AQUA-SIMPLEXsolo - Kordes
AQUA-SIMPLEXsolo - Kordes
AQUA-SIMPLEXsolo - Kordes
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2<br />
Sewage treatment plants technology I Product catalogue 2010<br />
Customer information<br />
Contacts: phone fax e-mail<br />
Head office 05733 / 9908-0 - 101 kontakt@kordes.de<br />
Export department distribution worldwide 05733 / 9908-390 -299 export@kordes.de<br />
Order processing<br />
department<br />
Customer service<br />
Make use of the advantages<br />
of our online services:<br />
information about ordered items and<br />
their delivery (please keep the order<br />
number ready)<br />
installation, repair, maintenance service<br />
Catalogues, operating manuals, authorizations,<br />
and more as pdf-download<br />
The clearing-related calculations<br />
Detailed information to all our products<br />
Please visit us on: www.kordes.de<br />
05733 / 9908-320 -322 abwicklung@kordes.de<br />
05733 / 9908-172<br />
05733 / 9908-316<br />
-171 wartung@kordes.de<br />
spare parts 05733 / 9908-174 -170 ersatzteile@kordes.de<br />
guarantee processing 05733 / 9908-174 -170 service@kordes.de<br />
www.kordes.de
Customer information / Content<br />
Clearing in the 8-hour rhythm / The <strong>AQUA</strong>-SIMPLEX-System 4 - 5<br />
Advance through innovation 6 - 7<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong> - 3-16 pe. Function: pumps 8 - 11<br />
<strong>AQUA</strong>-SIMPLEXpionier - 1-50 pe.<br />
<strong>AQUA</strong>-SIMPLEXregulant - 1-50 pe.<br />
Function: pumps<br />
Feature: mechanical height adjustment<br />
Function: pumps<br />
Feature: fully automatic height adjustment<br />
12 - 15<br />
16 - 19<br />
Overload storage The clearing system for extreme peak load within 1-3 days 20 - 21<br />
H-module Degermation 22 - 23<br />
P- / C-module Phasphate removal / C-dosing 24 - 25<br />
Application areas for accessories 26 - 27<br />
Accessories 28 - 29<br />
SBR-control technique The comfortable multifunctional control system 30<br />
<strong>AQUA</strong>log The remote control for your sewage treatment plant 31<br />
<strong>AQUA</strong>-SIMPLEXturbo - 50-200 pe. 32 - 35<br />
CLEAR-WATER CW-T - 50-1.000 pe. 36 - 39<br />
CLEAR-WATER CW-S - 100-10.000 pe. 40 - 43<br />
3
4<br />
Sewage treatment plants technology I Product catalogue 2010<br />
Operation sequence<br />
Clearing in the 8-hour rhythm, 3 times a day.<br />
Operation sequence<br />
Clearing in the 8-hour rhythm,<br />
3 times a day.<br />
1. Charging-inflow<br />
The sewage is pumped from<br />
the primary treatment into the<br />
SBR reactor.<br />
2. Aeration<br />
With the help of a submerged<br />
aerator (injector aerator) or<br />
a disc aerator, the sewage is<br />
enriched with oxygen and it is<br />
circulated. The microorganism<br />
which are formed hereby, take<br />
over the purification of the<br />
sewage as activated sludge<br />
3. Sedimentation<br />
In the sedimentation phase<br />
the aeration is stopped. The<br />
sludge in the purification plant<br />
deposits on the ground. In the<br />
upper area a clear water zone<br />
is produced. Here you can find<br />
the purified water now.<br />
4. Clear water<br />
removal-outflow<br />
The purified sewage is now<br />
transported out of the clear<br />
water zone with the help of a<br />
pump or an air pressure lifter<br />
The new cycle can begin.
We offer:<br />
For every application the right technique and<br />
the right vessel. No matter if new installation or<br />
backfitting.<br />
the <strong>Kordes</strong> delivery program offers a large product<br />
range. All <strong>AQUA</strong>-SIMPLEX sewage treatment<br />
plants are modular extensible. Like this, there<br />
always is the possibility to adapt the technique to<br />
the respective circumstances.<br />
Outlet categories:<br />
C<br />
D<br />
P<br />
H<br />
Minimum requirement with<br />
removal of carbon.<br />
Through nitrification & denitrification<br />
nitrate is degraded biologically.<br />
Phosphate is precipitated from the<br />
sewage and like this it is removed<br />
mechanically.<br />
The water disinfection is effected<br />
through UV-radiation of the<br />
sewage.<br />
Information and consultation:<br />
In case of questions about our products & services<br />
you can find all information at a glance on our<br />
website www.kordes.de.<br />
Of course our specialist dealer will serve you<br />
locally and will competently help you with words<br />
and deeds.<br />
5<br />
Picture rights: Otto GRAF GmbH Kunststofferzeugnisse, Germany
6 Sewage treatment plants technology I Product catalogue 2010<br />
Advance through innovations<br />
Conductance measurement<br />
The conductance measurement is our advancement<br />
of the floating switch technology.<br />
It is used with the treatment plants <strong>AQUA</strong>-SIMPLEXpionier<br />
and <strong>AQUA</strong>-<strong>SIMPLEXsolo</strong>.<br />
Advantages: Advantages:<br />
The water level is measured with the conductance<br />
measurement at two switching points like with a floating<br />
switch.<br />
The switching hysteresis is in an area of 5 cm, with a<br />
floating switch at 20 cm. Like this, water is diffused considerably<br />
faster and more even through the conductance<br />
measurement and it is pumped through the purification<br />
system.<br />
The conductance measurement regularly calibrates new<br />
and measures exactly as well in cases of different salinity or<br />
sludge volume.<br />
Since in the conductance measurement there are no<br />
moveable parts, errors such as cable break or clamping of a<br />
floating switch are excluded.<br />
Through the conductance measurement besides the<br />
electricity control also the entry of air of the aerator is<br />
controlled. If no oxygen should enter despite a functioning<br />
aerator, the alarm signal is effected.<br />
New aeration screw OXY-Jet 2<br />
The new aeration screw is a technical improvement<br />
of the previous aeration screw.<br />
Through the new airfoil position a twist?? between the<br />
airfoils is excluded.<br />
The motor load has been considerably reduced since<br />
the new aeration screw gets along with a lower airfoil<br />
inclination.<br />
Due to the lower motor load the durability of the aerator<br />
increases.<br />
The entry of air is about 30 % higher compared to the<br />
previous system<br />
A considerable major pressure of the aerator is possible,<br />
like this it is possible to aerate efficiently in case of major<br />
water quantity, too.<br />
The new aeration screw is compatible to the previous<br />
system.
