Survey of enamelled copper wires, round and rectangular - Von Roll

Survey of
enamelled copper wires,
round and rectangular

Coating classes for standard enamelled
Grade 1
Nominal bare
diameter
d
(mm)
Min. increase
due to insulation
d 1
-d
(mm)
Max. overall
diameter
d 1
(mm)
Weight /
1000 m
(kg)
Length /
kg
(m)
0.030 0.003 0.037 0.006 149 000
0.032* 0.004 0.039 0.007 132 000
0.034 0.004 0.041 0.008 116 000
0.036* 0.004 0.044 0.009 103 000
0.038 0.004 0.046 0.010 93 500
0.04* 0.004 0.049 0.012 84 000
0.043 0.005 0.052 0.014 73 000
0.045* 0.005 0.055 0.015 66 200
0.048 0.005 0.059 0.017 58 100
0.05* 0.005 0.060 0.019 54 100
0.053 0.006 0.064 0.021 48 100
0.056* 0.006 0.067 0.023 43 100
0.060 0.006 0.072 0.027 37 500
0.063* 0.007 0.076 0.029 34 000
0.067 0.007 0.080 0.033 30 100
0.071* 0.007 0.084 0.037 27 000
0.075 0.007 0.089 0.042 24 100
0.08* 0.007 0.094 0.047 21 300
0.085 0.008 0.100 0.053 18 800
0.09* 0.008 0.105 0.059 16 800
0.095 0.008 0.111 0.066 15 100
0.100* 0.008 0.117 0.073 13 600
0.106 0.009 0.123 0.082 12 200
0.112* 0.009 0.130 0.092 10 900
0.118 0.010 0.136 0.102 9 800
0.125* 0.010 0.144 0.114 8 770
0.132 0.011 0.152 0.127 7 870
0.14* 0.011 0.160 0.143 6 990
0.150 0.012 0.171 0.164 6 100
0.160* 0.012 0.182 0.186 5 380
0.170 0.013 0.194 0.210 4 760
0.180* 0.013 0.204 0.235 4 260
0.190 0.014 0.216 0.262 3 820
0.200* 0.014 0.226 0.290 3 450
0.212 0.015 0.240 0.326 3 070
0.224* 0.015 0.252 0.363 2 750
0.236 0.017 0.267 0.404 2 480
0.250* 0.017 0.281 0.452 2 210
0.265 0.018 0.297 0.508 1 970
0.280* 0.018 0.312 0.566 1 770
0.300 0.019 0.334 0.649 1 540
0.315* 0.019 0.349 0.715 1 400
0.335 0.020 0.372 0.809 1 240
0.355* 0.020 0.392 0.907 1 100
0.375 0.021 0.414 1.01 990
0.400* 0.021 0.439 1.15 870
0.425 0.022 0.466 1.30 769
0.450* 0.022 0.491 1.45 690
0.475 0.024 0.519 1.62 617
0.500* 0.024 0.544 1.79 559
0.530 0.025 0.576 2.01 498
0.560* 0.025 0.606 2.24 446
0.600 0.027 0.649 2.57 389
0.630* 0.027 0.679 2.83 353
0.670 0.028 0.722 3.21 312
0.710* 0.028 0.762 3.60 278
0.750 0.030 0.805 4.01 249
0.800* 0.030 0.855 4.56 219
0.850 0.032 0.909 5.15 194
0.900* 0.032 0.959 5.77 173
0.950 0.034 1.012 6.42 156
1.00* 0.034 1.062 7.11 141
1.06 0.034 1.124 7.99 125
1.12* 0.034 1.184 8.91 112
1.18 0.035 1.246 9.88 101
1.25* 0.035 1.316 11.1 90.1
1.32 0.036 1.388 12.4 80.7
1.40* 0.036 1.468 13.9 71.9
1.50 0.038 1.570 15.9 62.9
1.60* 0.038 1.670 18.1 55.2
1.70 0.039 1.772 20.4 49.0
1.80* 0.039 1.872 22.9 43.7
1.90 0.040 1.974 25.5 39.2
2.00* 0.040 2.074 28.2 35.5
2.12 0.041 2.196 31.7 31.5
2.24* 0.041 2.316 35.4 28.2
2.36 0.042 2.438 39.3 25.4
2.50* 0.042 2.578 44.1 22.7
2.65 0.043 2.730 49.5 20.2
2.80* 0.043 2.880 55.2 18.1
3.00 0.045 3.083 63.4 15.8
