AQUA-SIMPLEXsolo - Kordes

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Sewage treatment plants technology I Product catalogue 2010 

Customer information 

Contacts: phone fax e-mail 

Head office 05733 / 9908-0 - 101 kontakt@kordes.de 

Export department distribution worldwide 05733 / 9908-390 -299 export@kordes.de 

Order processing 

department 

Customer service 

Make use of the advantages 

of our online services: 

information about ordered items and 

their delivery (please keep the order 

number ready) 

installation, repair, maintenance service 

Catalogues, operating manuals, authorizations, 

and more as pdf-download 

The clearing-related calculations 

Detailed information to all our products 

Please visit us on: www.kordes.de 

05733 / 9908-320 -322 abwicklung@kordes.de 

05733 / 9908-172 

05733 / 9908-316 

-171 wartung@kordes.de 

spare parts 05733 / 9908-174 -170 ersatzteile@kordes.de 

guarantee processing 05733 / 9908-174 -170 service@kordes.de 

www.kordes.de

Customer information / Content 

Clearing in the 8-hour rhythm / The AQUA-SIMPLEX-System 4 - 5 

Advance through innovation 6 - 7 

AQUA-SIMPLEXsolo - 3-16 pe. Function: pumps 8 - 11 

AQUA-SIMPLEXpionier - 1-50 pe. 

AQUA-SIMPLEXregulant - 1-50 pe. 

Function: pumps 

Feature: mechanical height adjustment 

Function: pumps 

Feature: fully automatic height adjustment 

12 - 15 

16 - 19 

Overload storage The clearing system for extreme peak load within 1-3 days 20 - 21 

H-module Degermation 22 - 23 

P- / C-module Phasphate removal / C-dosing 24 - 25 

Application areas for accessories 26 - 27 

Accessories 28 - 29 

SBR-control technique The comfortable multifunctional control system 30 

AQUAlog The remote control for your sewage treatment plant 31 

AQUA-SIMPLEXturbo - 50-200 pe. 32 - 35 

CLEAR-WATER CW-T - 50-1.000 pe. 36 - 39 

CLEAR-WATER CW-S - 100-10.000 pe. 40 - 43 

3

4 


Operation sequence 

Clearing in the 8-hour rhythm, 3 times a day. 

Operation sequence 

Clearing in the 8-hour rhythm, 

3 times a day. 

1. Charging-inflow 

The sewage is pumped from 

the primary treatment into the 

SBR reactor. 

2. Aeration 

With the help of a submerged 

aerator (injector aerator) or 

a disc aerator, the sewage is 

enriched with oxygen and it is 

circulated. The microorganism 

which are formed hereby, take 

over the purification of the 

sewage as activated sludge 

3. Sedimentation 

In the sedimentation phase 

the aeration is stopped. The 

sludge in the purification plant 

deposits on the ground. In the 

upper area a clear water zone 

is produced. Here you can find 

the purified water now. 

4. Clear water 

removal-outflow 

The purified sewage is now 

transported out of the clear 

water zone with the help of a 

pump or an air pressure lifter 

The new cycle can begin.

We offer: 

For every application the right technique and 

the right vessel. No matter if new installation or 

backfitting. 

the Kordes delivery program offers a large product 

range. All AQUA-SIMPLEX sewage treatment 

plants are modular extensible. Like this, there 

always is the possibility to adapt the technique to 

the respective circumstances. 

Outlet categories: 

C 

D 

P 

H 

Minimum requirement with 

removal of carbon. 

Through nitrification & denitrification 

nitrate is degraded biologically. 

Phosphate is precipitated from the 

sewage and like this it is removed 

mechanically. 

The water disinfection is effected 

through UV-radiation of the 

sewage. 

Information and consultation: 

In case of questions about our products & services 

you can find all information at a glance on our 

website www.kordes.de. 

Of course our specialist dealer will serve you 

locally and will competently help you with words 

and deeds. 

5 

Picture rights: Otto GRAF GmbH Kunststofferzeugnisse, Germany

6 Sewage treatment plants technology I Product catalogue 2010 

Advance through innovations 

Conductance measurement 

The conductance measurement is our advancement 

of the floating switch technology. 

It is used with the treatment plants AQUA-SIMPLEXpionier 

and AQUA-SIMPLEXsolo. 

Advantages: Advantages: 

The water level is measured with the conductance 

measurement at two switching points like with a floating 

switch. 

The switching hysteresis is in an area of 5 cm, with a 

floating switch at 20 cm. Like this, water is diffused considerably 

faster and more even through the conductance 

measurement and it is pumped through the purification 

system. 

The conductance measurement regularly calibrates new 

and measures exactly as well in cases of different salinity or 

sludge volume. 

Since in the conductance measurement there are no 

moveable parts, errors such as cable break or clamping of a 

floating switch are excluded. 

Through the conductance measurement besides the 

electricity control also the entry of air of the aerator is 

controlled. If no oxygen should enter despite a functioning 

aerator, the alarm signal is effected. 

New aeration screw OXY-Jet 2 

The new aeration screw is a technical improvement 

of the previous aeration screw. 

Through the new airfoil position a twist?? between the 

airfoils is excluded. 

The motor load has been considerably reduced since 

the new aeration screw gets along with a lower airfoil 

inclination. 

Due to the lower motor load the durability of the aerator 

increases. 

