do it! If it’s impossible, ask us to take a<br />
look anyway!”<br />
> The latest IT<br />
develops our<br />
business<br />
Henrik Nordlöf<br />
IT Manager<br />
“We are a natural part of our customers’<br />
supply chain. This means that in<br />
our business system we handle orders<br />
and forecasts taken directly from our<br />
customers’ planning systems.”<br />
> We have the<br />
commitment<br />
Enrique Hernandez<br />
Cutting operator<br />
“We have the energy and the commitment.<br />
That’s how we are developing<br />
a unique, global engineering<br />
company.”<br />
23
P ROP L A T E B O A R D O F D I R E C T O R S A N D G R O U P M A N A G E M E N T<br />
Board of Directors<br />
Hans Åke Norås<br />
(1944) Chairman of the Board.<br />
> Board assignments in Ostnor AB (Mora Armatur, FM<br />
Mattsson), Bergkvist-Insjön AB, Säkerhetsföretagen AB,<br />
Mora of Sweden AB and Pharmadule AB. Previously<br />
CEO of Atle Industri AB. Hans Åke Norås has previously<br />
worked for SSAB. He has held several chief executive and<br />
board positions in the engineering, construction material,<br />
wholesale trade and consulting sectors.<br />
Anders Persson<br />
(1957) Owner, Proplate Group.<br />
> Fourth generation entrepreneur and market economist.<br />
Anders Persson has worked in steel and IT and was<br />
previously CEO and owner of Smidesbolaget L. Persson AB<br />
in Degerfors and Proplate IT AB.<br />
Esbjörn Löfstrand<br />
(1952) Board member.<br />
> Owner of and active in consulting firm Fundamental<br />
Analys ELD AB since 1998. Board assignments include<br />
Drillcon AB. Esbjörn Löfstrand’s previous career includes<br />
CEO and co-owner of a builder’s merchant company,<br />
authorized public accountant and Deputy CEO of the<br />
Hasselfors Group.<br />
Peter Eklund<br />
(1958) Board member.<br />
> CEO of Bergkvist-Insjön AB. Board member of Axel<br />
Bergkvist AB and associated companies of Bergkvist-Insjön<br />
AB: Hebeda Trä AB, Hedin-Bergkvist AB, Weda Skog AB<br />
and Naturbränsle i Mellansverige AB. Has now and has<br />
previously had external board assignments for Folkebolagen<br />
AB, Rättviks Sågverk AB and Nordhydraulic AB.<br />
Group Management<br />
Max Björk<br />
(1965) CEO, Proplate Group.<br />
> Max Björk has previously been president of several of the<br />
Group’s companies. He has also been a regional manager<br />
for Knight industriteknik AB, Deputy CEO of the Lesjöfors<br />
Group, and CEO and owner of Projektledarna. He now<br />
has board assignments within the Group’s companies.<br />
Previous board assignments include various companies in<br />
the UK, Norway, Denmark, Finland and Sweden. He has<br />
worked in the international engineering industry for his<br />
entire career to date.<br />
Magnus Bårdén<br />
(1965) Deputy CEO, Proplate Group.<br />
> Recruited to the Proplate Group in 2007. Before that<br />
Magnus Bårdén has been president of a corporate<br />
healthcare service and run his own project management<br />
company. He has long experience as a manager within<br />
Telia and Ericsson, primarily in service sales, economics<br />
and product development. Magnus Bårdén has an<br />
Executive MBA in International Business.<br />
24
P ROP L A T E O R G A N I Z A T I O N C H A R T<br />
Board of Directors<br />
Group Management<br />
CEO/Vice CEO<br />
Finance/HR/IT/Projects<br />
Business Area<br />
Proplate Straps<br />
Business Area<br />
Proplate Totalcut Concept<br />
- marketing<br />
- production<br />
- quality<br />
- marketing<br />
- production<br />
- quality<br />
Proplate is organized into two<br />
integrated business areas<br />
Business Area Proplate Straps is responsible<br />
for the sale and production of Proplate Straps,<br />
which is the company’s niche product. Proplate<br />
Straps buys cut-out details from Business Area<br />
Proplate Totalcut Concept in order to optimize<br />
plate utilization in cutting out strap details.<br />
Business Area Proplate Totalcut Concept<br />
is responsible for the sale and production of<br />
cutting for in-house manufacture, but primarily<br />
for large customers with demands on efficient<br />
plate utilization and logistics. The business<br />
areas are supported by units for finance, HR,<br />
IT and project management.<br />
The Group is led by a management team<br />
comprised of the CEO and Vice CEO, both of<br />
whom work to guidelines from the company’s<br />
Board of Directors, of which the Group’s owner<br />
is a member.<br />
25
P ROP L A T E D E S C R I P T I O N O F O P E R A T I O N S<br />
Description of<br />
operations <strong>2009</strong>/<strong>2010</strong><br />
Market<br />