Advance through innovations<br />
Output blocker for sludge Back pressure safety<br />
The output blocker for sludge has proved its worth for years<br />
and it operates reliably for the protection of the environment.<br />
Advantages: Advantages:<br />
After the clear water extraction the pump is closed by a<br />
flap trap.<br />
Through the closure of the clear water pump the entrance<br />
of sludge into the pump case is prevented. Like this pumping<br />
down the activated sludge through the clear water<br />
extraction is excluded.<br />
The protection against the pumped sludge protects a<br />
downstream leaching against blockage.<br />
The environmental protection is increased through the<br />
output blocker for sludge.<br />
The quality of the effluent is improved through the output<br />
blocker for sludge.<br />
The back pressure safety is a reasonable option for sewage<br />
treatment plants, which are located in an area endangered by<br />
flooding.<br />
If the sewage treatment effluent is flooded by a high<br />
water situation outside the sewage treatment plant, the<br />
back pressure safety protects against flooding of the<br />
treatment plant.<br />
The back pressure safety is installed in the drain pipe.<br />
The installation can also be effected additionally in line<br />
with the maintenance. We offer the back pressure at<br />
request.<br />
The back pressure safety is available for low excessive<br />
pressure with KG plug and for major excessive pressure<br />
with a pipeline system.<br />
The pressure hose of the clear water pump is connected<br />
to the back pressure safety. In case of excessive pressure,<br />
the flap trap closes at the clear water pump.<br />
For the back pressure safety an emergency drain is<br />
provided.<br />
With the plants which are endangered by flooding, the<br />
operator saves considerably on cleaning and maintenance<br />
works.<br />
7
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Sewage treatment plants technology I Product catalogue 2010<br />
The SBR- purification plant<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong><br />
The standard system for 2-16 inhabitants<br />
For the single family house to<br />
the multiple dwelling<br />
The standard solution for<br />
backfitting and new<br />
development<br />
Completely plug-in<br />
The sewage aerator brings<br />
the necessary oxygen into the<br />
SBR-reactor<br />
Sampling bottle which is<br />
free of sedimentation<br />
clear water pump is<br />
equipped with an<br />
output blocker for sludge<br />
Chain suspension<br />
for plants with<br />
two vessels
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong><br />
The small purification plant for the single<br />
family house and the two-family house<br />
Control panel Display Aggregates<br />
Completely plug-in Aeration screw<br />
Conductance sensor Sampler (optional)<br />
Sampling vessel<br />
Back pressure saftey (optional)<br />
Shackle<br />
Output blocker for sludge<br />
9
10<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR- purification plant<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong><br />
The standard system for 2-16 inhabitants<br />
4-16 pe. - Single vessel<br />
Suspension on the partition wall<br />
Model-no.: 085-008<br />
4-16 pe. - Two vessels<br />
Suspension on the partition wall<br />
Model-no.: 085-018<br />
4-16 pe. - Two vessels<br />
Chain suspension<br />
Model-no.: 085-028
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong><br />
The small purification plant for the single<br />
family house and the two-family house<br />
Backfitting<br />
For the existing vessels by means of partition wall or chain<br />
suspension.<br />
Pump systems<br />
In the SBR reactor you can find the compact sewage treatment<br />
technique, which is attached on the partition wall<br />
and which is plug-in. It consists of an injector ventilator, a<br />
charger pump and a clear water pump.<br />
Load fluctuation<br />
With <strong>AQUA</strong>-<strong>SIMPLEXsolo</strong> the daily load fluctuations can be<br />
taken up effectively. A long-lasting underload is possible<br />
to a minor degree.<br />
Measurement of water level<br />
The water level is measured with the help of a wearless conductance<br />
sensor. Hereby the regulation of the purification<br />
plant for the normal, the economical and the operation in<br />
the period of holidays is effected.<br />
Dynamic aeration<br />
The dynamic ventilation is effected in line with the demand.<br />
Compared to traditional SBR- purification plants, an<br />
energy saving of up to 30 % can be reached here.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Data telecommunication for the error message via sms<br />
- Back pressure safety, which provides against flooding<br />
of the purification plant<br />
- Overload storage for the levelling of maximum loads<br />
Completely plug-in<br />
The controller and the single aggregates are connected<br />
through plugs. Thereby it is possible to have a cheaper<br />
and quicker change of spare parts without the help of<br />
service technicians.<br />
Energy Requirement<br />
Req. for 4 pe:<br />
Req. for 8 pe:<br />
Req. for 12 pe:<br />
Req. for 16 pe:<br />
Long term consideration<br />
Op.-time for 04 pe.:<br />
Op.-time for 08 pe.:<br />
Op.-time for 12 pe.:<br />
Op.-time for 16 pe.:<br />
221 kWh / a<br />
344 kWh / a<br />
430 kWh / a<br />
475 kWh / a<br />
The consumption is equivalent to the parameter setting<br />
of the instruction handbook.<br />
614<br />
986<br />
1.232<br />
1.343<br />
h / a<br />
h / a<br />
h / a<br />
h / a<br />
The operating time of the sewage ventilator amounts to<br />
about 17,000 hours.<br />
Control system<br />
Besides the process control of the purification plant, hours<br />
of operation and error messages are also memorised. All<br />
operating data is clearly represented through the new<br />
full text display. The plug-in control panel also contains<br />
a serial interface (RS232) for the connection to the PC.<br />
The standard cable length is 15 m. Optionally 25 m, 35 m,<br />
plus extension of each 10 m.<br />
Maintenance<br />
2 times a year to be recommended<br />
11
12<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR purification plant<br />
<strong>AQUA</strong>-SIMPLEXpionier<br />
The universal solution for 1-50 inhabitants<br />
For the single family house to<br />
the little housing estate<br />
The universal solution for<br />
backfitting and new<br />
installation<br />
Completely plug-in<br />
The sewage aerator OXY-Jet<br />
brings the necessary oxygen<br />
into the SBR-reactor<br />
The clear water pump is<br />
equipped with an output<br />
blocker for sludge<br />
Sampling bottle which is<br />
free of sedimentation<br />
Single suspension of the<br />
aggregates for an easy<br />
assembling and a quick change<br />
of spare parts<br />
A daptable to every<br />
installation size through the<br />
height adjustment of the<br />
pumps<br />
mechanical<br />
height adjustment
<strong>AQUA</strong>-SIMPLEXpionier<br />
The small purification plant for diverse applications from the<br />
single family house to the little housing estate.<br />
Control panel Display Aggregates Shackle<br />
Height adjustment Completely plug-in Aeration screw<br />
Sampling vessel<br />
Output blocker for sludge Conductance sensor Sampler (optional)<br />
Back pressure safty (optional)<br />
13
14<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR purification plant<br />
<strong>AQUA</strong>-SIMPLEXpionier<br />
The universal solution for 1-50 inhabitants<br />
4-16 pe. - Single vessel<br />
Suspension on the partition wall<br />
Model-no.: 082-008<br />
32-50 pe. - Two vessels<br />
Suspension on the partition wall<br />
Model-no.: 082-059<br />
4-28 pe. - Two vessels<br />
Suspension on the partition wall<br />
Model-no.: 082-018<br />
32-50 pe. - Two vessels<br />