The entry of air is about 30 % higher compared to the 

previous system 

A considerable major pressure of the aerator is possible, 

like this it is possible to aerate efficiently in case of major 

water quantity, too. 

The new aeration screw is compatible to the previous 

system.

Advance through innovations 

Output blocker for sludge Back pressure safety 

The output blocker for sludge has proved its worth for years 

and it operates reliably for the protection of the environment. 

Advantages: Advantages: 

After the clear water extraction the pump is closed by a 

flap trap. 

Through the closure of the clear water pump the entrance 

of sludge into the pump case is prevented. Like this pumping 

down the activated sludge through the clear water 

extraction is excluded. 

The protection against the pumped sludge protects a 

downstream leaching against blockage. 

The environmental protection is increased through the 

output blocker for sludge. 

The quality of the effluent is improved through the output 

blocker for sludge. 

The back pressure safety is a reasonable option for sewage 

treatment plants, which are located in an area endangered by 

flooding. 

If the sewage treatment effluent is flooded by a high 

water situation outside the sewage treatment plant, the 

back pressure safety protects against flooding of the 

treatment plant. 

The back pressure safety is installed in the drain pipe. 

The installation can also be effected additionally in line 

with the maintenance. We offer the back pressure at 

request. 

The back pressure safety is available for low excessive 

pressure with KG plug and for major excessive pressure 

with a pipeline system. 

The pressure hose of the clear water pump is connected 

to the back pressure safety. In case of excessive pressure, 

the flap trap closes at the clear water pump. 

For the back pressure safety an emergency drain is 

provided. 

With the plants which are endangered by flooding, the 

operator saves considerably on cleaning and maintenance 

works. 

7

8 


The SBR- purification plant 

AQUA-SIMPLEXsolo 

The standard system for 2-16 inhabitants 

For the single family house to 

the multiple dwelling 

The standard solution for 

backfitting and new 

development 

Completely plug-in 

The sewage aerator brings 

the necessary oxygen into the 

SBR-reactor 

Sampling bottle which is 

free of sedimentation 

clear water pump is 

equipped with an 

output blocker for sludge 

Chain suspension 

for plants with 

two vessels


The small purification plant for the single 

family house and the two-family house 

Control panel Display Aggregates 

Completely plug-in Aeration screw 

Conductance sensor Sampler (optional) 

Sampling vessel 

Back pressure saftey (optional) 

Shackle 

Output blocker for sludge 

9

10 


The SBR- purification plant 


The standard system for 2-16 inhabitants 

4-16 pe. - Single vessel 

Suspension on the partition wall 

Model-no.: 085-008 

4-16 pe. - Two vessels 


Model-no.: 085-018 



Model-no.: 085-028


The small purification plant for the single 

family house and the two-family house 

Backfitting 

For the existing vessels by means of partition wall or chain 

suspension. 

Pump systems 

In the SBR reactor you can find the compact sewage treatment 

technique, which is attached on the partition wall 

and which is plug-in. It consists of an injector ventilator, a 

charger pump and a clear water pump. 

Load fluctuation 

With AQUA-SIMPLEXsolo the daily load fluctuations can be 

taken up effectively. A long-lasting underload is possible 

to a minor degree. 

Measurement of water level 

The water level is measured with the help of a wearless conductance 

sensor. Hereby the regulation of the purification 

plant for the normal, the economical and the operation in 

the period of holidays is effected. 

Dynamic aeration 

The dynamic ventilation is effected in line with the demand. 

Compared to traditional SBR- purification plants, an 

energy saving of up to 30 % can be reached here. 

Extensibility of the purification plant 

- UV degermination with the H-module 

- Phosphate removal with the P-module 

- Data telecommunication for the error message via sms 

- Back pressure safety, which provides against flooding 

of the purification plant 

- Overload storage for the levelling of maximum loads 


The controller and the single aggregates are connected 

through plugs. Thereby it is possible to have a cheaper 

and quicker change of spare parts without the help of 

service technicians. 

Energy Requirement 

Req. for 4 pe: 




Long term consideration 

Op.-time for 04 pe.: 




221 kWh / a 

344 kWh / a 

430 kWh / a 

475 kWh / a 

The consumption is equivalent to the parameter setting 

of the instruction handbook. 

614 

986 

1.232 

1.343 

h / a 

h / a 

h / a 

h / a 

The operating time of the sewage ventilator amounts to 

about 17,000 hours. 

Control system 

Besides the process control of the purification plant, hours 

of operation and error messages are also memorised. All 

operating data is clearly represented through the new 

full text display. The plug-in control panel also contains 

a serial interface (RS232) for the connection to the PC. 

The standard cable length is 15 m. Optionally 25 m, 35 m, 

plus extension of each 10 m. 

Maintenance 

2 times a year to be recommended 

11

12 


The SBR purification plant 

AQUA-SIMPLEXpionier 

The universal solution for 1-50 inhabitants 

For the single family house to 

the little housing estate 

The universal solution for 

backfitting and new 

installation 


The sewage aerator OXY-Jet 

brings the necessary oxygen 

into the SBR-reactor 

The clear water pump is 

equipped with an output 

blocker for sludge 



Single suspension of the 

aggregates for an easy 

assembling and a quick change 

of spare parts 

A daptable to every 

installation size through the 

height adjustment of the 

pumps 

mechanical 

height adjustment


The small purification plant for diverse applications from the 

single family house to the little housing estate. 