In <strong>2009</strong>/<strong>2010</strong>, the company evolved its long-term strategy of<br />
moving from many small to fewer large customers. The number<br />
of large and potentially large customers increased, primarily in<br />
Business Area Proplate Straps. Three new, large international strap<br />
customers in China and Germany were added to the customer<br />
list. Several new strap customers in China have been added at the<br />
beginning of the <strong>2010</strong>/2011 financial year.<br />
Since the launch of the Proplate Totalcut Concept active market<br />
cultivation has been carried out, resulting in several interesting<br />
prospects. After a year of low production rates, formatting of plate<br />
for SSAB has rapidly increased to levels similar to those before the<br />
recession of <strong>2009</strong>.<br />
Thanks to active market cultivation during the recession, Proplate<br />
has quickly been able to expand its business to ensure that<br />
net sales and refinement value will increase significantly on the<br />
previous year.<br />
Economy<br />
The recession forced Proplate to take swift, painful action with<br />
regard to cost cutting in <strong>2009</strong>/<strong>2010</strong>. Production stages previously<br />
outsourced with subcontractors were brought in-house. All temporary<br />
personnel were dismissed, as were several permanent employees.<br />
Several changes were also carried out at management level<br />
with the aim of ensuring the right people were in the right place<br />
in a tough market situation.<br />
The swift changes produced results and laid a good foundation<br />
for continued growth. The company came through the <strong>2009</strong>/<strong>2010</strong><br />
recession with a positive result, lower stocks and increased productivity.<br />
A well-filled order book and a streamlined organization<br />
quickly leads to a better bottom line. The start of the <strong>2010</strong>/2011<br />
financial year is the best in the company’s history, and the outlook<br />
for the year as a whole is very bright.<br />
MSEK<br />
300<br />
MSEK<br />
30<br />
250<br />
25<br />
200<br />
20<br />
15<br />
150<br />
10<br />
100<br />
5<br />
50<br />
06/07 07/08 08/09 09/10 10/11<br />
0<br />
06/07 07/08 08/09 09/10 10/11<br />
NET SALES<br />
REFINEMENT VALUE<br />
PROFIT AFTER FINANCIAL ITEMS<br />
Forecast<br />
26
Personnel<br />
Sick leave in <strong>2009</strong>/<strong>2010</strong> amounted to 2% as a percentage of<br />
standard working hours. Proplate values its dedicated employees<br />
highly and conducts active personnel care. Personal health<br />
checks are carried out <strong>annual</strong>ly. For Proplate it is important to<br />
understand the customer’s needs and circumstances, and it is therefore<br />
Proplate’s aim that every employee should have visited one<br />
of the company’s major customers. Proplate actively participates in<br />
the Margit training initiative which is funded via the EU and carried<br />
out by Campus Nyköping.<br />
During the year, particular initiatives have been taken in<br />
workwear and the physical work environment with regard to<br />
heavy lifting.<br />
Quality<br />
External quality and environmental audits were conducted during<br />
the year by DNV. The audits resulted in retained certification for<br />
Proplate to ISO 9001:2008 and ISO 14001:2004.<br />
KSEK<br />
120<br />
1500<br />
100<br />
1200<br />
80<br />
900<br />
60<br />
600<br />
40<br />
20<br />
300<br />
0<br />
06/07 07/08 08/09 09/10 10/11<br />
0<br />
06/07 07/08 08/09 09/10 10/11<br />
NUMBER OF EMPLOYEES<br />
REFINEMENT VALUE/EMPLOYEE<br />
Forecast<br />
Forecast<br />
27
FINANCIAL<br />
STATEMENTS<br />
ANNUAL REPORT AND CONSOLIDATED FINANCIAL STATEMENTS<br />
FOR THE FINANCIAL YEAR MAY 1, <strong>2009</strong> – APRIL 30, <strong>2010</strong><br />
PROPLATE AB<br />
REGISTERED NUMBER 556643-3867<br />
Contents<br />
Board of Directors’ Report 31<br />
Balance sheet – Group 34<br />
Pledged assets and contingent liabilities – Group 35<br />
Cash flow statement – Group 36<br />
Income statement – Parent Company 37<br />
Balance sheet – Parent Company 38<br />
Pledged assets and contingent liabilities – Parent Company 39<br />
Notes with accounting principles and notes<br />
to the financial statements 40<br />
Signatures 49<br />
30
Board of Directors’ Report<br />
The operation in general<br />
The Board and President of Proplate AB, company registration<br />
number 556643-3867, based in the Municipality of Karlstad,<br />
Sweden, hereby submit the Annual Report and consolidated<br />
financial statements for the financial year May 1, <strong>2009</strong> –<br />
April 30, <strong>2010</strong>.<br />