Chain suspension<br />
Model-no.: 082-069<br />
4-28 pe. - Two vessels<br />
Chain suspension<br />
Model-no.: 082-028
<strong>AQUA</strong>-SIMPLEXpionier<br />
The small purification plant for diverse applications from the<br />
single family house to the little housing estate.<br />
Backfitting Completely plug-in<br />
Through individually adaptable sewage treatment technique<br />
with the help of telescopable pumps, so that a<br />
constructional volume changement of the vessel is not<br />
necessary anymore.<br />
Pump systems<br />
In the SBR reactor you can find the compact sewage treatment<br />
technique, which is attached on the partition wall<br />
and which is plug-in. It consists of an injector ventilator,<br />
a charger pump and a clear water pump. Through the<br />
single suspension combined with the plug-in, installation,<br />
reparation and maintenance can be carried out fast and<br />
at low cost!<br />
Load fluctuation<br />
With <strong>AQUA</strong>-SIMPLEXpionier the daily load fluctuations can<br />
be taken up effectively. In case of a long-lasting underload,<br />
the sewage treatment system can be regulated to the<br />
respective number of inhabitants due to the mechanical<br />
height adjustment. Like this the system works flexibly in<br />
different load situations.<br />
Measurement of water level<br />
The water level is measured with the help of a wearless conductance<br />
sensor. Hereby the regulation of the purification<br />
plant for the normal, the economical and the operation in<br />
the period of holidays is effected.<br />
Dynamic aeration<br />
The dynamic ventilation is effected in line with the demand.<br />
Compared to traditional SBR- purification plants, an<br />
energy saving of up to 30 % can be reached here.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Data telecommunication for the error message via sms<br />
- Back pressure safety, which provides against flooding<br />
of the purification plant<br />
- Overload storage for the levelling of maximum loads<br />
The controller and the single aggregates are connected<br />
through plugs. Thereby it is possible to have a cheaper<br />
and quicker change of spare parts without the help of<br />
service technicians.<br />
Energy requirement<br />
Req. for 4 pe:<br />
Req. for 8 pe:<br />
Req. for 12 pe:<br />
Req. for 16 pe:<br />
The consumption is equivalent to the parameter setting<br />
of the instruction handbook.<br />
Long term consideration<br />
Op.-time for 04 pe.:<br />
Op.-time for 08 pe.:<br />
Op.-time for 12 pe.:<br />
Op.-time for 16 pe.:<br />
221 kWh / a<br />
344 kWh / a<br />
430 kWh / a<br />
475 kWh / a<br />
614<br />
986<br />
1.232<br />
1.343<br />
h / a<br />
h / a<br />
h / a<br />
h / a<br />
The operating time of the sewage ventilator amounts to<br />
about 17,000 hours.<br />
Control system<br />
Besides the process control of the purification plant, hours<br />
of operation and error messages are also memorised. All<br />
operating data is clearly represented through the new<br />
full text display. The plug-in control panel also contains a<br />
serial interface (RS232) for the connection to the PC. The<br />
standard cable length is 15 m. Optionally 25 m, 35 m, plus<br />
extension of each 10 m.<br />
Maintenance<br />
2 times a year to be recommended<br />
15
16<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR purification plant<br />
<strong>AQUA</strong>-SIMPLEXregulant<br />
The perfect purification system for 1-50 inhabitants<br />
For objects with seasonal<br />
fluctuations such as hotels,<br />
gastronomy, business<br />
The universal solution<br />
for backfitting and<br />
new installation<br />
Completely plug-in<br />
Oxygen is carried into the<br />
SBR-reactor optionally<br />
through compressed air<br />
or through OXY-Jet<br />
sewage aerators<br />
The clear water pump is<br />
equipped with an output<br />
blocker for sludge<br />
Sampling bottle which is<br />
free of sedimentation<br />
Single suspension of the<br />
aggregates for an easy<br />
assembling and a quick change<br />
of spare parts<br />
Fully automatic adaptation to<br />
every installation size through<br />
the height<br />
adjustment of the pumps<br />
fully automatic<br />
height adjustment
<strong>AQUA</strong>-SIMPLEXregulant<br />
The automatic small purification plant,<br />
which adapts to the respective number of users<br />
Control panel Display Aggregates Shackle<br />
Height adjustment Completely plug-in Aerator<br />
Sampling vessel<br />
Output blocker for sludge Back pressure measurement Sampler (optional)<br />
Back pressure safety (optional)<br />
Busy season Low season<br />
17
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Sewage treatment plants technology I Product catalogue 2010<br />
The SBR purification plant<br />
<strong>AQUA</strong>-SIMPLEXregulant<br />
The perfect purification system for 1-50 inhabitants<br />
8-16 pe. - Single vessel<br />
Suspension on the partition wall<br />
Model-no.: 092-008<br />
32-50 pe. -Two vessels<br />
Suspension on the partition wall<br />
Model-no.: 092-038<br />
12-28 pe. - Two vessels<br />
Suspension on the partition wall<br />
Model-no.: 092-018<br />
32-50 pe. - Two vessels<br />
Chain suspension<br />
Model-no.: 092-048<br />
12-28 pe. - Two vessels<br />
Chain suspension<br />
Model-no.: 092-028
<strong>AQUA</strong>-SIMPLEXregulant<br />
The automatic small purification plant,<br />
which adapts to the respective number of users<br />
Backfitting Completely plug-in<br />
By means of individual adaptable wastewater treatment<br />
technique with telescopable pumps, so that a construction<br />
modification of the vessel is no longer necessary!<br />
Pump systems<br />
In the SBR reactor you can find the sewage treatment technique,<br />
which consists of an injector ventilator, a charger<br />
pump and a clear water pump at the partition wall. Due to<br />
the single suspension combined with the plug-in, a fast installation,<br />
repair and maintenance are possible at low costs!<br />
Load fluctuation<br />
With <strong>AQUA</strong>-SIMPLEXregulant it is the best way to take<br />
up load fluctuations. If a permanent underload appears,<br />
the purification plant can be regulated according to the<br />
situation and the adequate number of inhabitants. Consequently<br />
the system works fully automatically in every<br />
load situations..<br />
Measurement of water level<br />
The water level is measured with the help of a wearless conductance<br />
sensor. Hereby the regulation of the purification<br />
plant for the normal, the economical and the operation in<br />
the period of holidays is effected.<br />
Dynamic aeration<br />
The dynamic ventilation is effected in line with the demand.<br />
Compared to traditional SBR- purification plants, an energy<br />
saving of up to 30 % can be reached here.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Data telecommunication for the error message via sms<br />
- Back pressure safety, which provides against flooding<br />
of the purification plant<br />
- Overload storage for the levelling of maximum load<br />
The controller and the single aggregates are connected<br />
through plugs. Thereby it is possible to have a cheaper<br />
and quicker change of spare parts without the help of<br />
service technicians.<br />
Energy requirement with Regulant<br />
Req. for 4 pe.:<br />
Req. for 8 pe.:<br />
Req. for 12 pe.:<br />
Req. for 16 pe.:<br />
The consumption is equivalent to the parameter setting<br />
of the instruction handbook. If the inflow of sewage is low,<br />
the energy consumption will reduce fully automatically<br />
Long term consideration with Regulant<br />
Op.-time for 04 pe.:<br />
Op.-time for 08 pe.:<br />
Op.-time for 12 pe.:<br />
Op.-time for 16 pe.:<br />
221 kWh / a<br />
344 kWh / a<br />
430 kWh / a<br />
475 kWh / a<br />
614<br />
986<br />
1.232<br />
1.343<br />
h / a<br />