Control panel Display Aggregates Shackle 

Height adjustment Completely plug-in Aeration screw 


Output blocker for sludge Conductance sensor Sampler (optional) 

Back pressure safty (optional) 

13

14 




The universal solution for 1-50 inhabitants 



Model-no.: 082-008 



Model-no.: 082-059 



Model-no.: 082-018 



Model-no.: 082-069 



Model-no.: 082-028


The small purification plant for diverse applications from the 

single family house to the little housing estate. 

Backfitting Completely plug-in 

Through individually adaptable sewage treatment technique 

with the help of telescopable pumps, so that a 

constructional volume changement of the vessel is not 

necessary anymore. 

Pump systems 

In the SBR reactor you can find the compact sewage treatment 

technique, which is attached on the partition wall 

and which is plug-in. It consists of an injector ventilator, 

a charger pump and a clear water pump. Through the 

single suspension combined with the plug-in, installation, 

reparation and maintenance can be carried out fast and 

at low cost! 


With AQUA-SIMPLEXpionier the daily load fluctuations can 

be taken up effectively. In case of a long-lasting underload, 

the sewage treatment system can be regulated to the 

respective number of inhabitants due to the mechanical 

height adjustment. Like this the system works flexibly in 

different load situations. 








Compared to traditional SBR- purification plants, an 

energy saving of up to 30 % can be reached here. 







- Overload storage for the levelling of maximum loads 





Energy requirement 






of the instruction handbook. 

Long term consideration 





221 kWh / a 

344 kWh / a 

430 kWh / a 

475 kWh / a 

614 

986 

1.232 

1.343 

h / a 

h / a 

h / a 

h / a 







full text display. The plug-in control panel also contains a 

serial interface (RS232) for the connection to the PC. The 

standard cable length is 15 m. Optionally 25 m, 35 m, plus 

extension of each 10 m. 

Maintenance 


15

16 



AQUA-SIMPLEXregulant 

The perfect purification system for 1-50 inhabitants 

For objects with seasonal 

fluctuations such as hotels, 

gastronomy, business 

The universal solution 

for backfitting and 

new installation 


Oxygen is carried into the 

SBR-reactor optionally 

through compressed air 

or through OXY-Jet 

sewage aerators 

The clear water pump is 

equipped with an output 

blocker for sludge 



Single suspension of the 

aggregates for an easy 

assembling and a quick change 

of spare parts 

Fully automatic adaptation to 

every installation size through 

the height 

adjustment of the pumps 

fully automatic 

height adjustment


The automatic small purification plant, 

which adapts to the respective number of users 

Control panel Display Aggregates Shackle 

Height adjustment Completely plug-in Aerator 


Output blocker for sludge Back pressure measurement Sampler (optional) 

Back pressure safety (optional) 

Busy season Low season 

17

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The perfect purification system for 1-50 inhabitants 



Model-no.: 092-008 

32-50 pe. -Two vessels 


Model-no.: 092-038 



Model-no.: 092-018 



Model-no.: 092-048 



Model-no.: 092-028


The automatic small purification plant, 

which adapts to the respective number of users 

Backfitting Completely plug-in 

By means of individual adaptable wastewater treatment 

technique with telescopable pumps, so that a construction 

modification of the vessel is no longer necessary! 

Pump systems 

In the SBR reactor you can find the sewage treatment technique, 

which consists of an injector ventilator, a charger 

pump and a clear water pump at the partition wall. Due to 

the single suspension combined with the plug-in, a fast installation, 

repair and maintenance are possible at low costs! 


With AQUA-SIMPLEXregulant it is the best way to take 

up load fluctuations. If a permanent underload appears, 

the purification plant can be regulated according to the 

situation and the adequate number of inhabitants. Consequently 

the system works fully automatically in every 

load situations.. 








Compared to traditional SBR- purification plants, an energy 

saving of up to 30 % can be reached here. 







- Overload storage for the levelling of maximum load 





Energy requirement with Regulant 

Req. for 4 pe.: 





of the instruction handbook. If the inflow of sewage is low, 

the energy consumption will reduce fully automatically 

Long term consideration with Regulant 





221 kWh / a 

344 kWh / a 

430 kWh / a 

475 kWh / a 

614 

986 

1.232 

1.343 

h / a 

h / a 

h / a 

h / a 







full text display. The plug-in control panel also contains a 

serial interface (RS232) for the connection to the PC. The 

standard cable length is 15 m. 

Maintenance 


19

20 


The overload storage 

for gastronomy and business 

4-50 inhabitants 

For objects with short 

maximum loads, for 

example weekend 

operations in gastronomy 


The overload storage can 

be combined with the 

purification plants 

AQUA-SIMPLEXpionier and 


Standard purification plants are not suitable for these kinds of loads. This is why the additional sewage must be stored. 

How does it work? 

Every drop of sewage is initially transported into the buffer basin and then it is measured 

to the size of the purification plant! Like this the sewage is pumped - this is at least 95% too much and it costs a lot of money. 

This is not the case with the Kordes overload storage! 

Here only the sewage, which cannot momentarily be purified by the purification plant, is transported into the storage. Only when the 

primary treatment tank is full, the inflowing sewage flows into the overload storage. As far as the primary treatment tank is able to take 

in the sewage again, the pump of the overload storage fills it in. This process is repeated until the overload storage is completely empty. 

