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A numerical study on the thermal expansion coefficients of fiber

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12<br />

Metals are str<strong>on</strong>g and tough. They can be plastically deformed and streng<strong>the</strong>ned<br />

by a wide variety <strong>of</strong> methods. Metal matrix composite c<strong>on</strong>structi<strong>on</strong> is used<br />

primarily to increase <strong>the</strong> strength <strong>of</strong> low density metals such as aluminum alloys,<br />

copper, titanium alloys and magnesium alloys. Ano<strong>the</strong>r reas<strong>on</strong> for c<strong>on</strong>structing<br />

MMCs is to increase <strong>the</strong> wear resistance and higher temperature performance. The<br />

matrix material can be reinforced with c<strong>on</strong>tinuous <strong>fiber</strong>s and wires or by short <strong>fiber</strong>s,<br />

whiskers or particles. The complex nature <strong>of</strong> <strong>the</strong>se materials and <strong>the</strong>ir manufacture<br />

limits <strong>the</strong>ir use to high performance applicati<strong>on</strong>s, in industries such as, automotive,<br />

aerospace, and power. Some <strong>of</strong> <strong>the</strong> comm<strong>on</strong>ly used reinforcing materials are<br />

bor<strong>on</strong>/tungsten, titanium, alumina, graphite and silic<strong>on</strong> carbide.<br />

Particle or disc<strong>on</strong>tinuously reinforced MMCs have become very important<br />

because <strong>the</strong>y are less expensive than c<strong>on</strong>tinuous <strong>fiber</strong> reinforced composites and <strong>the</strong>y<br />

have relatively isotropic properties compared to <strong>fiber</strong> reinforced composites. Use <strong>of</strong><br />

nanometer-sized fullerenes (a form <strong>of</strong> carb<strong>on</strong> having a large molecule c<strong>on</strong>sist <strong>of</strong> an<br />

empty cage <strong>of</strong> sixty or more carb<strong>on</strong> atoms, C 60 is <strong>the</strong> most comm<strong>on</strong>) as a reinforcement<br />

has also been tried.<br />

2.2.1.3 Ceramic Matrix Materials<br />

Generally, ceramics c<strong>on</strong>sist <strong>of</strong> <strong>on</strong>e or more metals combined with a n<strong>on</strong>metal<br />

such as oxygen, carb<strong>on</strong> or nitrogen. They have str<strong>on</strong>g covalent and i<strong>on</strong>ic b<strong>on</strong>ds.<br />

Ceramic materials in general have a very attractive package <strong>of</strong> properties such as<br />

high strength and high stiffness at very high temperatures, chemical inertness, and<br />

low density. This attractive package is defaced by <strong>on</strong>e deadly defect; lack <strong>of</strong><br />

toughness. They are extremely susceptible to <strong>the</strong>rmal shock and are easily damaged<br />

during fabricati<strong>on</strong> and/or service. It is <strong>the</strong>refore understandable that an overriding<br />

c<strong>on</strong>siderati<strong>on</strong> in ceramic matrix composites is to toughen <strong>the</strong> ceramics by incorporating<br />

<strong>fiber</strong>s in <strong>the</strong>m and thus exploit <strong>the</strong> attractive high-temperature strength and<br />

envir<strong>on</strong>mental resistance <strong>of</strong> ceramic materials without risking a catastrophic failure.<br />

There are certain basic differences between CMCs and o<strong>the</strong>r composites. The general<br />

philosophy in n<strong>on</strong>ceramic matrix composites is to have <strong>the</strong> <strong>fiber</strong> bear a greater

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