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Data Sheet PacDrive iSH Servo Drive System

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Legal notice<br />

Legal notice<br />

© All rights remain with ELAU GmbH, even in the case of applications for property<br />

rights.<br />

No part of this documentation or the accompanying software and firmware may be<br />

reproduced, transferred, paraphrased, saved to a storage medium or translated to<br />

another language or computer language without the written consent of ELAU GmbH.<br />

Every conceivable measure was taken to guarantee the correctness of this product<br />

documentation. However, since hardware and software are continuously improved,<br />

ELAU makes no representations or warranties with respect to the contents of this<br />

documentation.<br />

All information on our products in this manual are given purely for the purpose of prod‐<br />

uct description and is not binding. Misprints, errors and modifications -without prior<br />

notice in the course of product development- are reserved. If details contained in this<br />

manual are explicitly a part of an agreement made with ELAU GmbH, then the details<br />

of the agreements in this manual are exclusively to determine the agreed condition of<br />

the object of agreement, on behalf of the § 434 BGB (condition guarantee on behalf<br />

of legal regulations).<br />

Trademark<br />

<strong>Pac<strong>Drive</strong></strong> is a registered trademark of ELAU GmbH.<br />

All other trademarks mentioned in this documentation are the exclusive property of<br />

their manufacturers.<br />

ELAU is a registered trademark of Schneider Electric and/or its affliates in the United<br />

States and/or other countries. Other marks used herein may be the property of their<br />

respective owners.<br />

ELAU GmbH<br />

Dillberg 12-16<br />

D-97828 Marktheidenfeld, Germany<br />

Phone: +49 (0) 9391 / 606 - 0<br />

Fax: +49 (0) 9391 / 606 - 300<br />

e-mail: info@elau.de<br />

Internet: www.elau.de<br />

Page 2 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


1 Overview<br />

Figure 1-1: <strong>Pac<strong>Drive</strong></strong> <strong>System</strong> overview<br />

<strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong><br />

The innovative <strong>iSH</strong> combines the motor, power amplifier, and the digital servo con‐<br />

troller for an axis in a space-saving housing. Due to its compact construction with<br />

integrated controller it is perfectly suitable for peripheral set-up. It is available with<br />

single or multi-turn encoders and configures itself with the aid of the electronic type<br />

plate in the <strong>iSH</strong> itself.<br />

The highlights<br />

• Compact type of construction<br />

• 3.5 times peak torque<br />

• Integrated SERCOS interface<br />

• High-resolution single or multi-turn encoder<br />

• Protection class IP65<br />

• Simple wiring<br />

• Superior reliability<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 3<br />

TM<br />

1


1 Overview<br />

<strong>Pac<strong>Drive</strong></strong> PS-5<br />

The <strong>Pac<strong>Drive</strong></strong> PS-5 Power Supply unit features modern technology and a compact<br />

and closed construction for switching cabinet installation. Each <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> has a<br />

<strong>Pac<strong>Drive</strong></strong> PS-5 that can be quickly installed with a single connection line. Which means<br />

that the PS-5 fits seamlessly into the extremely flexible, modular drive concept.<br />

The highlights<br />

• Integrated mains filter and bleeder<br />

• Intermediate circuit power for up to 25 <strong>iSH</strong> (depending on the application)<br />

• Integrated SERCOS interface<br />

• Fully diagnosable due to integrated controller<br />

• Simple mounting<br />

<strong>Pac<strong>Drive</strong></strong> DB-5<br />

<strong>Pac<strong>Drive</strong></strong> DB-5 is the link between PS-5 and <strong>iSH</strong>. Optionally, 1 to 4 <strong>iSH</strong> Motors can be<br />

connected depending on the number of drives. When operating more than 4 drives<br />

simply expand the system using one or more DB-5s.<br />

The highlights<br />

• 1-4 connections for <strong>iSH</strong> motors or easily expandable with more DB-5s<br />

• Easy to expand<br />

Page 4 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


2 Technical data<br />

2.1 Ambient conditions<br />

Procedure Parameters Value Basis<br />

Operation Class 3K3 IEC/EN 60721-3-3<br />

Ambient temperature +5°C...+40°C<br />

Relative humidity 5% ... 85%<br />

Class 3M6<br />

Shock 250 m/s 2<br />

Vibration 20 m/s 2 (all directions in<br />

space)<br />

Transport Class 2K3 IEC/EN 60721-3-2<br />

Long-term storage in<br />

transport packaging<br />

Ambient temperature -25°C...+70°C<br />

Condensation no<br />

Icing no<br />

another water no<br />

Relative humidity 5% ... 95%<br />

Class 2M1<br />

Shock 100 m/s 2<br />

Vibration 15 m/s 2<br />

Class 1K4 IEC/EN 60721-3-1<br />

Ambient temperature -25°C...+55°C<br />

Condensation no<br />

Icing no<br />

another water no<br />

Relative humidity 10% ... 100%<br />

Table 2-1: Ambient conditions of Class F65 for non switch cabinet devices (PD-8, PS-5. <strong>iSH</strong>)<br />