Here you can see a theoretical representation of how maximum overloads, which are transported to the overload storage, 

build up in gastronomy on certain days. In the course of the week the overload storage empties according to the respective 

low load. 

inhabitants 

Daily water 

quantity 

m³/d 

1 day 200% 2 days 200% 

Necessary storage size for weekly overload 

3 days 200% 1 day 300% 2 days 300% 1 day 400% 

m³ m³ m³ m³ m³ m³ 

4pe. 0,6 0,6 1,2 1,8 1,2 2,4 1,8 

8pe. 1,2 1,2 2,4 3,6 2,4 4,8 3,6 

12pe. 1,8 1,8 3,6 5,4 3,6 7,2 5,4 

16pe. 2,4 2,4 4,8 7,2 4,8 9,6 7,2 

20pe. 3,0 3,0 6,0 9,0 6,0 12,0 9,0 

24pe. 3,6 3,6 7,2 10,8 7,2 14,4 10,8 

28pe. 4,2 4,2 8,4 12,6 8,4 16,8 12,6 

32pe. 4,8 4,8 9,6 14,4 9,6 19,2 14,4 

36pe. 5,4 5,4 10,8 16,2 10,8 21,6 16,2 

40pe. 6,0 6,0 12,0 18,0 12,0 24,0 18,0 

44pe. 6,6 6,6 13,2 19,8 13,2 26,4 19,8 

50pe. 7,5 7,5 15,0 22,5 15,0 30,0 22,5

The overload storage 

The clearing system for extreme 

peak load within one to three days. 

Situation: normal load (purification plant for 10 pe.) 

Overload storage is not operating. 

Overload storage 

Purification plant 

10 pe. 

10 pe. 

10 pe. 

Situation: maximal load (purification plant for 10 pe.) 

Overload storage fills up. 


30 pe. 


40 pe. 

10 pe. 

Situation: underload (purification plant for 10 pe.) 

The overload storage empties. 


5 pe. 

10 pe. 


10 pe. 

5 pe. 

10pe. 







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22 


The H-module; 

Degermination 

The perfect cleaning capacity 

The H-module can 

optionally be installed as 

additional treatment of a 

Kordes purification plant 

UV-radiator technology 

Special stainless-steel core 


High reliability 

Clogging free 

Low-maintenance

H-module 

How does the H-module work ? 

The clear water pump transports the water cyclical 

through the UV-module. In this module the wavelength 

of the UV light, which is necessary for the disinfection, 

is produced by a special construction of the UV lamp. 

The quartz glass material makes sure that only UV light 

of the proper wave length shines on the water for the 

disinfection. Our own developed electricity supply leads 

to the optimal and smooth functioning of the UV radiator. 

The H-module works with this UV radiator technology in 

a specially developed stainless-steel core. This guarantees 

an optimal utilisation of the UV energy so that the UV 

energy can be very effective while the water regularly 

flows through the UV reactor. Consequently, all noxious 

micro-organism which are contained in the water, get the 

same necessary dose of UV energy, so that they do not 

have a pathogenic effect anymore. 

Disinfection of water with UV light 

UV light is a natural element of our sun light. Due to 

their high energy, the wave lengths of the UV light have 

the unique ability to destroy microorganism (bacteria, 

viruses, germs etc) in the water. A multiplying of this 

organism, which can evoke infections and illnesses, is 

stopped through the utilisation of UV light. 

099-ZK-0102 

099-ZK-0106 

H-module 4 - 20 pe. 

Outlet category D+H 

UV radiator with switch and control system adaptation 

H-module 20 - 50 pe. 

Outlet category D+H 

UV radiator with switch and control system adaptation 

099-MP-0009 Control cable 25 m (standard length 15m) 

099-MP-0010 Control cable 35 m (standard length 15m) 

Energy requirement 

Requirement for 4 pe.: 




+ 50 kWh / a 

+ 80 kWh / a 

+120 kWh / a 

+160 kWh / a 

*basis: 2 normal and 1 economical cycle per day. 

The consumption corresponds to the examination. 

Long-term consideration 

The UV radiator has a service life of about 3000 

circuits (about 5 years). The exchange must be 

carried out by an authorised specialised firm. 

The moment in which the radiator has to be changed, is 

indicated on the control panel on time 150 days before. Like 

this, the exchange can be carried out during a maintenance 

company. 

Utilisable with the following systems: 




Control panel Display Completely plug-in 

Switching device 

23

24 


The P-module; 

Phosphate removal 

The perfect cleaning capacity 

The P-module can be 

installed as additional 

treatment of a AQUA-SIMPLEX 

purification plant 

How does the P-module work? 

There are water protection areas into which even the purified effluent of extremely 

well functioning small purification plants may not be discharged. A too high 

concentration of phosporus in the outlet of a small purification plant can lead 

to oxygen deficiency in the waters, into which the sewage is discharged or to 

an increase of phosphate content in the groundwater. With the AQUA-SIMPLEX 

P-Module, a phosphate precipitation is carried out with the help of iron III chloride, 

in order to reduce or rather to detain the phosphorus in the small purification plant. 

Why phosphate removal? 

With the help of a dosing pump the precipitation agent is led into the SBR reactor 

during the aeration phase. The precipitation agent binds the phosphate in the 

activated sludge of the SBR reactor. The activated sludge and the phosphate are 

pumped in the primary treatment through the regular excess sludge removal. Here 

the bound phosphate is deposited on the mixed primary sludge and it is disposed 

through the regular sludge removal. 