3.15* 0.045 3.233 69.9 14.3
3.35 0.046 3.435 79.0 12.7
3.55* 0.046 3.635 88.7 11.3
3.75 0.047 3.838 98.9 10.1
4.00* 0.047 4.088 113 8.85
4.25 0.049 4.341 127 7.87
4.50* 0.049 4.591 142 7.04
4.75 0.050 4.843 159 6.29
5.00* 0.050 5.093 176 5.68
Grade 2
Nominal bare
diameter
d
(mm)
Min. increase
due to insulation
d 1
-d
(mm)
Max. overall
diameter
d 1
(mm)
Weight /
1000 m
(kg)
Length /
kg
(m)
0.030 0.007 0.041 0.007 143 000
0.032* 0.007 0.043 0.008 127 000
0.034 0.007 0.046 0.009 111 000
0.036* 0.009 0.049 0.010 99 000
0.038 0.009 0.051 0.011 89 300
0.04* 0.009 0.054 0.012 80 600
0.043 0.010 0.058 0.014 69 400
0.045* 0.010 0.061 0.016 63 300
0.048 0.010 0.065 0.018 55 900
0.05* 0.010 0.066 0.192 52 100
0.053 0.011 0.070 0.022 46 300
0.056* 0.011 0.074 0.024 41 500
0.060 0.011 0.079 0.028 36 100
0.063* 0.012 0.083 0.031 32 800
0.067 0,012 0.088 0.034 29 100
0.071* 0.012 0.091 0.038 26 100
0.075 0.014 0.095 0.043 23 500
0.08* 0.014 0.101 0.048 20 700
0.085 0.015 0.107 0.055 18 300
0.09* 0.015 0.113 0.061 16 400
0.095 0.016 0.119 0.068 14 700
0.100* 0.016 0.125 0.075 13 300
0.106 0.017 0.132 0.084 11 800
0.112* 0.017 0.139 0.094 10 600
0.118 0.019 0.145 0.104 9 620
0.125* 0.019 0.154 0.117 8 500
0.132 0.021 0.162 0.130 7 690
0.14* 0.021 0.171 0.146 6 850
0.150 0.023 0.182 0.167 5 990
0.160* 0.023 0.194 0.190 5 260
0.170 0.025 0.205 0.214 4 670
0.180* 0.025 0.217 0.240 4 170
0.190 0.027 0.228 0.267 3 740
0.200* 0.027 0.239 0.296 3 380
0.212 0.029 0.254 0.333 3 000
0.224* 0.029 0.266 0.370 2 700
0.236 0.032 0.283 0.412 2 430
0.250* 0.032 0.297 0.461 2170
0.265 0.033 0.314 0.518 1 930
0.280* 0.033 0.290 0.576 1 740
0.300 0.035 0.352 0.661 1 510
0.315* 0.035 0.367 0.727 1 380
0.335 0.038 0.391 0.823 1 220
0.355* 0.038 0.411 0.921 1 090
0.375 0.040 0.434 1.03 971
0.400* 0.040 0.459 1.17 854
0.425 0.042 0.488 1.32 758
0.450* 0.042 0.513 1.47 680
0.475 0.045 0.541 1.64 610
0.500* 0.045 0.566 1.81 552
0.530 0.047 0.600 2.04 490
0.560* 0.047 0.630 2.27 441
0.600 0.050 0.674 2.61 383
0.630* 0.050 0.704 2.87 348
0.670 0.053 0.749 3.24 309
0.710* 0.053 0.789 3.64 275
0.750 0.056 0.834 4.06 246
0.800* 0.056 0.884 4.61 217
0.850 0.060 0.939 5.20 192
0.900* 0.060 0.989 5.82 172
0.950 0.063 1.044 6.49 154
1.00* 0.063 1.094 7.18 139
1.06 0.065 1.157 8.06 124
1.12* 0.065 1.217 8.98 111
1.18 0.067 1.279 9.96 100
1.25* 0.067 1.349 11.2 89.3
1.32 0.069 1.422 12.4 80.6
1.40* 0.069 1.502 14.0 71.4
1.50 0.071 1.606 16.0 62.5
1.60* 0.071 1.706 18.2 54.9
1.70 0.073 1.809 20.6 48.5
1.80* 0.073 1.909 23.0 43.5
1.90 0.075 2.012 25.6 39.1
2.00* 0.075 2.112 28.4 35.2
2.12 0.077 2.235 31.9 31.3
2.24* 0.077 2.355 35.6 28.1
2.36 0.079 2.478 39.5 25.3
2.50* 0.079 2.618 44.3 22.5
2.65 0.081 2.772 49.7 20.1