Group structure<br />
The company is a subsidiary of A Persson Affärsutveckling AB,<br />
company registration number 556341-4332.<br />
Proplate AB is the Parent Company of a Group with the subsidiary<br />
Proplate Oxelösund AB. Dormant subsidiaries are Proplate<br />
Material- och Produktionsstyrning AB and Proplate Mekanik AB,<br />
which was previously integrated into Proplate Oxelösund AB and is<br />
now being wound down through voluntary liquidation.<br />
The company’s operations<br />
The company’s operations comprise services such as Group<br />
management, and marketing and sales for the subsidiary. The<br />
subsidiary manufactures machinery components from metal plate,<br />
chiefly thick high-strength steel.<br />
During the first part of the financial year, the Group’s business<br />
was affected by low demand globally. However, the market situation<br />
improved during the latter part of the financial year. Due to<br />
previously carried out capacity adaptations, profitability can be<br />
achieved at lower volumes.<br />
73% of Group sales were exports. Establishment on the Chinese<br />
market has been successful; several customer relations have been<br />
established and capacity at the Shanghai office is under expansion.<br />
In Oxelösund, investment in expanded machining capacity was<br />
completed during the financial year. Proplate Oxelösund AB now<br />
has the same President as its Parent Company Proplate AB.<br />
Group sales and production for the forthcoming financial year<br />
(<strong>2010</strong>/11) are expected to continue to increase, favored by the<br />
market recovery since the end of <strong>2009</strong>.<br />
Use of financial instruments<br />
For a description of the use of financial instruments, please refer to<br />
the accounting principles and notes to the financial statements.<br />
Environmental information<br />
The subsidiary Proplate Oxelösund AB carries out activities<br />
requiring notification under the Swedish Environmental Code.<br />
The company’s operation is completely dependent on this<br />
permission being granted. The company has quality and<br />
environmental management systems certified to EN ISO<br />
9001:2000 and EN ISO 14001:2004.<br />
Five-year review<br />
The Group was formed through an inter-company reorganization<br />
on April 30, 2008. Consequently, there are no comparison figures<br />
from previous years.<br />
31
P ROP L A T E o w n e r p o r t r a i t<br />
THE CUSTOMER-<br />
ORIENTED<br />
MASTERsmith<br />
>> First there was one mastersmith.<br />
Then another. And then yet another.<br />
After those 100 years or so, Anders<br />
Persson entered the scene.<br />
“Clearly today’s Proplate operation<br />
is very different from my greatgrandfather’s<br />
village forge. Even so,<br />
some things haven’t changed: the spirit<br />
of entrepreneurialism and our continued<br />
efforts to adapt and develop the<br />
operation. I’m also a mastersmith, in a<br />
way. A customer-oriented mastersmith.”<br />
50
Steel in his blood<br />
Anders Persson, sole owner of Proplate, has steel running through<br />
his blood.<br />
He grew up in the industry, as did his father and grandfather.<br />
It all began back in 1869 when Per Andersson, Anders’ greatgrandfather,<br />
was awarded his master craftsman’s diploma. As a<br />
newly qualified mastersmith, he started up his own business.<br />
“He was the village blacksmith and carried out various jobs<br />
for the local community, everything from shoeing horses to repairing<br />
farm machinery.<br />
Obviously he was customer-oriented, it was a necessity.”<br />
By the turn of the century Levi Persson, Anders’ grandfather<br />
and son of Per, had established his forge operation in Degerfors.<br />
It came to be influenced and characterized by the two world wars<br />
that raged during Levi’s lifetime.<br />
“Grandfather’s operation was more industrialized. For example,<br />
he converted vehicles so they could run on alternative fuels<br />
– producer-gas vehicles.<br />
Anders’ father, Gunnar Persson, was the family’s next generation<br />
of mastersmith. He was the one who developed the company<br />
in line with the business concept Proplate lives by today. His idea<br />
was to create a Steel Service Center, i.e. an external supplier of<br />
services in plate machining, which came to replace many of the<br />
workshops that users of thick sheet steel used at the time. No such<br />
thing existed when the innovator Gunnar Persson started up his<br />
business in the 1950s.<br />
Concept with two winners<br />
“It was a competitive initiative which restructured the steel industry<br />
at the small-scale level and increased the industry’s efficiency,”<br />