h / a<br />
h / a<br />
h / a<br />
The operating time of the sewage ventilator amounts to<br />
about 17,000 hours.<br />
Control system<br />
Besides the process control of the purification plant, hours<br />
of operation and error messages are also memorised. All<br />
operating data is clearly represented through the new<br />
full text display. The plug-in control panel also contains a<br />
serial interface (RS232) for the connection to the PC. The<br />
standard cable length is 15 m.<br />
Maintenance<br />
2 times a year to be recommended<br />
19
20<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The overload storage<br />
for gastronomy and business<br />
4-50 inhabitants<br />
For objects with short<br />
maximum loads, for<br />
example weekend<br />
operations in gastronomy<br />
Completely plug-in<br />
The overload storage can<br />
be combined with the<br />
purification plants<br />
<strong>AQUA</strong>-SIMPLEXpionier and<br />
<strong>AQUA</strong>-SIMPLEXregulant<br />
Standard purification plants are not suitable for these kinds of loads. This is why the additional sewage must be stored.<br />
How does it work?<br />
Every drop of sewage is initially transported into the buffer basin and then it is measured<br />
to the size of the purification plant! Like this the sewage is pumped - this is at least 95% too much and it costs a lot of money.<br />
This is not the case with the <strong>Kordes</strong> overload storage!<br />
Here only the sewage, which cannot momentarily be purified by the purification plant, is transported into the storage. Only when the<br />
primary treatment tank is full, the inflowing sewage flows into the overload storage. As far as the primary treatment tank is able to take<br />
in the sewage again, the pump of the overload storage fills it in. This process is repeated until the overload storage is completely empty.<br />
Here you can see a theoretical representation of how maximum overloads, which are transported to the overload storage,<br />
build up in gastronomy on certain days. In the course of the week the overload storage empties according to the respective<br />
low load.<br />
inhabitants<br />
Daily water<br />
quantity<br />
m³/d<br />
1 day 200% 2 days 200%<br />
Necessary storage size for weekly overload<br />
3 days 200% 1 day 300% 2 days 300% 1 day 400%<br />
m³ m³ m³ m³ m³ m³<br />
4pe. 0,6 0,6 1,2 1,8 1,2 2,4 1,8<br />
8pe. 1,2 1,2 2,4 3,6 2,4 4,8 3,6<br />
12pe. 1,8 1,8 3,6 5,4 3,6 7,2 5,4<br />
16pe. 2,4 2,4 4,8 7,2 4,8 9,6 7,2<br />
20pe. 3,0 3,0 6,0 9,0 6,0 12,0 9,0<br />
24pe. 3,6 3,6 7,2 10,8 7,2 14,4 10,8<br />
28pe. 4,2 4,2 8,4 12,6 8,4 16,8 12,6<br />
32pe. 4,8 4,8 9,6 14,4 9,6 19,2 14,4<br />
36pe. 5,4 5,4 10,8 16,2 10,8 21,6 16,2<br />
40pe. 6,0 6,0 12,0 18,0 12,0 24,0 18,0<br />
44pe. 6,6 6,6 13,2 19,8 13,2 26,4 19,8<br />
50pe. 7,5 7,5 15,0 22,5 15,0 30,0 22,5
The overload storage<br />
The clearing system for extreme<br />
peak load within one to three days.<br />
Situation: normal load (purification plant for 10 pe.)<br />
Overload storage is not operating.<br />
Overload storage<br />
Purification plant<br />
10 pe.<br />
10 pe.<br />
10 pe.<br />
Situation: maximal load (purification plant for 10 pe.)<br />
Overload storage fills up.<br />
Overload storage<br />
30 pe.<br />
Purification plant<br />
40 pe.<br />
10 pe.<br />
Situation: underload (purification plant for 10 pe.)<br />
The overload storage empties.<br />
Overload storage<br />
5 pe.<br />
10 pe.<br />
Purification plant<br />
10 pe.<br />
5 pe.<br />
10pe.<br />
Overload storage<br />
Overload storage<br />
Overload storage<br />
Purification plant<br />
Purification plant<br />
Purification plant<br />
21
22<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The H-module;<br />
Degermination<br />
The perfect cleaning capacity<br />
The H-module can<br />
optionally be installed as<br />
additional treatment of a<br />
<strong>Kordes</strong> purification plant<br />
UV-radiator technology<br />
Special stainless-steel core<br />
Completely plug-in<br />
High reliability<br />
Clogging free<br />
Low-maintenance
H-module<br />
How does the H-module work ?<br />
The clear water pump transports the water cyclical<br />
through the UV-module. In this module the wavelength<br />
of the UV light, which is necessary for the disinfection,<br />
is produced by a special construction of the UV lamp.<br />
The quartz glass material makes sure that only UV light<br />
of the proper wave length shines on the water for the<br />
disinfection. Our own developed electricity supply leads<br />
to the optimal and smooth functioning of the UV radiator.<br />
The H-module works with this UV radiator technology in<br />
a specially developed stainless-steel core. This guarantees<br />
an optimal utilisation of the UV energy so that the UV<br />
energy can be very effective while the water regularly<br />
flows through the UV reactor. Consequently, all noxious<br />
micro-organism which are contained in the water, get the<br />
same necessary dose of UV energy, so that they do not<br />
have a pathogenic effect anymore.<br />
Disinfection of water with UV light<br />
UV light is a natural element of our sun light. Due to<br />
their high energy, the wave lengths of the UV light have<br />
the unique ability to destroy microorganism (bacteria,<br />
viruses, germs etc) in the water. A multiplying of this<br />
organism, which can evoke infections and illnesses, is<br />
stopped through the utilisation of UV light.<br />
099-ZK-0102<br />
099-ZK-0106<br />
H-module 4 - 20 pe.<br />
Outlet category D+H<br />
UV radiator with switch and control system adaptation<br />
H-module 20 - 50 pe.<br />
Outlet category D+H<br />
UV radiator with switch and control system adaptation<br />
099-MP-0009 Control cable 25 m (standard length 15m)<br />
099-MP-0010 Control cable 35 m (standard length 15m)<br />
Energy requirement<br />
Requirement for 4 pe.:<br />
Requirement for 8 pe.:<br />
Requirement for 12 pe.:<br />
Requirement for 16 pe.:<br />
+ 50 kWh / a<br />
+ 80 kWh / a<br />
+120 kWh / a<br />
+160 kWh / a<br />
*basis: 2 normal and 1 economical cycle per day.<br />
The consumption corresponds to the examination.<br />
Long-term consideration<br />
The UV radiator has a service life of about 3000<br />
circuits (about 5 years). The exchange must be<br />
carried out by an authorised specialised firm.<br />
The moment in which the radiator has to be changed, is<br />
indicated on the control panel on time 150 days before. Like<br />
this, the exchange can be carried out during a maintenance<br />
company.<br />
Utilisable with the following systems:<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong><br />
<strong>AQUA</strong>-SIMPLEXpionier<br />
<strong>AQUA</strong>-SIMPLEXregulant<br />
Control panel Display Completely plug-in<br />
Switching device<br />
23
24<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The P-module;<br />
Phosphate removal<br />
The perfect cleaning capacity<br />
The P-module can be<br />
installed as additional<br />
treatment of a <strong>AQUA</strong>-SIMPLEX<br />
purification plant<br />
How does the P-module work?<br />
There are water protection areas into which even the purified effluent of extremely<br />
well functioning small purification plants may not be discharged. A too high<br />
concentration of phosporus in the outlet of a small purification plant can lead<br />
to oxygen deficiency in the waters, into which the sewage is discharged or to<br />
an increase of phosphate content in the groundwater. With the <strong>AQUA</strong>-SIMPLEX<br />
P-Module, a phosphate precipitation is carried out with the help of iron III chloride,<br />
in order to reduce or rather to detain the phosphorus in the small purification plant.<br />
Why phosphate removal?<br />
With the help of a dosing pump the precipitation agent is led into the SBR reactor<br />