2.80* 0.081 2.920 55.5 18.0
3.00 0.084 3.126 63.6 15.7
3.15* 0.084 3.276 70.1 14.3
3.35 0.086 3.479 79.3 12.6
3.55* 0.086 3.679 89.0 11.2
3.75 0.089 3.883 99.3 10.1
4.00* 0.089 4.133 113 8.85
4.25 0.092 4.387 127 7.87
4.50* 0.092 4.637 143 6.99
4.75 0.094 4.891 159 6.29
5.00* 0.094 5.141 176 5.68

Copper wires, round, acc. to IEC 60317-0-1
Grade 3
Nominal bare
diameter
d
(mm)
Min. increase
due to insulation
d 1
-d
(mm)
Max. overall
diameter
d 1
(mm)
Weight /
1000 m
(kg)
Length /
kg
(m)
0.071* 0.018 0.097 0.039 25 400
0.075 0.020 0.102 0.044 22 800
0.08* 0.020 0.108 0.050 20 100
0.085 0.022 0.114 0.056 17 900
0.09* 0.022 0.120 0.063 16 000
0.095 0.023 1.260 0.070 14 400
0.100* 0.023 0.132 0.077 13 000
0.106 0.026 0.140 0.086 11 600
0.112* 0.026 0.147 0.096 10 400
0.118 0.028 0.154 0.107 9 350
0.125* 0.028 0.163 0.120 8 330
0.132 0.030 0.171 0.133 7 520
0.14* 0.030 0.181 0.149 6 710
0.150 0.033 0.193 0.171 5 850
0.160* 0.033 0.205 0.194 5 150
0.170 0.036 0.217 0.219 4 570
0.180* 0.036 0.229 0.245 4 080
0.190 0.039 0.240 0.273 3 660
0.200* 0.039 0.226 0.302 3 310
0.212 0.043 0.268 0.339 2 950
0.224* 0.043 0.280 0.377 2 650
0.236 0.048 0.298 0.421 2 380
0.250* 0.048 0.312 0.470 2 130
0,265 0.050 0.330 0.527 1900
0.280* 0.050 0.345 0.586 1710
0.300 0.053 0.369 0.673 1490
0.315* 0.053 0.384 0.739 1350
0.335 0.057 0.408 0.836 1200
0.355* 0.057 0.428 0.935 1070
0.375 0.060 0.453 1.04 962
0.400* 0.060 0.478 1.18 847
0.425 0.064 0.508 1.34 746
0.450* 0.064 0.533 1.49 671
0.475 0.067 0.562 1.66 602
0.500* 0.067 0.587 1.84 543
0.530 0.071 0.623 2.06 485
0.560* 0.071 0.653 2.30 435
0.600 0.075 0.698 2.64 379
0.630* 0.075 0.728 2.90 345
0.670 0.080 0.774 3.28 305
0.710* 0.080 0.814 3.67 272
0.750 0.085 0.861 4.10 244
0.800* 0.085 0.911 4.65 215
0.850 0.090 0.968 5.25 190
0.900* 0.090 1.018 5.88 170
0.950 0.095 1.074 6.55 153
1.00* 0.095 1.124 7.24 138
1.06 0.098 1.188 8.13 123
1.12* 0.098 1.248 9.05 110
1.18 0.100 1.311 10.00 100
1.25* 0.100 1.381 11.2 89.3
1.32 0.103 1.455 12.5 80.0
1.40* 0.103 1.535 14.1 70.9
1.50 0.107 1.640 16.1 62.1
1.60* 0.107 1.740 18.3 54.6
1.70 0.110 1.844 20.7 48.3
1.80* 0.110 1.944 23.2 43.1
1.90 0.113 2.048 25,8 38.8
2.00* 0.113 2.148 28.5 35.1
2.12 0.116 2.272 32.0 31.3
2.24* 0.116 2.392 35.7 28.0
2.36 0.119 2.516 39.6 25.3
2.50* 0.119 2.656 44.4 22.5
2.65 0.123 2.811 49.9 20.0
2.80* 0.123 2.961 55.7 18.0
3.00 0.127 3.166 63.9 15.6
3.15* 0.127 3.316 70.4 14.2
3.35 0.130 3.521 79.6 12.6
3.55* 0.130 3.721 89.3 11.2
3.75 0.134 3.926 99.6 10.0
4.00* 0.134 4.176 113 8.85
4.25 0.138 4.431 128 7.81
4.50* 0.138 4.681 143 6.99
4.75 0.142 4.936 159 6.29
5.00* 0.142 5.186 177 5.65
Von Roll’s winding wires are at the leading edge of technology.