2.1 Ambient conditions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 5


2 Technical data<br />

Procedure Parameters Value Basis<br />

Operation Class 3K3 IEC/EN 60721-3-3<br />

Ambient temperature +5°C...+45°C<br />

Condensation Prohibited<br />

Icing Prohibited<br />

another water Prohibited<br />

Relative humidity 5% ... 85%<br />

Class 3M3<br />

Shock 70 m/s 2<br />

Vibration 5 m/s 2<br />

Transport Class 2K3 IEC/EN 60721-3-2<br />

Long-term storage in<br />

transport packaging<br />

Ambient temperature -25°C...+70°C<br />

Condensation Prohibited<br />

Icing Prohibited<br />

another water Prohibited<br />

Relative humidity 5% ... 95%<br />

Class 2M2<br />

Shock 100 m/s 2<br />

Vibration 15 m/s 2<br />

Class 1K4 IEC/EN 60721-3-1<br />

Ambient temperature -25°C...+55°C<br />

Condensation Prohibited<br />

Icing Prohibited<br />

another water Prohibited<br />

Relative humidity 5% ... 95%<br />

Table 2-2: Ambient conditions of Class C20 for switch cabinet devices (without UPS)<br />

2.2 Standards and regulations<br />

Certifications CE, cULus<br />

Approvals USDA - Incidental food contact, NFPA - Class A<br />

NSF Standard 61 - Potable water, motor coating RAL 9005<br />

Table 2-3: Standards and regulations <strong>Drive</strong> <strong>System</strong> <strong>iSH</strong><br />

Page 6 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


2.3 Mechanical and electrical data<br />

2.3.1 <strong>iSH</strong> Controller<br />

Pay particular attention to these limits for the control voltage if the <strong>iSH</strong> units in the<br />

system have brakes.<br />

Category Parameters Value<br />

Power supply Supply voltage 270...680 V DC<br />

Electronics power<br />

supply (<strong>iSH</strong> without<br />

brake)<br />

Electronics power<br />

supply (<strong>iSH</strong> with<br />

brake)<br />

Stray power<br />

Excess voltage cate‐<br />

gory<br />

Excess voltage resist‐<br />

ance<br />

Radio interference<br />

level<br />

Insulation material<br />

class<br />

Protection class<br />

Control voltage DC +24 V -15% / +25%<br />

Current consumption Typically 200 mA<br />

Control voltage DC +24 V -10% / +6%<br />

Current consumption <strong>iSH</strong> 070 Typically 700 mA<br />

Current consumption <strong>iSH</strong> 100 Typically 950 mA<br />

Current consumption <strong>iSH</strong> 140 Typically 1200 mA<br />

Electronics (<strong>iSH</strong> without brake) 4.8 W<br />

Electronics: Brake of <strong>iSH</strong> 070 12 W<br />

Electronics: Brake of <strong>iSH</strong> 100 18 W<br />

Electronics: Brake of <strong>iSH</strong> 140 24 W<br />

Power unit Typically 10% of the rated power of the <strong>iSH</strong><br />

Class 3, T2 (DIN VDE 0110)<br />

Class 1 (DIN VDE 0160)<br />

Class A EN 55011 / EN 61800 - 3<br />

Controller IP65<br />

F<br />

motor For information about the protection class of the motor.<br />

Isolation class Degree of pollution 2<br />

Motor coating 2 component high solid epoxy resin coating<br />

Lubricant (according<br />

to FDA standard for<br />

servo motors)<br />

Table 2-4: Technical data: <strong>iSH</strong> - controller<br />

2.3 Mechanical and electrical data<br />

Klübersynth UH1 64-62 food safe gearbox grease<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 7


2 Technical data<br />

2.3.2 <strong>iSH</strong>-070 <strong>Servo</strong> Motor<br />

Category Parameters Abbreviation<br />

[unit]<br />

<strong>iSH</strong>-070<br />

60 011<br />

<strong>iSH</strong>-070<br />

60 017<br />

General data Standstill torque M 0 [Nm] 1.1 1.7 2.2<br />

Peak Torque M max [Nm] 3.5 7.6 8.7<br />

<strong>iSH</strong>-070<br />

60 022<br />

Rated motor speed n N [min -1 ] 6000 6000 6000<br />

Rated torque M N [Nm] 0.5 1.15 1.15<br />

Rated power P N [kW] 0.31 0.72 0.72<br />

Electrical data Pole pair number p 3 3 3<br />

Motor winding switch Y Y Y<br />

Torque constant (120 °C) k T [Nm/A rms] 0.71 0.76 0.76<br />

Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] 10.40 4.20 2.70<br />

Winding resistance Ph-0 (120 °C) R 120 [Ω] 7.23 2.92 1.88<br />

Winding inductance Ph-Ph L U-V [mH] 38.8 19.0 13.0<br />

Winding inductance Ph-0 L [mH] 19.4 9.5 6.5<br />

Voltage constant Ph-Ph (20 °C) k E [V rms/<br />

kmin -1 ]<br />

46 48 49<br />

Standstill current I 0 [A rms] 1.55 2.5 3.0<br />

Rated current without brake (with brake) I N [A rms] 0.60<br />

(1.35)<br />

1.5 1.5<br />

Peak current I max [A rms] 5.7 11.8 12.0<br />

Mechanical data Moment of inertia of the rotor J M [kgcm²] 0.25<br />

(0.35)<br />

0.41<br />

(0.51)<br />

0.58<br />

(0.88)<br />

Weight m [kg] 2.7 (3.0) 3.4 (3.7) 4.2 (4.7)<br />

Thermal data Thermal time constant T th [min] 35 38 51<br />

Response limit thermal contact T TK [°C] 130 130 130<br />

Brake data Brake optional optional optional<br />

Table 2-5: Technical data for <strong>iSH</strong>-070 without (with) brake<br />