099-ZK-0084 

P-module 4 - 20 pe. 

Outlet category D+P 

Dosing pump, 10 l precipitation agent and adaptation of the control system 

P-module 24 - 50 pe. 

099-ZK-0085 Outlet category D+P 

Dosing pump, 25 l precipitation agent and adaptation of the control system 

099-ZK-0087 10 l canister of precipitation 

099-ZK-0095 25 l canister of precipitation 

Utilisable with the following AQUA-SIMPLEX systems: 

AQUA-SIMPLEXsolo / pionier / regulant 

Required accessories: 

The p-module is only available with outdoor pillar or closet since the precipitation agent must be 

stored closed. 

Important advice: 

�� 

Dosing pipe (standard lenght: 15 m) 


Type Length Article-no. 


Low maintenance 

VTB 25 m 099-MP-0024 

VTB 35 m 099-MP-0025

P- and C-module 

The C-module; 

Carbon dosing 

The dosing of nutritive substance for operation intervals of 1 to 6 months 

completely plug-in 


The C-module doses nutritive substances into the SBR-reactor 

Why dosing of nutritive substances? 

The dosing of nutritive substances offers an optimal possibility to bridge long-lasting operation 

intervals (e.g. holiday, seasonal pauses etc.). For this an example: camping sites mostly 

are closed for 4 to 6 months in the period of constructions in the winter. For the biology 

in the sewage treatment plant this means that during the whole period no nutritive substances 

are available through the sewage inlet. With a standard sewage treatment plant the 

biology just would die off. It is in this point that the carbon dosing is employed. As soon as 

the sewage inlet runs dry, nutritive substances are dosed into the biology with the carbon. 

Like this, the activated sludge is kept alive during winter months. Such a sewage treatment 

plant, which is equipped like this, continues its operation in spring without any problems. 

We offer the dosing of carbon in the minimum size for holiday houses (4 pe.) and the maximum 

size for camping sites (50 pe.). 

How does the C-module work? 

The dosing of an external carbon source is effected through a variable dosing pump in connection 

with a time relay. The whole technique which is required for this, can be situated 

in an outdoor pillar. The dosing of carbon is only effected during the so-called economical 

operation. If the sewage treatment plant is 10 days uninterruptedly in economical operation, 

the dosing begins: with every charging a certain quantity of carbon is contemporaneously 

pumped into the SBR-reactor. The quantity and duration of the flow depends on the 

respective size of the sewage treatment plant and is preset in the factory. 

099-ZK-0077 

C-module 4 - 20 pe. 

For the carbon dosing 

Dosing pump, 10 l dosing agent 

C-module 24 - 50 pe. 

099-ZK-0078 For the carbon dosing 

Dosing pump, 25 l dosing agent 

099-ZK-0073 10 l canister with dosing agent 

099-ZK-0074 25 l canister with dosing agent 

Utilizable with the following AQUA-SIMPLEX systems: 

AQUA-SIMPLEXsolo / pionier / regulant 

Required accessories: 

Outdoor pillars and wall closets see pp. 28-29. 

Important advice: 

�� 

Dosing pipe (standard lenght: 15 m) 

Type Length Article-no. 

VTB 25 m 099-MP-0024 

VTB 35 m 099-MP-0025 

25

26 


Application areas for accessories 

7 

primary treatment 

SBR 

This construction muist be agreed 

with the licensing authority/ experts! 

2 

1 

The sampling container 

is a special 

development. 

It is self-cleaning 

and makes an easy 

sampling possible. 

Inflow outflow 

Ablauf 

3 

6 

4 

5

Application areas for accessories 

1 

2 

3 

4 

5 

6 

7 

solo 

pionier 

regulant 

099-ZK-0580 Special sampler �� 

099-ZK-0501 Cable conduit end closure with KG-cap in DN 100 – 1 opening �� 

099-ZK-0502 Cable conduit end closure with KG-cap in DN 100 – 2 openings � 

099-ZK-0503 Cable conduit end closure with KG-cap in DN 100 – 3 openings 

099-ZK-0505 Cable conduit end closure with KG-cap in DN 100 – 5 openings 

099-ZK-0510 Every further opening(max. 5 openings per KG-cap possible) �� 

099-ZK-0155 �� 

099-ZK-0276 �� 

099-ZK-0203 �� 

099-ZK-0201 �� 

099-ZK-0202 �� 

099-ZK-0200 �� 

099-ZK-0211 Electrical aeration and de-aeration set in KGDN 100 �� 

099-ZK-0212 

099-ZK-0213 

�� 

KST 8/3.1 to KST 7/5.1 with data telecommunication 

�� 

KST 6/5.1 to KST 7/5.1 with data telecommunication 

�� 

�� 

099-ZK-0130 PVC spiral hose for clear water pump, price per linear meter �� 

099-ZK-0131 PVC spiral hose for charger pump, 25 mm, price per 1 m �� 

099-ZK-0400 AQUAlog with transmitter �� 

099-ZK-0070 

099-ZK-5120 

099-ZK-5122 

PC- software with 0-modem cable for the display of the operating parameters 

appropriate for the control systems: KST 5/5.1, KST 8/3.1, KST 6/5.1, KST 7/5.1 

Equipment set for the charging of the SBR reactor with a submerged motor pump 

Feka 600 for ASsolo / pionier 

Equipment set for the charging of the SBR reactor with a submerged motor pump 

Feka 600 for ASregulant 

099-ZK-2300 �� 

099-ZK-2301 Overcharge valve for the by-pass channel compressor DH 20 

099-ZK-0440 �� 

099-ZK-0094 Power grid failure device KSM 2/1.1 

�� 

�� 

� 

27

28 


Accessories 

Type of plant 

KST 5/5.1 

control panels 

KST 8/3.1 

KST 6/5.1 

KST 7/5.1 

P or C-module 

P and C-module 

Suspension 

at the wall 

Protection cover dimensions (HxBxT): 