says Anders Persson. “The basic idea is the same as the concept we<br />
work in line with at Proplate today. We do what we are good at,<br />
and our customers do what they are good at. And we both win<br />
from that.”<br />
The old cliché goes that the first generation of a family company<br />
starts the company and builds it up, the second generation<br />
manages it, and the third destroys it. That is certainly not the case<br />
with what is now Proplate, but the question remains: What is the<br />
fourth generation doing?<br />
Well, it is evolving the company, establishing it globally, making<br />
it even more efficient and customer oriented.<br />
These were the prospects that Anders Persson saw when, as a<br />
student of economics, he conducted a market analysis of his father<br />
Gunnar’s company Smidesbolaget i Degerfors, as Proplate was<br />
called at the time.<br />
“I had an epiphany and realized the potential of our concept<br />
and our expertise.”<br />
And the rest, as they say, is history. Proplate is riding on a<br />
wave of success and has a well-earned global reputation as a highquality<br />
supplier on many levels. And that’s not all.<br />
We start talking about Anders’ own drive and how he is making<br />
his mark on the company. He is no longer involved on an<br />
>> For the time and money it would<br />
have cost to prepare and analyze setting<br />
up a business by the book, we built up<br />
our operation over two years, employed<br />
a salesperson and gained several<br />
customers.<br />
operational level but is more ‘strategically active’, as he puts it.<br />
“I enjoy working globally and we have a business concept that<br />
works very well worldwide. I have always been export oriented.<br />
It works very well for a steel company that’s based in Sweden<br />
but operates globally.<br />
“When I took over my father’s business it felt like a duty. That<br />
feeling swiftly melted away when I carried out the market analysis<br />
and realized the enormous potential that existed. We are doing the<br />
right things, manifestly. Surely it’s difficult to feel anything other<br />
than satisfaction?”<br />
He continues:<br />
“As an entrepreneur it’s important to be professional, you<br />
can’t run a company as a hobby. Do that and there’ll be no development.<br />
I’ve always found a great intrinsic value in a company<br />
developing.”<br />
Going his own way<br />
Anders Persson is of course aware that problems can always arise<br />
in business. Even so he chooses to focus on the opportunities, and<br />
sometimes takes an unorthodox approach to take those opportunities<br />
to fruition. Take China for example.<br />
“Rather than reading and paying out large sums of money for<br />
market surveys, we went there. We wanted to get our own idea<br />
of the country, and above all what the Chinese are like as people.<br />
After all, they’re the ones we’ll be doing business with. We visited<br />
potential customers and then employed Joe Huang, and we built<br />
up the operation from there.<br />
“For the time and money it would have cost to prepare and<br />
analyze setting up a business by the book, we built up our operation<br />
over two years, employed a salesperson and gained several<br />
customers.<br />
The way I see it, that was effective.”<br />
And what is the main knowledge he feels the company has<br />
gained from its time in China?<br />
“That it’s not all that hard to do business with the Chinese.”<br />
More than 140 years have passed since his great-grandfather<br />
started a local blacksmith’s forge.<br />
What would Per Andersson think of Proplate?<br />
“He would love the drive and the corporate culture, but he<br />
wouldn’t recognize much else,” Anders says.<br />
But he pauses, and raises a finger as if to emphasize the importance<br />
of what he’s about to say.<br />
“Well, there is one other thing he would certainly recognize:<br />
That the customer is king.”<br />
51
Proplate AB<br />
Proplate AB<br />
Universitetsgatan 2<br />
SE-656 37 Karlstad<br />
Tel +46 (0)10 19 54 100<br />
Fax +46 (0)10 19 54 101<br />
Proplate Oxelösund AB<br />
Box 14<br />
SE-613 21 Oxelösund<br />
Visiting address: Folkegatan, Cefast Industrial Estate<br />
Tel +46 (0)10 19 54 100<br />
Fax +46 (0)10 19 54 102<br />
Proplate Shanghai<br />
Rm. 6312, West Bldg. Jinjiang Hotel<br />
59 Maoming Rd. (S).<br />
Shanghai. P.R.C. 200020<br />
Tel +86 (0)21 54661712<br />
Fax +86 (0)21 64152081<br />
www.proplate.se<br />
52
PROPLATE<br />
OXELÖSUND<br />
SWEDEN<br />
Proplate AB<br />
Universitetsgatan 2<br />
SE-656 37 Karlstad<br />
Tel +46 (0)10 19 54 100<br />
Fax +46 (0)10 19 54 101<br />
www.proplate.se