Page 8 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


2.3.3 <strong>iSH</strong>-100 <strong>Servo</strong> Motor<br />

Category Parameters Abbreviation<br />

[unit]<br />

<strong>iSH</strong>-100<br />

30 025<br />

<strong>iSH</strong>-100<br />

30 044<br />

General data Standstill torque M 0 [Nm] 2.5 4.4 5.8<br />

Peak Torque M max [Nm] 9.6 18.3 28.3<br />

<strong>iSH</strong>-100<br />

30 058<br />

Rated motor speed n N [min -1 ] 3000 3000 3000<br />

Rated torque M N [Nm] 1.9 2.9 3.5<br />

Rated power P N [kW] 0.6 0.91 1.10<br />

Electrical data Pole pair number p 4 4 4<br />

Motor winding switch Y Y Y<br />

Torque constant (120 °C) k T [Nm/A rms] 1.39 1.52 1.61<br />

Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] 9.80 4.12 2.60<br />

Winding resistance Ph-0 (120 °C) R 120 [Ω] 6.82 2.86 1.81<br />

Winding inductance Ph-Ph L U-V [mH] 45.70 21.80 15.60<br />

Winding inductance Ph-0 L [mH] 22.85 10.90 7.80<br />

Voltage constant Ph-Ph (20 °C) k E [V rms/<br />

kmin -1 ]<br />

90 100 103<br />

Standstill current I 0 [A rms] 1.80 2.90 3.6<br />

Rated current I N [A rms] 1.40 2.00 2.40<br />

Peak current I max [A rms] 7.40 13.10 21.20<br />

Mechanical data Moment of inertia of the rotor J M [kgcm²] 1.40<br />

(2.10)<br />

2.31<br />

(3.01)<br />

3.22<br />

(3.92)<br />

Weight m [kg] 4.9 (5.7) 6.4 (7.2) 8.1 (8.9)<br />

Thermal data Thermal time constant T th [min] 44 48 56<br />

Response limit thermal contact T TK [°C] 130 130 130<br />

Brake data Brake optional optional optional<br />

Table 2-6: Technical data for <strong>iSH</strong>-100 without (with) brake<br />

2.3 Mechanical and electrical data<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 9


2 Technical data<br />

2.3.4 <strong>iSH</strong>-140 <strong>Servo</strong> Motor<br />

Category Parameters Abbreviation<br />

[unit]<br />

<strong>iSH</strong>-140<br />

30 075<br />

<strong>iSH</strong>-140<br />

15 085<br />

General data Standstill torque M 0 [Nm] 7.5 8.5 12.5<br />

Peak Torque M max [Nm] 27.0 27.0 55.0<br />

<strong>iSH</strong>-140<br />

20 125<br />

Rated motor speed n N [min -1 ] 3000 1500 2000<br />

Rated torque M N [Nm] 4.6 8.3 9.1<br />

Rated power P N [kW] 1.45 1.30 1.91<br />

Electrical data Pole pair number p 5 5 5<br />

Motor winding switch Y Y Y<br />

Torque constant (120 °C) k T [Nm/A rms] 1.60 2.65 2.60<br />

Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] 1.81 4.58 1.90<br />

Winding resistance Ph-0 (120 °C) R 120 [Ω] 1.26 3.18 1.32<br />

Winding inductance Ph-Ph L U-V [mH] 19.10 50.0 22.0<br />

Winding inductance Ph-0 L [mH] 9.55 25.0 11.0<br />

Voltage constant Ph-Ph (20 °C) k E [V rms/<br />

kmin -1 ]<br />

108 175 173<br />

Standstill current I 0 [A rms] 4.70 3.20 4.8<br />

Rated current I N [A rms] 2.90 3.15 3.7<br />

Peak current I max [A rms] 18.8 14.6 24.0<br />

Mechanical data Moment of inertia of the rotor J M [kgcm²] 7.41 7.41 12.68<br />

Weight (with brake) m [kg] 12.5<br />

(13.8)<br />

12.5<br />

(13.8)<br />

Thermal data Thermal time constant T th [min] 64 64 74<br />

Response limit thermal contact T TK [°C] 130 130 130<br />

17.2<br />

(18.5)<br />

Brake data Brake optional optional optional<br />

Table 2-7: Technical data for <strong>iSH</strong>-140 without (with) brake<br />

Page 10 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


2.3.5 PS-5 Power Supply<br />

Category Parameters Value<br />

Product configuration Item name PS-5 Power Supply <strong>iSH</strong><br />

Order number 13 13 02 65<br />

Power supply Rated supply voltage 3 AC / 1 AC 220 V (-10%) bis 480 V (+5%)<br />

Supply frequency 48 .. 62 Hz<br />

Control voltage / -current DC 24 V (-15%..+25%) / max. 13 A, own consumption max. 1A<br />

DC circuit DC_Bus Voltage DC 270 V to 680 V<br />

Capacity 700 µF<br />

UBleeder ON DC 830 V<br />

UBleeder OFF DC 810 V<br />

Excess voltage DC 860 V<br />

Bleeder (internal) Resistance 23 ohm<br />

Permanent power 200 W<br />

Peak power 28 kW<br />

Motor connection DC_Bus Voltage DC 270 V to 680 V<br />

DC bus permanent current 20 A (for power supply of 3 AC...)<br />

DC bus peak current (1 s) 40 A<br />

10 A (for power supply of 1 AC...)<br />

Control voltage DC 24 V (like input voltage)<br />

Permanent current 12 A<br />

Peak current (1 s) 24 A<br />

Number of connectable DB-5 Max. 10<br />

Stray power Electronics 25 W<br />

Power unit 15 W / A<br />

Inputs ie + / ie - (X7) Input voltage / -current DC 20..30 V / 1,5 A<br />

Input filter no test pulses permitted<br />

Outputs ie1 / ie2 (X8) Output voltage / current AC 10..15 V eff / 2 A / 100 kHz<br />