during the aeration phase. The precipitation agent binds the phosphate in the<br />
activated sludge of the SBR reactor. The activated sludge and the phosphate are<br />
pumped in the primary treatment through the regular excess sludge removal. Here<br />
the bound phosphate is deposited on the mixed primary sludge and it is disposed<br />
through the regular sludge removal.<br />
099-ZK-0084<br />
P-module 4 - 20 pe.<br />
Outlet category D+P<br />
Dosing pump, 10 l precipitation agent and adaptation of the control system<br />
P-module 24 - 50 pe.<br />
099-ZK-0085 Outlet category D+P<br />
Dosing pump, 25 l precipitation agent and adaptation of the control system<br />
099-ZK-0087 10 l canister of precipitation<br />
099-ZK-0095 25 l canister of precipitation<br />
Utilisable with the following <strong>AQUA</strong>-SIMPLEX systems:<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong> / pionier / regulant<br />
Required accessories:<br />
The p-module is only available with outdoor pillar or closet since the precipitation agent must be<br />
stored closed.<br />
Important advice:<br />
����������������������������������������������������������������������������������������������<br />
Dosing pipe (standard lenght: 15 m)<br />
Completely plug-in<br />
Type Length Article-no.<br />
High reliability<br />
Low maintenance<br />
VTB 25 m 099-MP-0024<br />
VTB 35 m 099-MP-0025
P- and C-module<br />
The C-module;<br />
Carbon dosing<br />
The dosing of nutritive substance for operation intervals of 1 to 6 months<br />
completely plug-in<br />
High reliability<br />
The C-module doses nutritive substances into the SBR-reactor<br />
Why dosing of nutritive substances?<br />
The dosing of nutritive substances offers an optimal possibility to bridge long-lasting operation<br />
intervals (e.g. holiday, seasonal pauses etc.). For this an example: camping sites mostly<br />
are closed for 4 to 6 months in the period of constructions in the winter. For the biology<br />
in the sewage treatment plant this means that during the whole period no nutritive substances<br />
are available through the sewage inlet. With a standard sewage treatment plant the<br />
biology just would die off. It is in this point that the carbon dosing is employed. As soon as<br />
the sewage inlet runs dry, nutritive substances are dosed into the biology with the carbon.<br />
Like this, the activated sludge is kept alive during winter months. Such a sewage treatment<br />
plant, which is equipped like this, continues its operation in spring without any problems.<br />
We offer the dosing of carbon in the minimum size for holiday houses (4 pe.) and the maximum<br />
size for camping sites (50 pe.).<br />
How does the C-module work?<br />
The dosing of an external carbon source is effected through a variable dosing pump in connection<br />
with a time relay. The whole technique which is required for this, can be situated<br />
in an outdoor pillar. The dosing of carbon is only effected during the so-called economical<br />
operation. If the sewage treatment plant is 10 days uninterruptedly in economical operation,<br />
the dosing begins: with every charging a certain quantity of carbon is contemporaneously<br />
pumped into the SBR-reactor. The quantity and duration of the flow depends on the<br />
respective size of the sewage treatment plant and is preset in the factory.<br />
099-ZK-0077<br />
C-module 4 - 20 pe.<br />
For the carbon dosing<br />
Dosing pump, 10 l dosing agent<br />
C-module 24 - 50 pe.<br />
099-ZK-0078 For the carbon dosing<br />
Dosing pump, 25 l dosing agent<br />
099-ZK-0073 10 l canister with dosing agent<br />
099-ZK-0074 25 l canister with dosing agent<br />
Utilizable with the following <strong>AQUA</strong>-SIMPLEX systems:<br />
<strong>AQUA</strong>-<strong>SIMPLEXsolo</strong> / pionier / regulant<br />
Required accessories:<br />
Outdoor pillars and wall closets see pp. 28-29.<br />
Important advice:<br />
����������������������������������������������������������������������������������������������<br />
Dosing pipe (standard lenght: 15 m)<br />
Type Length Article-no.<br />
VTB 25 m 099-MP-0024<br />
VTB 35 m 099-MP-0025<br />
25
26<br />
Sewage treatment plants technology I Product catalogue 2010<br />
Application areas for accessories<br />
7<br />
primary treatment<br />
SBR<br />
This construction muist be agreed<br />
with the licensing authority/ experts!<br />
2<br />
1<br />
The sampling container<br />
is a special<br />
development.<br />
It is self-cleaning<br />
and makes an easy<br />
sampling possible.<br />
Inflow outflow<br />
Ablauf<br />
3<br />
6<br />
4<br />
5
Application areas for accessories<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
solo<br />
pionier<br />
regulant<br />
099-ZK-0580 Special sampler ���<br />
099-ZK-0501 Cable conduit end closure with KG-cap in DN 100 – 1 opening ��<br />
099-ZK-0502 Cable conduit end closure with KG-cap in DN 100 – 2 openings �<br />
099-ZK-0503 Cable conduit end closure with KG-cap in DN 100 – 3 openings<br />
099-ZK-0505 Cable conduit end closure with KG-cap in DN 100 – 5 openings<br />
099-ZK-0510 Every further opening(max. 5 openings per KG-cap possible) ���<br />
099-ZK-0155 ������������������������������������������������������������ ���<br />
099-ZK-0276 ��������������������������������������������� ���<br />
099-ZK-0203 �������������������������������������������������������������� ���<br />
099-ZK-0201 �������������������������������������������������������������� ���<br />
099-ZK-0202 ���������������������������������������������������������� ���<br />
099-ZK-0200 ���������������������������������������������������������� ���<br />
099-ZK-0211 Electrical aeration and de-aeration set in KGDN 100 ���<br />
099-ZK-0212<br />
099-ZK-0213<br />
��������������������������������������������������������������<br />
KST 8/3.1 to KST 7/5.1 with data telecommunication<br />
��������������������������������������������������������������<br />
KST 6/5.1 to KST 7/5.1 with data telecommunication<br />
���<br />
���<br />
099-ZK-0130 PVC spiral hose for clear water pump, price per linear meter ���<br />
099-ZK-0131 PVC spiral hose for charger pump, 25 mm, price per 1 m ���<br />
099-ZK-0400 <strong>AQUA</strong>log with transmitter ���<br />
099-ZK-0070<br />
099-ZK-5120<br />
099-ZK-5122<br />
PC- software with 0-modem cable for the display of the operating parameters<br />
appropriate for the control systems: KST 5/5.1, KST 8/3.1, KST 6/5.1, KST 7/5.1<br />
Equipment set for the charging of the SBR reactor with a submerged motor pump<br />
Feka 600 for ASsolo / pionier<br />
Equipment set for the charging of the SBR reactor with a submerged motor pump<br />
Feka 600 for ASregulant<br />
099-ZK-2300 ��������������������������������������������������<br />
099-ZK-2301 Overcharge valve for the by-pass channel compressor DH 20<br />
099-ZK-0440 ����������������������������������������������������<br />
099-ZK-0094 Power grid failure device KSM 2/1.1<br />
���<br />
��<br />
�<br />
27
28<br />
Sewage treatment plants technology I Product catalogue 2010<br />
Accessories<br />
Type of plant<br />
KST 5/5.1<br />
control panels<br />
KST 8/3.1<br />
KST 6/5.1<br />
KST 7/5.1<br />
P or C-module<br />
P and C-module<br />
Suspension<br />
at the wall<br />
Protection cover dimensions (HxBxT):<br />
SH 250 31 x 25 x 12 cm<br />
SH 300 58 x 30 x 23 cm<br />
Protection cover<br />
Name Article-no.:<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier � Standard SH 250 099-ZK-0290<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � Standard SH 250 099-ZK-0290<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � � - - -<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � � - - -<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � Standard - -<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � � - - -<br />
<strong>AQUA</strong>-SIMPLEX solo / pionier / regulant � � - - -
Accessories<br />
Wall closet dimensions (HxBxT):<br />
