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Application Note AN006

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Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

<strong>AN006</strong><br />

Testing of RF Modules based on Chipcon RFICs<br />

Keywords<br />

by P. M. Evjen<br />

• RF Testing<br />

• RF Instrumentation<br />

• Critical RF parameters<br />

• Troubleshooting RF circuits<br />

• Testing and verifying transceiver<br />

designs<br />

Introduction<br />

It is easy to do a successful design using<br />

Chipcon RFICs! The most difficult design<br />

tasks involving RF is already done<br />

because all RF functions needed to make<br />

a complete transceiver is integrated into<br />

the chip!<br />

However, it is important to take care of the<br />

special issues that a RF circuit design<br />

requires, and also know how to test and<br />

verify the design.<br />

This application note gives some advice<br />

on how to test, troubleshoot and verify<br />

correct operation of an application or<br />

design that make use of one of Chipcon’s<br />

transceiver ICs.<br />

Using the SmartRF Studio also in the test<br />

is explained. A list of the most important<br />

RF parameters that must be verified is<br />

given. And advice on practical<br />

troubleshooting is given.<br />

Chipcon is a supplier of RFICs for all kinds<br />

of short range communication devices.<br />

Chipcon has a world-wide distribution<br />

network.<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 1 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

Using the PC as controller<br />

To ease the testing of the RF module the SmartRF Studio software could be used. The<br />

SmartRF Studio operates through the PC parallel port. By connecting the parallel port control<br />

lines to the device under test, the module could be controlled very easily and changes in the<br />

configuration could be done very fast.<br />

The PC parallell port operates at 5V, so a voltage translator is needed between the PC and<br />

the RF module. The table below gives the pin numbering for the 25 pin PC parallel port<br />

connector.<br />

PC parallel port pin number<br />

Signal<br />

4 PDATA<br />

3 CLOCK<br />

5 STROBE<br />

13 LOCK (this pin is optional)<br />

2 5V (to supply translator)<br />

18-26 GND<br />

An alternative to building a 5-to-3 Volt translator is to use the one on the Evaluation Board.<br />

The control signals can be found at the board as given in the table below:<br />

CC400/CC900 Evaluation<br />

Signal<br />

Board connection<br />

U3#8 PDATA<br />

U3#4 CLOCK<br />

U3#12 STROBE<br />

TESTPIN TP2<br />

LOCK (this pin is optional)<br />

C26<br />

5V (to supply translator)<br />

GND<br />

<strong>Note</strong>: The Ampere meter short circuit (at the voltage supply connector) must be removed in<br />

order to disconnect the power supply for the on-board transceiver and thus avoid interference<br />

from that device.<br />

Please refer to the Evaluation Board schematics and layout for further details. The schematic<br />

and layout is found in the Development Kit User Manual.<br />

Using the Demonstration Board as a prototype<br />

The Demonstration Board is well suited for building the first prototype of your system. This<br />

module includes the complete RF part (using internal IF filter), antenna and a controller.<br />

To modify the board in order to use it as a RF module:<br />

• Remove the AT90LS2343 micro-controller<br />

• Strap between pin 1 and pin 2 at the micro-controller footprint<br />

• The control signals are now available at the edge connector as shown in the table below.<br />

Edge connector pin number<br />

Signal<br />

1 GND<br />

2 GND<br />

3 CLOCK<br />

4 Not used (LED)<br />

5 DIO<br />

6 STROBE<br />

7 PDATA<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 2 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

8 VCC (3.0V)<br />

Start counting from the end where the polarity slot is. The two separate pins are the GND pins.<br />

The Demonstration Board is also provided with a RF antenna connector footprint. When using<br />

the antenna connector the PCB antenna must be disconnected. This can be done by<br />

removing L7 and L8.<br />

Please note that the crystal used on this low cost module is 50ppm tolerance, 50ppm over<br />

temperature –10 to 60 degrees. When using system parameters requiring better crystal<br />

accuracy, the crystal must be replaced.<br />

Instrumentation<br />

It is not possible to do RF development or RF module design without proper RF<br />

instrumentation.<br />

The minimum RF instrumentation that is required is:<br />

• Spectrum Analyser covering up to 3 times the RF frequency used (3 rd harmonic)<br />

• RF signal generator with FSK modulation capability<br />

• Network analyser would also be necessary if RF filter optimisation, input/output<br />

matching and antenna tuning must be done.<br />

Module testing<br />

Below is given a list of important RF parameters to verify once a new design is done.<br />