SH 250 31 x 25 x 12 cm 

SH 300 58 x 30 x 23 cm 

Protection cover 

Name Article-no.: 

AQUA-SIMPLEX solo / pionier � Standard SH 250 099-ZK-0290 

AQUA-SIMPLEX solo / pionier / regulant � Standard SH 250 099-ZK-0290 

AQUA-SIMPLEX solo / pionier / regulant � � - - - 


AQUA-SIMPLEX solo / pionier / regulant � Standard - - 


AQUA-SIMPLEX solo / pionier / regulant � � - - -

Accessories 

Wall closet dimensions (HxBxT): 

WS SVS 0 

WS KVS 00-10 

WS KVS 1-10 

WS KVS 2-10 

40 x 60 x 26 cm 

86 x 46 x 32 cm 

86 x 79 x 32 cm 

86 x 112 x 32 cm 

Construction: SVS - steel / KVS - plastic 

Closets Outdoor pillars 

Name Article-no.: Name Article-no.: 

WS SVS 0 099-ZK-0223 FS Gr. 106 099-ZK-0221 


WS KVS 00-10 099-ZK-0234 FS Gr. 106 099-ZK-0221 

WS KVS 1-10 099-ZK-0235 FS KVS 1-10 099-ZK-0225 




099-ZK-0147 

099-ZK-0149 

Outdoor pillar dimensions (H1 / H2 x B x T): 

FS Gr. 106 

FS Gr. 0 

FS KVS 00-10 

FS KVS 1-10 

FS KVS 2-10 

FS KVS 3-10 

142 / 94 x 32 x 23 cm 

160 / 105 x 46 x 22 cm 

176 / 108 x 46 x 32 cm 

176 / 108 x 79 x 32 cm 

176 / 108 x 112 x 32 cm 

176 / 108 x 112 x 32 cm 

H2 

H1 �� / H2 �� 

H1 

29

30 


SBR-control technique 

The comfortable multifunctional control system 

Features of the control system KST 8 KST 6 KST 7 

Outlet categories C � � � 

Outlet categories D � � � 

Outlet categories +P � � 

Outlet categories +H � � 

C-dosing � � � 

Overload storage � � 

Electrically monitored pumps � � � 

Electrical monitoring UV � � 

Graphic illuminated display � � � 

Dynamic aeration � � � 

Operating hours protocol for 52 weeks � � � 

Measuring of the flow quantity � � � 

Internal power grid failure device � � � 

Conductance measuring � 

Floating switch � � � 

Back pressure safety � � 

Plug-in � � � 

Isolated collective fault indication contact � � � 

Interface for maintenance software � � � 

AQUAlog � � � 

2 Programmable fault indication input � � 

2 Programmable output � � 

External power grid failure device GSM � 

Remote data transmission GSM � 

3 report lines GSM via sms � 

Indication of the operating hours � � �

Control technique / AQUAlog 

AQUAlog 

The remote control for your sewage treatment plant 

AQUAlog 

with our wireless remote control AQUAlog, running about between 

sewage treatment plant and control system has finally found an end! 

You can comfortably test all aggregates through manual operation 

directly beside the sewage treatment plant: AQUAlog is the complement 

and the perfect instrument for maintenance and installation 

companies. Several Kordes plants which are available today are already 

prepared for Aqualog. As soon as the connection between Aqualog 

and the control system is established, all important information is 

collected: address data, operating data, operating hours, name of the 

assembler, installation date, type of control system/software version. 

Later on the assembler can transmit the collected data directly to the 

pc with the help of the maintenance software. 

At the sewage treatment 

In the office 

Retrieval, control system and transmission 

Maintenance 

protocol 

excel table 

Export facilities 

RS232 

interface 

RS232 

interface 

Data retrieval 

0-modem cable 

Data retrieval 

remote control 

data transmission 

RS232 

interface 

RS232 

interface 

31

32 


The SBR-sewage treatment system 

AQUA-SIMPLEXturbo 

50-200 pe. 

Inflow 

Pre-treatment / buffer 1 


SBR 

Control unit 

Compressor 

Effluent


Control panel Aggregates Aggregates 

Shackle 

Height adjustment Completely plug-in Blower of the by-pass channel Membrane tube aerators 

Complete sewage treatment 

system with technical equipment 

for customer concreted 

square vessels. 

Ideal for properties with load 

fluctuations, e.g., 

Hotels, restaurants, business 

and housing estates 

All from a single source: 

planning, stability calculation, 

lining and reinforcement plans 

Delivery and installation of 

technical equipment 

Instruction and start-up 

Maintenance 

High treatment efficiency 

Efficient elimination of nitrogen 

Elimination of phosphates (optional) 

Degermination (optional) 

Remote monitoring 

Error messages as SMS 

Remote parameter setting 

Automatic operation logging 

33

34 




50-200 pe. 