Outputs rdy (X7) Relay-outputs DC 20..30 V / 2 A<br />

Weight 4.2 kg<br />

Ventilation Internal fan<br />

Protection class IP 20<br />

Insulation class Degree of pollution 2<br />

Excess voltage cate‐<br />

gory<br />

Excess voltage resist‐<br />

ance<br />

Radio interference<br />

level<br />

Class 3, T2 (DIN VDE 0110)<br />

Class 1 (DIN VDE 0160)<br />

Class A EN 55011 / EN 61800 - 3<br />

Table 2-8: Technical data for Power Supply PS-5<br />

2.3 Mechanical and electrical data<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 11


2 Technical data<br />

2.3.6 DB-5 Distribution Box<br />

Category Parameters Value<br />

Product configuration Item name Distribution Box DB-5 <strong>iSH</strong><br />

Order number 13 13 02 66 - 001<br />

Power supply DC bus voltage / DC bus current DC 270 V to 680 V / 20 A<br />

Control voltage / -current DC 24 V (-15%..+25%) / max 12 A<br />

Control voltage with brakes DC 24 V (-10%..+6%)<br />

Weight 0.85 kg<br />

Material Polycarbonate [Lexan 940A]<br />

Ventilation Natural convection<br />

Protection class IP 65<br />

Isolation class Degree of pollution 2<br />

Excess voltage cate‐<br />

gory<br />

Excess voltage resist‐<br />

ance<br />

Radio interference<br />

level<br />

Class 3, T2 (DIN VDE 0110)<br />

Class 1 (DIN VDE 0160)<br />

Class A EN 55011 / EN 61800 - 3<br />

Table 2-9: Technical data for Distribution Box DB-5<br />

Page 12 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


2.3.7 Encoder<br />

SinCos ® (SKS36) single turn<br />

Parameters Value Unit<br />

Number of revolutions 1<br />

Number of sine/cosine periods 128 Per revolution<br />

Absolute measuring range 1 Revolution<br />

Error limits of the digital absolute value +/-5.3 Angular minutes<br />

Error limits when evaluating the 128 signals (integral nonlinearity)<br />

Signal form Sine<br />

Table 2-10: Technical data of the SinCos encoder (SKS-36)<br />

SinCos ® (SKM36) multiturn<br />

+/-1.3 Angular minutes<br />

Parameters Value Unit<br />

Number of revolutions 4096<br />

Number of sine/cosine periods 128 Per revolution<br />

Absolute measuring range 1 Revolution<br />

Error limits of the digital absolute value +/-5.3 Angular minutes<br />

Error limits when evaluating the 128 signals (integral nonlinearity)<br />

Signal form Sine<br />

Table 2-11: Technical data of the SinCos ® encoder (SKM-36)<br />

2.3 Mechanical and electrical data<br />

+/-1.3 Angular minutes<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 13


2 Technical data<br />

2.4 Electrical connections<br />

1<br />

2<br />

Figure 2-1: <strong>iSH</strong> connection overview<br />

1 Connector<br />

2 Additional ground connection<br />

Pin Designation Meaning<br />

1 PE Ground conductor<br />

2 DC- DC circuit -<br />

3 DC + DC circuit +<br />

4 0 V Control voltage<br />

5 24 V Control voltage<br />

6 SERC_OUT + SERCOS output<br />

7 SERC_OUT - SERCOS output<br />

8 ie1 Inverter Enable<br />

9 ie2 Inverter Enable<br />

10 SERC_OUT_S SERCOS shield<br />

11 SERC_IN_S SERCOS shield<br />

12 - not connected<br />

13 - not connected<br />

14 SERC_IN + SERCOS input<br />

15 SERC_IN - SERCOS input<br />

Table 2-12: Connector <strong>iSH</strong><br />

Page 14 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH<br />

TM


2.4.1 PS-5 Power Supply<br />

X1<br />

X4<br />

X2<br />

X5<br />

X6<br />

X3<br />

X7<br />

X8<br />

Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max. tightening torque [Nm]<br />

X1 Control voltage/<br />

Mains connection<br />

rigid: 10 - 2 mm 2<br />

flexible: 6 - 2 mm 2<br />

X2 Bleeder rigid: 10 - 2 mm 2<br />

flexible: 6 - 2 mm 2<br />

X3 <strong>iSH</strong> connection rigid: 10 - 2 mm 2<br />

flexible: 6 - 2 mm 2<br />

24 - 8 -<br />

24 - 8 -<br />

24 - 8 -<br />

X4 SERCOS LWL IN - - 0.8 Nm<br />

X5 SERCOS LWL OUT - - 0.8 Nm<br />

X6 SERCOS Connec‐<br />

tion<br />

X7 Control signals rigid: 1.5 - 2 mm 2<br />

- - -<br />

flexible: 1.5 - 2 mm 2<br />

- -<br />

TM<br />

2.4 Electrical connections<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 15


2 Technical data<br />

Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max. tightening torque [Nm]<br />

X8 Control signals rigid: 1.5 - 2 mm 2<br />

flexible: 1.5 - 2 mm 2<br />

- -<br />

Shielded connector - - 1 Nm<br />

Table 2-13: Connection overview - <strong>Pac<strong>Drive</strong></strong> Power Supply PS-5<br />

