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NEMA Contactors and Starters - Tri-State Electrical Supply

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33.1<br />

<strong>NEMA</strong> <strong>Contactors</strong> <strong>and</strong> <strong>Starters</strong><br />

Freedom Series<br />

33<br />

33<br />

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33<br />

<strong>Electrical</strong> Life—AC-3 <strong>and</strong> AC-4 Utilization Categories<br />

Life Load Curves<br />

Eaton’s Freedom Series<br />

<strong>NEMA</strong> contactors have been<br />

designed <strong>and</strong> manufactured<br />

for superior life performance<br />

in any worldwide application.<br />

All testing has been based on<br />

requirements as found in<br />

<strong>NEMA</strong> <strong>and</strong> UL st<strong>and</strong>ards <strong>and</strong><br />

conducted by Eaton. Actual<br />

application life may vary<br />

depending on environmental<br />

conditions <strong>and</strong> application<br />

duty cycle.<br />

AC-3 <strong>and</strong> AC-4 Utilization Categories<br />

Operations Operations<br />

100,000,000<br />

10,000,000<br />

1,000,000<br />

100,000<br />

100,000,000<br />

10,000,000<br />

1,000,000<br />

100,000<br />

9<br />

1 10<br />

Utilization Categories<br />

The International<br />

Electrotechnical Commission<br />

(IEC) has developed utilization<br />

categories for contactors <strong>and</strong><br />

auxiliary contacts. The IEC<br />

utilization categories are used<br />

to define the type of electrical<br />

load for estimating electrical<br />

life, <strong>and</strong> do not imply the<br />

devices are IEC rated.<br />

AC-1—Non-inductive or<br />

slightly inductive loads,<br />

such as resistance furnaces<br />

<strong>and</strong> heating.<br />

Size 00<br />

Size 0<br />

Size 1<br />

Size 2<br />

Size 3<br />

Break Amperes<br />

<strong>NEMA</strong> AC-3 Load Life, Sizes 00–5, 480V 60 Hz<br />

Size 4<br />

AC-2—Starting of slip-ring<br />

motors.<br />

AC-3—Squirrel cage motors;<br />

starting, switching off motors<br />

during running.<br />

AC-4—Squirrel cage motors;<br />

starting, plugging, inching<br />

or jogging.<br />

Note: AC-3 tests are conducted<br />

at rated device currents <strong>and</strong> AC-4<br />

tests are conducted at six times<br />

rated device currents. All tests<br />

have been run at 460V, 60 Hz.<br />

Size 5<br />

18 27 45 90 135 270<br />

100 1000<br />

Size 00<br />

Size 0<br />

Size 1<br />

10,000<br />

54 108 153 270 540 822 1620<br />

1 10<br />

100 1000 10,000<br />

Break Amperes<br />

<strong>NEMA</strong> AC-4 Load Life, Sizes 00–5, 480V 60 Hz<br />

Size 2<br />

Size 3<br />

Size 4<br />

Size 5<br />

Contactor Choice<br />

●<br />

Decide what utilization<br />

category your application<br />

is <strong>and</strong> choose the<br />

appropriate curve<br />

●<br />

Locate the intersection of<br />

the life-load curve of the<br />

appropriate contactor with<br />

the applications operational<br />

current (I e ), as found on<br />

the horizontal axis<br />

● Read the estimated<br />

contact life along the<br />

vertical axis in number<br />

of operational cycles<br />

38 Control Products Catalog CA08102001E—August 2010 www.eaton.com

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