Function description 

The purification plants consist of the primary treatment 

container/ balancing reservoir and the SBR reactor. First of 

all, the sewage flows into the primary treatment container 

/balancing reservoir where the substance is deposited and 

forms a sludge deposit on the ground. The sludge must 

regularly be extracted by suction out of the purification 

plant. The SBR purification plant functions with the retention 

operation. The inflowing water is first of all stored 

in the primary treatment container/ balancing reservoir. 

Then it is pumped into the SBR reactor where the further 

treatment of the sewage takes place in five successive 

phases. 

1. 

2. 

3. 

4. 

5. 

Filling: The SBR reactor is filled with the sewage 

of the primary treatment container/ balancing 

reservoir. 

Aeration: Oxygen is blown into the water 

through membrane tube aerators. Hereby 

activated sludge is produced, which consists of 

germs. In this phase the polluting load of the 

sewage is biodegraded. 

Extraction of the excess sludge: Since with 

every new aeration process new activated 

sludge is produced, the excess sludge is 

transported back into the primary treatment 

container/ balancing reservoir in this phase, 

so that the optimal amount of sludge can be 

reached in the SBR reactor. 

Sedimentation: During this phase the sewage 

is not aerated. Through the tranquillisation the 

activated sludge deposits on the ground of the 

container. Since the sludge sinks completely to 

the ground, the clear water remains in the upper 

area with a perfect water quality. 

Extraction of the clear water: In this phase 

the clear water is extracted with the help of a 

clear water pump. 

Inflow 

Pretreatment/balancing vessel SBR reactor 

Charging 

Aeration 

Excess sludge withdraft 

Sedimentation 

Treated water withdrawal


Weekly maximal loads 

The clearing system for extreme load fluctuations within 

short periods of time. Standard purification plants are 

not prepared for such loads. This is why the additionally 

accumulating sewage must be buffered. The balancing 

reservoir must be sufficiently sized therefore so that the 

maximum load can be stored. 

Load fluctuations 

With AQUA-SIMPLEXturbo the daily load fluctuations can 

be taken up effectively. If a permanent underload appears, 


adequate number of inhabitants due to the mechanical 

height adjustment. Consequently the system works flexibly 

in different load situations. 

Suspension of the pumps 

The PVC bracket for the suspension of the pump is equipped 

with a shackle of stainless steel. The pumps are fixed 

on a traverse of stainless steel. With the help of a handhold 

on the bracket for the suspension of the pumps every single 

pump can easily be taken out of the purification plant. 

Height adjustment 

The pressure pipes of the pumps are telescopic. It is possible 

to effectuate a height adjustment of up to 55 cm. 

Pumps 

For the operation light pumps with a plastic case (7 kg) are 

utilised. The vacant spherical conduit amounts to 25 mm. 










- Back pressure safety, which provides against flooding of 

the purification plant 


Besides the process control of the purification plant, 

hours of operation and error messages are also memorised. 

All operating data is clearly represented through 

the new full text display. The plug-in control panel also 

contains a serial interface (RS232) for the connection to 

the PC. The standard cable length is 15 m. Optionally 

25 m, 35 m, plus extension of each 10 m. 

Maintenance 


35

36 



CLEAR-WATER CW-T 

50-1.000 pe. 

Inflow 



SBR 1 

SBR 2 

Compressors 

Control unit 

Effluent 

Effluent


Equipment shed Control box Display 

Control equipment 

Pump with skid pipe Blower of the by-pass channe Membrane tube aerators Planning of the container 

Complete sewage treatment 

system with technical equipment 

for customer concreted 

square vessels. 

Ideal for properties with load 

fluctuations, e.g., 

Hotels, restaurants, business 

and housing estates 


planning, stability calculation, 

lining and reinforcement plans 

Delivery and installation of 

technical equipment 


Maintenance 









37

38 




50-1.000 pe. 


The purification plants consist of the primary treatment 

container/ balancing reservoir and the SBR reactor. First of 

all, the sewage flows into the primary treatment container 

/balancing reservoir where the substance is deposited and 

forms a sludge deposit on the ground. The sludge must 

regularly be extracted by suction out of the purification 

plant. The SBR purification plant functions with the retention 

operation. The inflowing water is first of all stored 

in the primary treatment container/ balancing reservoir. 

Then it is pumped into the SBR reactor where the further 

treatment of the sewage takes place in five successive 

phases. 

1. 

2. 

3. 

4. 

5. 



reservoir. 






















Inflow 

Pretreatment/balancing vessel SBR reactor 

Charging 

Aeration 

Sedimentation 

Excess sludge withdrawal 



Construction of the purification plant Display 

Purification technique for a concrete container in a rectangular 

construction. The container is to be constructed 

on site. 









With CLEAR-WATER CW-T the daily load fluctuations can 

be taken up effectively. If a permanent underload appears, 



height adjustment. Consequently the system work 

flexibly in different load situations. 


A pump in the purification plant is suspended on a chain. 

The stabilisation is effectuated through a skid pipe of stainless 

steel. This construction facilitates a continuous height 

adjustment and an easy removal in case of service works. 


Through the skid pipes a height adjustment of the pumps is 

possible from the ground of the container up to the cover. 

Pumps 

For the operation robust pumps with a grey cast iron case 

are utilised. The vacant spherical conduit amounts to 41 

mm in the smallest purification plant. 

Control box 

The purification plant CLEAR-WATER is designed for the 

large-scale operation. Therefore the whole system is respectively 

secured. The equipment contains: fuses, ground 

fault circuit interrupter, crowbar, lightning arrester. 