WS SVS 0<br />
WS KVS 00-10<br />
WS KVS 1-10<br />
WS KVS 2-10<br />
40 x 60 x 26 cm<br />
86 x 46 x 32 cm<br />
86 x 79 x 32 cm<br />
86 x 112 x 32 cm<br />
Construction: SVS - steel / KVS - plastic<br />
Closets Outdoor pillars<br />
Name Article-no.: Name Article-no.:<br />
WS SVS 0 099-ZK-0223 FS Gr. 106 099-ZK-0221<br />
WS SVS 0 099-ZK-0223 FS Gr. 106 099-ZK-0221<br />
WS KVS 00-10 099-ZK-0234 FS Gr. 106 099-ZK-0221<br />
WS KVS 1-10 099-ZK-0235 FS KVS 1-10 099-ZK-0225<br />
WS SVS 0 099-ZK-0223 FS Gr. 0 099-ZK-0222<br />
WS KVS 00-10 099-ZK-0234 FS KVS 00-10 099-ZK-0224<br />
WS KVS 1-10 099-ZK-0235 FS KVS 1-10 099-ZK-0225<br />
099-ZK-0147<br />
099-ZK-0149<br />
Outdoor pillar dimensions (H1 / H2 x B x T):<br />
FS Gr. 106<br />
FS Gr. 0<br />
FS KVS 00-10<br />
FS KVS 1-10<br />
FS KVS 2-10<br />
FS KVS 3-10<br />
142 / 94 x 32 x 23 cm<br />
160 / 105 x 46 x 22 cm<br />
176 / 108 x 46 x 32 cm<br />
176 / 108 x 79 x 32 cm<br />
176 / 108 x 112 x 32 cm<br />
176 / 108 x 112 x 32 cm<br />
H2<br />
H1 ���������������������������� / H2 ������������������������������<br />
H1<br />
29
30<br />
Sewage treatment plants technology I Product catalogue 2010<br />
SBR-control technique<br />
The comfortable multifunctional control system<br />
Features of the control system KST 8 KST 6 KST 7<br />
Outlet categories C � � �<br />
Outlet categories D � � �<br />
Outlet categories +P � �<br />
Outlet categories +H � �<br />
C-dosing � � �<br />
Overload storage � �<br />
Electrically monitored pumps � � �<br />
Electrical monitoring UV � �<br />
Graphic illuminated display � � �<br />
Dynamic aeration � � �<br />
Operating hours protocol for 52 weeks � � �<br />
Measuring of the flow quantity � � �<br />
Internal power grid failure device � � �<br />
Conductance measuring �<br />
Floating switch � � �<br />
Back pressure safety � �<br />
Plug-in � � �<br />
Isolated collective fault indication contact � � �<br />
Interface for maintenance software � � �<br />
<strong>AQUA</strong>log � � �<br />
2 Programmable fault indication input � �<br />
2 Programmable output � �<br />
External power grid failure device GSM �<br />
Remote data transmission GSM �<br />
3 report lines GSM via sms �<br />
Indication of the operating hours � � �
Control technique / <strong>AQUA</strong>log<br />
<strong>AQUA</strong>log<br />
The remote control for your sewage treatment plant<br />
<strong>AQUA</strong>log<br />
with our wireless remote control <strong>AQUA</strong>log, running about between<br />
sewage treatment plant and control system has finally found an end!<br />
You can comfortably test all aggregates through manual operation<br />
directly beside the sewage treatment plant: <strong>AQUA</strong>log is the complement<br />
and the perfect instrument for maintenance and installation<br />
companies. Several <strong>Kordes</strong> plants which are available today are already<br />
prepared for Aqualog. As soon as the connection between Aqualog<br />
and the control system is established, all important information is<br />
collected: address data, operating data, operating hours, name of the<br />
assembler, installation date, type of control system/software version.<br />
Later on the assembler can transmit the collected data directly to the<br />
pc with the help of the maintenance software.<br />
At the sewage treatment<br />
In the office<br />
Retrieval, control system and transmission<br />
Maintenance<br />
protocol<br />
excel table<br />
Export facilities<br />
RS232<br />
interface<br />
RS232<br />
interface<br />
Data retrieval<br />
0-modem cable<br />
Data retrieval<br />
remote control<br />
data transmission<br />
RS232<br />
interface<br />
RS232<br />
interface<br />
31
32<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
<strong>AQUA</strong>-SIMPLEXturbo<br />
50-200 pe.<br />
Inflow<br />
Pre-treatment / buffer 1<br />
Pre-treatment / buffer 2<br />
SBR<br />
Control unit<br />
Compressor<br />
Effluent
<strong>AQUA</strong>-SIMPLEXturbo<br />
Control panel Aggregates Aggregates<br />
Shackle<br />
Height adjustment Completely plug-in Blower of the by-pass channel Membrane tube aerators<br />
Complete sewage treatment<br />
system with technical equipment<br />
for customer concreted<br />
square vessels.<br />
Ideal for properties with load<br />
fluctuations, e.g.,<br />
Hotels, restaurants, business<br />
and housing estates<br />
All from a single source:<br />
planning, stability calculation,<br />
lining and reinforcement plans<br />
Delivery and installation of<br />
technical equipment<br />
Instruction and start-up<br />
Maintenance<br />
High treatment efficiency<br />
Efficient elimination of nitrogen<br />
Elimination of phosphates (optional)<br />
Degermination (optional)<br />
Remote monitoring<br />
Error messages as SMS<br />
Remote parameter setting<br />
Automatic operation logging<br />
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34<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
<strong>AQUA</strong>-SIMPLEXturbo<br />
50-200 pe.<br />
Function description<br />
The purification plants consist of the primary treatment<br />
container/ balancing reservoir and the SBR reactor. First of<br />
all, the sewage flows into the primary treatment container<br />
/balancing reservoir where the substance is deposited and<br />
forms a sludge deposit on the ground. The sludge must<br />
regularly be extracted by suction out of the purification<br />
plant. The SBR purification plant functions with the retention<br />
operation. The inflowing water is first of all stored<br />
in the primary treatment container/ balancing reservoir.<br />
Then it is pumped into the SBR reactor where the further<br />
treatment of the sewage takes place in five successive<br />
phases.<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
Filling: The SBR reactor is filled with the sewage<br />
of the primary treatment container/ balancing<br />
reservoir.<br />
Aeration: Oxygen is blown into the water<br />
through membrane tube aerators. Hereby<br />
activated sludge is produced, which consists of<br />
germs. In this phase the polluting load of the<br />
sewage is biodegraded.<br />
Extraction of the excess sludge: Since with<br />
every new aeration process new activated<br />
sludge is produced, the excess sludge is<br />
transported back into the primary treatment<br />
container/ balancing reservoir in this phase,<br />
so that the optimal amount of sludge can be<br />
reached in the SBR reactor.<br />
Sedimentation: During this phase the sewage<br />
is not aerated. Through the tranquillisation the<br />
activated sludge deposits on the ground of the<br />
container. Since the sludge sinks completely to<br />
the ground, the clear water remains in the upper<br />
area with a perfect water quality.<br />
Extraction of the clear water: In this phase<br />
the clear water is extracted with the help of a<br />
clear water pump.<br />
Inflow<br />
Pretreatment/balancing vessel SBR reactor<br />
Charging<br />
Aeration<br />
Excess sludge withdraft<br />
Sedimentation<br />
Treated water withdrawal
<strong>AQUA</strong>-SIMPLEXturbo<br />
Weekly maximal loads<br />
The clearing system for extreme load fluctuations within<br />
short periods of time. Standard purification plants are<br />
not prepared for such loads. This is why the additionally<br />
accumulating sewage must be buffered. The balancing<br />
reservoir must be sufficiently sized therefore so that the<br />
maximum load can be stored.<br />
Load fluctuations<br />
With <strong>AQUA</strong>-SIMPLEXturbo the daily load fluctuations can<br />
be taken up effectively. If a permanent underload appears,<br />
the purification plant can be regulated according to the<br />
adequate number of inhabitants due to the mechanical<br />
height adjustment. Consequently the system works flexibly<br />
in different load situations.<br />
Suspension of the pumps<br />