Pin Designation Meaning<br />

1 24 V Control voltage<br />

2 0 V Control voltage<br />

3 PE Ground conductor<br />

4 L1 Mains supply<br />

5 L2 Mains supply<br />

6 L3 Mains supply<br />

Table 2-14: X1 - Control voltage and mains connection<br />

CAUTION<br />

WRONG CONNECTION OF THE CONTROL VOLTAGE<br />

• Connect the control voltage correctly, because the connection of the control volt‐<br />

age has no reverse polarity protection.<br />

Failure to follow these instructions can result in equipment damage.<br />

Pin Designation Meaning<br />

1 Bla Bleeder A (external)<br />

2 Bli Internal bleeder<br />

3 n.c. not connected<br />

4 Blb Bleeder B (external)<br />

Table 2-15: X2 - Bleeder connection (brake resistor)<br />

Page 16 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


1<br />

8<br />

CAUTION<br />

EXCESS VOLTAGE IN DC BUS DUE TO WIRING ERROR<br />

• A bleeder must always be connected to the PS-5.<br />

• The internal bleeder is addressed by means of a jumper from Pin 1 "Bleeder A"<br />

to Pin 2 "Internal bleeder".<br />

• An external bleeder is connected to Pin 1 "Bleeder A" and Pin 4 "Bleeder B".<br />

• Remove jumper from Pin 1 to Pin 2 for the internal brake resistor is you connect<br />

an external brake resistor.<br />

Failure to follow these instructions can result in equipment damage.<br />

Pin Designation Meaning<br />

1 24 V Control voltage<br />

2 0 V Control voltage<br />

3 PE Ground conductor<br />

4 n.c. not connected<br />

5 DC + DC circuit +<br />

6 n.c. not connected<br />

7 DC- DC circuit -<br />

Table 2-16: X3 - <strong>iSH</strong> connection<br />

Pin Designation Meaning<br />

1 SERC_OUT + SERCOS Out +<br />

2 SERC_OUT - SERCOS Out -<br />

3 SERC_IN + SERCOS In +<br />

4 nc not connected<br />

5 nc not connected<br />

6 SERC_IN - SERCOS In -<br />

7 nc not connected<br />

8 nc not connected<br />

Table 2-17: X6 - SERCOS connection<br />

Pin Designation Meaning<br />

1 rdy Ready<br />

2 rdy Ready<br />

3 ie + Inverter Enable for 24 V supply<br />

4 ie - Inverter Enable for 0 V supply<br />

Table 2-18: X7 - Inputs / outputs<br />

Pin Designation Meaning<br />

1 ie1 Inverter Enable<br />

2 ie2 Inverter Enable<br />

Table 2-19: X8 - Inverter Enable outputs<br />

2.4 Electrical connections<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 17


2 Technical data<br />

CAUTION<br />

WRONG WIRING OF THE INVERTER ENABLE OUTPUTS<br />

• Check if the Inverter Enable outputs are short circuit proof.<br />

Failure to follow these instructions can result in equipment damage.<br />

WIRING ERROR<br />

CAUTION<br />

• Only connect the ie1/ie2 signal of the hybrid cable to the AC voltage ie1/ie2 on<br />

PS-5 connector X8.<br />

Failure to follow these instructions can result in equipment damage.<br />

2.4.2 DB-5 Distribution Box<br />

X1<br />

X2<br />

X3<br />

X4<br />

X5<br />

Page 18 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH<br />

TM


Connection Meaning max. terminal cross-section [mm 2 ]/[AWG]<br />

X1 Input (PS-5 or DB-5) pre-fabricated ELAU cable<br />

X2 Output (DB-5 or <strong>iSH</strong>) pre-fabricated ELAU cable<br />

X3 Output (DB-5 or <strong>iSH</strong>) pre-fabricated ELAU cable<br />

X4 Output (DB-5 or <strong>iSH</strong>) pre-fabricated ELAU cable<br />

X5 Output (DB-5 or <strong>iSH</strong>) pre-fabricated ELAU cable<br />

Shielded connector -<br />

Table 2-20: Connection overview Distribution Box DB-5<br />

Pin Designation A Designation B Meaning<br />

1 PE PE Ground conductor<br />

2 DC- DC- DC circuit -<br />

3 DC + DC + DC circuit +<br />

4 0 V 0 V Control voltage<br />

5 24 V 24 V Control voltage<br />

6 SERC_OUT + SERC_IN + SERCOS input / output<br />

7 SERC_OUT - SERC_IN - SERCOS input / output<br />

8 ie1 ie1 Inverter Enable<br />

9 ie2 ie2 Inverter Enable<br />

10 SERC_OUT_S SERC_IN_S SERCOS shield<br />

11 SERC_IN_S SERC_OUT_S SERCOS shield<br />

12 - - not connected<br />

13 - - not connected<br />

14 SERC_IN + SERC_OUT + SERCOS input / output<br />

15 SERC_IN - SERC_OUT - SERCOS input / output<br />

Table 2-21: <strong>Pac<strong>Drive</strong></strong> DB-5 connectors<br />

2.4 Electrical connections<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 19


2 Technical data<br />

2.5 Dimensions<br />

69<br />

Ø 60 j6<br />

35<br />

Ø C<br />

Dimensions (<strong>iSH</strong>-070)<br />

8,5<br />

M4<br />

2,5<br />

without Option-module<br />

L 187<br />

B K<br />

A<br />

with Option-module<br />

Figure 2-2: Dimension diagram for <strong>iSH</strong>-070 motor<br />

K<br />

34<br />

73<br />

107<br />

26<br />

B<br />

127<br />

20-35mm, see connector!<br />

68<br />

TK Ø 75<br />

TK Ø 82<br />

70<br />

LL Ø 5,5x3,5 (4x)<br />

Please note that the <strong>iSH</strong> series 070 uses different shaft diameters. The shaft diameter<br />

for the <strong>iSH</strong>070 60 022 is 14 mm.<br />

Dimensions table<br />

Dimensions <strong>iSH</strong>070 60 011 <strong>iSH</strong>070 60 017 <strong>iSH</strong>070 60 022<br />