However, the list should not be considered as complete, but advisory. Also additional testing<br />

must be done to comply for type approval.<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 3 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

Step-by-Step Testing Procedure<br />

DEVICE NUMBER:<br />

# Test Value Unit Condition<br />

1 Voltage Supply<br />

Supply voltage V Measure across device supply pins<br />

2 Current consumption<br />

RX mode<br />

mA<br />

TX mode mA at PA output power programmed: ____dBm<br />

and class: _____<br />

PD mode uA Xtal oscillator is (on/off): _____<br />

3 Crystal oscillator<br />

Crystal frequency<br />

MHz<br />

Oscillator voltage Vpp Measure at peak-to-peak voltage at XOSC_Q1<br />

pin<br />

4 VCO tuning range<br />

VCO frequency at 0.0V<br />

5 VCO tuning<br />

sensitivity<br />

MHz<br />

0.5V MHz<br />

1.0V MHz<br />

1.5V MHz<br />

2.0V MHz<br />

2.5V MHz<br />

3.0V MHz<br />

Insert DC voltage across C123 (loop filter<br />

capacitor). Set device to TX mode. Measure at<br />

antenna output.<br />

SPAN=200MHz, RBW=Auto, VBW=Auto<br />

K_1/0 MHz/V Calculate f(1V)-f(0V)/1V<br />

K_2/1 MHz/V Calculate f(2V)-f(1V)/1V<br />

K_3/2 MHz/V Calculate f(3V)-f(2V)/1V<br />

K_3/0 MHz/V Calculate f(3V)-f(0V)/3V<br />

6 VCO gain margin<br />

Gain step margin - Increase the value of “VCO gain” from binary<br />

000 towards binary 111 and observe when the<br />

oscillator stops. Use tuning voltage = 0.5V<br />

7 Phase noise<br />

Phase noise at 10 kHz<br />

offset<br />

dBc/Hz<br />

SPAN=100kHz, RBW=1kHz, VBW=10Hz<br />

Phase noise at 100 kHz<br />

dBc/Hz SPAN=200kHz, RBW=1kHz, VBW=10Hz<br />

offset<br />

8 Modulation<br />

Peak to peak deviation kHz SPAN=500kHz, RBW=3kHz, VBW=1kHz<br />

Measure distance between the to tops in the<br />

spectrum<br />

9 TX output power at PA output power programmed: ____dBm<br />

and class: _____<br />

Output power dBm SPAN=1MHz, RBW=10kHz, VBW=1kHz<br />

10 Harmonics<br />

2. harmonic<br />

3. harmonic<br />

SPAN=1MHz, RBW=10kHz, VBW=1kHz<br />

11 Receiver sensitivity<br />

Sensitivity dBm Use signal generator set up with correct<br />

modulation frequency and deviation.<br />

View DIO signal at oscilloscope. Adjust level<br />

until BER = 10-3<br />

12 LO leakage<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 4 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

LO leakage dBm SPAN=1MHz, RBW=10kHz, VBW=1kHz<br />

<strong>Note</strong>s to the tests<br />

1. Supply voltage<br />

The supply voltage should be in the range 2.7 – 3.3 V. Operation is not guaranteed outside<br />

this range. If measured voltage is less than expected it could be a current limiter in the power<br />

supply causing the problem.<br />

2. Current consumption<br />

The typical current consumption for the different modes are calculated by SmartRF Studio,<br />

and can be seen in the Status bar of the Normal view.<br />

3. Crystal oscillator<br />

The crystal oscillator operation can be verified very simply on an oscilloscope. However, the<br />

actual frequency must be measured when testing the transmitter frequency because the<br />

oscilloscope probe would load the crystal and de-tune it during the test. The peak-to-peak<br />

voltage should be 400 – 600 Vpp.<br />

4. VCO tuning range<br />

The tuning range of the VCO is measured in “open loop” by forcing the tuning voltage by an<br />

external DC source. It is important to have a correct tuning range in order to cover the desired<br />

frequency for all expected component tolerances. The tuning range can be changed by<br />

altering the values of the VCO components (see data sheet for details).<br />

5. VCO tuning sensitivity<br />

From the VCO tuning range measurements the VCO tuning sensitivity is calculated. The<br />

tuning sensitivity must be verified because it is one of the parameters in the calculation of the<br />

PLL loop filter.<br />

6. VCO gain margin<br />

The VCO gain margin is the excess gain we have in the VCO before it stops oscillating.<br />

