Areas of Production Performance Specifications - FFG Flensburg
Areas of Production Performance Specifications - FFG Flensburg Areas of Production Performance Specifications - FFG Flensburg
Wide Horizontal and Vertical Production Ranges Vehicle construction and vehicle repair One of FFG’s core businesses is vehicle construction and vehicle repair. State-of-the-art mechanical engineering with a high vertical range of production is necessary to be able to react quickly to defective parts when repairing vehicles. We are able to pass this benefit on to our customers, as well as providing a wide range of services such as: ● Mechanical production ● Profile processing ● Surface treatment ● Electrical equipment ● Sheet metal workshop ● Welding The range starts from the simple processing of sheet metal to complex CNC milling parts and profile processing including painting and continues all the way to the construction of complex assemblies, which includes development and design wherever necessary. Our welding services are certified in accordance with DIN 6700 (welding railed vehicles and upper assemblies). We also have the facilities to carry out non-destructive testing in accordance with DIN EN 473. Mechanical production · Profile processing The mechanical production department is equipped with the latest CNC machines. Our customers include the German Federal Armed Forces, as well as well-known companies such as Diehl and Siemens. Our production facilities have been adapted to the manufacture of aluminium and steel parts. As subcontractors we produce complex aluminium structural parts, 85% of which involve machine cutting. We have the expertise to carry out various types of repairs. This includes metal spraying and grinding shaft fittings. Special machines custom-built by FFG for machining armoured hulls, as well as the capability to process profiles of up to 7500 mm in length and with a cross-section of 720 x 300 with the highest precision possible, round off our mechanical production programme.
Surface treatment The range of services extends from cleaning the parts, to abrasive blasting with corundum and cast steel, to the final paint finish. We have painting cabins 5.5 m x 12 m in size, with or without a pit available. Parts up to 20 kg can be processed on the powder coating system. Electrical equipment We offer the following services: ● Cable assembly ● Control cabinet construction, wiring, testing ● Assembly – Cable repairs ● Component installation in vehicles etc. Welding technology Our machine equipment includes pulsed MIG welding, MAG welding, tungsten inert gas systems for welding and cutting as well as plasma cutting and plasma joining technology. Soldering, spray fusing, resurfacing welding, joint welding with low and high alloy fillers as well as the latest special alloys and light metals are all a part of the services we offer. Sheet metal workshop In the sheet metal workshop a wide range of processing techniques are available, from laser cutting to manufacturing a finished bended part. All popular connecting elements and techniques such as screws and rivets, welding are available. NC pipe-bending presses for pipe diameters up to 22 x 2 mm can also be offered. Welding technology, certification compliant with: ● DIN EN 6700/C1,Welding track vehicles and vehicle parts ● DIN EN 18800,Welding parts made of steel ● TRB 200/AD, Product specification sheet HP 0 and DIN EN 729-2,Welding monitored systems ● DIN EN 288-4,Welding procedures MIG, MAG,TIG ● VG 95077 sec. 4/DVS 2718-4,Welding parts from armoured materials ● DIN EN 287,Welder qualifications ● ZfP Test procedure compliant with DIN EN 473, PT level 1/2, MT level 1/2, Ultrasound testing UT in preparation ● Materials and material thicknesses: ● Steel: 1-30 mm unalloyed to high-alloyed in the material group W04 ● Aluminium: 2-60 mm in the material group W23
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Surface treatment<br />
The range <strong>of</strong> services extends from cleaning<br />
the parts, to abrasive blasting with corundum and<br />
cast steel, to the final paint finish. We have painting<br />
cabins 5.5 m x 12 m in size, with or without a pit<br />
available. Parts up to 20 kg can be processed on the<br />
powder coating system.<br />
Electrical equipment<br />
We <strong>of</strong>fer the following services:<br />
● Cable assembly<br />
● Control cabinet construction, wiring, testing<br />
● Assembly – Cable repairs<br />
● Component installation in vehicles etc.<br />
Welding technology<br />
Our machine equipment includes pulsed MIG welding,<br />
MAG welding, tungsten inert gas systems for welding<br />
and cutting as well as plasma cutting and plasma joining<br />
technology. Soldering, spray fusing, resurfacing welding,<br />
joint welding with low and high alloy fillers as well as<br />
the latest special alloys and light metals are all a part <strong>of</strong><br />
the services we <strong>of</strong>fer.<br />
Sheet metal workshop<br />
In the sheet metal workshop a wide range <strong>of</strong> processing<br />
techniques are available, from laser cutting to manufacturing<br />
a finished bended part. All popular connecting<br />
elements and techniques such as screws and rivets,<br />
welding are available. NC pipe-bending presses for<br />
pipe diameters up to 22 x 2 mm can also be <strong>of</strong>fered.<br />
Welding technology, certification compliant with:<br />
● DIN EN 6700/C1,Welding track vehicles and<br />
vehicle parts<br />
● DIN EN 18800,Welding parts made <strong>of</strong> steel<br />
● TRB 200/AD, Product specification sheet HP 0 and<br />
DIN EN 729-2,Welding monitored systems<br />
● DIN EN 288-4,Welding procedures MIG, MAG,TIG<br />
● VG 95077 sec. 4/DVS 2718-4,Welding parts from<br />
armoured materials<br />
● DIN EN 287,Welder qualifications<br />
● ZfP Test procedure compliant with DIN EN 473,<br />
PT level 1/2, MT level 1/2, Ultrasound testing UT in<br />
preparation<br />
● Materials and material thicknesses:<br />
● Steel: 1-30 mm unalloyed to high-alloyed in the<br />
material group W04<br />
● Aluminium: 2-60 mm in the material group W23
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