A (with brake) 175 (182) 189 (215) 222 (256)<br />

B 23 23 30<br />

C 11 k6 11 k6 14 k6<br />

K (with brake) 212 (219) 226 (252) 259 (293)<br />

L (with brake) 25 (31) 38 (64) 71 (105)<br />

Table 2-22: Dimensions of the <strong>iSH</strong> 070 (dimension specifications in mm)<br />

Page 20 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


99<br />

Ø95 j6<br />

ØC<br />

50<br />

Dimensions (<strong>iSH</strong>-100)<br />

M4<br />

3,5<br />

14<br />

L<br />

without Option-module<br />

A<br />

B K<br />

with Option-module<br />

187<br />

Figure 2-3: Dimension diagram for <strong>iSH</strong>-100 motor<br />

Dimensions table<br />

K<br />

34<br />

103<br />

137<br />

26<br />

157<br />

20-35mm, see connector!<br />

98<br />

TK Ø 115<br />

Dimensions <strong>iSH</strong>100 30 025 <strong>iSH</strong>100 30 044 <strong>iSH</strong>100 30 058<br />

A (with brake) 178 (207) 212 (243) 248 (279)<br />

B 40 40 40<br />

C 19 k6 19 k6 19 k6<br />

K (with brake) 215 (243) 249 (280) 285 (315)<br />

L (with brake) 27 (55) 61 (92) 97 (127)<br />

Table 2-23: Dimensions of the <strong>iSH</strong> 100 (dimension specifications in mm)<br />

70<br />

100<br />

2.5 Dimensions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 21<br />

Ø 9(4x)


138,5<br />

2 Technical data<br />

n130 j6<br />

nC<br />

M4<br />

Dimensions <strong>iSH</strong>-140<br />

12<br />

3,5 A<br />

L<br />

B K<br />

Figure 2-4: Dimension diagram for <strong>iSH</strong>-140 motor<br />

K<br />

Dimensions table<br />

without<br />

Option-module<br />

187<br />

with<br />

Option-module<br />

34<br />

(147)<br />

26<br />

181<br />

201<br />

20-35mm, see connector<br />

137<br />

Tkn165<br />

Dimensions <strong>iSH</strong>140 XX 075 <strong>iSH</strong>140 XX 085 <strong>iSH</strong>140 XX 125<br />

A (with brake) 218 (256) 218 (256) 273 (311)<br />

B 50 50 50<br />

C 24 k6 24 k6 24 k6<br />

K (with brake) 254 (292) 254 (292) 309 (347)<br />

L (with brake) 67 (105) 67 (105) 122 (160)<br />

Table 2-24: Dimensions of the <strong>iSH</strong> 140 (dimension specifications in mm)<br />

Page 22 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH<br />

70<br />

140<br />

Ø11


Dimensions of the <strong>iSH</strong>-feather key<br />

Figure 2-5: Dimension diagram <strong>iSH</strong> feather key<br />

Dimension tables<br />

Dimensions <strong>iSH</strong>070 60 011 <strong>iSH</strong>070 60 017 <strong>iSH</strong>070 60 022<br />

B 23 23 30<br />

C 11 k6 11 k6 14 k6<br />

D 4 N9 4 N9 5 N9<br />

E 2.5 2.5 3<br />

F 18 18 20<br />

G 2.5 2.5 5<br />

H DIN 332-D M4 DIN 332-D M4 DIN 332-D M5<br />

Feather key (N9) DIN 6885-A4x4x18 DIN 6885-A4x4x18 DIN 6885-A5x5x20<br />

Table 2-25: Dimensions of the <strong>iSH</strong>-070 feather key (in mm)<br />

Dimensions <strong>iSH</strong>100 30 025 <strong>iSH</strong>100 30 044 <strong>iSH</strong>100 30 058<br />