Normally the VCO should not stop until the value is increased to 100 binary.<br />

Low gain margin is an indication of low Q in the VCO tank. This could be due to insufficient Q<br />

in the VCO inductor or the varactor. The series capacitor to the VCO_IN pin also affects the<br />

gain. If this capacitor was too small, the gain would also be too low.<br />

7. Phase noise<br />

The phase noise will depend on the loop filter bandwidth, but should typically be:<br />

Part At 10 kHz offset At 100 kHz offset<br />

CC400 -70 dBc/Hz -90 dBc/Hz<br />

CC900 -60 dBc/Hz -80 dBc/Hz<br />

When measuring the noise using a spectrum analyser the measurement must be corrected<br />

for the resolution bandwidth. Using 1kHz resolution bandwidth, the measurement must be<br />

corrected with -30 dBHz (10 log 1000 Hz). That means, if you are measuring the noise 10 kHz<br />

away from the carrier to be –40 dBc using 1 kHz resolution bandwidth, the phase noise is (-40<br />

– 30) = -70 dBc/Hz at 10 kHz offset.<br />

8. Modulation<br />

Looking at the modulation spectrum can help to discover any problems with the loop<br />

bandwidth. The peak-to-peak deviation should be close to the specified frequency separation.<br />

If there is excess deviation that could be due to low phase/gain margin in the PLL leading to<br />

“peaking” in the closed loop response. If this is the case, the loop filter and VCO tuning<br />

sensitivity should be investigated.<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 5 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

9. TX output power<br />

The output power should be close to the specified output power, but taking the harmonic filter<br />

loss into account. The insertion loss of a low pass LC filter is typically 1.5 – 2 dB. If the output<br />

power is too low, the LC filter should be checked. The filter is very sensitive to layout<br />

paracitics.<br />

10. Harmonics<br />

The transmitter harmonics should be attenuated sufficiently by the low-pass filter. Some<br />

spectrum analysers provide automatic measurement of harmonics presenting the result as a<br />

list for convenience.<br />

11. Sensitivity<br />

The sensitivity is measured using a signal generator with FSK modulation at the specified<br />

frequency and deviation. Please note that for most generators one enters the FM deviation,<br />

that is half of the frequency separation specified in the SmartRF Studio. The DIO signal is<br />

monitored with an oscilloscope together with the modulating signal from the generator if<br />

available. Trig the oscilloscope on the modulating signal. A bit error rate (BER) of 10-3 can<br />

then be determined visually. The expected sensitivity for different data rates, frequency<br />

separations and IF filters are given in AN005. Any loss in the front-end filter must be taken into<br />

account.<br />

Less than expected sensitivity can be due to mismatch at the LNA input, excess loss in the<br />

front end filter, or noisy local oscillator.<br />

12. LO leakage<br />

The LO leakage is measured at the antenna output when the transceiver is in receive mode.<br />

See also AN002.<br />

13. Still problems?<br />

Contact your local distributor (or Chipcon directly) if you still need help on your RF circuit<br />

design. Fill in the test table above as carefully as possible and send to us for further advice.<br />

We are here to help you!!<br />

Documentation, reference designs and application notes<br />

Please download all information from our web-site: www.chipcon.com<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 6 of 7


Chipcon <strong>Application</strong> <strong>Note</strong> <strong>AN006</strong><br />

This application note is written by the staff of Chipcon to the courtesy of our customers.<br />

Chipcon is a world-wide supplier of RFICs. For further information on the products from<br />

Chipcon please contact us or visit our web site. An updated list of distributors is also available<br />

at our web site.<br />

Contact Information<br />

Address:<br />

Chipcon AS<br />

Gaustadalléen 21<br />

N-0349 Oslo,<br />

NORWAY<br />

Telephone : (+47) 22 95 85 44<br />

Fax : (+47) 22 95 85 46<br />

E-mail : wireless@chipcon.com<br />

Web site : http://www.chipcon.com<br />

Disclaimer<br />

Chipcon AS believes the furnished information is correct and accurate at the time of this printing. However, Chipcon<br />

AS reserves the right to make changes to this application note without notice. Chipcon AS does not assume any<br />

responsibility for the use of the described information. Please refer to Chipcon’s web site for the latest update.<br />

Chipcon AS <strong>AN006</strong> Testing of RF Modules (Rev. 1.0) 2001-05-02 Page 7 of 7

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