The consistent high quality of our products and our customized
insulating coatings guarantee safety and reliability for all
applications.
Among those high tech winding wire products, Von Roll is able to
offer a complete range of enamelled round and flat copper wires
for a large range of applications:
Duroflex ®
Enamelled wire with outstanding mechanical properties of the
coating for windings in transformers
Soldex ® and Thermex ® S
Solderable wires for uses in relays, small contactor coils,
transformers and motors.
Thermex ®
High temperature wires with temperature indexes up to 240°C
for electrical and magnet coils, transformers, motors and small
generators.
Thermex ® CR
High temperature wire with better resistance to partial discharges
as in inverter fed low voltage motors.
Thermofix ® and Thermibond ®
Self bonding wires which allow the motor or generator
manufacturer to avoid the use of impregnation varnishes and to
reduce his manufacturing time cycles.
Von Roll’s enamelled copper wires can typically be offered in the
following dimension range:
• Round enamelled: diameters from 0.03 to 5.00 mm
• Flat enamelled: cross-sections from 2 to 100 mm 2
Other conductor materials than copper can also be offered
with an enamelled insulation: on request, nickel plated copper,
special alloys or superconductors coated with enamels can be
proposed.
The coating classes applicable for self-bonding wires are
according to IEC 60317-0-1, Clause 4, Table 2.
The respective datasheet is available upon request.
Wires of coating class 0, having special dimensions or limited
tolerances can be obtained upon request.

1) Ename
Enamelled copper wires, round
DESIGNATION Duroflex ® 120 Soldex ® 155 Soldex ® 180
FORMER DESIGNATION Duroflex ® Soldex ® 109 Soldex ® 180
TEMP.-INDEX (acc. to IEC 60172) 120 155 180 180
NORMS
IEC 60317-12
EN 60317-12
DIN 46416 Part 1 (M)
BS 4516 Part 1
NEMA MW 1000/15C
NFC 31-601
IEC 60317-20
EN 60317-20
DIN 46416 Teil 2 (V)
BS 4520 Part 1
NEMA MW 1000/79C
IEC 60317-51
EN 60317-51
DIN EN 60317-51
NEMA MW 1000/82C
IEC
DIN
BS
NEM
NFC
CHEMICAL BASE
OF THE INSULATION
Modified Polyvinyl formal Modified Polyurethane Thermal stable Polyurethane The
ABBREVIATED DESIGNATION
Standard Wires Self-bonding Wires
Grade 0 Grade 0B - C 0.3 C 0.3 -
Grade 1 Grade 1B C 1.2 C 1.3 C 1.3 C 1
Grade 2 Grade 2B C 2.2 C 2.3 C 2.3 C 2
RANGE OF DIMENSIONS IEC 60317-0-1 IEC 60317-0-1 IEC 60317-0-1 IEC
Standard Wires Self-bonding Wires
Grade 0 Grade 0B - 0.03 ... 0.30 mm 0.05 ... 0.30mm
Grade 1 Grade 1B 2) 1.25 ... 5.00 mm 0.03 ... 1.25 mm 0.05 ... 1.25 mm on r
Grade 2 Grade 2B 1.25 ... 5.00 mm 0.71 ... 1.25 mm 0.05 ... 1.25 mm
SPECIAL PROPERTIES
- High mechanical properties
- Good stripping properties
- Excellent flexibility of the
insulation
- Good impact strength and
resistance to abrasion
- Hydrolysis resistant
- Transformer oil resistant
- Directly solderable without
prior removal of the
insulation
- Good thermal behaviour
- Directly solderable without
prior removal of the
insulation
- High thermal stability
- dir
prio
- ve
beh
COMMON USES
- Dry and oil-filled
transformers up to highest
performance
- Electrical equipment
- Small motors up to class
B/F
- Encapsulated windings
- Low power transformers
- Relay- and contactor coils
- Magnet coils
- Small motors and windings
up to class F/H
- Encapsulated windings
- Low power transformers
- Relay- and contactor coils
- Magnet coils
- for
F/H
- co
- ele
COMPARABLE PROPERTIES 3)
Pencil Hardness
- as received
- after solvent test
5H ... 6H
4H
Heat-schock 175 °C 175 °C 200 °C 185
Cut-through 200 °C 220 °C 250 °C 260
Specific Dielectric Strength 150 V/mic. 150 V/mic. 150 V/mic. 150
Soldering Temperature - 375 °C/390 °C 390 °C 450
Bonding Temperature - - - -
4H
3H
4H
4H
4H.