The pump cables are directly clipped on the control 

panel without any joints. The motors of the purification 

plant function with electric power. The software which 

controls the purification plant functions on a Siemens 

CPU. In case of repair you can react immediately since the 

components of the control system are available in every 

electrical retailer. 

The operation of the purification plant is effected through a 

touch screen graphic display (about 15x15 cm). Hereby you 

have a perfect clarity for the operating control of the purification 

plant. Generally it is possible to have an individual 

adaptation according to the customer. 

Data telecommunication 

The data telecommunication is effected optionally via GSM 

or through landline. In case of perturbation the purification 

plant independently notifies an error message via sms. On 

customer request it is possible to have a telecontrol for the 

diagnosis and a fault clearance of the purification plant. 




- Back pressure safety, which provides against flooding of 

the purification plant 

- Decanter for the extraction of the clear water 

- Pressure sensors for the operating control with seasonal 

load fluctuations 

- Oxygen sensor for a minimal energy consumption 

Maintenance 

3 - 6 times a year to be recommended 

(depending on the size of the construction) 

39

40 



CLEAR-WATER CW-S 

100-10.000 pe. 

Inflow 

Buffer 

Sludge storage 

Spiral sieve 

Control unit 

Compressors 

SBR 1 

SBR 2 

Effluent 

Effluent


Equipment shed Control box Display 

Control equipment 

Spiral screen Spiral screen (detail) Pump with skid pipe Pump with foot installation 

Decanter Blower of the by-pass channel Membrane tube aerators Planning of the container 

Complete automatic clarification 

system. Measuring 

and control instruments with 

oxygen probes and pressure 

sensors. The clarification process 

automatically adapts to 

the acutal sewage load situation. 


planning, stability calculation, lining 

and reinforcement plans 

Delivery and installation 


Maintenance 









41 

Aerobic sludge treatment

42 




100-10.000 pe. 


The purification plants consist of a spiral strainer, the balancing 

reservoir, the SBR reactor and the stackable sludge 

container. First of all, the sewage flows through the spiral 

strainer, where the solid matter > 3mm is filtered of the 

water. The pretreated water then flows into the balancing 

reservoir. The SBR purification plant functions with the 

retention operation. The inflowing water is first of all stored 

in the balancing reservoir. Then it is pumped into the SBR 

reactor where the further treatment of the sewage takes 

place in five successive phases. 

1. 

2. 

3. 

4. 

5. 



reservoir. 






















Inflow 

Spiralsieb 

Schlammstapelbehälter Ausgleichsbehälter SBR-Reaktor 

Charging 

Aeration 

Sedimentation 

Excess sludge withdrawal 



Construction of the purification plant 

Purification technique for a concrete container in a rectangular 

construction. The container is to be constructed on site. 









With CLEAR-WATER the daily load fluctuations can be 

taken up effectively. If a permanent underload appears, 



height adjustment. Consequently the system works flexibly 

in different load situations. 


The charger pumps are suspended on a pump stand on the 

ground of the container. The pumps of the excess sludge 

and the clear water pumps are fixed with the help of skid 

pipes. Optionally or with greater plants the extraction of 

the clear water is effected through a decanter and a pump, 

which is suspended on the pump foot. Thanks to the chain 

suspension, all pumps can generally be easily extracted 

in case of service works. 


Through the skid pipes a height adjustment of the pumps 

is possible from the ground of the container up to the 

cover. The height adjustment is regulated automatically 

through the decanter. 

Pumps 

For the operation robust pumps with a grey cast iron case 

are utilised. The vacant spherical conduit amounts to 41 

mm in the smallest purification plant.. 

Control box 

The purification plant CLEAR-WATER is designed for the 

large-scale operation. Therefore the whole system is respectively 

secured. The equipment contains: fuses, ground 

fault circuit interrupter, crowbar, lightning arrester. 

The pump cables are directly clipped on the control 

panel without any joints. The motors of the purification 

plant function with electric power. The software which 

controls the purification plant functions on a Siemens 

CPU. In case of repair you can react immediately since the 

components of the control system are available in every 

electrical retailer. 

Display 

The operation of the purification plant is effected through 

a touch screen graphic display (about 15x15 cm). Hereby 

you have a perfect clarity for the operating control of the 

purification plant. Generally it is possible to have an individual 

adaptation according to the customer. 

Data telecommunication 

The data telecommunication is effected optionally via GSM 

or through landline. In case of perturbation the purification 

plant independently notifies an error message via sms. On 

customer request it is possible to have a telecontrol for the 

diagnosis and a fault clearance of the purification plant. 






- Decanter for the extraction of the clear water 

- Pressure sensors for the operating control with 

seasonal load fluctuations 

- Oxygen sensor for a minimal energy consumption 

Maintenance 

3 - 12 times a year to be recommended 

(depending on the construction size) 

43

Kordes KLD Wasser- und 

Abwassersysteme GmbH 

Moellberger Str. 20 

D-32602 Vlotho 

Germany 

www.kordes.de 

Issue 2010.110.0GB 

Notice: 

We are interested in building partnerships in 

many countries of the world to be able to 

provide perfect service also in your country. 

(If you do not find the name of an official partner 

printed on the reverse of this page, please 

contact us if you are interested in building a 

partnership with us).

AQUA-SIMPLEXsolo - Kordes

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