The PVC bracket for the suspension of the pump is equipped<br />
with a shackle of stainless steel. The pumps are fixed<br />
on a traverse of stainless steel. With the help of a handhold<br />
on the bracket for the suspension of the pumps every single<br />
pump can easily be taken out of the purification plant.<br />
Height adjustment<br />
The pressure pipes of the pumps are telescopic. It is possible<br />
to effectuate a height adjustment of up to 55 cm.<br />
Pumps<br />
For the operation light pumps with a plastic case (7 kg) are<br />
utilised. The vacant spherical conduit amounts to 25 mm.<br />
Completely plug-in<br />
The controller and the single aggregates are connected<br />
through plugs. Thereby it is possible to have a cheaper<br />
and quicker change of spare parts without the help of<br />
service technicians.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Data telecommunication for the error message via sms<br />
- Back pressure safety, which provides against flooding of<br />
the purification plant<br />
Control system<br />
Besides the process control of the purification plant,<br />
hours of operation and error messages are also memorised.<br />
All operating data is clearly represented through<br />
the new full text display. The plug-in control panel also<br />
contains a serial interface (RS232) for the connection to<br />
the PC. The standard cable length is 15 m. Optionally<br />
25 m, 35 m, plus extension of each 10 m.<br />
Maintenance<br />
2 times a year to be recommended<br />
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36<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
CLEAR-WATER CW-T<br />
50-1.000 pe.<br />
Inflow<br />
Pre-treatment / buffer 1<br />
Pre-treatment / buffer 2<br />
SBR 1<br />
SBR 2<br />
Compressors<br />
Control unit<br />
Effluent<br />
Effluent
CLEAR-WATER CW-T<br />
Equipment shed Control box Display<br />
Control equipment<br />
Pump with skid pipe Blower of the by-pass channe Membrane tube aerators Planning of the container<br />
Complete sewage treatment<br />
system with technical equipment<br />
for customer concreted<br />
square vessels.<br />
Ideal for properties with load<br />
fluctuations, e.g.,<br />
Hotels, restaurants, business<br />
and housing estates<br />
All from a single source:<br />
planning, stability calculation,<br />
lining and reinforcement plans<br />
Delivery and installation of<br />
technical equipment<br />
Instruction and start-up<br />
Maintenance<br />
High treatment efficiency<br />
Efficient elimination of nitrogen<br />
Elimination of phosphates (optional)<br />
Degermination (optional)<br />
Remote monitoring<br />
Error messages as SMS<br />
Remote parameter setting<br />
Automatic operation logging<br />
37
38<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
CLEAR-WATER CW-T<br />
50-1.000 pe.<br />
Function description<br />
The purification plants consist of the primary treatment<br />
container/ balancing reservoir and the SBR reactor. First of<br />
all, the sewage flows into the primary treatment container<br />
/balancing reservoir where the substance is deposited and<br />
forms a sludge deposit on the ground. The sludge must<br />
regularly be extracted by suction out of the purification<br />
plant. The SBR purification plant functions with the retention<br />
operation. The inflowing water is first of all stored<br />
in the primary treatment container/ balancing reservoir.<br />
Then it is pumped into the SBR reactor where the further<br />
treatment of the sewage takes place in five successive<br />
phases.<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
Filling: The SBR reactor is filled with the sewage<br />
of the primary treatment container/ balancing<br />
reservoir.<br />
Aeration: Oxygen is blown into the water<br />
through membrane tube aerators. Hereby<br />
activated sludge is produced, which consists of<br />
germs. In this phase the polluting load of the<br />
sewage is biodegraded.<br />
Sedimentation: During this phase the sewage<br />
is not aerated. Through the tranquillisation the<br />
activated sludge deposits on the ground of the<br />
container. Since the sludge sinks completely to<br />
the ground, the clear water remains in the upper<br />
area with a perfect water quality.<br />
Extraction of the excess sludge: Since with<br />
every new aeration process new activated<br />
sludge is produced, the excess sludge is<br />
transported back into the primary treatment<br />
container/ balancing reservoir in this phase,<br />
so that the optimal amount of sludge can be<br />
reached in the SBR reactor.<br />
Extraction of the clear water: In this phase<br />
the clear water is extracted with the help of a<br />
clear water pump.<br />
Inflow<br />
Pretreatment/balancing vessel SBR reactor<br />
Charging<br />
Aeration<br />
Sedimentation<br />
Excess sludge withdrawal<br />
Treated water withdrawal
CLEAR-WATER CW-T<br />
Construction of the purification plant Display<br />
Purification technique for a concrete container in a rectangular<br />
construction. The container is to be constructed<br />
on site.<br />
Weekly maximal loads<br />
The clearing system for extreme load fluctuations within<br />
short periods of time. Standard purification plants are<br />
not prepared for such loads. This is why the additionally<br />
accumulating sewage must be buffered. The balancing<br />
reservoir must be sufficiently sized therefore so that the<br />
maximum load can be stored.<br />
Load fluctuations<br />
With CLEAR-WATER CW-T the daily load fluctuations can<br />
be taken up effectively. If a permanent underload appears,<br />
the purification plant can be regulated according to the<br />
adequate number of inhabitants due to the mechanical<br />
height adjustment. Consequently the system work<br />
flexibly in different load situations.<br />
Suspension of the pumps<br />
A pump in the purification plant is suspended on a chain.<br />
The stabilisation is effectuated through a skid pipe of stainless<br />
steel. This construction facilitates a continuous height<br />
adjustment and an easy removal in case of service works.<br />
Height adjustment<br />
Through the skid pipes a height adjustment of the pumps is<br />
possible from the ground of the container up to the cover.<br />
Pumps<br />
For the operation robust pumps with a grey cast iron case<br />
are utilised. The vacant spherical conduit amounts to 41<br />
mm in the smallest purification plant.<br />
Control box<br />
The purification plant CLEAR-WATER is designed for the<br />
large-scale operation. Therefore the whole system is respectively<br />
secured. The equipment contains: fuses, ground<br />
fault circuit interrupter, crowbar, lightning arrester.<br />
The pump cables are directly clipped on the control<br />
panel without any joints. The motors of the purification<br />
plant function with electric power. The software which<br />
controls the purification plant functions on a Siemens<br />
CPU. In case of repair you can react immediately since the<br />
components of the control system are available in every<br />
electrical retailer.<br />
The operation of the purification plant is effected through a<br />
touch screen graphic display (about 15x15 cm). Hereby you<br />
have a perfect clarity for the operating control of the purification<br />
plant. Generally it is possible to have an individual<br />
adaptation according to the customer.<br />
Data telecommunication<br />
The data telecommunication is effected optionally via GSM<br />
or through landline. In case of perturbation the purification<br />
plant independently notifies an error message via sms. On<br />
customer request it is possible to have a telecontrol for the<br />
diagnosis and a fault clearance of the purification plant.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Back pressure safety, which provides against flooding of<br />
the purification plant<br />