2H

Thermex ® S 180 Thermex ® 200 Thermex ® CR 201 Thermex ® 220 Thermex ® 240
Thermex ® 311 Thermex ® 306 Thermex ® 307 Thermex ® 308
200 200 220 240 130
60317-23
46416 Part 5 (W180)
4720 Part 1
A MW 1000/77C
31-603
IEC 60317-13
DIN 46416 Part 7 (W210)
BS 6811 Section 3.3
NEMA MW 1000/35C
in preparation
IEC 60317-26 *
EN 60317-26
BS 4665 Part 1 **
NEMA MW 1000/30C **
IEC 60317-46
EN 60317-46
NEMA MW 1000/16C
IEC
EN
DIN
BS
NEM
NFC
rmal stable Polyurethane
THEIC-modified
Polyesterimide base coat
with a Polyamide-imide
overcoat
Modified Polyesterimide Polyamide-imide Polyimide
Mod
with
adh
- - - - C 0
.4 C 1.5 - C 1.12 C 1.6 C 1
.4 C 2.5 - C 2.12 C 2.6 C 2
60317-0-1 IEC 60317-0-1 IEC 60317-0-1 IEC 60317-0-1 IEC 60317-0-1 IEC
- - - -
equest 1) 0.071 ... 3.15 mm 0.355 ... 2.00 mm 0.071 ... 5.00 mm 0.335 ... 3.15 mm on r
0.071 ... 3.15 mm 0.355 ... 2.00 mm 0.10 ... 5.00 mm 0.375 ... 3.15 mm
ectly tinnable without
r removal of the insulation
ry good thermal
aviour
- Excellent thermal and
chemical properties
- Suitable for windings which
are subjected to constantly
high temperatures and
mechanical stress
- Suitable for use with high
speed automatic winders
- Excellent thermal and
chemical properties
- Higher resistance to partial
discharges compared to
standard grades
- Outstanding mechanical,
chemical and thermal
properties
- Highest thermal properties
- Outstanding chemical and
mechanical properties
- Good behaviour when
exposed to gamma rays
- Excellent behaviour in the
cryo-technique
- Th
for
so
su
an
- Dir
pr
ins
windings up to class
ntactor coils
ctrical appliances
- Windings for class H...200
AC and DC motors
- Dry and oil-filled
transformers
- Contactor coils
- Magnet coils
- Motors for hermetic
compressors, washing
machines, etc.
- Inverter driven motors up to
class 200
- Magnet and contactor
coils which have to operate
under voltage peaks
- Windings for class H...200
AC and DC machines
- Contactor- and magnet
coils subjected to extreme
conditions
- Special motors
- Motors for hermetic
compressors, washing
machines, etc.