B 40 40 40<br />

C 19 k6 19 k6 19 k6<br />

D 6 N9 6 N9 6 N9<br />

E 3.5 3.5 3.5<br />

F 30 30 30<br />

G 5 5 5<br />

H DIN 332-D M6 DIN 332-D M6 DIN 332-D M6<br />

Feather key (N9) DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30<br />

Table 2-26: Dimensions of the <strong>iSH</strong>-100 feather key (in mm)<br />

2.5 Dimensions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 23


242,50<br />

2 Technical data<br />

Dimensions Power Supply PS-5<br />

251<br />

Figure 2-6: Dimension diagram Power Supply PS-5<br />

Page 24 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH<br />

3,5<br />

24<br />

24<br />

7<br />

Ø3,5<br />

88<br />

35<br />

Ø6,5<br />

35<br />

8<br />

15<br />

285,4


135,00<br />

94,0<br />

120,00<br />

56,0<br />

R7<br />

Dimensions Distribution Box DB-5<br />

230,00<br />

215,00<br />

Figure 2-7: Dimension diagram Distribution Box DB-5<br />

67,8<br />

151,40<br />

26,10<br />

2.5 Dimensions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 25<br />

70,30<br />

56,00<br />

67,80


3 Type code<br />

3 Type code<br />

<strong>iSH</strong>070/60017/0/0/00/0/00/00/00<br />

Flange Size<br />

Rating Speed<br />

Standstill torque<br />

Voltage/Electronic<br />

Shaft end<br />

Surface<br />

Cooling<br />

Connection system<br />

Sealing (Protection Class)<br />

Shaft / Housing<br />

Encoder<br />

Brake<br />

Options<br />

Flange Size<br />

070, 100<br />

Rating Speed x 100 min -1<br />

(30)<br />

Standstill torque /10 Nm<br />

(e.g. 011, 017, 022, 025, 044, 058)<br />

Voltage<br />

0 = DC 560V / integr. servo electronic<br />

Shaft end<br />

0 = Smooth shaft<br />

1 = Keyed shaft according to DIN 6885<br />

3 = Smooth shaft, stainless steel<br />

4 = Keyed shaft, stainless stell according to DIN 6885<br />

Surface<br />

0 = Standard coating<br />

Cooling<br />

0 = Self-cooling<br />

Connection system<br />

0 = Hybrid connector<br />

Sealing (Protection class) Shaft<br />

0x = Without shaft sealing<br />

(IP54 excl. IM V3: IP40)<br />

1x = Shaft sealing (IP65)<br />

Sealing (Protection class) Housing<br />

x0 = Standard IP65<br />

Encoder<br />

0 = SinCos SKS 36<br />

1 = SinCos SKM 36<br />

Brake<br />

0 = Without holding brake<br />

1 = With holding brake<br />

Options<br />

00 = Without option<br />

01 = <strong>iSH</strong>-DIS1 connected<br />

Page 26 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


4 Optional module <strong>iSH</strong>-DIO8<br />

Features:<br />

• 8 bidirectional floating inputs/outputs (configurable in the PLC configuration)<br />

• Connection via two M12 connectors (8-pin), each with 4 inputs/outputs<br />

• Floating internal power supply of outputs up to 0.1 A total current for 8 inputs/<br />

outputs<br />

• Maximum 2 A total output current via 8 outputs when using external supply voltage<br />

• 0.5 A output current max. per output when using external supply<br />

• Short-circuit detection and open-circuit detection on outputs<br />

• Two inputs with special functions (touch probe, counter)<br />

Figure 4-1: Connecting the DIO-4 M12 distributor to the <strong>iSH</strong>-DIO8 optional module<br />

4.5 Dimensions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 27


4 Optional module <strong>iSH</strong>-DIO8<br />

4.1 Technical data<br />

Parameters Value<br />

Item name <strong>iSH</strong>-DIO8 I/O module<br />

Order number 13 13 02 67<br />

<strong>iSH</strong>-DIO8 supply<br />

- Control voltage / control current DC 24 V (-15% / +20%)<br />

when using internal I/O supply: max. 300 mA<br />

when using external I/O supply: max. 80 mA<br />

digital inputs<br />

- Number<br />

- Voltage in U IN 0 range<br />

- Voltage in U IN 1 range<br />

- Input current<br />

- Electrical isolation<br />

- Protected against reverse polarity<br />

- Input filter<br />

digital outputs - Number- Output voltage- Rated<br />

current per output- Total module current across all<br />

8 inputs/outputs- Activation current- Leakage cur‐<br />

rent 0 signal- Transmission time- Short-circuit<br />

proof- Supply output- Electrical isolation<br />

8 (IEC61131-2 Type I)<br />

DC -3 ... 5 V<br />

DC 15 ... 30 V<br />

I IN = 2 mA at U IN = 15 V<br />

500 V floating opposite PE<br />

Yes<br />

1 or 5 ms, configurable<br />

8 (IEC61131-2)<br />

(+U L-3 V) < U OUT < +U L<br />

I e = 500 mA<br />

Weight 0,22 kg<br />

Ambient conditions<br />

- Protection class<br />

- Ambient temp. during operation<br />

- During storage and transport<br />

- Excess voltage category<br />

- Degree of radio interference<br />

When using internal I/O supply: 0.1 A<br />

When using external I/O supply: 2.0 A<br />

I emax > 2 A for 1 s<br />

< 0.4 mA<br />

100 µs<br />

Yes<br />

DC 24 V (-15% / +20%) / 2 A<br />

500 V floating opposite PE<br />

IP 65<br />

+5...+40 °C<br />

-25...+70 °C, Temperature fluctuation t max =<br />

30 K/h<br />

Approval CE, cULus<br />

Table 4-1: Technical data for <strong>iSH</strong>-DIO8<br />

Class A EN55011 / EN61800-3<br />

Page 28 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


4.2 Electrical connections<br />

Optional module <strong>iSH</strong>-DIO8<br />

Pin Designation Meaning<br />

1 IO.0 Input/output 0<br />

2 IO.1 Input/output 1<br />

3 IO.2 Input/output 2<br />

4 IO.3 Input/output 3<br />

5 24 V Control voltage<br />

6 24 V Control voltage<br />

7 0 V Control voltage<br />

8 0 V Control voltage<br />

Shield PE Shield<br />

Table 4-2: Electrical connections for <strong>iSH</strong>-DIO8 outlet X4 - inputs/outputs<br />

Pin Designation Meaning<br />

1 IO.4 Input/output 4<br />

2 IO.5 Input/output 5<br />

3 IO.6 Input/output 6<br />

4 IO.7 Input/output 7<br />

5 24 V Control voltage<br />

6 24 V Control voltage<br />

7 0 V Control voltage<br />

8 0 V Control voltage<br />

Shield PE Shield<br />

Table 4-3: Electrical connections for <strong>iSH</strong>-DIO8 outlet X5 - inputs/outputs<br />