- Decanter for the extraction of the clear water<br />
- Pressure sensors for the operating control with seasonal<br />
load fluctuations<br />
- Oxygen sensor for a minimal energy consumption<br />
Maintenance<br />
3 - 6 times a year to be recommended<br />
(depending on the size of the construction)<br />
39
40<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
CLEAR-WATER CW-S<br />
100-10.000 pe.<br />
Inflow<br />
Buffer<br />
Sludge storage<br />
Spiral sieve<br />
Control unit<br />
Compressors<br />
SBR 1<br />
SBR 2<br />
Effluent<br />
Effluent
CLEAR-WATER CW-S<br />
Equipment shed Control box Display<br />
Control equipment<br />
Spiral screen Spiral screen (detail) Pump with skid pipe Pump with foot installation<br />
Decanter Blower of the by-pass channel Membrane tube aerators Planning of the container<br />
Complete automatic clarification<br />
system. Measuring<br />
and control instruments with<br />
oxygen probes and pressure<br />
sensors. The clarification process<br />
automatically adapts to<br />
the acutal sewage load situation.<br />
All from a single source:<br />
planning, stability calculation, lining<br />
and reinforcement plans<br />
Delivery and installation<br />
Instruction and start-up<br />
Maintenance<br />
High treatment efficiency<br />
Efficient elimination of nitrogen<br />
Elimination of phosphates (optional)<br />
Degermination (optional)<br />
Remote monitoring<br />
Error messages as SMS<br />
Remote parameter setting<br />
Automatic operation logging<br />
41<br />
Aerobic sludge treatment
42<br />
Sewage treatment plants technology I Product catalogue 2010<br />
The SBR-sewage treatment system<br />
CLEAR-WATER CW-S<br />
100-10.000 pe.<br />
Function description<br />
The purification plants consist of a spiral strainer, the balancing<br />
reservoir, the SBR reactor and the stackable sludge<br />
container. First of all, the sewage flows through the spiral<br />
strainer, where the solid matter > 3mm is filtered of the<br />
water. The pretreated water then flows into the balancing<br />
reservoir. The SBR purification plant functions with the<br />
retention operation. The inflowing water is first of all stored<br />
in the balancing reservoir. Then it is pumped into the SBR<br />
reactor where the further treatment of the sewage takes<br />
place in five successive phases.<br />
1.<br />
2.<br />
3.<br />
4.<br />
5.<br />
Filling: The SBR reactor is filled with the sewage<br />
of the primary treatment container/ balancing<br />
reservoir.<br />
Aeration: Oxygen is blown into the water<br />
through membrane tube aerators. Hereby<br />
activated sludge is produced, which consists of<br />
germs. In this phase the polluting load of the<br />
sewage is biodegraded.<br />
Sedimentation: During this phase the sewage<br />
is not aerated. Through the tranquillisation the<br />
activated sludge deposits on the ground of the<br />
container. Since the sludge sinks completely to<br />
the ground, the clear water remains in the upper<br />
area with a perfect water quality.<br />
Extraction of the excess sludge: Since with<br />
every new aeration process new activated<br />
sludge is produced, the excess sludge is<br />
transported back into the primary treatment<br />
container/ balancing reservoir in this phase,<br />
so that the optimal amount of sludge can be<br />
reached in the SBR reactor.<br />
Extraction of the clear water: In this phase<br />
the clear water is extracted with the help of a<br />
clear water pump.<br />
Inflow<br />
Spiralsieb<br />
Schlammstapelbehälter Ausgleichsbehälter SBR-Reaktor<br />
Charging<br />
Aeration<br />
Sedimentation<br />
Excess sludge withdrawal<br />
Treated water withdrawal
CLEAR-WATER CW-S<br />
Construction of the purification plant<br />
Purification technique for a concrete container in a rectangular<br />
construction. The container is to be constructed on site.<br />
Weekly maximal loads<br />
The clearing system for extreme load fluctuations within<br />
short periods of time. Standard purification plants are<br />
not prepared for such loads. This is why the additionally<br />
accumulating sewage must be buffered. The balancing<br />
reservoir must be sufficiently sized therefore so that the<br />
maximum load can be stored.<br />
Load fluctuations<br />
With CLEAR-WATER the daily load fluctuations can be<br />
taken up effectively. If a permanent underload appears,<br />
the purification plant can be regulated according to the<br />
adequate number of inhabitants due to the mechanical<br />
height adjustment. Consequently the system works flexibly<br />
in different load situations.<br />
Suspension of the pumps<br />
The charger pumps are suspended on a pump stand on the<br />
ground of the container. The pumps of the excess sludge<br />
and the clear water pumps are fixed with the help of skid<br />
pipes. Optionally or with greater plants the extraction of<br />
the clear water is effected through a decanter and a pump,<br />
which is suspended on the pump foot. Thanks to the chain<br />
suspension, all pumps can generally be easily extracted<br />
in case of service works.<br />
Height adjustment<br />
Through the skid pipes a height adjustment of the pumps<br />
is possible from the ground of the container up to the<br />
cover. The height adjustment is regulated automatically<br />
through the decanter.<br />
Pumps<br />
For the operation robust pumps with a grey cast iron case<br />
are utilised. The vacant spherical conduit amounts to 41<br />
mm in the smallest purification plant..<br />
Control box<br />
The purification plant CLEAR-WATER is designed for the<br />
large-scale operation. Therefore the whole system is respectively<br />
secured. The equipment contains: fuses, ground<br />
fault circuit interrupter, crowbar, lightning arrester.<br />
The pump cables are directly clipped on the control<br />
panel without any joints. The motors of the purification<br />
plant function with electric power. The software which<br />
controls the purification plant functions on a Siemens<br />
CPU. In case of repair you can react immediately since the<br />
components of the control system are available in every<br />
electrical retailer.<br />
Display<br />
The operation of the purification plant is effected through<br />
a touch screen graphic display (about 15x15 cm). Hereby<br />
you have a perfect clarity for the operating control of the<br />
purification plant. Generally it is possible to have an individual<br />
adaptation according to the customer.<br />
Data telecommunication<br />
The data telecommunication is effected optionally via GSM<br />
or through landline. In case of perturbation the purification<br />
plant independently notifies an error message via sms. On<br />
customer request it is possible to have a telecontrol for the<br />
diagnosis and a fault clearance of the purification plant.<br />
Extensibility of the purification plant<br />
- UV degermination with the H-module<br />
- Phosphate removal with the P-module<br />
- Back pressure safety, which provides against flooding<br />
of the purification plant<br />
- Decanter for the extraction of the clear water<br />
- Pressure sensors for the operating control with<br />
seasonal load fluctuations<br />
- Oxygen sensor for a minimal energy consumption<br />
Maintenance<br />
3 - 12 times a year to be recommended<br />
(depending on the construction size)<br />
43
<strong>Kordes</strong> KLD Wasser- und<br />
Abwassersysteme GmbH<br />
Moellberger Str. 20<br />
D-32602 Vlotho<br />
Germany<br />
www.kordes.de<br />
Issue 2010.110.0GB<br />
Notice:<br />
We are interested in building partnerships in<br />
many countries of the world to be able to<br />
provide perfect service also in your country.<br />
(If you do not find the name of an official partner<br />
printed on the reverse of this page, please<br />
contact us if you are interested in building a<br />
partnership with us).