- Windings with service
temperatures up to 220°C
- Motors and generators for
the aviation and marine
industries
- Motors and equipment in
the nuclear field and very
low temperature technique
- For all windings requiring a
high degree of reliability
Self
- Te
- En
- To
..5H
5H...6H
4H
5H...6H
4H
5H...6H
4H
°C 220 °C 200 °C 240 °C 250 °C 155
°C 350 °C 390 °C 390 °C 410 °C 200
V/mic. 150 V/mic. 150 V/mic. 150 V/mic. 150 V/mic. 150
°C - - - - 375
- - - - 135
5H
5H
-
-
lled wire qualities upon request 2) Round wires are usually lubricated up to and incl. 2.00 mm. For the manufacture of layer windings, wires without lubricant are possible. 3) Most properties are s

Enamelled copper
Thermofix ® 130 Thermofix ® 155 Thermibond ® 158
Thermofix ® S 103 Thermofix ® S 106 Thermibond ® 158
155 200
DESIGNATION
FORMER DESIGNATION
TEMP.-INDEX (acc. to IEC 60172) 120
Dur
Dur
60317-2
60317-2
46416 Part 3 (VB)
4738 Part 1
A MW 1000/3C
31-622
IEC 60317-35
DIN 46416 Part 3 (VB)
BS 4738 Part 1
NEMA MW 1000/28C
NFC 31-422
IEC 60317-38 4)
DIN 46416 Part 7 (W210)
BS 6811 Section 3.3
NEMA MW 1000/35C
NORMS
IEC 60317-18
DIN 46417 P
BS 4516 Par
NEMA MW 1
ified Polyurethane
thermoplastic Butyral
esive
Modified Polyurethane with
thermoplastic Polyamide
adhesive
THEIC-modified
Polyesterimide base coat
with a Polyamide-imide
overcoat and a thermosetting
duroplastic adhesive from
aromatic Polyamide
CHEMICAL BASE OF THE
INSULATION
Modified Poly
ABBREVIATED DESIGNATION
1.8 C 01.8 C 01.11
2.8 C 12.8 C 12.11
3.8 C 23.8 C 23.11
60317-0-1 IEC 60317-0-1 IEC 60317-0-1
0.10 ... 1.00 mm
equest 1) on request 1) 0.10 ... 3.55 mm
0.10 ... 3.55 mm
Standard Wires
Self-bonding Wires
Grade 1 Grade 1B C 1.2
Grade 2 Grade 2B C 2.2
RANGE OF DIMENSIONS IEC 60317-0-
Standard Wires
Self-bonding Wires
Grade 1
(1)
Grade 1B
5)
Grade 2
Grade 2B
e wires are suitable
bonding by means of
lvents, hot air, current
rge or by being cured in
oven
ectly solderable without
ior removal of the
ulation
- The wires are suitable
for bonding by means of
current surge or by being
cured in an oven
- Directly solderable without
prior removal of the
insulation
- The wires are self-bonding
preferably by means of a
current surge
- The bondcoat solidifies
the windings without any
impregnation
- Resistant to refrigerants
- Suitable for use with high
speed automatic winders
SPECIAL PROPERTIES
- Excellent be
properties
- High flexibili
insulation
- Good impac
resistance t
- Hydrolysis r
- High mecha
- Good stripp
supporting coils, e.g. for:
lecommunication
tertainment
ys
- Self supporting coils
and windings in
telecommunications
- Deflection coils in TV valves
- Stator windings of
asynchronous- and
universal motors
- Field coils
- Magnet coils
- Reactance coils
- Dry transformers
- Relay coils
- Self-supporting coils
COMMON USES
- Dry and oiltransformer
performanc
- Electrical eq
-
-
°C 175 °C 220 °C
°C 220 °C 350 °C
V/mic. 150 V/mic. 150 V/mic.
°C 390 °C -
°C ... 145 °C 160 °C ... 170 °C 190 °C ... 230 °C
-
-
COMPARABLE PROPERTIES (2)
Pencil Hardness
- as received
- after solvent test
5H
3H
Heat-schock 150 °C
Cut-trough 180 °C
Specific Dielectric Strength
150 V/mic.
Bonding Temperature -
ubjected to coating classes and dimensions. The listed properties are not or only limited affected by these factors.