Block diagram <strong>iSH</strong>-DIO8<br />

<strong>iSH</strong>-DIO8<br />

DC<br />

DC<br />

24V<br />

PowerSupply (intern)<br />

internal<br />

adressing<br />

in -/<br />

output<br />

2A max. 24V<br />

2A max.<br />

IO.0<br />

IO.1<br />

IO.2<br />

IO.3<br />

IO.4<br />

IO.5<br />

IO.6<br />

IO.7<br />

Figure 4-2: Block diagram <strong>iSH</strong>-DIO8<br />

24V<br />

0V<br />

X4 X5<br />

X4.5<br />

X4.6<br />

X4.7<br />

X4.8<br />

X4.1<br />

X4.2<br />

X4.3<br />

X4.4<br />

X5.5<br />

X5.6<br />

X5.7<br />

X5.8<br />

X5.1<br />

X5.2<br />

X5.3<br />

X5.4<br />

4.2 Electrical connections<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 29


4 Optional module <strong>iSH</strong>-DIO8<br />

DIO-4 M12 distributor<br />

outlet *) 3 4 outlet *)<br />

outlet *) 1 2 outlet *)<br />

Figure 4-3: Connection scheme M12 distributor DIO-4<br />

*) locking torque 0,6 ... 0,7 Nm<br />

Pin Designation Meaning<br />

1 24 V Control voltage<br />

2 free Reserved<br />

3 0 V Control voltage<br />

4 IO.x Input/output x (X4: 0 ... 3 or X5: 4 ... 7)<br />

5 PE Shield<br />

Table 4-4: Electrical connections for DIO-4 outlet 1 ... 4 - Inputs/Outputs<br />

CAUTION<br />

THERE IS NO POTENTIAL ISOLATION AMONG ANY OF THE 8 INPUTS/OUT‐<br />

PUTS.<br />

• When using an external power supply, you must protect it with 2 A (time-lag).<br />

• The control voltage when using external I/O supply can be supplied either via the<br />

X4, X5 outlets or via the DIO-4 M12 distributor.<br />

shield blue red grey pink white brown green yellow<br />

PE -1 -2 +1 +2 1 2 3 4<br />

2<br />

1<br />

3<br />

4<br />

2<br />

5 1<br />

Figure 4-4: Block diagram DIO-4<br />

3<br />

4<br />

2<br />

5 1<br />

3<br />

4<br />

2<br />

5 1<br />

outlet 1 outlet 2 outlet 3 outlet 4<br />

Page 30 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH<br />

3<br />

5<br />

4


4.3 Dimensions<br />

Figure 4-5: <strong>iSH</strong>-DIO8 dimension diagram<br />

Figure 4-6: DIO-4 M12 DISTRIBUTOR dimension diagram<br />

4.3 Dimensions<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 31


5 Hybrid Connector <strong>iSH</strong>-HCN1<br />

5 Hybrid Connector <strong>iSH</strong>-HCN1<br />

To enable cable gland between a DB-5 in the switching cabinet and a DB-5 outside of<br />

the switching cabinet by using a cable channel or pipe, a <strong>iSH</strong>-HCN1 is required.<br />

5.1 Technical data<br />

5.1.1 Mechanical and electrical data<br />

Parameters Value<br />

Item name <strong>iSH</strong>-HCN1<br />

Order number 15 15 44 17<br />

Control voltage (24 V / 0 V)<br />

- Control voltage<br />

- Permanent current<br />

- Peak current (1s)<br />

DC bus (DC+ / DC-)<br />

- DC bus voltage<br />

- DC bus permanent current<br />

- DC bus peak current (1s)<br />

Inverter Enable (ie1 / ie2)<br />

- voltage<br />

- Current<br />

DC 24 V<br />

12 A<br />

24 A<br />

DC 270 V to 680 V<br />

20 A<br />

40 A<br />

AC 10..15 V eff<br />

2 A<br />

Weight 0.1 kg<br />

Insulation Degree of pollution 2<br />

Table 5-1: Technical data for <strong>iSH</strong>-HCN1<br />

Page 32 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH


5.2 Electrical connections<br />

24V 0V PE nc DC+ nc DC-<br />

24V 0V PE nc DC+ nc DC-<br />

Figure 5-1: <strong>iSH</strong> - HCN1- Electrical connections<br />

ie1 ie2<br />

ie1 ie2<br />

Designation Meaning Color Cross-section<br />

24 V Control voltage red 2.5 mm 2<br />

0 V Control voltage blue 2.5 mm 2<br />

PE Ground conductor green/yellow 2.5 mm 2<br />

nc not connected<br />

DC + DC circuit + black "DC+" 2.5 mm 2<br />

nc not connected<br />

DC- DC circuit - black "DC-" 2.5 mm 2<br />

ie1 Inverter Enable for 24 V supply grey+<br />

pink<br />

TM<br />

0.25 mm 2<br />

ie2 Inverter Enable for 0 V supply black 0.25 mm 2<br />

Table 5-2: Connections to <strong>iSH</strong>-HCN1<br />

The DIN rail is not part of the <strong>iSH</strong>-HCN1.<br />

5.2 Electrical connections<br />

ELAU GmbH <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> Page 33


5 Hybrid Connector <strong>iSH</strong>-HCN1<br />

5.3 Dimensions<br />

24V 0V PE nc DC+ nc DC-<br />

24V 0V PE nc DC+ nc DC-<br />

Figure 5-2: <strong>iSH</strong>-HCN1 dimension diagram<br />

78<br />

46,5 12,5 12,5<br />

ie1 ie2<br />

ie1 ie2<br />

16,05<br />

19<br />

max. 59<br />

57 76<br />

Page 34 <strong>Pac<strong>Drive</strong></strong> <strong>iSH</strong> <strong>Servo</strong> <strong>Drive</strong> <strong>System</strong> ELAU GmbH

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