4) For round self-bonding wires, all norms, except IEC, refer to the base coat only

wires, rectangular
oflex ® Thermex ® 200 Thermex ® 220 Thermex ® 240 Thermibond ® 168
oflex ® Thermex ® 306 Thermex ® 307 Thermex ® 308 Thermibond ® 168
200 220 240 200
art 1 (M)
t 2
000/18C
IEC 60317-29
BS 6811 Section 4.2
NEMA MW 1000/36C
IEC 60317-47
NEMA MW 1000/20C
IEC 60317-28 4)
BS 4720 Part 2
vinyl formal
Modified Polyesterimide with
Polyamide-imide overcoat
Polyamide-imide with
modified Polyamide-imide
overcoat
Polyimide
Modified Polyamideimide
base coat with a
thermosetting duroplastic
adhesive from aromatic
Polyamide
C 1.5 C 1.12 C 1.6 C 12.11
C 2.5 C 2.12 C 2.6 C 23.11
2 IEC 60317-0-2 IEC 60317-0-2 IEC 60317-0-2 IEC 60317-0-2
5) 5) 5) 5)
nding
ty of the
t strength and
o abrasion
esistant
nical properties
ing properties
- Excellent thermal and
chemical properties
- Suitable for windings which
are subjected to constantly
high temperatures and
mechanical stress
- Outstanding mechanical,
chemical and thermal
properties
- Suitable for windings which
are subjected to constantly
high temperatures and
mechanical stress
- Highest thermal properties
- Outstanding chemical and
mechanical properties
- Good behaviour when
exposed to gamma rays
- Excellent behaviour in the
cryo-technique
- The wires are self-bonding
by means of a current
surge or by being cured in
an oven
- The bondcoat solidifies
the windings without any
impregnation
filled
s up to highest
e
uipment
- Windings of AC and DC
motors of class H...200
- Dry and oil-filled
transformers
- Contactor coils
- Magnet coils
- Windings in highly stressed
AC and DC motors of class
H...200
- Contactor coils
- Magnet coils
- Dry and oil-filled
transformers
- Windings with service
temperatures up to 220 °C
- Motors and generators for
the aviation and marine
industries
- Motors and equipment in
the nuclear field and very
low temperature techniques
- For all types of windings
requiring a high degree of
reliability
- Field coils of AC and DC
machines
- Dry transformers
- Special applications
5H
4H
5H...6H
4H
220 °C 240 °C 250 °C 200 °C
330 °C 390 °C 410 °C 300 °C
150 V/mic. 150 V/mic. 150 V/mic. 150 V/mic.
- - - 190 °C ... 230 °C
5H
5H
-
-
* with TI 200 - ** with TI 180
. 5) In addition to the dimensions acc. to IEC 60317-0-2, any size up to max. cross-section of 100.00 mm2 can be manufactured, provided a suitable ratio of the sides is chosen.
UL-approbation File rec E98254

Packaging of enamelled winding wires
CYLINDRICAL REELS ACC. TO IEC 60264-2, DIN 46399
Type D1 D2 D3 D4 D5 L1 L2
Wire capacity
Round Flat
160* 160 100 22 - - 160 128 6 kg -
200* 200 125 22 - - 200 160 12 kg -
250* 250 160 22 - - 200 160 20 kg -
355 355 224 36 - - 200 160 40 kg 45 kg
500 500 315 36 - - 250 180 80 kg 100 kg
* Bi-conical reels are also possible for fine wire gauges.
CYLINDRICAL REELS ACC. TO DIN 46395, DIN 46380
Type D1 D2 D3 D4 D5 L1 L2
Wire capacity
Flat
VM 630 630 315 40 - - 230 180 180 kg
VM 800 800 380 42 - - 270 195 400 kg
CONICAL REELS ACC. TO IEC 60263-3, DIN 46383
D4
Type D1 D2 D3 D4 D5 L1 L2
Wire capacity
Round
250/400 250 160 100 140 236 400 335 45 kg
315/500 315 200 100 180 300 500 425 90 kg
400/630 400 250 100 224 375 630 530 180 kg
CONICAL REELS ACC. TO IEC 60263-3, DIN 46383
D4
Type D1 D2 D3 D4 D5 L1 L2
250/400 310 255 250 100 270 475 470
315/500 388 315 305 100 338 607 595
400/630 490 400 390 100 428 763 748
CARDBOARD DRAW-PACKS ACC. TO IEC 60264-1, DIN 43396
Type D1 D2 D3 H Wire capacity
315 315 200 340 355 50 kg
500 500 315 530 400 200 kg
Von Roll Switzerland Ltd - CH-4226 BREITENBACH - SWISS